Kenmore 153.332562, 153.332462, 153.332318, 153.332362, 153.332418 Owner's Manual
...
Owners
Manual
FORPOTABLEWATER
HEATINGONLY
NOT SUITABLEFOR
SPACEHEATING
NOT FOR USE IN
MOBILE HOMES
Model No.
153.33231830 Gal.HighAltitude
153.33236230 Gal.
153.33241840 Gal.HighAltitude
153.33246240 Gal.
153.332562SOGal.
Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.
Savethis Manual for Future Reference.
THE ECONOMIZER TM 6
GAS WATER HEATER
• Safety Instructions • Care and Maintenance
• Installation • Troubleshooting
• Operation • Parts List
For Your Safety
AN ODORANT IS ADDED TO THE GAS USED BY THIS
WATER HEATER
WARNING: If the information in these instructions are not fol-
lowed exactly, a fire or explosion may result, causing property
damage, personal injury or death.
-Do not store or use gasoline or other flammable vapors and liq-
uids in the vicinity of this or any other appliance.
-WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electr,'cal switch; do not use any phone in your
building. . .
• Immediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's|nstruct0-'ons.
• If you can not reach your gas supplier, call the fire department.
-Installation and service must be performed by a qualified installer,
service agency or the gas supplier.
•,WARNING . I
Improper installation, adjus_on, servfce or maintenance l
can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM-I
AGE. Refer to this manual for assistance or consult the local Sears
Service Center or gas utility for further information.
AWARNING
Flammable vapors may be drawn by air currents from other areas
of the structure to this appliance.
_WARNING
READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE
COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING
OR OPERATING THIS WATER HEATER.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Safety Precautions
I _,WARNING
Improper instailatio_lteratlon, service or
maintenance can cause DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE. Refer to this manu-
al for assistance or consult your local Sears Service
Center for further information.
_WARNING
WATER HEATERS EQUIPPED FOR ONE TYPE GAS
ONLY: This water heater is equipped for one type gas
only. Check the model rating plate near the gas control
valve for the correct gas. DO NOT USE THIS WATER
HEATER WITH ANY GAS OTHER THAN THE ONE
SHOWN ON THE MODEL RATING PLATE. Failure to
usethe correct gascan cause problems which can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE. If you have any questions or doubts consult
your gas supplieror local utility.
_,WARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ-
UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR
I STORED (GARAGES, STORAGE, AND UTILITY AREAS,
ETC): Flammable liquids (such as gasoline, solvents,
I propane (LP) or butane, etc.), all of which emit flammable
vapors, may be improperly stored or used in such areas.
The gaswater heater pilot light or main burner can ignite
such vapors. The resulting flashback and fire can cause
death or serious burns to anyone in the area, as well as
property damage.
If installation in such areas is your only option, then the
installation must be accomplished in a way that the pilot
flame and main burner flame are elevated from the floor
at least 18 inches.While this may reduce the chancesof
flammable vapors from a floor spill being ignited, gasoline
and other flammable substancesshouldnever be stored or
used in the same room or area containing a gas water
heater or other open flame or sparkproducing appliance.
NOTE: Flammable vapors may be drawn by air currents
from other areas of the structure to the appliance.
&WARNING
If this water heater will be used in beauty shops, barber
shops, cleaning astablishments, or self-service laundries
with dry cleaning equipment, it is imperative that the
water heater or water heaters be installed so that com-
bustion and ventilation air be taken from outside these
areas. Refer to the "Facts to Consider About the
Location" section of this manual and also the latest edi-
tion of the National Fuel Gas Code, ANSI Z223.1, also
referred to as NFPA 54 for specificsprovided concerning
air required.
AWARNING I
A fire canstart if combustiblematerialssuchasclothing,
cleaningmaterials,or flammableliquidsare placedagainstI
or nextto thewaterheater. - I
A, WARNING
At the time of manufacture this water heater was provid-
led with a combination temperature-pressures relief valve
certified by a nationally recognized testing laboratory
that maintains periodic inspection of production of listed
equipment or materials, as meeting the requirements
for Relief Valves and Automatic Gas Shutoff Devices for
Hot Water Supply Systems, and the latest edition of
ANSI Z21.22 and the code requirements of ASME. If
replaced, the valve must meet the requirements of local
codes, but not less than a combination temperature and
pressure relief valve certified as meeting the require-
ments for Relief Valves and Automatic Gas Shutoff
Devices for Hot Water Supply Systems, ANSI Z21.22 by
a nationally recognized testing laboratory that maintains
periodic inspection of production of listed equipment or
materials.
The valve must be marked with a maximum set pressure
not to exceed the marked hydrostatic working pressure
of the water heater (150 Ibs./sq. in.) and a discharge
capacity not less than the water heater input rate as
shown on the model rating plate. (Electric beaters -
watts divided by 1000x 3415 equal BTUIHr. rate.)
Your local jurisdictional authority, while mandating the
use of a temperatur_-pr .,ssqre relie_ v; Ive Fomplying
with ANSI Z21.22 an_AS _lE,imay requi_ =a v_aivemodel
different from the onetfun _ish_dwith the _rate(r heater.
Compliance with sucl_Iocd r_quirem_nU, mr(st be satis-
fied by the installer o4 en_ user of thej wa :er I_eater with
a locally prescribed _em )er_,ture-pr_ssl re Relief valve
installed in the design_tecJope_nin_in,he vatqrheater in
place of the factory fujnlsl ,ed_aiv_. |
i
For safe operation ofithe water heather, :he _elief valve
must not be remove_ fr ,m _t's _esi_nal ed _pening or
plugged. | _ 1 ! !
The temperature-pre_sur _re(ief _e m ,st I_e installed
directly into the fitting e Fth_ wa_tar_hezter_designated
for the relief valve. Po_itidn th_ val_ dow _wa_dand pro-
vide tubing so that arty d_charge d_l{ exi_odJy within 6
inches above, or at any di=ftance below the _tructural
floor. Be certain that _fo €0ntact_is ffiEde._with any live
electrical part. The discharge opening must n'bt be
blocked or reduced in size under any circumstances.
Excessivelength, over 30 feet, or use of more than four
elbows can:cause restriction and reduce the discharge
capacity of the valve.
No valve or other obstruction is to be placed between
the relief valve and the tank. Do not connect tubing
directly to discharge drain unless a 6" air gap isprovided.
To prevent bodily injury, hazard to life, or property dam-
age, the relief valve must be allowed to discharge water
in quantities should circumstances demand. If the dis-
charge pipe is not connected to a drain or other suitable
means, the water flow may cause property damage.
The Discharge Pipe:
• Must not be smaller in size than the outlet pipe size of
the valve, or have any reducing couplings or other
restrictions.
• Must not be plugged or blocked.
• Must be of material listed for hot water distribution.
• Must be installed so as to allow complete drainage of
both the temperature-pressure relief valve, and the
dischargepipe.
• Must ternljnate at an adequate drain.
• Must not have any valve between the relief valve and
tank.
2
Safety Precautions
_,WARNING
A gas water heater cannot operate properly without the
correct amount of air for combustion. Do not install in a
confined area such a closet, unless you provide air as
shown in the "Facts to Consider About the Location" sec-
tion. Never obstruct the How of ventilation air. If you have
any doubts or questions at all, call your gas company.
Failure to provide the proper amount of combustion air
can result in a fire or explosion and can cause DEATH
SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.
_,WARNING
This water heater must not be installed directly on car-
peting. Carpeting must be protected by a metal or wood
panel beneath the appliance extending beyond the full
width and depth of the appliance by at least 3 inches
(76.2mm) in any direction, or if the appliance is installed
Iin an alcove or closet, the entire floor must be covered by
;the panel. Fa ure to heed th s warn ng may result n a
fire hazard.
A,WARNING
HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a tem-
pereture which will satisfy clothes washing, dish washing,
and other sanitizing needs can scald and permanently
injure you upon contact. Some people are more likely to
be permanently injured by hot water than others. These
include the elderly, children, the infirm, or physically/men-
tally handicapped. If anyone usinghot water in your home
fits into one of these groups or if there is a local code or
state law requiring a certain temperature water at the hot
water tap, then you must take special precautions. In addi-
tion to usingthe lowest possible temperature setting that
satires your hot water needs, a means such as a mixing
valve, should be used at the hot water taps used by these
people or at the water heater. Mixing valves are available
at plumbing supply or hardware stores. Follow manufac-
turers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
"Temperature Regulation" section in this manual.
A,WARNING
Soot build-up indicates a problem that requires correc-
tion before further use. Turn "OFF" gas to water heater
and leave "OFF" until repairs are made, because failure
to correct the causeof the sooting can result in a Ere or
explosion causing DEATH, SERIOUS BODILY INJURY,
OR PROPERTY DAMAGE.
&WARNING
VENT DAMPERS - Any vent damper, whether it isoperat-
ed thermally or otherwise must be removed if its use
inhibitsproper drafting of the water heater.
Thermally Operated Vent Dampers: Gas-fired water
heaters having thermal efficiency in excess of 80% may
produce a relatively low flue gas temperature. Such tem-
paratures may not be high enough to properly open ther-
mall), operated vent dampers. This would causespillage of
flue gasesand may cause carbon monoxide poisoning.
Vent dampers must bear evidence of certification as com-
splying with the latest edition of American National
taodard ANSI Z21.68 (ANSI Z21.66 & 67, respectively,
cover electrically and mechanically actuated vent
dampers). Before installation of any vent damper, consult
your local Sears Service Center or the gas utility for fur-
ther information.
&WARNING
• The appliance and its individual shutoff valve must be dis-
connected from the gas supply piping system during any
pressure testing of the gas system at test pressures in
excessof ½ poundper square inch(3.SkPa).
• The appliance must be isolated from the gassupply pip-
ing system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping sys-
tem at test pressures equal or less than _/2pound per
square inch (3.SkPa).
_,WARNING
BEFORE LIGHTING [PROPANE (L.R) GAS WATER
HEATERS]: Propane (L.R) gas is heavier than air. Should
there be a leak in the system, the gas will settle near the
ground. Basements, crawl spaces, skirted areas under
mobile homes (even when ventilated), closets and areas
below ground level will serve as pockets for the accumula-
tion of this gas. Before attempting to light or relight the
water heater's pilot or turning on a nearby electrical light
switch, be absolutely sure there is no accumulated gas in
the area. Search for odor of gasby snimngat ground level
in the vicinity of the appliance. If odor is detected, follow
steps indicated at "For Your Safety" on the cover page of
this manual then leave the premises.
A, WARNING
Chemical vapor corrosion of the flue and vent system
may occur if air for combustion contains certain chemical
vapors. Spray can propellants, cleaningsolvents,refrigera.
tor and air conditioner refrigerants, swimming pool
chemicals, calcium and sodium chloride, waxes, bleach,
and process chemicals are typical compounds which are
potentially corrosive.
&,WARNING
Obstructed or deteriorated vent systems may present a
serous hea th r skor asphyxat on.
Safety Precautions continued on page 4.
3
Safety Precautions
a, WARNING
The water heater with draft hood installed must be prop-
erly vented to a chimney which terminates outdoors.
Never operate the water heater unlessit isvented to the I
I outdoors and has adequate air supply to avoid risks of_
I improper operation, explosion or asphyxiation. I
&WARNING
Minimum dearences between the water heater and com-
bustible or non-combustible construction are I" at the
sidesand rear, 4" at the front, and 6" from the vent pipe.
Clearance from the top of the jacket is 18" on most mod-
els. Note that a lesser dimension may be allowed on some
models. Refer to the label on the water heater adjacent to
the _as control valve for all clearances.
A CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplished in sucha manner
that if the tank or any connections should leak, the flow of
water will not causedamage to the structure. When such
locations cannot be avoided, a suitable drain pan should
be installed under the water heater. Drain pans are avail-
able at your local Sears store. Such a drain pan must be
not greater than I _ inches deep, have a minimum length
and width of at least 2 inches greater than the water
heater dimensions and must be piped to an adequate
!drain. The pan must not restrict combustion air flow.
IUnder no circumstances is the manufacturer or Sears to i
be held liable for any water damage in connection with
Ithis water heater.
&WARNING I
Do not use this appliance if any part of it has been under
water. Immediately call a Sears Service Technician to
inspect the appliance and to replace the gascontrol or any
_artof the burner systemwh ch hasbeen under water.
_"WARNING
HYDROGEN GAS: Hydrogen gascan be produced in a hot
water system that has not been used for a long period of
time (generally two weeks or more). Hydrogen gas is
extremely flammable and explosive. To prevent the possi-
bility of injury under these conditions, we recommend the
hot water faucet be opened for several minutes at the
kitchen sink before any electrical appliances which are
connected to the hot water system are used(such as a dis-
hwasher or washing machine). If' hydrogen gas is present,
there will probably be an unusual sound similar to air
escaping through the pipe as the hot water faucet is
opened. There must be no smoking or open flame near
Ithe faucet at the time it isopen.
A, WARNING
INSULATING JACKETS: When installing an external
water heater insulation iacket on a gaswater heater:
• DO NOT cover the temperature-pressure relief valve.
• DO NOT put insulation over any part of the top of the
gaswater heater,
• DO NOT put insulation over the gascontrol valve or gas
control valve/burner cover, or any access areas to the
burner.
• DO NOT let insulation around the gas water heater to
get within 8 inches of the floor (air must get to the
burner).
• DO NOT cover or remove operating instructions, and
safety related warning labels and materials affixed to the
water heater.
Failure to heed this will result in the possibilityof a fire or
explosion.
Table of Contents
q_"_'_,a.,.LjPrecautions .........................................................................................................................2-4
Table of Contents ................................................................................................................................................5
Customer
Kesponslt)llmes .......................................................................................................................6
Product
_pecmcauons ..................................................................................................................................6
Materials and Basic Tools Needed ...............................................................................................7
Materials Needed ...................................................................................................................................................................... 7
Basic Tools ................................................................................................................................................................................ 7
Installation Instructions ........................................................................................................................8-16
Removing the Old Water Heater ............................................................................................................................................... 8
Facts to Consider About the Location ....................................................................................................................................... 9
Combustion Air and Ventilation for Appliances in Unconfined Spaces ................................................................................... 10
Combustion Air and Ventilation for Appliances in Confined Spaces ....................................................................................... 10
Water Piping ......................................................................................................... _................................................................. 11
Temperature-Pressure Relief Valve........................................................................................................................................... 12
Filling the Water Heater .......................................................................................................................................................... 13
Venting .............................................................................................................................................................................. 13-14
Gas Piping ......................................................................................................................................................................... 14-15
Installation Checklist .............................................................................................................................................................. 16
_"uperatmg Instructions .........................................................................................................................17-19
Eighting ............................................................................................................................................................................. 17-18
Temperature Regulation .......................................................................................................................................................... 19
Service
and
Actlustment ......................................................................................................................20-21
Tank (Sediment) Cleaning" ...................................................................................................................................................... 20
Venting System Inspection ...................................................................................................................................................... 20
Burner Inspection ................................................................................................................................................................... 20
Burner Cleaning ..................................................................................................................................................................... 20
Draining ................................................................................................................................................................................. 21
Temperature-Pressure Relief Valve Operation .......................................................................................................................... 21
Drain Valve Washer Replacement ........................................................................................................................................... 21
Housekeeping ......................................................................................................................................................................... 21
Service .................................................................................................................................................................................... 21
_" "" -"lroubleslaooting Guide ........................................................................................................................22-25
Start Up Conditions ....::........................................................................ ............................................................................ 22-23
Condensation ....................................................................................................................................................................... 22
Smoke/Odor ........................................................................................................................................................................ 22
Thermal Expansion ......................................................................................................................................................... 22-23
Strange Sounds ..................................................................................................................................................................... 23
Operational Conditions ..................................................................................................................................................... 23-24
Smelly Water ........................................................................................................................................................................ 23
Air in Hot Water Faucets ...................................................................................................................................................... 23
High Temperature Shut OffSystem ..................................................................................................................................... 24
Not Enough Hot Water ........................................................................................................................................................ 24
Water is too Hot ................................................................................................................................................................... 24
Leakage Checkpoints .............................................................................................................................................................. 25
Parts Order List....................................................................................26-27
Customer Responsibilities
Thank You for purchasing a Sears water heater. °
Properly installed and maintained, it should give you years of
trouble free service. If you should decide that you want the new
water heater professionally installed by Sears call the local Sears
Service Center or any Sears store. They will arrange for prompt,
quality installation by Sears authorized contractors.
Abbreviations Found In This Instruction Manual
A.G.A. - American Gas Association
A.N.S.I. _ American National Standards Institute
AWARNING
This gas-fired water heater is design certified by the
American Gas Association Laboratories under American
National Standards for Gas Water Heaters. The installa-
tion must conform with thismanual, Local Codes and with
I the latest edition of the National Fuel Gas Code, ANSI
7223.1.
This publication is available from your local government or
public library, gas company, or by writing NFPA,
Batterymarch Park, Quincy, MA 02269.
• Read the "Safety Precautions" section, pages 2 through 4 of
this manual first and then the entire manual carefully. If you
don't follow the safety rules, the water heater will not operate
properly. It could cause DEATH, SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE.
This manual contains instructions for the installation, opera-
tion, and maintenance of the gas-fired water heater. It also
contains warnings through out the manual that you must read
and be aware of. All warnings and all instructions are essential
to the proper operation of the water heater and your safety.
Since we cannot put everything on the first few pages, READ
THE ENTIRE MANUAL BEFORE ATTEMPTING TO
INSTALL OR OPERATE THE WATER HEATER.
The installation must conform with the instructions in this
manual; gas company rules; and Local Codes, or in the
absence of Local Codes, with the latest edition of the National
Fuel (]as code, ANSI Z223.1, also referred to as NFPA 54.
This publication is available from your local government or
public library or gas company or by writing NFPA,
Batterymarch Park, Quincy, MA 02269.
If after reading this manual you have any questions or do not
understand any portion o1: the instructions, call the Sears
Service Center.
Carefully plan the place where you are going to put the water
heater. Correct combustion, vent action, and vent pipe instal-
lation ate very important in preventing death from possible
carbon monoxide poisoning and fires.
Examine the location to ensure the water heater complies with
the "Facts to Consider About the Location" section in this
manual.
For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation proce-
dures. Instructions may be obtained from your local dealer,
wholesaler, public utilities or California Office of the State
Architect, 400 P Street. Sacramento, CA 95814.
Product Specifications
MODEL
NUMBER
153.332318
153.332362
153.332418
153.332462
153.332562
TANK
CAPACITY
1NGALLONS
30
30
40
40
5O
TYPE
OF
GAS
NATURAL
NATURAL
NATURAL
NATURAL
NATURAL
B.T.U.
RATE
30,000
30,000
32,000
32,000
32,000
RECOVERY RATE
GAI_. PER HOUR
@90*FRISE
31.0
31.0
33.0
33.0
33,0
MINIMUM
VENT
PIPE
3,,
3"
! 3"
3"
3,,
DIMENSIONS IN INCHES
HEIGHT TO
DIAMETER JACKET TOP
t6" 56"
16" 56"
18" 56½"
18" 56½"
20" 5672"
6
Materials and Basic Tools Needed
Materials Needed
To simplify the installation Sears has available the installation
parts shown below. You may or may not need all of these materi-
als, depending on your type of installation.
WATER HEATER INSTAL-
LATION KIT WITH FLEXI-
BLE CONNECTORS FOR
314" OR 112" THREADED
OR COPPER PLUMBING
EXPANSION TANKS
FOR THERMAL
EXPANSION CONDI-
TIONS AVAILABLE IN
2 GALLON AND 5
GALLON CAPACITY
THROUGH LOCAL
SEARS STORE OR
SERVICE CENTERS
FLEXIBLE WATER
HEATER GAS CON-
NECTOR WITH
FITTINGS
VENT PIPE
WATER HEATER HEAT
TRAPS HELP REDUCE HEAT
LOSS DUE TO THERMAL
SYPHONING
WATER HEATER STAND 24"x24"x18"
FOR USE WITH WATER HEATERS
INSTALLED IN RESIDENTIAL
GARAGES HAVING A DIAMETER 24"
OR LESS AND A RATED CAPACITY 75
GALLONS OR LESS
DRAIN PANS
AVAILABLE IN 20" DIAMETER FOR
WATER HEATERS HAVING A DIAME-
TER 18" OR LESS AND AVAILABLE IN
28" DIAMETER FOR WATER HEATERS
HAVING A DIAMETER 26" OR LESS
Basic Tools
You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local
Sears store.
• Pipe Wrenches (2) 14"
• Screwdriver
• Tin Snips
• 6 Foot Tape of Folding Rule
• Garden Hose
• Drill
• Pipe dope or Teflon Tape
GARDEN HOSE 6 FOOT TAPE
SLOT-HEAD SCREWDRIVER
PIPE
WRENCH
PHILLIPS SCREWDRIVER
ROLL OF TEFLON TAPE
(USE ONLY ON WATER
CONNECTIONS)
PIPE DOPE (SQUEEZE TUBE)
(USE FOR WATER AND
GAS CONNECTIONS)
TIN SNIPS
DRILL
ADDITIONAL TOOLS NEEDED
WHEN SWEAT SOLDERING
• Tubing Cutters or Hacksaw
• Propane Torch
• Soft Solder
• Solder Flux
• Emery Cloth
• Wire Brushes
HACKSAW
314" WIRE BRUSH
112"WIRE BRUSH
\
ROLL OF LEAD FREE
SOFT SOLDER
ROLL OF EMERY
CLOTH SOLDER FLUX TUBING
CUTTER
_;_ PROPANE
TORCH
Installation Instructions
Removing the Old Water Heater
Turn "OFF" the gas supply to the water heater.
I AWARIqlNG
If the main gas line--all gas appliances is
used, also shut "OFF" the gas at each appliance. Leave all
gasappliances shut "OFF" until the water heater installa-
tion is complete. J
Turn "OFF" the water to the water
heater. Some installations require that
the water be turned off to the entire
house,
Check al_aln to sure gas supply
make the
is OFF to the water heater. Then dis-
connect the gas supply connection from
the gas control valve.
Attach hose the heater drain
a to water
valve and put the other end in a floor
drain or outdoors. Open the water heater
drain valve. Open a nearby hot water
faucet which will relieve pressure in the
water heater and speed draining.
Disconnect the vent pipe from the draft hood where
they connect to the water heater. In most installations
the vent pipe can be lifted off after any screw or other
attached devices are removed, Dispose of the draft
hood, The new water heater has the draft hood which
must be used for proper operation.
@@ @ @
a. If you have copper piping to the water
heater, the two copper water pipes can
be cut with a hacksaw approximately
four inches away from when: they con-
nect to the water heater. This will avoid
cutting off the pipes too short.
Additional cuts can be made later if nec-
essary. Disconnect the temperature-pres-
sure relief valve drain line. Whenthe
water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now
completely disconnected and ready to be
removed.
b.
If you have galvanized pipe to the water
heater, loosen the two galvanized pipes
with a pipe wrench at the union in each
line. Also disconnect the piping remain-
ing to the water heater. These pieces
should be saved since they may be need-
ed when reconnecting the new water
heater. Disconnect the temperature-pres-
sure relief valve drain line. When the
water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now
completely disconnected and ready to be
removed.
AWARNING I
The water passingout of the drain valve may be extremely I
hot. To avoid being scalded, make sure all connections are
tight and that the water flow is directed away from any
person.
ACAUTION ]
Mineral buildup or sediment may have accumulated inthe|
old water heater. This causesthe water heater to be much|
heavier than normal and this residue, if spilled out, could|
causestoning. ]
Installation Instructions (cont'd)
Facts to Consider About the
Location
You should carefully choose an indoor location for the new
water heater, because the placement is a very important consid-
eration for the safety of the occupants in the building and for
the most economical use of the appliance. This water heater is
not for use in mobile homes or outdoor installation.
Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must be
observed.
• The location selected should be indoors as close as practical
to the gas vent or chimney to which the water heater vent is
going to be connected, and as centralized with the water
[iping system as possible. The water heater, as all water
eaters, will eventually leak. Do not install without
adequate drainage provisions where water flow will cause
damage.
_, CAUTION
WATER HEATERS EVENTUALLY LEAK: Installationof the
water heater must beaccomplishedin sucha manner that if
the tank or any connectionsshouldleak,the flowof water will
not causedamageto the structure.When suchlocationscan-
not be avoided,a suitable drain pan shouldbe installedunder
the water heater,Drain pansare availableat your local Sears
store. Sucha drain pan must be not greater than 1'/2inches
deep, have a minimum length and width of at least 2 inches
greater than the water heater dimensionsand must be piped
to an adequatedrain.The pan mustnot restrictcombustionair
flow. Under on circumstancesisthe manufactureror Sears
be held liable for any water damage in connectionwith thi
water heater,
AWARNING
INSTALLATIONS IN AREASWHERE FLAMMABLE LIQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED
(GARAGES, STORAGE, AND UTILITY AREAS, ETC):
Flammableliquids(suchasgasoline,solvents,propane(LP) or
butane, etc.), all of which emit flammable vapors, may be
improperlystoredor usedin suchasea_ The gaswater heater
pilot lightor main bumer can ignitesuchvapor_The resulting
flashbackand Ere cancausedeath or serious burnsto anyonem
the area,aswellaspropertydamage.
If installationin suchareasis youronly option,then theinstalla.
tion must be accomplishedin a way that the pilot flame and
mainburnerflame are elevatedfromthe floor at least 18inches.
While this may reduce the chancesof8ammablevaporsfrom a
floor spillbeing ignited,gasolineandother flammable substances
shouldneverbe stored or used inthe same room or area con-
talnin8 a gaswater heateror other openflame or sparkproduc-
ingappliance.
NOTE: Flammablevaporsmay be drawnby air currentsfrom
otherareasof the structureto the appliance.
AWARNING
Propellantsof aerosolspraysand volatile compounds,(clean-
ers,chlorine basedchemicals,refrigerants, etc.) in addition to
beinghighlyflammable in many cases,will alsochangeto cor-
rosive hydrochloric acid when exposed to the combustion
productsof the water heater, The results can be hazardous,
and alsocauseproductfailure.
• The location selection must provide adequate clearances for ser-
vicing and proper operation of the waterheater.
_WARNING
This water heater must not be installeddirectly on carpeting.
Carpeting must be protected by a metal or wood panel
beneath the appliance extending beyond the full width and
depth of the appliance by at least 3 inches (76.2mm) in any
direction,or if the applianceisinstalledin an alcoveor closet,
the entire floormust be coveredby the panel,Failureto heed
thiswarning mayresultin afire hazard.
_,WARNING
Minimum clearances between the water heater and com-
bestible or non-combustibleconstructionare I" at the sides
and rear,4" at the front, and 6" from the vent pipe. Clearance
from the top of the jacket is 18"on most models.Note that a
lesserdimensionmay be allowed onsomemodels.Referto the
label onthe water heater adjacentto the gascontrolvalvefor
all clearances.
|VENTILATION I _I _w _ i_1 _
AIR i i 4" IMIN '
I _ I TOP V EVe ,,
OF CLOSET TOP Vl I" NIN.
L W_THOUT DOOR OF
L _, MAX WITH DOOR
FRONT VIE%V
OF DOOR
[ Figure I ] A,F_DUCT
AWARNING
A__gaswater heater cannot operate properlywithout the cor-
rect amount of air for combu_on. Do not installin a confined
areasucha deset, unlessyou provideair as showninthe "Facts
to Consider About the Location"section. Never obstruct the
flowof ventilation air. Ifyou haveany doubtsor questionsat all,
callyour gascompany.Failureto providethe proper amount of
combustionair can resultin a Ere or explosionand can cause
DEATH,SERIOUSBODILY INJUR_,OR PROPERTYDAMAGE.
AWARNING
If this water heater will be usedin beauty shops,barber shops,
cleaning establishments, or self.service laundries with dry
cleaningequipment, it isimperative that the water heater or
water heaters be installed so that combustionand ventilation
air be taken from outsidethese areas. Referto the "Facts to
ConsiderAbout the Location" sectionof this manual and also
the latestedition of the National FuelGasCode, ANSI Z223.1,
also referred to as NFPA 54 for specificsprovidedconcerning
aik required. I
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