Kenmore 153332563, 153332463, 153332419, 153332363, 153332319 Owner’s Manual
...
Owners
Manual
FOR POTABLE WATER
HEATING ONLY
NOT SUITABLEFOR
SPACEHEATING
NOT FOR USE IN
MOBILE HOMES
Model No.
153.332111 39 Gal. High Altitude
153.332161 39GaL
153.332319 30 GaL High Altitude
153.332363 30 Gal.
153.332419 40 GaL High Altitude
153.332463 40 GaL
153.332563 50 Gal.
THE ECONOMIZER T-M6
GAS WATER HEATER
• Safety Instructions
• Installation
• Operation
For Your Safety
AN ODORANT IS ADDED TO THE GAS USED BY THIS
WATER HEATER
WARNING: If the information in these instructions are not fol-
lowed exactly, a fire or explosion may result, causing property
damage, personal mlury or death.
• Care and Maintenance
• Troubleshooting
• Parts List
Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.
Save this Manual for Future Reference.
-Do not store or use gasoline or other flammable vapors and liq-
uids in the vicinity of this or any other appliance.
-WHAT TO DO IF YOU SMELL GAS
: Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your
building.
Immediately call your gas supper from .a neighbor's phone.
i ollow the gas supplier's]nstructions.
If you can not reach your gas supplier, call the fire department.
-Installation and service must be performed by a qualified installer,
service agency or the gas supplier.
Improper installation, ad|us_on, service or maintenance I
can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM- I
AGE. Refer to this manual for assistance or consult the local Sears I
Service Center or gas utility for further information, j
Flammable vapors may be drawn by air currents from other areas
of the structure to this appliance.
READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE
COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING
OR OPERATING THIS WATER HEATER.
. &WARNING ]
AWARNING t
AWARNING
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Safety Precautions
•,WARNING I
Improper installation, adjustment, alteration, service or
maintenance can cause DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE. Refer to this manu-
al for assistance or consult your local Sears Service
Center for further nformat on.
AWARNING
WATER HEATERS EQUIPPED FOR ONE TYPE GAS
ONLY: This water heater is equipped for one type gas
only. Check the model rating plate near the gas control
valve for the correct gas. DO NOT USE THIS WATER
HEATER WITH ANY GAS OTHER THAN THE ONE
SHOWN ON THE MODEL RATING PLATE. Failure to
use the correct gas can cause problems which can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE. If you have any questions or doubts consult
your gas supplier or local utility.
_,WARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ-
UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR
STORED (GARAGES, STORAGE, AND UTILITY AREAS,
ETC): Flammable liquids (such as gasoline, solvents,
propane (LP) or butane, etc.), all of which emit flammable
vapors, may be improperly stored or used in such areas.
The gas water heater pilot light or main burner can ignite
such vapors. The resulting flashback and fire can cause
death or serious burns to anyone in the area, as well as
property damage.
if installation in such areas is your only option, then the
installation must be accomplished in a way that the pilot
flame and main burner flame are elevated from the floor
at least 18 inches. While this may reduce the chances of
flammable vapors from a floor spill being ignited, gasoline
and other flammable substances should never be stored or
used in the same room or area containing a gas water
heater or other open flame or spark producing appliance.
NOTE: Flammable vapors may be drawn by air currents
from other areas of the structure to the appliance.
_,WARNING
If this water heater will be used in beauty shops, barber
shops, cleaning establishments, or self-service laundries
with dry cleaning equipment, it is imperative that the
water heater or water heaters be installed so that com-
bustion and ventilation air be taken from outside these
areas. Refer to the "Facts to Consider About the
Location" section of this manual and also the latest edi-
tion of the National Fuel Gas Code, ANSI Z223.1, also
referred to as NFPA 54 for specifics provided concernin
air required.
_,WARNING
A fire can start if combustible materials such as clothing,
cleaning materials, or flammable liquids are placed against
or next to the water heater.
_,WARNING
At the time of manufacture this water heater was provid-
ed with a combination temperature-pressures relief valve
certified by a nationally recognized testing laboratory
that maintains periodic inspection of production of listed
equipment or materials, as meeting the requirements
for Relief Valves and Automatic Gas Shutoff Devices for
Hot Water Supply Systems, and the latest edition of
ANSI Z21.22 and the code requirements of ASHE. If
replaced, the valve must meet the requirements of local
!codes, but not less than a combination temperature and
pressure relief valve certified as meeting the require-
ments for Relief Valves and Automatic Gas Shutoff
Devices for Hot Water Supply Systems, ANSI Z21.22 by
a nationa y recogn zed test ng aboratory that maintains
periodic inspection of production of listed equipment or
materials.
The valve must be marked with a maximum set pressure
not to exceed the marked hydrostatic working pressure
of the water heater (150 IbsJsq. in.) and a discharge
capacity not less than the water heater input rate as
shown on the model rating plate, (Electric heaters -
watts divided by 1000 x 3415 equal BTU/Hr. rate.)
Your local jurisdictional authority, while mandating the
use of a temperature-pressure relief valve complying
with ANSI Z21.22 and ASME, may require a valve model
different from the one furnished with the water heater.
Compliance with such local requirements must be satis-
fied by the installer or end user of the water heater with
a locally prescribed temperature-pressure relief valve
installed in the designated opening in the water heater in
place of the factory furnished valve.
For safe operation of the water heater, the relief valve
must not be removed from it's designated opening or
plugged.
The temperaturo-pressure relief valve must be installed
directly into the fitting of the water heater designated
for the relief valve. Position the valve downward and pro-
vide tubing so that any discharge will exit only within 6
inches above, or at any distance below the structural
floor. Be certain that no contact is made with any live
electrical part. The discharge opening must not be
blocked or reduced in size under any circumstances.
Excessive length, over 30 feet, or use of more than four
elbows can cause restriction and reduce the discharge
capacity of the valve.
No valve or other obstruction is to be placed between
the relief valve and the tank. Do not connect tubing
directly to discharge drain unless a 6" air gap is provided.
To prevent bodily injury, hazard to life, or property dam-
age, the relief valve must be allowed to discharge water
in quantities should circumstances demand. If the dis-
charge pipe is not connected to a drain or other suitable
means, the water flow may cause property damage.
The Discharge Pipe:
• Hust not be smaller in size than the outlet pipe size of
the valve, or have any reducing couplings or other
restrictions.
Must not be plugged or blocked.
Must be of material listed for hot water distribution.
Must be installed so as to allow complete drainage of
both the temperature-pressure relief valve, and the
discharge pipe.
Must terminate at an adequate drain.
Must not have any valve between the relief valve and
tank.
Safety Precautions
_WARNING
A gas water heater cannot operate properly without the
correct amount of air for combustion. Do not install in a
confined area such a closet, unless you provide air as
shown in the "Facts to Consider About the Location" sec-
tion. Never obstruct the flow of ventilation air. If you have
any doubts or questions at all, call your gas company.
Failure to provide the proper amount of combustion air
can result in a fire or explosion and can cause DEATH,
SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.
AWARNING
HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a tem-
perature which will satisfy clothes washing, dish washing,
and other sanitizing needs can scald and permanently
injure you upon contact. Some people are more likely to
be permanently injured by hot water than others. These
include the elderly, children, the infirm, or physicallylmen-
tally handicapped. If anyone using hot water in your home
fits into one of these groups or if there is a local code or
state law requiring a certain temperature water at the hot
water tap, then you must take special precautions. In addi-
tion to using the lowest possible temperature setting that
satisfies your hot water needs, a means such as a mixing
valve, should be used at the hot water taps used by these
people or at the water heater. Hixing valves are available
at plumbing supply or hardware stores. Follow manufac-
turers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
"Temperature Regulation" section in this manual.
AWARNING
Soot build-up indicates a problem that requires correc-
tion before further use. Turn "OFF" gas to water heater
and leave "OFF" until repairs are made, because failure
to correct the cause of the sooting can result in a fire or
explosion causing DEATH, SERIOUS BODILY INJURY,
OR PROPERTY DAMAGE.
_,WARNING
This water heater must not be installed directly on car-
peting. Carpeting must be protected by a metal or wood
panel beneath the appliance extending beyond the full
width and depth of the appliance by at least 3 inches
(76.2mm) in any direction, or if the appliance is installed
in an alcove or closet, the entire floor must be covered by
the panel. Failure to heed this warning may result in a
fire hazard.
AWARNING
VENT DAMPERS - Any vent damper, whether it isoperat-
ed thermally or otherwise must be removed if its use
inhibits proper drafting of the water heater.
Thermally Operated Vent Dampers: Gas-fired water
heaters having thermal efficiency in excess of 80% may
produce a relatively low flue gas temperature. Such tem-
peratures may not be high enough to properly open ther-
mally operated vent dampers. This would cause spillage of
flue gases and may cause carbon monoxide poisoning.
Vent dampers must bear evidence of certification as com-
plying with the latest edition of American National
Standard ANSI Z21.68 (ANSI Z2h66 & 67, respectively,
cover electrically and mechanically actuated vent
dampers). Before installation of any vent damper, consult
your local Sears Service Center or the gas utility for fur-
ther information.
AWARNING
• The appliance and its individual shutoff valve must be dis-
connected from the gas supply piping system during any
pressure testing of the gas system at test pressures in
excess of ½ pound per square inch (3.SkPa).
• The appliance must be isolated from the gas supply pip-
ing system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping sys-
tem at test pressures equal or less than Y2pound per
square inch (3,5kPa).
AWARNING
BEFORE LIGHTING [PROPANE (L.R) GAS WATER
HEATERS]: Propane (L.R) gas is heavier than air. Should
there be a leak in the system, the gas will settle near the
ground. Basements, crawl spaces, skirted areas under
mobile homes (even when ventilated), closets and areas
below ground level will serve as pockets for the accumula-
tion of this gas. Before attempting to light or relight the
water heater's pilot or turning on a nearby electrical light
switch, be absolutely sure there is no accumulated gas in
:he area. Search for odor of gas by sniffing at ground level
in the vicinity of the appliance. If odor is detected, follow
steps indicated at "For Your Safety" on the cover page of
this manual then leave the premises.
•_ WARNING
Chemical vapor corrosion of the flue and vent system
may occur if air for combustion contains certain chemical
vapors. Spray can propellants, cleaning solvents, refrigera-
tor and air conditioner refrigerants, swimming pool
chemicals, calcium and sodium chloride, waxes, bleach,
and process chemicals are typical compounds which are
_otentially corrosive.
AWARNING
Obstructed or deteriorated vent systems may present a
serious heath r sk or asphyx at on.
Safety Precautions continued on page 4.
Safety Precautions
_WARNING I
The water heater wi_talled must be prop- I
erly vented to a chimney which terminates outdoors.
Never operate the water heater unless it is vented to the I
outdoors and has adequate air supply to avoid risks of
improper operation, explosion or asphyxiation.
_,WARNING
Hinimum clearances between the water heater and com-
bustible or non-combustible construction are I" at the
sides and rear, 4" at the front, and 6" from the vent pipe.
Clearance from the top of the jacket is 18" on most mod-
els. Note that a lesser dimension may be allowed on some
models. Refer to the label on the water heater adjacent to
the _as control valve for all clearances.
_,WARNING
Do not use this appliance if any part of it has been under
water. Immediately call a Sears Service Technician to
inspect the appliance and to replace the gas control or any
part of the burner system wh ch has been under water.
ACAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplished in such a manner
that if the tank or any connections should leak, the flow of
water will not cause damage to the structure. For this
reason, it is not advisable to install the water heater in an
attic or upper floor. When such locations cannot be avoid-
ed, a suitable drain pan should be installed under the
water heater. Drain pans are available at your local Sears
store. Such a drain pan must be not greater than I '/2inch-
es deep, have a minimum length and width of at least 2
inches greater than the water heater dimensions and
must be piped to an adequate drain. The pan must not
restrict combustion air flow. Under no circumstances is
the manufacturer or Sears to be held liable for any water
damage in connection with this water heater.
AWARNING
HYDROGEN GAS: Hydrogen gas can be produced in a hot
water system that has not been used for a long period of
time (generally two weeks or more). Hydrogen gas is
extremely flammable and explosive. To prevent the possi-
bility of injury under these conditions, we recommend the
hot water faucet be opened for several minutes at the
kitchen sink before any electrical appliances which are
connected to the hot water system are used (such as a
dishwasher or washing machine). If hydrogen gas is pre-
sent, there will probably be an unusual sound similar to air
escaping through the pipe as the hot water faucet is
opened. There must be no smoking or open flame near
the faucet at the time it is open.
A, WARNING
INSULATING JACKETS: When installing an external
water heater insulation jacket on a gas water heater:
DO NOT cover the temperature-pressure relief valve.
DO NOT put insulation over any part of the top of the
gas water heater.
• DO NOT put insulation over the gas control valve or gas
control valve/burner cover, or any access areas to the
burner.
• DO NOT let insulation around the gas water heater to
get within 8 inches of the floor (air must get to the
burner).
• DO NOT cover or remove operating instructions, and
safety related warning labels and materials affixed to the
water heater.
Failure to heed this will result in the possibility of a fire or
explosion.
Table of Contents
erA.__oa,ckyPrecautions ............................................................................................................................................2-4
Table of Contents ................................................................................................................................................5
Customer Responsibilities .......................................................................................................................6
Product Specifications ..................................................................................................................................6
Materials and Basic Tools Needed ...............................................................................................7
Materials Needed ...................................................................................................................................................................... 7
Basic Tools ................................................................................................................................................................................ 7
Installation Instructions ........................................................................................................................s-16
Removing the Old Water Heater ............................................................................................................................................... 8
Facts to Consider About the Location ....................................................................................................................................... 9
Combustion Air and Ventilation for Appliances in Unconfined Spaces ................................................................................... 10
Combustion Air and Ventilation for Appliances in Confined Spaces ....................................................................................... 10
Water Piping ........................................................................................................................................................................... 11
Temperature-Pressure Relief Valve ........................................................................................................................................... 12
Filling the Water Heater .......................................................................................................................................................... 13
Venting .............................................................................................................................................................................. 13-14
Gas Piping ......................................................................................................................................................................... 14-15
Installation Checklist .............................................................................................................................................................. 16
Operatin_ Instructions .........................................................................................................................17-19
€-."-'Lighting............................................................................................................................................................................. 17-18
Temperature Regulation .......................................................................................................................................................... 19
Service and Adjustment ...................................................................................................................... 20-21
Tank (Sediment) Clean" g .................................................................................................................................. •....................
Venting System Inspection ...................................................................................................................................................... 20
Burner Inspection ................................................................................................................................................................... 20
Burner Cleaning ..................................................................................................................................................................... 20
Draining .......................................................................................................................................... 2...................................... 21
Temperature-Pressure Rdief Valve Operation .......................................................................................................................... 21
Drain Valve Washer Replacement ........................................................................................................................................... 21
Housekeeping ......................................................................................................................................................................... 21
Service .................................................................................................................................................................................... 21
Troubleshooting Guide ........................................................................................................................22-25
Start Up Conditions .......................................................................................................................................................... 22-23
Condensation ....................................................................................................................................................................... 22
Smoke/Odor ........................................................................................................................................................................ 22
Thermal Expansion ......................................................................................................................................................... 22-23
Strange Sounds ..................................................................................................................................................................... 23
Operational Conditions ..................................................................................................................................................... 23-24
Smelly Water ........................................................................................................................................................................ 23
Air in Hot Water Faucets ...................................................................................................................................................... 23
High Temperature Shut Off System ..................................................................................................................................... 24
Not Enough Hot Water ........................................................................................................................................................ 24
Water is too Hot ................................................................................................................................................................... 24
Leakage Checkpoints .............................................................................................................................................................. 25
m 20
Parts Order List...............................................................................................................................................26-27
Customer Responsibilities
Thank You for purchasing a Sears water heater.
Properly installed and maintained, it should give you years of
trouble free service. If you should decide that you want the new
water heater professionally installed by Sears call the local Sears
Service Cemer or any Sears store. They will arrange for prompt,
quality installation by Sears authorized contractors.
Abbreviations Found In This Instruction Manual
C.S.A.. - Canadian Standards Association
A.N.S.I. - American National Standards Institute
N.EP.A. - National Fire Protection Association
AWARNING
This gas-fired water heater is design certified by CSA
INTERNATIONAL underAmerican National Standard/CSA
Standardfor Gas Water Heaters ANS Z2 .10. --CSA 4.
(latest edition). The installation must conform with this
manual, Local Codes and with the latest edition of the
National FuelGasCode,ANSI Z223.1.
Thispublicationisavailablefrom your localgovernment or
public library, gas company, or by writing NFPA,
Batterymarch Park, Quincy,MA 02269.
• Read the "Safety Precautions" section, pages 2 through 4 of
this manual first and then the entire manual carefully. If you
don't follow the safety rules, the water heater will not operate
properly. It could cause DEATH, SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE.
• This manual contains instructions for the installation, opera-
tion, and maintenance of the gas-fired water heater. It also
contains warnings through out the manual that you must read
and be aware of. All warnings and all instructions areessential
to the proper operation of the water heater and your safety.
Since we cannot put everything on the first few pages, READ
THE ENTIRE MANUAL BEFORE ATTEMPTING TO
INSTALLOR OPERATE THE WATER HEATER.
• The installation must conform with the instructions in this
manual; gas company rules; and Local Codes, or in the
absence of Local Codes, with the latestedition of the National
Fuel Gas code, ANSI Z223.1, also referred to as NFPA 54.
This publication is available from your local government or
public library or gas company or by writing NFPA,
Batterymarch Park,Quincy, MA 02269.
• If after reading this manual you have any questions or do not
understand any portion of the instructions, call the Sears
Service Center.
• Carefully plan the place where you are going to put the water
heater. Correct combustion, vent action, ana vent pipe instal-
lation are very important in preventing death from possible
carbon monoxide poisoning and fires.
Examine the location to ensure the water heater complies with
the "Facts to Consider About the Location" section in this
manual.
• For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation proce-
dures. Instructions may be obtained from your local dealer,
wholesaler, public utilities or California Office of the State
Architect, 400 P Street, Sacramento, CA 95814.
• Complies with SCAQMD rule #1121 and districts having
equivalent NOx requirements.
Product Specifications
MODEL
NUMBER
153,332111
153.332161
153.332319
153.332363
153.332419
153.332463
153.332563
TANK
CAPACITY
IN GALLONS
39
39
30
30
40
40
50
TYPE
OF
GAS
NATURAL
NATURAL
NATURAL
NATURAL
NATURAL
NATURAL
NATURAL
B.T.U.
RATE
33,000
33,000
30,000
30,000
32,000
32,000
32,000
RECOVERY RATE
GALS. PER HOUR
@90°F RISE
34.0
34.0
31.0
31.0
33.0
33.0
33.0
MINIMUM
VENT
PIPE
y'
3"
3"
3"
3"
3"
3"
DIMENSIONS IN INCHES
HEIGHT TO
DIAMETER JACKETTOP
24" 36_"
24" 36_"
16" 56"
16" 56"
18" 56_"
18" 56_"
20" 56_"
6
Materials and Basic Tools Needed
Materials Needed
To simplify the installation Sears has available the installation
parts shown below. You may or may not need all of these materi-
als, depending on your type of installation.
WATER HEATER STAND 24"x24"xl 8"
Gas
Water Heater
Installation !
Kit
FOR USE WITH WATER HEATERS
INSTALLED IN RESIDENTIAL
GARAGES HAVING A DIAMETER 24"
OR LESS AND A RATED CAPACITY 75
GALLONS OR LESS
llI'lo
WATER HEATER INSTAL-
LATION KIT WITH FLEXI- f
BLE CONNECTORS FOR
3/4" OR I/2" THREADED
OR COPPER PLUMBING
@
VENT ELBOW
EXPANSION TANKS
FOR THERMAL
EXPANSION CONDI-
TIONS AVAILABLE IN
2 GALLON AND 5
GALLON CAPACITY
THROUGH LOCAL
SEARS STORE OR
SERVICE CENTERS
k
VENT PIPE TRAPS HELP REDUCE HEAT
Basic Tools
You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local
Sears store.
• Pipe Wrenches (2) 14"
• Screwdriver
• Tin Snips
• 6 Foot Tape of Folding Rule
• Garden Hose
• Drill
• Pipe dope or Teflon Tape
FLEXIBLE WATER
HEATER GAS CON-
NECTOR WITH
FITTINGS
WATER HEATER HEAT
LOSS DUE TO THERMAL
SYPHONING
ADDITIONAL TOOLS NEEDED
WHEN SWEAT SOLDERING
Tubing Cutters or Hacksaw
Propane Torch
Soft Solder
Solder Flux
EmeryCIoth
Wire Brushes
DRAIN PANS AVAILABLE IN 20"
DIAMETER FOR WATER HEATERS
HAVING A DIAMETER 18" OR LESS,
24" DIAMETER FOR WATER HEATERS
HAVING A DIAMETER OF 22" OR
LESS, AND AVAILABLE IN 28" DIAM-
ETER FOR WATER HEATERS HAVING
A DIAMETER 26" OR LESS
GARDEN HOSE 6 FOOT TAPE
SLOT-HEAD SCREWDRIVER
PHILLIPS SCREWDRIVER
ROLL OF TEFLON TAPE
(USE ONLY ON WATER
CONNECTIONS)
PIPE DOPE (SQUEEZE TUBE)
(USE FOR WATER AND
GAS CONNECTIONS)
PIPE
WRENCH
TIN SNIPS
DRILL
HACKSAW
_RE BRUSH
__1 J2 _IRE BRUSH
TORCH
PROPANE
ROLL OF LEAD FREE
SOFT SOLDER
ROLL OF EMERY
CLOTH SOLDER FLUX TUBING
CUTTER
7
Installation Instructions
Removing the Old Water Heater
Turn "OFF" the gas supply to the water heater.
AWARNING
If the main gas line--all gas appliances is
used,alsoshut"OFF" the gasat eachappliance.Leaveall
gasappliances shut"OFF" until the water heater installa-
tion iscomplete.
QTurn water to water
"OFF"
heater. Some installations require that
the water be turned off to the entire
house.
the the
Disconnect the vent pipe from the draft hood where
they connect to the water heater. In most installations
the vent pipe can be lifted off after any screw or other
attached devices are removed. Dispose of the draft
hood. The new water heater has the draft hood which
must be used for proper operation.
®
® ®
a. If you have copper piping to the water
heater, the two copper water pipes can
be cut with a hacksaw approximately
four inches away from where they con-
nect to the water heater. This will avoid
cutting off the pipes too short.
Additional cuts can be made later if nec-
essary. Disconnect the temperature-pres-
sure relief valve drain line. When the
water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now
completely disconnected and ready to be
relnoved.
GCheck a,gain to make sure the gas supply
is ' OFF to the water heater. Then dis-
connect the gas supply connection from
the gas control valve.
G Attach hose the heater drain
a to water
valve and put the other end in a floor
drain or outdoors. Open the water heater
drain valve. Open a nearby hot water
faucet which will relieve pressure in the
water heater and speed draining.
AWARNING 1
The water passing o_alve may be extremely
hot. To avoid being scalded, make sure all connections are
tight and that the water flow is directed away from any
person. I
If you have galvanized pipe to the water
b.
heater, loosen the two galvanized pipes
with a pipe wrench at the union in each
line. Also disconnect the piping remain-
ing to the water heater. These pieces
should be saved since they may be need-
ed when reconnecting the new water
heateL Disconnect the temperature-pres-
sure relief valve drain line. When the
water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now
completely disconnected and ready to be
removed.
ACAUTION I
Mineral buildupor sere accumulatedinthe I
oldwater heater.Thiscausesthe water heater to be much]
heavierthan normal and this residue, if spilledout, could
causestaining. 1
Installation Instructions (cont'd)
Facts to Consider About the
Location
You should carefidly choose an indoor location for the new
water heater, because the placement is a very important consid-
eration for the safety of the occupants in the building and for
the most economical use of the appliance. This water heater is
not for use in mobile homes or outdoor installation.
Whether replacing an old water heater or putting the water
beater in a new location, the following critical points must he
observed.
• The location selected should be indoors as close as practical
to the gas vent or chimney to which the water heater vent is
going to be connected, and as centralized with tbe water
_iping system as possible. The water heater, as all water
eaters, will eventually leak. Do not install without
adequate drainage provisions where water flow will cause
damage.
ACAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of the
water heater must be accomplished in such a manner that if
the tank or any connections should leak, the flow of water will
not cause damage to the structure. For this reason, it is not
advisableto install the water heater in an attic or upper floor.
When such locations cannot be avoided, a suitable drain pan
should be installedunderthe water heater. Drain pansare avail-
able at your local Sears store. Such a drain pan must be not
greater than I '/2inchesdeep,have a minimum length and width
of at least 2 inches greater than the water heater dimensions
and must be piped to an adequate drain. The pan must not
restrict combustion air flow. Under no circumstances is the
manufacturer or Sears to be held liable for any water damage
in connection with this water heater.
_,WARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED
(GARAGES, STORAGE, AND UTILITY AREAS, ETC):
Flammable liquids(such as gasoline,solvents,propane (LP) or
butane, etc.), all of which emit flammable vapors, may be
improperly stored or used in suchareas.The gaswater heater
pilot light or main burner can ignite such vapors. The resulting
flashbackand fire can causedeath or seriousburns to anyone in
the area, as well as property damage.
If installationin suchareasisyour only option, then the installa-
tion must be accomplished in a way that the pilot flame and
main burner flame are elevated from the floor at least 18inches.
While this may reduce the chancesof flammable vapors from a
floor spillbeingignited,gasolineandother flammable substances
should never be stored or used in the same room or area con-
taining a gas water heater or other openflame or spark produc-
ingappliance.
NOTE: Flammable vapors may be drawn by air currents from
other areas of the structure to the appliance.
AWARNING
Propellants of aerosol spraysand volatile compounds, (clean-
ers, chlorine based chemicals, refrigerants, etc.) in addition to
being highly flammable in many cases,will also change to cor-
rosive hydrochloric acid when exposed to the combustion
products of the water heater. The results can be hazardous,
and alsocause product failure.
• The location selection must provide adequate clearances for ser-
vicing and proper operation of the waterheater.
&WARNING
This water heater must not be installed directly on carpeting.
Carpeting must be protected by a metal or wood panel
beneath the appliance extending beyond the full width and
depth of the appliance by at least 3 inches (76.2mm) in an)
direction, or if the appliance is installed in an alcoveor closet
the entire floor must be covered by the panel. Failure to bee(
this warning may result in a fire hazard.
&WARNING
Minimum clearances between the water heater and com-
bustible or non-combustible construction are I" at the sides
and roar, 4" at the front, and 6" from the vent pipe, Clearance
from the top of the jacket is 18" on most models. Note that a
lesserdimensionmay be allowedon some models. Refer to the
label on the water heater adjacent to the gas control valve for
all clearances.
_2" MAX.
VENTILATION
AIR
Figure I I
OPENINGS 0
$
FRONT VIEW
OF DOOR
OF CLOSET TOP VIEW I" MIN.
WITHOUT DOOR OF CLOSET
12" MAX WITH DOOR
" IN MIN
TOP VID/V , i
AIR DUCT
&WARNING
A gas water heater cannot operate properly without the cor-
rect amount of air for combustion. Do not install in a confined
area sucha closet, unlessyou provide air as shownin the "Facts
to Consider About the Location" section. Never obstruct the
flow of ventilation air. If you haveany doubts or questions at all,
call your gas company. Failure to provide the proper amount of
combustion air can result in a fire or explosion and can cause
DEATH, SERIOUS BODILY INJUR%OR PROPERTY DAHAGE.
AWARNING
If this water heater will be used in beauty shops,barber shops,
cleaning establishments, or self-service laundries with dry
cleaning equipment, it is imperative that the water heater or
water heaters be installed so that combustion and ventilation
air be taken from outside these areas. Refer to the "Facts to
Consider About the Location" section of this manual and also
the latest edition of the National Fuel Gas Code, ANSI Z223. I,
also referred to as NFPA 54 for specificsprovided concerning
air required.
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