Kenmore 153332462, 153332160, 153332110 Owner’s Manual
Owners
Manual
FOR POTABLEWATER
HEATING ONLY
NOT SUITABLEFOR
SPACEHEATING
NOT FOR USE IN
MOBILE HOMES
Model No.
153.3321I0 39 Gal. High Altitude
153.332160 39 Gal.
153.332318 30 Gal. High Altitude
153.332362 30 Gal.
153.332418 40 Gal. High Altitude
153.332462 40 Gal.
153.332562 50 Gal.
Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.
THE ECONOMIZER TM 6
GAS WATER HEATER
• Safety Instructions
• Installation
• Operation
For Your Safety
AN ODORANT IS ADDED TO THE GAS USED BY THIS
WATER HEATER
WARNING: If the information .in these instructions are not fol-
lowed exactly, a fire or explosion may result, causing property I
damage, personal ,nlury or death. . J
-Do not store or use gasoline or other flammable vapors and liq-
._J_S inthe vicinity of this or any other appliance.
-WHAT TO DO IF YOU SMELL GAS
--"_lDo not try to light any appliance.
--z.Do not touch any electrical switch; do not use any phone in your
building. . ,
• Immedlately call your _as supplier from a neighbors phone.
.._...Follow the gassuppher's instructions.
• If you can not reach your gassupplier, call the fire department.
-_tallation and service must be performed by a qualified installer,
_ice agency or the gas supplier.
Improper stallat,on, adjustment, alteration, serv,ce or maintenance
can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM-
AGE. Refer to this manual for assistance or consult the local Sears
Service Center or gasutility for further information.
in " "
• Care and Maintenance
• Troubleshooting
• Parts List
,_WARNING
Save this Manual for Future Reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Flammable vapors may be _ _ currents from other areas
J AWARNING J
of the structure to this appliance.
_,WARNING
READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE
COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING
OR OPERATING THIS WATER HEATER.
Safety Precautions
AWARNING .
Improper installation, adjustment, alteration, service or
I maintenance can cause DEATH, SERIOUS BODILY I
INJURY, OR PROPERTY DAMAGE. Refer to this manu-
_al for assistance or consult your local Sears Service
I Center for further information.
AWARNING
WATER HEATERS EQUIPPED FOR ONE TYPE GAS
ONLY: This water heater.is equipped for one type gas
only. Check the model rating plate near the gas control
valve for the correct gas. DO NOT USE THIS WATER
HEATER WITH ANY GAS OTHER THAN THE ONE
SHOWN ON THE MODEL RATING PLATE. Failure to
use the correct gas can cause problems which can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE. If you have any questions or doubts consult
your gas supplier or local utility.
AWARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ-
UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR
STORED (GARAGES.,STORAGE, AND UTILITY AREAS,
ETC): Flammable liquids (such as gasoline, solvents,
propane(LP) or butane, etc.), all ofwhich emit flammable
vapors, may be improperly stored or used in suchareas.
The gaswater heater pilot light or main burner canignite
such vapors. The resulting flashback and fire can cause
death or serious burns to anyone in the area, as well as
property damage.
If installation in such areas is your only option, then the
installation must be accomplishedin a way that the pilot
flame and main burner flame are elevated from the floor
at least 18 inches.While this may reducethe chancesof
flammable vaporsfrom a floor spillbeingignited, gasoline
and other flammable substancesshouldnever be storedor
used in the same room or area containing a gas water
heater or other openflame or spark producingappliance.
NOTE: Flammable vapors may be drawn by air currents
from other areasof the structure to the appliance.
AWARNING
If this water heater will be used in beauty shops,barber
shops, cleaning establishments, or self-service laundries
with dry cleaning equipment, it is imperative that the
water heater or water heaters be installed so that com-
bustion and ventilation air be taken from outside these
areas. Refer to the "Facts to Consider About the
Location" section of this manual and also the latest edi-
tion of the National Fuel Gas Code, ANSI Z223.1, also
referred to as NFPA 54 for specificsprovided concerning
air required.
AW.A. RNING I
A fire can start if combustible materials suchas clothing,
cleaningmaterials, or flammable liquidsare placed against
or nextto the water heater.
AWARNING
At the time of manufacture this water heater wasprovid-
ed with a combination temperature-pressures relief valve
certified by a nationally recognized testing laboratory
that maintains periodic inspectionof production of listed
equipment or materials, as meeting the requirements
for Relief Valvesand Automatic Gas Shutoff Devices for
Hot Water Supply Systems, and the latest edition of
ANSI Z21.22 and the code requirements of ASME. If
replaced, the valve must meet the requirements of local
codes,but not lessthan a combination temperature and
pressure relief valve certified as meeting the require-
ments for Relief Valves and Automatic Gas Shutoff
Devicesfor Hot Water SupplySystems, ANSI Z21.22 by
a nationally recognized testing laboratory that maintains
periodic inspectionof production of listed equipment or
materials.
The valve must be marked with a maximum set pressure
not to exceed the marked hydrostatic working pressure
of the water heater (150 Ibs./sq. in.) and a discharge
capacity not lessthan the water heater input rate as
shown on the model rating plate. (Electric heaters.
watts dividedby 1000x 3415 equal BTU/Hr. rate.)
Your local lurisdictional authority, while mandating the
use of a temperature.pressure relief valve complying
with ANSI Z21.22 and ASME, may require a valve model
lifferent from the one furnishedwith the water heater.
Compliance with such local requirements must be satis-
fied by the installer or end user of the water heater with
a locally prescribed temperature-pressure relief valve
installedin the designatedopening in the water heater in
placeof the factory furnishedvalve.
For safe operation of the water heater, the relief valve
must not be removed from it's designated opening or
plugged.
The temperature-pressure relief valve must b_'_n_ta_|_:l
directly into the fitting of the water heater designated
for the relief valve_Eesition__l _d'_ro-
vide tubing so that any dischargewill exit onl_e,W_it;hin6
inches above;"v, _1._,,,_ d;_1:a,,_©;,©,v_:le _'ructural
floor. Be certain that no contact is made v_h_l_/live
electrical _)ar-'t.Tfi_- idi_charge_J_pe_ni!]lg.m_:t'_l'otbe
blocked or reduced jll.size und_;it_umastances.
Excessivelength, over 30 feet, or use of mq_ :.thanfour
elbows can cause restriction.sfa_-'red_.,-t_e thscharge
capacityof the valve. _.
No valve or other obstrUcti0fi'Ts-'t3"lYLr'lSTacedbetween
the relief valve and the tan__D_o.og.t.Egnr_ct tubing
directly to dischargedr:ainUnlessa 6" air gap isprovided.
To prevent bodily injury, hazard to life, or property dam-
age, the relief valve must be allowed to discharge water
in quantities should circumstances demand. If the dis-
charge pipe is not connected to a drain or other suitable
means, the water flow may causeproperty damage.
The DischargePipe:
• Must not besmaller in size than the outlet pipe size of
the valve, or have any reducing couplings or other
restrictions.
• Must not be pluggedor blocked.
• Must be of material listedfor hot water distribution.
• Must be installed so as to allow complete drainage of
both the temperature-pressure relief valve, and the
Must terminate at anadequate drain.
Must not have any valve between the relief valve and
_ discharge pipe.
tank.
Safety Precautions
AWARNING
A gas water heater cannot operate properlywithout the
correct amount of air for combustion. Do not install in a
confined area such a closet, unless you provide air as
shown in the "Facts to ConsiderAbout the Location" sec-
tion. Never obstruct the flow ofventilation air,If you have
any doubts or.questions at all, call your gas compan.y.
Failure to provide the proper amount of €ombustion air
can result in a fire or explosion and can cause DEATI_
SERIOUS BODILY INJURY,OR PROPERTY DAMAGE.
AWARNING
HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a tem-
perature which will satisfyclotheswashing,dishwashing,
and other sanitizing needs can scald and permanently
injure you upon contact, Some people are more likely to
be permanently injured by hot water than others. These
includethe elderly, children, the infirm, or physically/men.
tally handicapped.Ifanyone usinghot water in your home
fits into one of these groups or if there isa local code or
state law requiring a certain temperature water at the hot
water tap, then you must take special precautions.In addi-
tion to usingthe lowest possibletemperature settingthat
satisfies your hot water needs, a meanssuch as a mixing
valve, shouldbe usedat the hot water taps usedby these
people or at the water heater. Mixing valvesare available
at plumbing supplyor hardware stores. Follow manufac-!
turers instructions for installation of the valves. Before
changing the factory setting on the thermostat, reed the
"Temperature Regulation" sectionin thismanual.
AWARNING
Soot build.up indicates a problem that requires correc-
tion before further use.Turn "OFF" gasto water heater
and leave "OFF" until repairs are made, becausefailure
to correct the causeof the sootingcan result in a fire or
explosion causing DEATH, SERIOUS BODILY INJURY,
OR PROPERTY DAMAGE.
AWARNING
This water heater must not be installed directly on car.
peting. Carpeting must be protected by a metal or wood
panel beneath the appliance extending beyond the full
width and depth of the appliance by at least 3 inches
(76.2mm) in any direction, or if the appliance is installed
in an alcoveor closet,the entire floor must be covered by
the panel. Failure to heed this warning may result in
fire hazard.
AWARNING
VENT DAMPERS - Any vent damper,whether it isoperat-
ed thermally or otherwise must be removed if its use
inhibits properdrafting ofthe water heater.
Thermally Operated Vent Dampers: Gas-fired water
heaters having thermal efficiency in excess of 80% may
produce a relatively low flue gastemperature. Suchtem-
peratures may not be high enoughto properly open ther-
mally operated vent dampers. This would causespillageof
flue gasesand maycausecarbonmonoxidepoisoning.
Vent dampers must bear evidenceofcertification as com-
plying with the latest edition of American National
Standard ANSI Z21.68 (ANSI Z21.66 & 67, respectively,
cover electrically and mechanically actuated vent
dampers). Before installationof any vent damper, consult
your local SearsService Center or the gasutility for fur-
ther information.
AWARNING
• The appliance and its individualshutoff valvemust be dis-
connectedfr_..mthe gassupplypipingsystemduring any
pressure testing of the gas system at test pressuresin
excessof ½ pound per squareinch(3.SkPa).
•The appliancemu.stbe isolated from the gas supplypip-
ingsystem by closingits individualmanual shutoff valve
during any pressuretasting of the gas supplypiping sys-
tem at test pressures equal or lessthan ½ pound per
squareinch (3.SkPa).
A,WARNING
BEFORE LIGHTING [PROPANE (L.P.) GAS WATER
HEATERS]: Propane (L.P.) gasis heavier than air. Should
there be a leak inthe system,the gaswill settle near the
ground. Basements, crawl spaces, skirted areas under
mobile homes (even when ventilated), closets and areas
belowground levelwill serve as pocketsfor the accumula-
tion of this gas.Before attempting to light or relight the
water heater's pilot or turning on a nearbyelectrical light
switch, be absolutely sure there is no accumulated gasin
the area. Search for odor of gasby sniffingat ground level
in the vicinity of the appliance. If odor isdetected, follow
stepsindicated at "For Your Safety" on the cover pageof
this manualthen leavethe premises.
,m
_,WARNING
Chemical vapor corrosion of the flue and vent system
may occur if air for combustion contains certain chemical
vapors.Spraycan propellants,cleaningsolvents,refrigera-
tor and air conditioner refrigerants, swimming pool
chemicals, calcium and sodium chloride, waxes, bleach,
and processchemicalsare typical compoundswhich are
potentially corrosive.
AWARNING
Obstructed or deteriorated vent systemsmay present a
serioushealthrisk or asphyxiation.
Safety Precautions continued on page 4.
3
Safety Precautions
.AWARNING
The water heater with draft hood installedmust be prop-
erly vented to a ch,mney which terminates outdoors.
Never operate the water heater unlessit is vented to the
outdoors and has adequate air supplyto avoid risks of
improper operation, explosionor asphyxiation.
AWARNING
Minimum clearancesbetween the water heater and com-
bustible or non-combustible construction are I" at the
sidesand roar, 4" at the front, and 6" from the vent pipe.
Clearance from the top ofthe jacket is 18"on most mod-
els.Note that a lesserdimensionmay be allowedon some
models.Refer to the labelon the water heater adjacent to
the _as control valvefor all clearances.
. AWARNING I
Do not use this appliance if any part of it has been under
water. Immediately call a Sears Service Technician to
inspectthe applianceand to replace the gascontrol or any I
part ofthe burner systemwhich hasbeen underwater. I
A CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must heaccomplished in sucha manner
that if the tank or any connectionsshouldleak, the flow of
water will not cause damage to the structure. For this
reason, it is not advisable to installthe water heater in an
attic or upper floor.When suchlocationscannot be avoid-
ed, a suitable drain pan should be installed under the
water heater. Drain pansare available at your localSears
store. Sucha drain pan must be not greater than I'/, inch-
es deep, have a minimum length and width of at least 2
inches greater than the water heater dimensions and
must be piped to an adequate drain. The pan must not
restrict combustion air flow. Under no circumstancesis
the manufacturer or Searsto he held liablefor any water
damagein connectionwith thiswater heater.
A, VVARNING
HYDROGEN GAS: Hydrogengascanbe producedin a hot
water system that hasnot been usedfor a long period of
time (generally two weeks or more). Hydrogen gas is
extremely flammable and explosive.To preventthe possi-
bility of injuryunder these conditions,we recommend the
hot water faucet he opened for several minutes at the
kitchen sink before any electrical appliances which are
connected to the hot water system are used (such as a
d:shwasheror washing machine). If hydrogengas is pre-
sent,there will probablybe an unusualsoundsimilar to air
escaping through the pipe as the hot water faucet is
opened. There must he no smoking or open flame near
the faucet at the time it isopen.
AWARNING
INSULATING JACKETS: When installing an external
water heater insulationjacket on a gaswater heater:
• DO NOT coverthe temperature-pressure reliefvalve.
• DO NOT put insulation over any part of the top of the
gaswater heater.
• DO NOT put insulationever the gascontrol valveor gas
control valve/burner cover, or any accessareas to the
burner.
• DO NOT let insulationaround the gaswater heater to
get within 8 inches of the floor (air must get to the
burner).
• DO NOT cover or remove operating instructions, and
safetyrelated warning labelsand materials affixedto the
water heater.
Failureto heed thiswill result in the possibilityof a fire or
explosion.
Table of Contents
Safety Precautions ............................................................................................................................................2-4
Table of Contents ................................................................................................................................................5
Customer Responsibilities .......................................................................................................................6
Product Specincations'_"..................................................................................................................................6
Materials and Basic Tools Needed ..............................................................................................
Materials Needed .....................................................................................................................................................................
Basic Tools ...............................................................................................................................................................................
Installation Instructions ........................................................................................................................8-16
Removing the Old Water Heater ............................................................................................................................................... 8
Facts to Consider About the Location ....................................................................................................................................... 9
Combustion Air and Ventilation for Appliances in Unconfined Spaces ................................................................................... 10
Combustion Air and Ventilation for Appliances in Confined Spaces....................................................................................... 10
Water Piping ........................................................................................................................................................................... 11
Temperature-Pressure Relief Valve........................................................................................................................................... 12
Filling the Water Heater .......................................................................................................................................................... 13
Venting .............................................................................................................................................................................. 13-14
Gas 14 15
Piping ......................................................................................................................................................................... -
Installation Checklist .............................................................................................................................................................. 16
Ooeratin_ Instructions .........................................................................................................................17-19
_"""Eighting............................................................................................................................................................................. 17-18
Temperature Regulation .......................................................................................................................................................... 19
Service and
Tank (Sediment) Cleaning ...................................................................................................................................................... 20
Venting System Inspection ...................................................................................................................................................... 20
Burner Inspection ................................................................................................................................................................... 20
Burner Cleaning ..................................................................................................................................................................... 20
Draining ................................................................................................................................................................................. 21
Temperature-Pressure Relief Valve Operation .......................................................................................................................... 21
Drain Valve Washer Replacement ........................................................................................................................................... 21
Housekeeping ......................................................................................................................................................................... 21
Service .................................................................................................................................................................................... 21
Adiustment ......................................................................................................................20-21
Troubleshootin_ Guide ........................................................................................................................22-25
Start Up Conditions .......................................................................................................................................................... 22-23
Condensation ....................................................................................................................................................................... 22
Smoke/Odor ........................................................................................................................................................................ 22
Thermal Expansion ......................................................................................................................................................... 22-23
Strange Sounds ..................................................................................................................................................................... 23
Operational Conditions ..................................................................................................................................................... 23-24
Smelly Water ........................................................................................................................................................................ 23
Air in Hot Water Faucets...................................................................................................................................................... 23
High Temperature Shut OffSystem ..................................................................................................................................... 24
Not Enough Hot Water ........................................................................................................................................................ 24
Water is too Hot ................................................................................................................................................................... 24
Leakage Checkpoints .............................................................................................................................................................. 25
Parts Order List...............................................................................................................................................26-27
Customer Responsibilities
Thank You for purchasing a Sears water heater.
Properly installed and maintained, it should give you years of
trouble free service. If you should decide that you want the new
water heater professionally installed by Sears call the local Sears
Service Center or any Sears store. They will arrange for prompt,
quality installation by Sears authorized contractors.
Abbreviations Found In This Instruction Manual
C.S.A.. - Canadian Standards Association
A.N.S.I. - American National Standards Institute
N.EEA. - National Fire Protection Association
AWARNING
This gas-fired water heater is design certified by CSA
INTERNATIONAL under American National Standard/CSA
Standard for Gas Water Heaters ANS Z21.10.1 • CSA 4.1
(latest edition). The installation must conform with this
manual, Local Codes and with the latest edition of the
National Fuel Gas Code, ANSI Z223.1.
This publication isavailable from your local government or
public library, gas company, or by writing NFPA,
Batterymarch Park, Quincy, MA 02269.
• Read the "Safety Precautions" section, pages 2 through 4 of
this manual first and then the entire manual carefully. If you
don't follow the safety rules, the water heater will not operate
properly. It could cause DEATH, SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE.
• This manual contains instructions for the installation, opera-
tion, and maintenance of the gas-fired water heater. It also
contains warnings through out the manual that you must read
and be aware of. All warnings and all instructions are essential
to the proper operation of the water heater and your safety.
Since we cannot put everything on the first few pages, READ
THE ENTIRE MANUAL BEFORE ATTEMPTING TO
INSTALL OR OPERATE THE WATER HEATER.
• The installation must conform with the instructions in this
manual; gas company rules; and Local Codes, or in the
absence of Local Codes, with the latest edition of the National
Fuel Gas code, ANSI Z223.1, also referred to as NFPA 54.
This publication is available from your local government or
public library or gas company or by writing NFPA,
Batterymarch Park, Quincy, MA 02269.
• If afrer reading this manual you have any questions or do not
understand any portion of the instructions, call the Sears
Service Center.
• Carefully plan the place where you are going to put the water
heater. Correct combustion, vent action, and vent pipe instal-
lation are very important in preventing death from possible
carbon monoxide poisoning and fires.
Examine the location to ensure the water heater complies with
the "Facts to Consider About the Location" section in this
manual.
• For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation proce-
dures. Instructions may be obtained from your local dealer,
wholesaler, public utilities or California Office of the State
Architect, 400 P Street, Sacramento, CA 95814.
Product Specifications
MODEL
NUMBER
153.332110
153.332160
153.332318
153.332362
153.332418
153.332462
153.332562
TANK
CAPACITY
IN GALLONS
39
39
30
30
40
40
50
TYPE
OF
GAS
NATURAL
NATURAL
NATURAL
NATURAL
NATURAL
NATURAL
NATURAL
B.T.U.
RATE
33,000
33,000
30,000
30,000
32,000
32,000
32,000
RECOVERY RATE
GALS. PER HOUR
@90°F RISE
34.0
34.0
31.0
31.0
33.0
33.0
33.0
MINIMUM
VENT
PIPE
3"
3"
3"
3"
3"
3"
3"
DIMENSIONS IN INCHES
HEIGHTTO
DIAMETER JACKETTOP
24" 36½"
24" 36½"
16" 56"
16" 56"
18" 56½"
18" 56½"
20" 56½"
6
Materials and Basic Tools Needed
Materials Needed
To simplify the installation Sears has available the installation
parts shown below. You may or may not need all of these materi-
als, depending on your type of installation.
Gas
Water Heater
Installation
Kit
o
i
8 _
WATER HEATER INSTAL-
LATION KIT WITH FLEXI-
BLE CONNECTORS FOR
314" OR 1/2" THREADED
OR COPPER PLUMBING
VENT ELBOW
EXPANSION TANKS
FOR THERMAL
EXPANSION CONDI-
TIONS AVAILABLE IN
2 GALLON AND 5
GALLON CAPACITY
THROUGH LOCAL
SEARS STORE OR
SERVICE CENTERS
VENT PIPE
FLEXIBLE WATER
HEATER GAS CON-
NECTOR WITH
FITTINGS
WATER HEATER HEAT
TRAPS HELP REDUCE HEAT
LOSS DUE TO THERMAL
SYPHONING
/ \
WATER HEATER STAND 24"x24"x 18"
FOR USE WITH WATER HEATERS
INSTALLED IN RESIDENTIAL
GARAGES HAVING A DIAMETER 24"
OR LESS AND A RATED CAPACITY 75
GALLONS OR LESS
DRAIN PANS
AVAILABLE IN 20" DIAMETER FOR
WATER HEATERS HAVING A DIAME-
TER 18" OR LESS AND AVAILABLE IN
28" DIAMETER FOR WATER HEATERS
HAVING A DIAMETER 26" OR LESS
Basic Tools
You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local
Sears S[Ol'e.
• Pipe Wrenches (2) 14"
• Screwdriver
• Tin Snips
• 6 Foot Tape of Folding Rule
• Garden Hose
• Drill
• Pipe dope or Teflon Tape
GARDEN HOSE
SLOT-HEAD SCREWDRIVER
PHILLIPS SCREWDRIVER
PIPE DOPE (SQUEEZE TUBE)
(USE FOR WATER AND
GAS CONNECTIONS)
6 FOOT TAPE
ROLL OF TEFLON TAPE
(USE ONLY ON WATER
CONNECTIONS)
PIPE
WRENCH
TIN SNIPS
DRILL
ADDITIONAL TOOLS NEEDED
WHEN SWEAT SOLDERING
• Tubing Cutters or Hacksaw
• Propane Torch
• Soft Solder
• Solder Flux
• EmeryCIoth
• Wire Brushes
HACKSAW
3/4" WIRE BRUSH
112"WIRE BRUSH
PROPANE
TORCH
ROLL OF LEAD FREE
SOFT SOLDER
ROLL OF EMERY
CLOTH SOLDER FLUX TUBING
CUTTER
Installation Instructions
Removing the Old Water Heater
Turn "OFF" the gas supply to the water heater.
_,WARNING
If the main gas line shutoff serving all gas appliances is
used, also shut "OFF" the gas at each appliance, Leave all
gas appliances shut "OFF" until the water heater installa-
tion is complete.
®
"OFF" the
Turn water to water
heater. Some installations rec_uire that
the water be turned off to the entire
house.
the
®
®
ODisconnect the vent pipe from the draft hood where
they connect to the water heater. In most installations
the vent pipe can be lifted off after any screw or other
attached devices are removed. Dispose of the draft
hood. The new water heater has the draft hood which
must be used for proper operation.
Q a. If you have copper piping to the water
Q essary. Disconnect the temperature-pres-sure relief valve drain line. When the
®
heater, the two copper water pipes can
be cut with a hacksaw approximately
four inches away from where they con-
nect to the water heater. This will avoid
cutting off the pipes too short.
Additional cuts can be made later if nec-
water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now
completely disconnected and ready to be
ren2oved,
Check again to make sure the gas supply
is "OFF" to the water heater. Then dis-
connect the gas supply connection from
the gas control valve.
Q Attach a to water drain
valve and put the other end in a floor
drain or outdoors. Open the water hearer
drain valve. Open a nearby hot water
faucet which will relieve pressure in the
water heater and speed draining.
The water passingou_ve may be extremely
hot. To avoid beingscalded,make sure all connectionsare
tight and that the water flow is directed away from any
[ person.
hose the heater
_WARNING
If you have galvanized pipe to the water
b.
heater, loosen the two galvanized pipes
with a pipe wrench at the union in each
line. Also disconnect the piping remain-
ing to the water heater. These pieces
should be saved since they may be need-
ed when reconnecting the new water
heater. Disconnect the temperature-pres-
sure relief valve drain line. When the
water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now
completely disconnected and ready to be
removed.
ACAUTION [
Mineral buildup or sediment may have accumulated in the I
old water heater. This causes the water heater to be much
heavier than normal and this residue, if spilled out, could
cause staining.
Installation Instructions (cont'd)
Facts to Consider About the
Location
You should carefully choose an indoor location for the new
water beater, because the placement is a very important consid-
eration for the safety of the occupants in the building and for
the most economical use of the appliance. This water heater is
not for use in mobile homes or outdoor installation.
Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must be
observed.
• The location selected should be indoors as close as practical
to the gas vent or chimney to which the water heater vent is
going to be connected, and as centralized with the water
[iping system as possible. The water heater, as all water
eaters, will eventually leak. Do not install without
adequate drainage provisions where water flow will cause
damage.
A CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of the
water heater must be accomplished in such a manner that if
the tank or any connectionsshould leak, the flow of water will
not cause damage to the structure. For this reason, it is not
advisableto install the water heater in an attic or upper floor
When such locations cannot be avoided, a suitable drain pan
shouldbe installed under the water heater, Drain pansare avail-
able at your local Sears store. Such a drain pan must be not
greater than 1½inchesdeep, havea minimum length and width
of at least 2 inches greater than the water heater dimensions
and must be piped to an adequate drain. The pan must not
restrict combustion air flow. Under no circumstances is the
manufacturer or Sears to be held liablefor any water damage
in connection with this water heater
IIWARNING
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED
(GARAGES, STORAGE, AND UTILITY AREAS, ETC).\"
Flammable liquids (such as gasoline, solvents,propane (LP) or
butane, etc.), all of which emit flammable vapors, may be
improperly stored or used in such areas. The gas water healer
pilot light or main burner can ignite such vapors. The resulting
flashbackand fire cancause death or serious burns to anyonein
the area, aswellas property damage.
If installation in suchareas is your onlyoption, then the installa-
tion must be accomplished in a way that the pilot flame and
main burner flame are elevated from the floor at least 18inche_
While this may reduce the chances of flammable vaporsfrom a
floor spillbeingignited, gasolineand other flammable substances
should never be stored or used in the same room or area con-
taining a gas water heater or other open flame or spark prodoc-
ingappliance.
NOTE: Flammable vapors may be drawn by air currents from
other areasof the structure to the appliance.
AWARNING
Propellants of aerosol spraysand volatile compounds, (clean-
ers, chlorine based chemicals, refrigerants, etc.) inaddition to
being highly flammable in many cases,will also change to cor-
rosive hydrochloric acid when exposed to the combustion
products of the water beater. The results can be hazardous, I
and also causeproduct failure.
" The location selection must provide adec_uateclearances for ser-
vicing and proper operation of the waterneater.
AWARNING
This water heater must not be installed directly on carpeting,
Carpeting must be protected by a metal or wood panel
beneath the appliance extending beyond the full width and
depth of the appliance by at least 3 inches (76.2mm) in any
direction, or if the appliance is installed in an alcove or closet,
the entire floor must be covered by the panel. Failure to heed
this warning may result in a fire hazard.
AWARNING
Minimum clearances between the water heater and com
bustible or non-combustible construction are I" at the sides
and rear, 4" at the front, and 6" from the vent pipe. Clearano
from the top of the jacket is 18"on most models. Note that
lesserdimension may be allowed on some models. Refer to th,
label on the water heater adjacent to the gas control valve fo
all clearances.
12' MA_
VENTILATION
Figure I ]
AIR
OPENINGS_
FRONT VIEW
OF DOOR
_1" I" MIN
TOP VIP,'V • ,J
OF CLOSET TOP VIEW l" MqN,
WITHOUT DOOR OF CLOSET
r' H,_, WITH DOOR
MIN' _4[[MIN
- N
AIR DUCT
AWARNING
A gas water heater cannot operate properly without the cor-
rect amount of air for combustion. Do not install in a confined
area sucha closet, unlessyou provide air as shownin the "Facts
to Consider About the Location" section. Never obstruct the
flow ofventilation air. If you have any doubts or questionsat all,
call your gas company. Failure to provide the proper amount of
combustion air can result in a fire or explosion and can cause
DEATH, SERIOUS BODILY INJUR_,OR PROPERTY DAHAGE.
AWARNING
If this water heater will be used in beauty shops,barber shops,
cleaning establlshments, or self-service laundries with dry
cleaning equipment, it is imperative that the water heater or
Iwater heaters be installed sothat combustion and ventilation
I air be taken from outside these areas. Refer to the "Facts to
Consider About the Location section of this manual and also
the latest edition of the National Fuel Gas Code, ANSI Z223.1,
also referred to as NFPA 54 for specificsprovided concerning
air required.
I
i
,J
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