Kenmore 153332462, 153332160, 153332110 Owner’s Manual

Owners
Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLEFOR

SPACEHEATING

NOT FOR USE IN

MOBILE HOMES

Model No.

153.3321I0 39 Gal. High Altitude

153.332160 39 Gal.

153.332318 30 Gal. High Altitude

153.332362 30 Gal.

153.332418 40 Gal. High Altitude

153.332462 40 Gal.

153.332562 50 Gal.

Caution:
Read and Follow

All Safety Rules and

Operating Instructions
Before First Use of

This Product.

THE ECONOMIZER TM 6
GAS WATER HEATER

• Safety Instructions

• Installation

• Operation

For Your Safety

AN ODORANT IS ADDED TO THE GAS USED BY THIS
WATER HEATER

WARNING: If the information .in these instructions are not fol-

lowed exactly, a fire or explosion may result, causing property I
damage, personal ,nlury or death. . J

-Do not store or use gasoline or other flammable vapors and liq-

._J_S inthe vicinity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS

--"_lDo not try to light any appliance.

--z.Do not touch any electrical switch; do not use any phone in your
building. . ,

• Immedlately call your _as supplier from a neighbors phone.

.._...Follow the gassuppher's instructions.

• If you can not reach your gassupplier, call the fire department.

-_tallation and service must be performed by a qualified installer,

_ice agency or the gas supplier.

Improper stallat,on, adjustment, alteration, serv,ce or maintenance

can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM-
AGE. Refer to this manual for assistance or consult the local Sears

Service Center or gasutility for further information.

in " "

• Care and Maintenance

• Troubleshooting

• Parts List

,_WARNING

Save this Manual for Future Reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Flammable vapors may be _ _ currents from other areas

J AWARNING J

of the structure to this appliance.

_,WARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE
COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING

OR OPERATING THIS WATER HEATER.

Safety Precautions

AWARNING .

Improper installation, adjustment, alteration, service or

I maintenance can cause DEATH, SERIOUS BODILY I

INJURY, OR PROPERTY DAMAGE. Refer to this manu-

_al for assistance or consult your local Sears Service
I Center for further information.

AWARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS
ONLY: This water heater.is equipped for one type gas

only. Check the model rating plate near the gas control
valve for the correct gas. DO NOT USE THIS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE

SHOWN ON THE MODEL RATING PLATE. Failure to

use the correct gas can cause problems which can result in
DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. If you have any questions or doubts consult
your gas supplier or local utility.

AWARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ-
UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR

STORED (GARAGES.,STORAGE, AND UTILITY AREAS,
ETC): Flammable liquids (such as gasoline, solvents,

propane(LP) or butane, etc.), all ofwhich emit flammable
vapors, may be improperly stored or used in suchareas.
The gaswater heater pilot light or main burner canignite
such vapors. The resulting flashback and fire can cause

death or serious burns to anyone in the area, as well as
property damage.

If installation in such areas is your only option, then the

installation must be accomplishedin a way that the pilot
flame and main burner flame are elevated from the floor

at least 18 inches.While this may reducethe chancesof
flammable vaporsfrom a floor spillbeingignited, gasoline

and other flammable substancesshouldnever be storedor
used in the same room or area containing a gas water

heater or other openflame or spark producingappliance.
NOTE: Flammable vapors may be drawn by air currents

from other areasof the structure to the appliance.

AWARNING

If this water heater will be used in beauty shops,barber

shops, cleaning establishments, or self-service laundries
with dry cleaning equipment, it is imperative that the
water heater or water heaters be installed so that com-

bustion and ventilation air be taken from outside these
areas. Refer to the "Facts to Consider About the

Location" section of this manual and also the latest edi-
tion of the National Fuel Gas Code, ANSI Z223.1, also
referred to as NFPA 54 for specificsprovided concerning

air required.

AW.A. RNING I

A fire can start if combustible materials suchas clothing,
cleaningmaterials, or flammable liquidsare placed against

or nextto the water heater.

AWARNING

At the time of manufacture this water heater wasprovid-
ed with a combination temperature-pressures relief valve

certified by a nationally recognized testing laboratory
that maintains periodic inspectionof production of listed

equipment or materials, as meeting the requirements

for Relief Valvesand Automatic Gas Shutoff Devices for

Hot Water Supply Systems, and the latest edition of
ANSI Z21.22 and the code requirements of ASME. If

replaced, the valve must meet the requirements of local
codes,but not lessthan a combination temperature and

pressure relief valve certified as meeting the require-

ments for Relief Valves and Automatic Gas Shutoff
Devicesfor Hot Water SupplySystems, ANSI Z21.22 by

a nationally recognized testing laboratory that maintains

periodic inspectionof production of listed equipment or
materials.

The valve must be marked with a maximum set pressure
not to exceed the marked hydrostatic working pressure

of the water heater (150 Ibs./sq. in.) and a discharge
capacity not lessthan the water heater input rate as

shown on the model rating plate. (Electric heaters.
watts dividedby 1000x 3415 equal BTU/Hr. rate.)

Your local lurisdictional authority, while mandating the
use of a temperature.pressure relief valve complying
with ANSI Z21.22 and ASME, may require a valve model

lifferent from the one furnishedwith the water heater.

Compliance with such local requirements must be satis-

fied by the installer or end user of the water heater with

a locally prescribed temperature-pressure relief valve
installedin the designatedopening in the water heater in
placeof the factory furnishedvalve.
For safe operation of the water heater, the relief valve
must not be removed from it's designated opening or
plugged.

The temperature-pressure relief valve must b_'_n_ta_|_:l
directly into the fitting of the water heater designated

for the relief valve_Eesition__l _d'_ro-
vide tubing so that any dischargewill exit onl_e,W_it;hin6

inches above;"v, _1._,,,_ d;_1:a,,_©;,©,v_:le _'ructural
floor. Be certain that no contact is made v_h_l_/live

electrical _)ar-'t.Tfi_- idi_charge_J_pe_ni!]lg.m_:t'_l'otbe
blocked or reduced jll.size und_;it_umastances.

Excessivelength, over 30 feet, or use of mq_ :.thanfour
elbows can cause restriction.sfa_-'red_.,-t_e thscharge

capacityof the valve. _.
No valve or other obstrUcti0fi'Ts-'t3"lYLr'lSTacedbetween

the relief valve and the tan__D_o.og.t.Egnr_ct tubing
directly to dischargedr:ainUnlessa 6" air gap isprovided.

To prevent bodily injury, hazard to life, or property dam-
age, the relief valve must be allowed to discharge water

in quantities should circumstances demand. If the dis-

charge pipe is not connected to a drain or other suitable

means, the water flow may causeproperty damage.
The DischargePipe:

• Must not besmaller in size than the outlet pipe size of
the valve, or have any reducing couplings or other

restrictions.

• Must not be pluggedor blocked.

• Must be of material listedfor hot water distribution.

• Must be installed so as to allow complete drainage of

both the temperature-pressure relief valve, and the
Must terminate at anadequate drain.

Must not have any valve between the relief valve and

_ discharge pipe.

tank.

Safety Precautions

AWARNING

A gas water heater cannot operate properlywithout the

correct amount of air for combustion. Do not install in a

confined area such a closet, unless you provide air as

shown in the "Facts to ConsiderAbout the Location" sec-
tion. Never obstruct the flow ofventilation air,If you have

any doubts or.questions at all, call your gas compan.y.
Failure to provide the proper amount of €ombustion air

can result in a fire or explosion and can cause DEATI_
SERIOUS BODILY INJURY,OR PROPERTY DAMAGE.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are

intended to produce hot water. Water heated to a tem-
perature which will satisfyclotheswashing,dishwashing,

and other sanitizing needs can scald and permanently

injure you upon contact, Some people are more likely to
be permanently injured by hot water than others. These
includethe elderly, children, the infirm, or physically/men.
tally handicapped.Ifanyone usinghot water in your home

fits into one of these groups or if there isa local code or

state law requiring a certain temperature water at the hot
water tap, then you must take special precautions.In addi-

tion to usingthe lowest possibletemperature settingthat

satisfies your hot water needs, a meanssuch as a mixing

valve, shouldbe usedat the hot water taps usedby these

people or at the water heater. Mixing valvesare available

at plumbing supplyor hardware stores. Follow manufac-!

turers instructions for installation of the valves. Before

changing the factory setting on the thermostat, reed the

"Temperature Regulation" sectionin thismanual.

AWARNING

Soot build.up indicates a problem that requires correc-

tion before further use.Turn "OFF" gasto water heater

and leave "OFF" until repairs are made, becausefailure

to correct the causeof the sootingcan result in a fire or

explosion causing DEATH, SERIOUS BODILY INJURY,

OR PROPERTY DAMAGE.

AWARNING

This water heater must not be installed directly on car.

peting. Carpeting must be protected by a metal or wood

panel beneath the appliance extending beyond the full
width and depth of the appliance by at least 3 inches

(76.2mm) in any direction, or if the appliance is installed
in an alcoveor closet,the entire floor must be covered by

the panel. Failure to heed this warning may result in
fire hazard.

AWARNING

VENT DAMPERS - Any vent damper,whether it isoperat-
ed thermally or otherwise must be removed if its use

inhibits properdrafting ofthe water heater.

Thermally Operated Vent Dampers: Gas-fired water
heaters having thermal efficiency in excess of 80% may

produce a relatively low flue gastemperature. Suchtem-
peratures may not be high enoughto properly open ther-

mally operated vent dampers. This would causespillageof
flue gasesand maycausecarbonmonoxidepoisoning.

Vent dampers must bear evidenceofcertification as com-
plying with the latest edition of American National
Standard ANSI Z21.68 (ANSI Z21.66 & 67, respectively,
cover electrically and mechanically actuated vent

dampers). Before installationof any vent damper, consult

your local SearsService Center or the gasutility for fur-

ther information.

AWARNING

• The appliance and its individualshutoff valvemust be dis-
connectedfr_..mthe gassupplypipingsystemduring any

pressure testing of the gas system at test pressuresin
excessof ½ pound per squareinch(3.SkPa).

•The appliancemu.stbe isolated from the gas supplypip-
ingsystem by closingits individualmanual shutoff valve

during any pressuretasting of the gas supplypiping sys-
tem at test pressures equal or lessthan ½ pound per
squareinch (3.SkPa).

A,WARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER
HEATERS]: Propane (L.P.) gasis heavier than air. Should
there be a leak inthe system,the gaswill settle near the
ground. Basements, crawl spaces, skirted areas under

mobile homes (even when ventilated), closets and areas
belowground levelwill serve as pocketsfor the accumula-

tion of this gas.Before attempting to light or relight the
water heater's pilot or turning on a nearbyelectrical light

switch, be absolutely sure there is no accumulated gasin
the area. Search for odor of gasby sniffingat ground level

in the vicinity of the appliance. If odor isdetected, follow
stepsindicated at "For Your Safety" on the cover pageof

this manualthen leavethe premises.

,m

_,WARNING

Chemical vapor corrosion of the flue and vent system
may occur if air for combustion contains certain chemical

vapors.Spraycan propellants,cleaningsolvents,refrigera-
tor and air conditioner refrigerants, swimming pool
chemicals, calcium and sodium chloride, waxes, bleach,

and processchemicalsare typical compoundswhich are
potentially corrosive.

AWARNING

Obstructed or deteriorated vent systemsmay present a
serioushealthrisk or asphyxiation.

Safety Precautions continued on page 4.

3

Safety Precautions

.AWARNING

The water heater with draft hood installedmust be prop-
erly vented to a ch,mney which terminates outdoors.

Never operate the water heater unlessit is vented to the

outdoors and has adequate air supplyto avoid risks of
improper operation, explosionor asphyxiation.

AWARNING

Minimum clearancesbetween the water heater and com-
bustible or non-combustible construction are I" at the

sidesand roar, 4" at the front, and 6" from the vent pipe.

Clearance from the top ofthe jacket is 18"on most mod-
els.Note that a lesserdimensionmay be allowedon some
models.Refer to the labelon the water heater adjacent to

the _as control valvefor all clearances.

. AWARNING I

Do not use this appliance if any part of it has been under

water. Immediately call a Sears Service Technician to
inspectthe applianceand to replace the gascontrol or any I

part ofthe burner systemwhich hasbeen underwater. I

A CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must heaccomplished in sucha manner

that if the tank or any connectionsshouldleak, the flow of
water will not cause damage to the structure. For this

reason, it is not advisable to installthe water heater in an

attic or upper floor.When suchlocationscannot be avoid-

ed, a suitable drain pan should be installed under the

water heater. Drain pansare available at your localSears
store. Sucha drain pan must be not greater than I'/, inch-

es deep, have a minimum length and width of at least 2

inches greater than the water heater dimensions and
must be piped to an adequate drain. The pan must not

restrict combustion air flow. Under no circumstancesis

the manufacturer or Searsto he held liablefor any water

damagein connectionwith thiswater heater.

A, VVARNING

HYDROGEN GAS: Hydrogengascanbe producedin a hot
water system that hasnot been usedfor a long period of

time (generally two weeks or more). Hydrogen gas is
extremely flammable and explosive.To preventthe possi-

bility of injuryunder these conditions,we recommend the

hot water faucet he opened for several minutes at the

kitchen sink before any electrical appliances which are
connected to the hot water system are used (such as a

d:shwasheror washing machine). If hydrogengas is pre-

sent,there will probablybe an unusualsoundsimilar to air
escaping through the pipe as the hot water faucet is

opened. There must he no smoking or open flame near
the faucet at the time it isopen.

AWARNING

INSULATING JACKETS: When installing an external

water heater insulationjacket on a gaswater heater:

• DO NOT coverthe temperature-pressure reliefvalve.

• DO NOT put insulation over any part of the top of the

gaswater heater.

• DO NOT put insulationever the gascontrol valveor gas
control valve/burner cover, or any accessareas to the

burner.

• DO NOT let insulationaround the gaswater heater to

get within 8 inches of the floor (air must get to the

burner).

• DO NOT cover or remove operating instructions, and

safetyrelated warning labelsand materials affixedto the
water heater.

Failureto heed thiswill result in the possibilityof a fire or

explosion.

Table of Contents

Safety Precautions ............................................................................................................................................2-4

Table of Contents ................................................................................................................................................5

Customer Responsibilities .......................................................................................................................6

Product Specincations'_"..................................................................................................................................6

Materials and Basic Tools Needed ..............................................................................................

Materials Needed .....................................................................................................................................................................

Basic Tools ...............................................................................................................................................................................

Installation Instructions ........................................................................................................................8-16

Removing the Old Water Heater ............................................................................................................................................... 8

Facts to Consider About the Location ....................................................................................................................................... 9

Combustion Air and Ventilation for Appliances in Unconfined Spaces ................................................................................... 10

Combustion Air and Ventilation for Appliances in Confined Spaces....................................................................................... 10

Water Piping ........................................................................................................................................................................... 11

Temperature-Pressure Relief Valve........................................................................................................................................... 12

Filling the Water Heater .......................................................................................................................................................... 13

Venting .............................................................................................................................................................................. 13-14

Gas 14 15

Piping ......................................................................................................................................................................... -

Installation Checklist .............................................................................................................................................................. 16

Ooeratin_ Instructions .........................................................................................................................17-19

_"""Eighting............................................................................................................................................................................. 17-18

Temperature Regulation .......................................................................................................................................................... 19

Service and

Tank (Sediment) Cleaning ...................................................................................................................................................... 20

Venting System Inspection ...................................................................................................................................................... 20

Burner Inspection ................................................................................................................................................................... 20

Burner Cleaning ..................................................................................................................................................................... 20

Draining ................................................................................................................................................................................. 21

Temperature-Pressure Relief Valve Operation .......................................................................................................................... 21

Drain Valve Washer Replacement ........................................................................................................................................... 21

Housekeeping ......................................................................................................................................................................... 21

Service .................................................................................................................................................................................... 21

Adiustment ......................................................................................................................20-21

Troubleshootin_ Guide ........................................................................................................................22-25

Start Up Conditions .......................................................................................................................................................... 22-23

Condensation ....................................................................................................................................................................... 22

Smoke/Odor ........................................................................................................................................................................ 22

Thermal Expansion ......................................................................................................................................................... 22-23

Strange Sounds ..................................................................................................................................................................... 23

Operational Conditions ..................................................................................................................................................... 23-24

Smelly Water ........................................................................................................................................................................ 23

Air in Hot Water Faucets...................................................................................................................................................... 23

High Temperature Shut OffSystem ..................................................................................................................................... 24

Not Enough Hot Water ........................................................................................................................................................ 24

Water is too Hot ................................................................................................................................................................... 24

Leakage Checkpoints .............................................................................................................................................................. 25

Parts Order List...............................................................................................................................................26-27

Customer Responsibilities

Thank You for purchasing a Sears water heater.

Properly installed and maintained, it should give you years of

trouble free service. If you should decide that you want the new
water heater professionally installed by Sears call the local Sears
Service Center or any Sears store. They will arrange for prompt,

quality installation by Sears authorized contractors.
Abbreviations Found In This Instruction Manual

C.S.A.. - Canadian Standards Association

A.N.S.I. - American National Standards Institute
N.EEA. - National Fire Protection Association

AWARNING

This gas-fired water heater is design certified by CSA
INTERNATIONAL under American National Standard/CSA

Standard for Gas Water Heaters ANS Z21.10.1 • CSA 4.1
(latest edition). The installation must conform with this

manual, Local Codes and with the latest edition of the
National Fuel Gas Code, ANSI Z223.1.

This publication isavailable from your local government or
public library, gas company, or by writing NFPA,

Batterymarch Park, Quincy, MA 02269.

• Read the "Safety Precautions" section, pages 2 through 4 of

this manual first and then the entire manual carefully. If you

don't follow the safety rules, the water heater will not operate

properly. It could cause DEATH, SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE.

• This manual contains instructions for the installation, opera-

tion, and maintenance of the gas-fired water heater. It also
contains warnings through out the manual that you must read

and be aware of. All warnings and all instructions are essential
to the proper operation of the water heater and your safety.
Since we cannot put everything on the first few pages, READ

THE ENTIRE MANUAL BEFORE ATTEMPTING TO
INSTALL OR OPERATE THE WATER HEATER.

• The installation must conform with the instructions in this

manual; gas company rules; and Local Codes, or in the
absence of Local Codes, with the latest edition of the National

Fuel Gas code, ANSI Z223.1, also referred to as NFPA 54.
This publication is available from your local government or

public library or gas company or by writing NFPA,
Batterymarch Park, Quincy, MA 02269.

• If afrer reading this manual you have any questions or do not
understand any portion of the instructions, call the Sears

Service Center.

• Carefully plan the place where you are going to put the water
heater. Correct combustion, vent action, and vent pipe instal-
lation are very important in preventing death from possible
carbon monoxide poisoning and fires.
Examine the location to ensure the water heater complies with

the "Facts to Consider About the Location" section in this

manual.

• For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation proce-
dures. Instructions may be obtained from your local dealer,
wholesaler, public utilities or California Office of the State

Architect, 400 P Street, Sacramento, CA 95814.

Product Specifications

MODEL

NUMBER

153.332110

153.332160

153.332318

153.332362

153.332418

153.332462

153.332562

TANK

CAPACITY

IN GALLONS

39
39
30
30

40
40
50

TYPE

OF

GAS

NATURAL
NATURAL
NATURAL
NATURAL
NATURAL
NATURAL
NATURAL

B.T.U.

RATE

33,000
33,000
30,000
30,000
32,000
32,000
32,000

RECOVERY RATE

GALS. PER HOUR

@90°F RISE

34.0

34.0

31.0

31.0

33.0

33.0

33.0

MINIMUM

VENT

PIPE

3"

3"

3"

3"

3"

3"

3"

DIMENSIONS IN INCHES

HEIGHTTO

DIAMETER JACKETTOP

24" 36½"
24" 36½"

16" 56"
16" 56"
18" 56½"

18" 56½"

20" 56½"

6

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation
parts shown below. You may or may not need all of these materi-

als, depending on your type of installation.

Gas

Water Heater

Installation
Kit

o

i

8 _

WATER HEATER INSTAL-
LATION KIT WITH FLEXI-
BLE CONNECTORS FOR
314" OR 1/2" THREADED
OR COPPER PLUMBING

VENT ELBOW

EXPANSION TANKS
FOR THERMAL
EXPANSION CONDI-
TIONS AVAILABLE IN
2 GALLON AND 5
GALLON CAPACITY
THROUGH LOCAL

SEARS STORE OR
SERVICE CENTERS

VENT PIPE

FLEXIBLE WATER
HEATER GAS CON-

NECTOR WITH
FITTINGS

WATER HEATER HEAT
TRAPS HELP REDUCE HEAT

LOSS DUE TO THERMAL
SYPHONING

/ \

WATER HEATER STAND 24"x24"x 18"

FOR USE WITH WATER HEATERS
INSTALLED IN RESIDENTIAL
GARAGES HAVING A DIAMETER 24"
OR LESS AND A RATED CAPACITY 75
GALLONS OR LESS

DRAIN PANS
AVAILABLE IN 20" DIAMETER FOR
WATER HEATERS HAVING A DIAME-
TER 18" OR LESS AND AVAILABLE IN
28" DIAMETER FOR WATER HEATERS

HAVING A DIAMETER 26" OR LESS

Basic Tools

You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local

Sears S[Ol'e.

• Pipe Wrenches (2) 14"

• Screwdriver

• Tin Snips

• 6 Foot Tape of Folding Rule

• Garden Hose

• Drill

• Pipe dope or Teflon Tape

GARDEN HOSE

SLOT-HEAD SCREWDRIVER

PHILLIPS SCREWDRIVER

PIPE DOPE (SQUEEZE TUBE)

(USE FOR WATER AND
GAS CONNECTIONS)

6 FOOT TAPE

ROLL OF TEFLON TAPE
(USE ONLY ON WATER

CONNECTIONS)

PIPE

WRENCH

TIN SNIPS

DRILL

ADDITIONAL TOOLS NEEDED
WHEN SWEAT SOLDERING

• Tubing Cutters or Hacksaw

• Propane Torch

• Soft Solder

• Solder Flux

• EmeryCIoth

• Wire Brushes

HACKSAW

3/4" WIRE BRUSH

112"WIRE BRUSH

PROPANE

TORCH

ROLL OF LEAD FREE

SOFT SOLDER

ROLL OF EMERY

CLOTH SOLDER FLUX TUBING

CUTTER

Installation Instructions

Removing the Old Water Heater

Turn "OFF" the gas supply to the water heater.

_,WARNING

If the main gas line shutoff serving all gas appliances is
used, also shut "OFF" the gas at each appliance, Leave all

gas appliances shut "OFF" until the water heater installa-
tion is complete.

®

"OFF" the

Turn water to water
heater. Some installations rec_uire that

the water be turned off to the entire

house.

the

®

®

ODisconnect the vent pipe from the draft hood where

they connect to the water heater. In most installations
the vent pipe can be lifted off after any screw or other

attached devices are removed. Dispose of the draft

hood. The new water heater has the draft hood which
must be used for proper operation.

Q a. If you have copper piping to the water

Q essary. Disconnect the temperature-pres-sure relief valve drain line. When the

®

heater, the two copper water pipes can
be cut with a hacksaw approximately

four inches away from where they con-
nect to the water heater. This will avoid

cutting off the pipes too short.
Additional cuts can be made later if nec-

water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now

completely disconnected and ready to be

ren2oved,

Check again to make sure the gas supply
is "OFF" to the water heater. Then dis-

connect the gas supply connection from
the gas control valve.

Q Attach a to water drain

valve and put the other end in a floor
drain or outdoors. Open the water hearer

drain valve. Open a nearby hot water
faucet which will relieve pressure in the
water heater and speed draining.

The water passingou_ve may be extremely
hot. To avoid beingscalded,make sure all connectionsare
tight and that the water flow is directed away from any

[ person.

hose the heater

_WARNING

If you have galvanized pipe to the water

b.

heater, loosen the two galvanized pipes
with a pipe wrench at the union in each
line. Also disconnect the piping remain-
ing to the water heater. These pieces

should be saved since they may be need-
ed when reconnecting the new water

heater. Disconnect the temperature-pres-
sure relief valve drain line. When the

water heater is drained, disconnect the
hose from the drain valve. Close the
drain valve. The water heater is now

completely disconnected and ready to be
removed.

ACAUTION [

Mineral buildup or sediment may have accumulated in the I

old water heater. This causes the water heater to be much
heavier than normal and this residue, if spilled out, could

cause staining.

Installation Instructions (cont'd)

Facts to Consider About the
Location

You should carefully choose an indoor location for the new

water beater, because the placement is a very important consid-
eration for the safety of the occupants in the building and for
the most economical use of the appliance. This water heater is

not for use in mobile homes or outdoor installation.

Whether replacing an old water heater or putting the water

heater in a new location, the following critical points must be

observed.

• The location selected should be indoors as close as practical
to the gas vent or chimney to which the water heater vent is
going to be connected, and as centralized with the water
[iping system as possible. The water heater, as all water

eaters, will eventually leak. Do not install without
adequate drainage provisions where water flow will cause
damage.

A CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the
water heater must be accomplished in such a manner that if

the tank or any connectionsshould leak, the flow of water will

not cause damage to the structure. For this reason, it is not
advisableto install the water heater in an attic or upper floor
When such locations cannot be avoided, a suitable drain pan
shouldbe installed under the water heater, Drain pansare avail-
able at your local Sears store. Such a drain pan must be not
greater than 1½inchesdeep, havea minimum length and width
of at least 2 inches greater than the water heater dimensions
and must be piped to an adequate drain. The pan must not

restrict combustion air flow. Under no circumstances is the
manufacturer or Sears to be held liablefor any water damage

in connection with this water heater

IIWARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE, AND UTILITY AREAS, ETC).\"
Flammable liquids (such as gasoline, solvents,propane (LP) or
butane, etc.), all of which emit flammable vapors, may be
improperly stored or used in such areas. The gas water healer
pilot light or main burner can ignite such vapors. The resulting
flashbackand fire cancause death or serious burns to anyonein
the area, aswellas property damage.

If installation in suchareas is your onlyoption, then the installa-
tion must be accomplished in a way that the pilot flame and

main burner flame are elevated from the floor at least 18inche_
While this may reduce the chances of flammable vaporsfrom a

floor spillbeingignited, gasolineand other flammable substances
should never be stored or used in the same room or area con-

taining a gas water heater or other open flame or spark prodoc-
ingappliance.

NOTE: Flammable vapors may be drawn by air currents from
other areasof the structure to the appliance.

AWARNING

Propellants of aerosol spraysand volatile compounds, (clean-
ers, chlorine based chemicals, refrigerants, etc.) inaddition to

being highly flammable in many cases,will also change to cor-
rosive hydrochloric acid when exposed to the combustion

products of the water beater. The results can be hazardous, I
and also causeproduct failure.

" The location selection must provide adec_uateclearances for ser-

vicing and proper operation of the waterneater.

AWARNING

This water heater must not be installed directly on carpeting,

Carpeting must be protected by a metal or wood panel
beneath the appliance extending beyond the full width and

depth of the appliance by at least 3 inches (76.2mm) in any
direction, or if the appliance is installed in an alcove or closet,

the entire floor must be covered by the panel. Failure to heed

this warning may result in a fire hazard.

AWARNING

Minimum clearances between the water heater and com
bustible or non-combustible construction are I" at the sides
and rear, 4" at the front, and 6" from the vent pipe. Clearano

from the top of the jacket is 18"on most models. Note that
lesserdimension may be allowed on some models. Refer to th,
label on the water heater adjacent to the gas control valve fo

all clearances.

12' MA_

VENTILATION

Figure I ]

AIR

OPENINGS_

FRONT VIEW

OF DOOR

_1" I" MIN

TOP VIP,'V • ,J

OF CLOSET TOP VIEW l" MqN,

WITHOUT DOOR OF CLOSET

r' H,_, WITH DOOR

MIN' _4[[MIN

- N

AIR DUCT

AWARNING

A gas water heater cannot operate properly without the cor-

rect amount of air for combustion. Do not install in a confined
area sucha closet, unlessyou provide air as shownin the "Facts

to Consider About the Location" section. Never obstruct the

flow ofventilation air. If you have any doubts or questionsat all,

call your gas company. Failure to provide the proper amount of
combustion air can result in a fire or explosion and can cause

DEATH, SERIOUS BODILY INJUR_,OR PROPERTY DAHAGE.

AWARNING

If this water heater will be used in beauty shops,barber shops,
cleaning establlshments, or self-service laundries with dry

cleaning equipment, it is imperative that the water heater or
Iwater heaters be installed sothat combustion and ventilation
I air be taken from outside these areas. Refer to the "Facts to

Consider About the Location section of this manual and also

the latest edition of the National Fuel Gas Code, ANSI Z223.1,

also referred to as NFPA 54 for specificsprovided concerning
air required.

I

i

,J

Installation Instructions (cont'd)

Combustion Air and Ventilation

for Appliances Located in

Unconfined Spaces

Unconfined Space is a space whose volume is not less than 50
cubic feet per 1,000 Btu per hour of the aggregate input rating

of all appliances installed in that space. Rooms communicating
directly with the space in which the appliances are installed,

through openings not furnished with doors, are considered a
part of the unconfined space

In unconfined spaces in buildings, infiltration may be adequate
to provide air for combustion, ventilation and dilution of flue

gases. However, in buildings of tight construction (for example,
weather stripping, heavily insulated, caulked, vapor barrier, etc.),

additional air may need to be provided using the methods
described in Combustion Air and Ventilation for Appliances

Located in Confined Spaces, b.

1. When directly communicating with the outdoors, each open-
ing shall have a minimum free area of I square inch per 4,000
BTU per hour of total input rating of all equipment in the

enclosure. (See Figure 3.)

2. When communicating with the outdoors through vertical
ducts, each opening shall have a minimum free area of 1

square inch per 4,000 BTU per hour of total input rating of
all equipment in the enclosure. (See Figure 4.)

Combustion Air and Ventilation

for Appliances Located in

Confined Spaces

Confined Space is a space whose volume is less than 50 cubic

feet per 1,000 Btu per hour of the aggregate input rating of all

appliances installed in that space.

a. ALL AIR FROM INSIDE BUILDINGS:

(See Page 9 Figure 1, and Figure 2 below)
The confined space shall be provided with two permanent
openings communicating directly with an additional room(s)

of sufficient volume so that the combined volume of all
spaces meets the criteria for an unconfined space. The total

input of all gas utilization equipment installed in the com-

bined space shall be considered in making this determination.

Each opening shall have a minimum free area of one square

inch per 1,000 BTU per hour of the total input rating of all
gas utilization equipment in the confined space, but not less

than 100 square inches. One opening shall commence within

12 inches of the top and one commencing within 12 inches

of the bottom of the enclosure.

Figure 4 ]

3. When communicating with the outdoors through horizontal

ducts, each opening shall have a minimum free area of 1
square inch per 2,000 BTU per hour of total input rating of
all equipment in the enclosure. (See Figure 5.)

_ CH_E'¢ O_ GAS VE_*T

i ig.re51 ......

l" _ OUTLET AIn _T

Figure 2 ]

b. ALL AIR FROM OUTDOORS: (see Figures 3-5)

The confined space shall be provided with two permanent
openings, one commencing within 12 inches of the top and
one commencing within 12 inches from the bottom of the
enclosure. The openings shall communicate directly, or by
ducts, with the outdoors or spaces (crawl or attic) that freely

communicate with the outdoors.

Figure 3 ]

4. When ducts are used, they shall be of the same cross-sectional
area as the free area of the openings to which they connect.

The minimum short side dimension of rectangular air ducts
shall not be less than 3 inches. (See Figure 5.)

5.

Louvers and Grilles: In calculatin_ free area, consideration
shall be given to the blocking effect of louvers, grilles or

screens protecting openings. Screens used shall not be smaller

than ¼ inch mesh. If the free area through a design of louver

or grille is known, it should be used in calculating the size

opening required to provide the free area specified. If the
design and free area is not known, it may be assumed that

wood louvers will be 20-25 percent flee area and metal louvers

and grilles will have 60-75 percent free area. Louvers and
grilles shall be fixed in the open position or interlocked with

the equipment so that they are opened automatically during
equipment operation.

6. Special Conditions Created by Mechanical Exhausting or
Fireplaces: Operation of exhaust fans, ventilation systems,

clothes dryers or fireplaces may create conditions requirin_
special attention to avoid unsatisfactory operation of installea

10

gas utilization equipment.

Installation Instructions (cont'd)

Water Piping

AWARNING

HOTTER WATER CAN SCALD=Water heaters are intended to
produce hot water. Water heated to a temperature which will

satisfyclothes washing, dishwashing, and other sanitizing needs
can scaldand permanently injure you upon contact. Some peo-
ple are more likely to be permanently injured by hot water than
others.These includethe elderly, children,the infirm, or physical-
lylmentaily handicapped.If anyone usinghot water in your home
fitsinto one ofthese groupsor if there isa localcede or state law
requiring a certain temperature water at the hot water tap, then
you must take specialprecautions,in additionto usingthe lowest
possibletemperature setting that satisfies your hot water needs,
a means suchas a mixing valve, shouldbe used at the hot water
taps used by these people or at the water heater. Mixing valves

are availableat plumbing supplyor hardware stores. Follow man-
ufacturers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

"Temperature Regulation"section inthis manual.

A WARNING I

This water heater shall not be connected to any I

heating systems or component(s) used with a non-
potab e water heating appliance. I

ITo AWARNING ]

xlc chemicals such as used for treatment of boilers|

r non-potable water heating appliances shall never|
e introduced into a potable water heating system, |

• Look at the top cover of the water heater. The cold water

inlet is marked cold. Put two or three turns of teflon tape
around the threaded end of the threaded-to-sweat coupling
and around both ends of the _" threaded nipple. Using flexi-
ble connectors, connect the cold water pipe to the coldwater

inlet of the water heater.

NOTE: This water heater is super insulated to minimize
heat loss from the tank. Further reduction in heat loss

can be accomplished by insulating the hot water lines
from the water heater.

INSTALLATION COMPLETED USING

SEARS INSTALLATION KIT

SHUTOFF

CONNECTORS

FLEXIBLE WATER VA[_E

HOT OUTLET COLD INLET

TO HOUSE WATER LINE

THREADED TO THREADED TO

-- ! \ "-

SWEAT COUPLING EAT COUPLING

314" THREADED-----_ 8_1----- 3/4" THREADED

NIPPLE NIPPLE

If a water heater is installed in a closed water supply system;
such as one having a back-flow preventer, check valve, water
meter with a check valve, etc.., in the cold water supply; means
shall be provided to control thermal expansion. Contact the
local utility or local Sears Service Center on how to control this

situation.

NOTE: To protect against untimely corrosion of hot and
cold water firings, it is strongly recommended that di-elec-
tric unions or couplings be installed on this water heater
when connected to copper pipe.

The illustration shows the attachment of the water piping to the
water heater. The water heater is equipped with ¾ inch water

connections.

NOTE: If using copper tubing, solder tubing to an adapter
before attaching the adapter to the cold water inlet connec-
tion. Do not solder the cold water supply line directly to the

cold water inlet. It will harm the dip tube and damage the

tank.

Look at the top cover of the water heater. The water outlet is

marked hot. Put two or three turns of teflon tape around the
threaded end of the threaded-to-sweat coupling and around
both ends of the V_" threaded nipple. Using flexible connec-
tors, connect the hot water pipe to the hot water outlet on

the water heateL

[]

PRESSURE

RELIEF VALVE

CHARGE

PIPE (Do not cap

or plug)

6" AIR GAP

FLOOR DRAIN

11

Installation Instructions (cont'd)

Temperature-Pressure Relief Valve

AWARNING

At the time of manufacture this water heater was provided
with a combination temperature-pressures relief valve certified

by a nationally recognized testing laboratory that maintains
periodic inspection of production of listed equipment or mate-
rials, as meeting the requirements for Relief Valves and

Automatic Gas Shutoff Devices for Hot Water SupplySystems,

and the latest edition of ANSI Z21.22 and the code require-
ments of ASME. If replaced, the valve must meet the require°
ments of local codes,but not lessthan a combination tempera-

ture and pressure relief valve certified as meeting the require-

ments for Relief Valvesand Automatic Gas Shutoff Devices for
Hot Water Supply Systems, ANSI Z21.22 bya nationally recog-

nized testing laboratory that maintains periodic inspection of
production of listed equipment or materials.
The valve must be marked with a maximum set pressurenot
to exceed the marked hydrostatic working pressure of the

water heater (150 Ibs.lsq.in.) and a dischargecapacity not less

than the water heater input rate asshown on the model rating
plate. (Electric heaters - watts divided by 1000 x 3415 equal
BTU/Hr. rate.)
Your localjurisdictional authority, while mandating the useof a
temperature-pressure relief valve complying with ANSI Z21.22
and ASME, may require a valve model different from the one

furnishedwith the water heater.
Compliance with such local requirements must be satisfied by

the installer or end user of the water heater with a locally pre.
scribedtemperature-pressure relief valve installed in the desig-
nated opening in the water heater in place of the factory fur-

nishedvalve.
For safeoperation ofthe water heater, the relief valve must not

be removed from it's designatedopening or plugged.
The temperature-pressure relief valve must be installeddirectly
into the fitting of the water heater designatedfor the relief valve.

Positionthe valve downward and provide tubing sothat any dis-

charge will exit only within 6 inches above, or at any distance
below the structural floor. Be certain that no contact is made

with any live electrical part. The dischargeopening must not be
blocked or reduced in size under any circumstances.Excessive

length, over 30 feet, or use of more than four elbows can cause
restriction andreduce the dischargecapacityof the valve.

No valveor other obstruction is to be placed between the relief

valve and the tank. Do not connect tubing directly to discharge
drain unlessa6" air gap isprovided.To prevent bodilyinjury,haz-
ard to life, or property damage, the relief valve must be allowed
to dischargewater in quantitiesshouldcircumstancesdemand. If
the dischargepipe is not connected to a drain or other suitable

means,the water flow may causeproperty damage.

The Discharge Pipe:

Must not be smaller in size than the outlet pipe size of the
valve,or have any reducing couplingsor other restrictions.

Must not be pluggedor blocked.
Must be of material listed for hot water distribution.

Hust be installed so as to allow complete drainage of both
the temperature-pressure relief valve, and the discharge

pipe.
Hust terminate at an adequate drain.
Must not have anyvalve between the relief valve and tank.

&WARNING

The temperature-pressure relief valve must be manually
operated at least once a year. Caution should be taken to
ensure that (I) no one is in front of or around the outlet of

the temperature-pressure relief valve discharge line, and (2)
the water manually discharged will not cause any bodily

injury or property damage because the water may be

extremely hot.

If after manually operating the valve, it falls to completely
reset and continues to release water, immediately close the
cold water inlet to the water heater, follow the draining
instructions, and replace the temperature-pressure relief

valve with a now one.

HOT COLD

VALVE

RELIEF VALVE

(Do not cap or plug)

6" AIR GAP

FLOOR DRAIN

PIPE

RELIEF VALVEOPENING

"THIS WATER HEATER IS PROVIDED WITH A COMBINATION TEMPER-
ATURE-PRESSURE RELIEF VALVE. FOR SAFE OPERATION OF THE

WATER HEATER, THE RELIEF VALVE(S) MUST NOT BE REMOVED
FROM ITS DESIGNATED POINT OF INSTALLATIONOR PLUGGED."

YOUR LOCAL JURISDICTIONAL AUTHORITY, WHILE MANDATING THE

USE OF A TEMPERATURE-PRESSURE RELIEF VALVE COMPLYING

WITH ANSI Z21.22 AND ASME, MAY REQUIRE A VALVE MODEL DIF-

FERENT FROM THE ONE FURNISHED WITHTHE WATER HEATER.

COMPLIANCE WITH SUCH LOCAL REQUIREMENTS MUST BE SATIS-

FIED BY THE INSTALLER OR END USER OF THE WATER HEATER
WITH A LOCALLY PRESCRIBED TEMPERATURE-PRESSURE RELIEF
VALVE INSTALLED IN THE DESIGNATED OPENING IN THE WATER

HEATER

SEE MANUAL HEADING--'TEMPERATURE-PRESSURE RELIEF

VALVES"FOR INSTALLATIONAND MAINTENANCE OF REUEF VALVE,

DISCHARGE LINE AND OTHER SAFETY PRECAUTIONS.

12

Installation Instructions (cont'd)

Filling the Water Heater

A CAUTION

Never use this water heater unless it iscompletely filled with I
water, To prevent damage to the tank, the tank must be filled I
with water. Water must flow from the hot water faucet

before turning "ON" gasto the water heater.

To fill the water heater with water:

Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front of

the water heater.
Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open
when the water heater is in use.

To insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the

water heater and the piping.

Check all new water piping for leaks. Repair as needed.

Venting

AWARNING

VENT DAMPERS - Any vent damper, whether it isoperated
thermally or otherwise must be removed ifits use inhibits prop-

er drafting of the water heater.
Thermally Operated Vent Dampers: Gas-fired water heaters

havingthermal efficiencyin excessof 80% may produce a rela-
tively low flue gastemperature. Such temperatures may not be
high enough to properly open thermally operated vent
dampers. This would cause spillage of flue gasesand may cause
carbon monoxide poisoning.
Vent dampers must bear evidence of certification ascomplying

with the latest edition of American National Standard ANSI
Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically and

mechanically actuated vent dampers). Before installation of any

vent damper, consult your local Sears Service Center or the gas

utility for further information.

AWARNING

To insure proper venting of this gas-fired water heater, the
correct vent pipe diameter must be utilized. Any additions or
deletions of other gasappliances on a common vent with this
water heater may adversely affect the operation of the water

heater. Consult the local Sears Service Center or gas utility if
any suchchangesare planned.

For proper venting in certain installations, a larger diameter vent
pipe may be necessary. Due to great variances in installations,

unforeseeable by the manufacturer of the water heater, you must

consult your gas company to aid you in determining the proper
venting for your water heater from the vent tables in the latest edi-

tion of the National Fuel Gas Code ANSI Z223.1, also referred to
as NFPA 54.

Check the venting system for signs of obstruction or deterioration
and replace if needed.

The combustion and ventilation air flow must not be obstructed.

AWARNING

Obstructed or deteriorated vent systemsmay present a serious
health risk or asphyxiation.

• Place the draft hood legs in the receiving holes on the top of
the water heater. The legs will snap in the holes to givea tight

fit.

• Place the vent pipe over the draft hood. With the vent pipe
in position, drill a small hole through both the vent pipe and

draft hood. Secure them together with a sheet metal screw.

DRAFT HOOD _r VENT_]

, .[_lL' __ i__SCREW_'_ DRAFT HOOD

VENT TO OUTDOORS

DRAFT H _3 OR CHIMNEY

J AWARNING ]

The water heater with_talled must be properly J
vented to a chimney which terminates outdoors. Never oper-|

ate the water heater unlessit isvented to the outdoors and has|

adequate air supplyto avoid risks of improper operation, explo-/
sionor asphyxiation. J

I AWARNING I

The vent pipe from the water heater must be no lessthan the I
diameter of the draft hood outlet on the water heater, and

I must slope upward to the chimney at least ¼ inch per linear

[foot.

13

Installation Instructions (cont'd)

Venting (cont'd) Gas Piping

All vent gases must be completely vented to the outdoors of the
structure (dwelling). Instal/only the draft hood provided with

the new water heater and no other draft hood.
Vent pipes must be secured at each joint with sheet metal screws.

TO

CHIMNEY

1

VENT PIPE INSTALLATION

There must be a minimum of 6" clearance between single wall
vent pipe and any combustible material. Fill and seal any clear-

ance between single wall vent pipe and combustible material

with mortar mix, cement, or other noncombustible substance.

For other than single wall, follow vent pipe manufacturer's clear-

ance specifications. To insure a tight fit of the vent pipe in a
brick chimney, seal around the vent pipe with mortar mix

cement.

AWARNING I

Failure to have required clearances between vent piping and
combustlb e material wi I resu t n a fire hazard.

AWARNING J

Be sure vent pipe isproperly connected to prevent escape of
dangerous flue gaseswh chcou d cause deadly asphyxiation.

A WARNING

Make sure the gas supplied is the same type listed on the
model rating plate. The inlet gas pressure must not exceed

10.5 in. water column (2.6kPa) for natural gas or 13 in. water

column (3.2kPa) for propane (L.P.) gas. The minimum inlet
gas pressure listed on the model rating plate is for the pur-

pose of input adjustment.

AWARNING ,1

If the gas control valve issubjected to pressures exceeding ½J
pound per square inch (3.5kPa), the damage to the gas con-J

trol valve could result in a fire or explosion from leaking gas. ]

AWARNING

If the main gas line shutoff serving all gas appliances is used,

also turn "OFF" the gasat each appliance. Leave all gas appli-
ances shut off until the water heater installation iscomplete.

A gas line of sufficient size must be run to the water heater.

Consult the latest edition of National Fuel Gas Code ANSI
Z223.1, also referred to as NFPA54 and the gas company concern-

ing pipe size.

There must be:

• A readily accessible manual shut off valve in the gas supply line

serving the water heater, and

• A drip leg (sediment trap) ahead of the gas control valve to help
prevent dirt and foreign materials from entering the gas control

Valve.

• A flexible gas connector or a ground joint union between the
shutoffvalve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the
water heater. Use a soapy water solution, not a match or open
flame. Rinse offsoapy solution and wipe dry.

AWARNING

Chemical vapor corrosion of the flue and vent system may
occur if air for combustion contains certain chemical vapors.

Spray can propellants, cleaning solvents, refrigerator and air
conditioner refrigerants, swimming pool chemicals, calcium

i and sodium chloride, waxes, bleach, and processchemicals are

typical compounds which are potentially corrosive.

Standard Models are for installation up to 3,300 feet above sea

level.
High Altitude Models are for installation from 3,300 to 5,500

feet above sea level.
Ifa standard model is installed above 3,300 feet or a high altitude

model is installed above 5,500 feet, the input rating must be
reduced at the rate of 4 percent for each 1,000 feet above sea level.
Contact your local Sears Service Center or gas utility for further

information.

f A WARNING

The appliance and it_ must be leak tested

before placing the appliance in operation.

14

Installation Instructions (cont'd)

_,WARNING

• The applianceand itsindividualshutoffvalvemustbediscon-
nectedfromthe gassupplypipingsystemduringanypressure

testingof the gassystemat test pressuresin excessof '/
poundper squareinch(3.5kPa).

• The appliancemustbe isolatedfromthe gassupplypipingsys
tern byclosingits individualmanualshutoffvalveduringany

pressuretestingofthe gassupplypipingsystemat test pres-
suresequalorlessthan½poundper squareinch(3.5kPa).

&WARNING

Use pipe joint compound or teflon tape marked as being
resistantto theactionof petroleum [Propane(LR)] gases.

SEDIMENT TRAP

A sediment trap shall be installed as close to the inlet of the
water heater as practical at the time of water heater installation.
The sediment trap shall he either a tee fitting with a capped nip-
ple in the bottom outlet or other device recognized as an effec-
tive sediment trap. If a tee fitting is used, it shall be installed in

conformance with one of the methods of installation shown

below.

GAS PIPING WITH

FLEXIBLE CONNECTOR

FLEXIBLEGAS CONNECTOR

LABELED AS COMPLYING

WITH ANSI STANDING

GROUND JOIN]
UNION(Optional)

DRIP LEG

Isediment trap)

I CAP

GAS PIPING WITH ALL BLACK IRON

PIPE TO GAS CONTROL

GROUND JOINT BLACK PIPE
UNION(Optional)

GAS

CONTROL

VALVE

Connecting the gas piping to the gas control valve of the water
heater can be accomplished by either of the two methods shown.

&WARNING

Contaminantsinthe gaslines may causeimproper operation

of the gascontrol valvethat may result in fire or explosion.

Beforeattachingthe gasline be surethat all gaspipeisclean
on the inside.Totrap anydirt or foreign materialin the gas

supplyline, a drip leg (sometimes calleda sediment trap)
must be incorporatedin the piping,The drip leg must be

readilyaccessible.Installin accordancewiththe "Gas Piping"
section.Referto the latesteditionof the National FuelGas

Code,ANSI Z223.1, also referredtoasNFPA 54.

m_i DRIP LEG

3" n. (Sediment trap)

CAP

GAS

CONTROL

VALVE

15

Installation Instructions (cont'd)

Installation Checklist

BEFORE LIGHTING THE PILOT:

Check the gas lines for leaks.
a. Use a soapy water solution. DO NOT test for gas leaks

using a match or open flame.

b. Brush the soapy water solution on all gas pipes, joints and

fittings.

c. Check for bubblin_ soap. This means you have a leak.

Turn "OFF" gas ancz make the necessary repairs.

d. Recheck for leaks.
e. Rinse offsoapy solution and wipe dry.

Is the new temperature-pressure relief valve properly installed
and piped to an adequate drain? See "Temperature-Pressure

Relief Valve" section.

• Are the cold and hot water lines connected to the water

heater correctly? See "Water Piping" instructions in the
"Installation Instructions" section.

Is the water heater completely filled with water? See "Filling"
instructions in the "Installation Instructions" section.

Will a water leak damage anything? See the "Facts to
Cons'der About the Location' section.

Is there proper clearance between the water heater and any-
thing that might catch fire? See the "Facts to Consider About
the Location" section.

Do you have adequate ventilation so that the water heater
will operate properly? See "Combustion Air and Ventilation"

"n the "I astallation Instructions section.

Is the draft hood vent piping properly secured? See "Venting"
instructions in the "Installation Instructions" section.

Is there proper clearance between the vent pipe and anything

th " > "

at m_ght catch on fire. See Ventmg instructions in the

"Installation Instructions" section.

GAS SUPPLY

SHUTOFF 1

VALVE

TEE

DRIP LEG

(Sediment trap)

PIPE CAP -_

DRAIN VALVE

HOT

VENT PIPETO

OUTDOORS

OR CHIMNEY

t

DRAFT HOOD

[]

SHUTOFF VALVE

COLD

UNION

rE-

PRESSURE

RELIEF VALVE

(Do not cap or plug)

1"AIR GAP

FLOOR DRAIN

Is the vent pipe properly sloped and does the vent terminate
outdoors? See "Venting" instructions in the "Installation

Instructions" section.

Do you need to call your gas company to check the gas pipe
and its hookup?

"NRTL"

MODEL RATING PLATE

16

Operating Instructions

Lighting

_,WARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER
HEATERS]:Propane(L.R) gasisheavierthan air.Shouldthere
be a leak in the system,the gaswill settle near the ground.
Basements,crawlspaces,skirtedareasundermobile homes
(evenwhenventilated),closetsandareasbelowgroundlevelwill
serve as pockets for the accumulation of this gas. Before
attemptingto lightor relight thewater heater'spilotorturning

ona nearbyelectricailightswitch,beabsolutelysurethere isno
accumulatedgasinthe area.Searchfor odorofgasbysn_ngat
groundlevelinthe vicinityofthe appliance.If edor isdetected,

followstepsindicatedat "For YourSafety"on the coverpageof

this manualthen leavethe premises.

Lighting and operating instructions are located on front of the
water heater, above or to one side of the gas control valve.

AWARNING

AN ODORANT ISADDED TO THE GAS USED

BYTHIS WATER HEATER.

FORYOUR SAFETY
IFYOU SMELLGAS:

Do nottry to lightanyappliance.
Do not touchanyelectricalswitch;do not useanyphonein

yourbuilding.

Immediatelycallyourgassupplierfrom a neighbor'sphone.
Followthe gassuppliersinstructions.
If you cannotreach your gassupplier,callthe fire depart-

ment.

Figure 6 ]

I Figure 7 ]

_,WARNING

DO NOT force the gascontrol knob. Useonlyyourhandto
pushit downto lightthe pilot,or to tern it to "ON", "OFF"

or "PILOT". Never usea tool suchasa lever,wrenchor pli-
ers. Do not hit or damagethe Imob.A damagedknob may

resultin an explosionand seriousinjury.Ifyou haveproblem

turningthe Imob,callthe gassupplierimmediately.

CHECK FOR LEAKS

Be sure to check all your gas pipes for leaks before lighting your
water heater. Use a soapy water solution, not a match or open

flame. Check the factory gas,fittings after pilot is lit and gas con-
trol knob is still in "PILOT position. Then, check the fittings

when the main burner is turned "ON". Use a soapy water solu-

tion for this, too.

I Figure 8 J

INNER DOOR

Figure 9 ]

17

Operating Instructions (cont'd)

Lighting label on the water heater as it appears above the thermostat

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING

If you do not follow these instructions exactly, a fire or explosion
may resu t caus ng property damage, personal injury or loss of life.

A. Thisappliancehas a pilot whichmustbe lighted by

hand.Whenlightingthepilot,followtheseinstructions
exactly.

B. BEFORELIGHTINGsmellallaroundthe appliancearea

for gas. Be sure to smell next to the floor because
somegasisheavierthanairandwit]settleonthefloor.
WHATTODOIFYOUSMELLGAS

• Donottrytolightanyappliance,

• Do not touch any electric switch;do not use any

phoneinyourbuilding,

• Immediatelycell yourgassupplierfroma neighbor's

phone.Followthegassupplier'sinstructions.

LIGHTING INSTRUCTIONS

• If youcannotreachyour gas supplier,call the fire

department.

C, Use onlyyourhandto pushin orturn the gas control

knob,Neverusetools.Ifthe knobwillnotpush inor

turnbyhand,don'ttryto repairit,calla qualifiedser-

vicetechnician.Forceor attemptedrepairmay result
insfireorexplosion,

D, Donot use this applianceif any part hasbeenunder

water.Immediatelycall a qualifiedservicetechnician
toinspectthe applianceandto replaceanypad of the
controlsystemandany gascontrolwhichhas been

underwater,

1.STOPIReadthesafetyinformationaboveonthislabel.

2.Removeouterdoor.

3. Set the thermostatto lowestsetting byturning the
watertemperaturedialclockwise,(F_"_) to its lowest
temperaturesetting(witharrowon dial)as shown,DO

NOT FORCE.

4. Turngas controlknobclockwise_' _to "OFF" posi-

tion.Knob cannotbe turnedfrom "PILOT" to "OFF"

unlessknob is depressedslightly.DO NOT FORCE.
(Figure6, page17)

5. Waitfive (5) minutesto clearout anygas. If youthen

smellgas, STOP!Follow"B" in thesafetyinformation
aboveon this label. If you don'tsmellgas, go to the

nextstep,

6, Remove(or open) inner door locatedbelowthe gas

controlunit.

7. Findpilot-followmetaltubefromgas control.Thepilot
islocatedinfrontoftheburner.

PILOT BURNER ._THERMOCOUPLE

8.Ifyoudon'tsmellgas,turnknobongascontrolcounter

clockwise_@ to"PILOT"position,(Figure7,page17)

9, Push in control knoball the way and hold down.

Immediatelylightthe pilotwitha match.Continueto
holdcontrolknobin for aboutone (1) minute after

the pilotis lit.Releaseknoband it will pop backup.

Pilotshouldremainlit.If itgoes out, repeatsteps3
through8.

• If knobdoesnot popup whenreleased,stopand

immediatelycall yourservicetechnicianor gas
supplier.

• If the pilot will not stay lit after several tries,

depressandturn the gascontrolknobclockwise

_ to "OFF"andcallyourservicetechnician

or gassupplier.(Figure6, page17)

10.Replace(orclose)innerdoor.Replaceouterdoor if
doordoesnot covergas controlon/offknobor tem-

peratureadjustmentknob.(Figure9,page17)

11. Atarmslengthaway,turn gascontrolknobcounter-

clockwise_!(_ tothefull "ON" position.Warning
do not use gas control knob to regulate gas

flow. (Figure8,page17)

12. Atarms lengthaway,setthe thermostatto desired

setting, The mark ( • ) indicative of approximate

120°Fis preferredstarting point. Some local laws
mayrequirea lowerstartingpoint.If hotterwateris

desired,seeinstructionmanualand"warning" below.

13.Replacetheouterdoorifnotreplacedinstep10,

Hotterwater increasesthe riskof scald injury.Beforechangingtemperaturesettingsee instructionmanual.

WARNING I

TO TURN OFF GAS TO APPLIANCE

1.Set the thermostatto lowestsetting by turningthe
watertemperaturedial clockwise(,f_'_) to itslowest

temperaturesetting(witharrowondial)as shown,DO
NOT FORCE.

2.Turngascontrolknobclockwise_V 1 to "OFF" posi-
tion. Knobcannotbe turnedfrom "PILOT"to "OFF"

unlessknobisdepressedslightly,DONOT FORCE.

3.Replaceouterdoor(ifremoved).

]8

Operating Instructions (cont'd)

Temperature Regulation

Due to the nature of the typical gas water heater, the water tem-

erature in certain situations may vary up to 30°F higher or

_wer at such as, bathtubs, showers, sink, etc.

This means that when the temperature adjustment dial is set at

the mark approximating 120°F, the actual water temperature at
any hot water tap could be as high as 150°F or aslow as 90°E

Any water heater's intended purpose is to heat water. Hot water

is needed for cleaning (bodies, dishes, clothing). Hot water will
present a scald hazard. Depending on the time element, and the

people involved (normaladults, children, toddlers, elderly,

infirm, etc.) scalding may occur at different temperatures.

the point of use

_,WARNING

HOTTERWATERCAN SCALD:Water heatersareintendedto

producehot water.Water heatedto a temperaturewhichwill
satisfyclotheswashing,dishwashing,andothersanitizingneeds
canscaldandpermanently injureyouuponcontact.Somepeo-

dearemore likelyto bepermanentlyinjuredbyhotwaterthan
others.Theseincludetheelderly,children,the intirm,or physical.
ly/mentellyhandicapped.Ifanyoneusinghotwater inyourhome
ratsintooneofthesegroupsorif thereisalocalcodeorstatelaw

requiring acertaintemperaturewater atthe hotwatertap,then

_u must takespecialprecautions.In additionto usingthe lowest

_ossibletemperaturesettingthat satisfiesyour hotwater needs

a meanssuchas a mixingvalve,shouldbe usedatthe hotwater
tapsusedbythese peopleor at the waterheater.Mixingvalves

areavailableat plumbingsupplyor hardwarestores.Followman-
ufacturersinstructionsfor installation of the valves.Before

changingthe factory setting on the thermostat, read the
°q'emperatureRegulation"sectioninthis manual.

_,WARNING

Neverallowsmallchildrento usea hot water tap, or to draw

their ownbathwater.Never leaveachildor handicappedper-
sonunattendedina bathtubor shower.

The thermostat of this water heater has been factory set at its

lowest position, to reduce the risk of scald injury. It is adjustable
and must be reset to the desired temperature setting. The mark
(ll) indicative of approximately 120°F is the preferred starting
point. Some states have a requirement for a lower setting. If you
need hotter water, follow directions for temperature adjustment,
but beware of the warnings in this section.

Turn the water temperature dial clockwise (_-_'_) to decrease

the temperature, or counterclockwise (_"_) to increase the
temperature.

PILOT LIGHTING-Set here before attempting to light pilot.

A-Is a thermostat setting of approximately

120°F, which will supply hot water at the

most economical temperatures. The
temperature adjustment knob can be

turned lower than 120°F if desired.

A-Is a thermostat setting of approximately

130°F.

B-Is a thermostat setting of approximately

140°E

C-Is a thermostat setting of approxiniately

150°E

VERYHOT- Is a thermostat setting of 160°F. It is

recommended that the dial be set lower
whenever possible.

NOTE: Water temperature range of 120°--140°F recom-

mended by most dishwasher manufacturers.

_,WARNING

Shouldoverheatingoccuror the gassupplyfail to shut off,
turn "OFF" themanual gascontrolvalvetothe appliance.

19

Service and Adjustment

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create varying
amounts of noise, and if lefx in the tank will cause premature
tank failure. In some water areas, you may not be able to drain

all sediment deposits by simply draining the tank. In these cases
Mag-Erad (part no. 23600) can be used to help remove the sedi-

ment deposits. This may be ordered from the Sears Service
Center. For ordering, refer to the "Parts Order List" section.

Venting System Inspection

At least once a year a visual inspection should be made of the

venting system. You should look for:

Obstructions which could cause improper venting. The com-
bustion and ventilation air flow must not be obstructed.

Damage or deterioration which could cause improper vent-
ing orleakage of combustion products.

• Rusted flakes around top of water heater.

AWARNING

Chemical vapor corrosionof the flue and vent systemmay
occurif air for combustioncontainscertainchemicalvapor_

Spraycan propellants,cleaningsolvents,refrigerator and air
conditionerrefrigerants, swimmingpool chemicals,calcium
andsodiumchloride,waxes,bleach,and processchemicalsare

typicalcompoundswhich arepotentiallycorrosive.

AWARNING I

Obstructedor deterio.ratedvent systemsmaypresenta serious
healthriskor asphyxiation.

Burner Inspection

_,WARNING I

Do notusethisapplianceif anypartof it hasbeenunderwater.
Immediately call a SearsService Technicianto inspectthe

applianceand to replace the gascontrolor any part of the

burnersystemwhichhasbeenunderwater.

At least once a year a visual inspection should be made of the
main burner and pilot burner. The drawing is for your reference.

You should check for sooting which is not normal and will
impair proper combustion.

AWARNING

Soot build-upindicatesa problem that requires correction
beforefurtheruse.Turn"OFF" gasto water heaterand leave

"OFF" until repairsare made, becausefailureto correctthe
causeof the sooting canresultin a Ereor explosioncausing

DEATH, SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE.

• .A WARNING I

Be sure the vent piping is properly connected to prevent I

escape of dangerous flue gesses which could cause deadly

asphyxiation.

AWARNING I

If after inspection of the vent system you found sooting or I

deterioration, something iswrong. Call the local gasutility to I
correct the problem and clean or replace the flue and venting I

before resuming operation of the water heater. I

Burner Cleaning

In the event your burner needs cleaning, use the following
instructions:

If inspection of the burner shows that cleaning is required, turn
the gas control knob clockwise (_"_) to the "OFF" position,

depressing slightly.

NOTE.. The knob cannot be turned from "PILOT" to "OFF"
unless knob is depressed slighdT; DO NOT FORCE.

Loose deposits on or around the burner can be removed by care-
fully using the hose of a vacuum cleaner inserted through the

access door of the water heater. If the burner needs to be removed
for additional cleaning, call the Sears Service Center to remove
and clean the burner and correct the problem that required the

burner to be cleaned.

20

Service and Adjustment (cont'd)

Draining

The water heater should be drained if being shut down during

freezing temperatures. Also periodic draining and cleaning of
sediment from the tank may be necessary.

Turn the gas control knob to the "OFF" position.
CLOSE the cold water inlet valve to the water heater.

OPEN a nearby hot water faucet and leave open to allow for
draining.

Connect a hose to the drain valve and terminate to an

adequate drain.

OPEN the water heater drain valve to allow for tank draining.

NOTE: If the water heater is going to be shut down and
drained for an extended period, the drain valve should be

left open with hose connected allowing water to terminate

to an adequate drain.

• Close thedrain valve.

• Follow instructions in the "Filling The Water Heater"
section.

• Follow the lighting instructions in the "Lighting" section to

restart the water heater.

Temperature-Pressure Relief
Valve Operation

The temperature-pressure relief valve must be manually operated
at least once a year.

TEMPERATURE-PRESSURE

Drain Valve Washer
Replacement

NOTE: For replacement, use a *_2"x _Y_*"x t/,,, thick washer
available at your nearest hardware store. For ordering replace-

ment washers, refer to the "Parts Order List"section.

Turn "OFF" gas supply to water heater.
Follow "Draining" instructions.
Turning counter clockwise, remove the hex cap below the

screw handle.
Remove the washer and put the new one in place.

Screw the handle and cap assembly back into the drain valve
and retighten using a wrench. DO NOT OVER TIGHTEN.
Follow instructions in the "Filling The Water Heater"

section.
Check for leaks.

Follow the lighting instructions in the "Lighting" section to
restart the water heater.

ASSEMBLY

WASHER

DISCHARGE PIPE

Failure to install and maintain a new properly listed tempera-
ture-pressure relief valve will release the manufacturer from any

claim which might result from excessive temperature or pressure.

AWARNING

If the temperature-pressure relief valve on the appliance

weepsor dischargesperiodically,this may bedue to thermal
expansion. Your water heater may have a check valve

installedin the water line or a water meter with a check

valve.Consultthe SearsServiceCenter forfurther informa-
tion. Do not plugthe temperature-pressurereliefvalve.

AWARNING

When checkingthe temperature-pressurerelief valveopera-
tion, make surethat (I) no one is in front of or around the
outletofthe temperature-pressurerelief valvedischargeline,
and(2) that the water manuallydischargedwillnot causeany
propertydamagebecausethe water may be extremelyhot,

If after manually operating the valve, it fallsto completely
reset and continuesto release water, immediatelyclosethe
cold water inlet to the water heater, follow the draining

instructions, and replace the temperature-pressure relief
valvewitha new one.

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a
regular basis.

AWARNING

INSTALLED IN SUITABLE AREA:To insuresumcientventi-
lationandcombustionairsupply,proper clearancesfrom the

water heater must be maintained.See "Facts to Consider

About the Location"section.Combustiblematerialssuch as
clothing,cleaningmaterials,or flammable liquids,etc. must

not be placedagainstor adjacentto the water heater which

can cause a fire.

Service

Before calling for repair service, read the Start Up Conditions

and Operational Conditions found in the Troubleshooting

Guide of this manual.
If a condition persists or you are uncertain about the operation

of the water heater, let a qualified person check it out.

Contact SEARS Repair Services at 1-800-4-MY-HOME
(1-800-469-4663).

21

Troubleshooting Guide

Start Up Conditions

CONDENSATION THERMAL EXPANSION

Whenever the water heater is filled with cold water, a certain

amount of condensation will form while the burner is on. A
water heater may appear to be leakingwhen in fact the water is

condensation. This usually happens when:

• When a new water heater is filled with cold water for the

first time.

• When gas burns and water vapor isproduced in water
heaters, particularly high efficiency models where flue tem-
peratures are lower.

• When you use large amounts of hot water in a short time
and the refillwater is very cold.

Moisture from the products of combustion condense on the
cooler tank surfaces and form drops of water which may fall

onto the burner or other hot surfaces to produce a "sizzling" or
"frying" noise.

Excessive condensation can cause pilot outage due to water run-
ning down the flue tube onto the main burner and putting out

the pilot.

Because of the suddenness and amount of water, condensation
water may be diagnosed as a "tank leak". After the water in the

tank warms up (about 1-2 hours), the condition should
disappear.

Do not assume the water heater is leaking until there has been
enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation. The
water heater must be sized properly to meet the family's

demands for hot water including dishwashers, washing machines
and shower heads.

Excessive condensation may be noticed during the winter and
early spring months when incoming water temperatures are at

their lowest.

Good venting is essential for a gas fired water heater to operate
properly as well as to carry away products of combustion and

water vapor.

SMOKEIODOR

It is not uncommon to experience a small amount of smoke and

odor during the initial start-up. This is due to burning offofoil

from metal parts, and will disappear in a short while.

Water sup,ply systems may, because of such events as high line
pressure, trequent cut-offs, the effects of water hammer among

others, have installed devices such as pressure reducing valves,
check valves, back flowpreventers, etc.-to control these types of
problems. When these devices are not equipped with an internal

by-pass, and no other measures are taken, the devices cause the
water system to be closed. As water is heated, it expands (ther-

mal expansion) and closed systems do not allow for the expan-

sion of heated water.

The water within the water heater tank expands as it is heated and

increases the pressure of the water system. If the relieving point of
the water heater's temperature-pressure relief valve is reac_ed, the

valve will relieve the excess pressure. The temperature-pressure

relief valve is not intended for the constant relief of thermal
expansion. This is an unacceptable condition and must be

corrected.

It is recommended that any devices installed which could create
a closed system have a by-pass and/or the system have an expan-

sion tank to relieve the pressure built by thermal expansion in
the water system. Expansion tanks are available for ordering
through the Sears Service Center. Contact the local plumbing

inspector, water sul_plier, and/or the Sears Service Center for
assistance in controlling these situations.

Thermal Expansion Tank Specifications

Model i Tank Capacity Dimensions in Inches [ Pipe Fitting I

Number InGallons iDiameter -- Length L OnTank I

153.331020[ 2 8 i_ inches _, Male

153.331050 5 il_474-inches: 74 Male /

Expansion Tank Sizing Chart

i Inlet* Water Heater Capacity (Gallons)
, Water

g . Pressure 30 : 40 [ 5050 166782

xpanslon .... _ 4 --... _ • _

Tank 40psl 2 i 2 2 , 5 i 5

Capacity-5Opsi 2 i 2 -_5 i -5--

Needed '661bfi 2 _ 2 _ 5 5 1 3

7@si 1 2 ] 2 _ 5 " 5 r 5

i 80psi r 2 5 5 _ 5 5

i i

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the

expansion tank's air pressure must be adjusted to match that
pressure, but must not be higher than 80 psi.

22

Troubleshooting Guide (cont'd)

Operational Conditions

HOT COLD

WATER HEATER
COLD WATER

INLET FITTING

HOT

WATER HEATER (3)

• COLD WATER PRESSURE

REDUCING

VALVE WITH

BY-PASS

(2)

pRESSUREGAUGE

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

FLOOR, CEILING

JOIS'_,ETC.

STRAPPING

pRESSURE

REDUCING INLET COLD

VALYEW_TH WATF._

WATER

SHUTOFF

0)

BY-PASS SHUTOFF

SMELLY WATER

In each glasslined water heater there is installed at least one
anode rod (see parts section) for corrosion protection of the

tank. Certain water conditions will cause a reaction between this
rod and the water. The most common complaint associated with

the anode rod is one of a "rotten egg smell . This odor is derived
from hydrogen sulfide gas dissolved in the water. The smell is
the result offuur factors which must all be present for the odor
to develop:

a. a concentration of sulfate in the supply water.
b. little orno dissolved oxygen in the water.

c. a sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

d. an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater
models by replacing the anode(s) with one of less active material,

and then chlorinating the water heater tank and all hot water
lines. Contact Sears Service for fia'ther information concerning

an Anode Replacement Kit #9001453 and this Chlorination
Treatment.

If the smelly water persists after the anode replacement and chlo-
rination treatment, we can only suggest that continuous chlori-
nation and filtering conditioning equipment be considered to
eliminate the water problem,

Do not remove the anode leaving the tank unprotected. By
doing so, all warranty on the water heater tank is voided.

(2)

PRESSUREGAUGE

ALTERNATE RECOMMENDED

INSTALLATION

(HORIZONTAL MOUNTING)

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal
parts during periods of heat-up and cool-down do not represent

harmful or dangerous conditions.

Condensation causes sizzling and popping with the burner area
during heatin;_ and coolin_ periods and should be considered

normal. See Condensation section.

"AIR" IN HOT WATER FAUCETS

HYDROGEN GAS: Hydrogengascanbe producedin a

wator syslaml that has not hoen used for a long perlod of tlme ;

(generally two weeks or more). Hydrogen gas is extremely I

ilammable and explosive.To preventthe possibilityof injury
undertheseconditions,we recommend the hot water faucet

be opened for several minutes at the Idtchen sink before any

electricalapplianceswhichare connectedto the hotwater sys-
tem are used(such as a dishwasheror washing machine), If

hydrogen gas is present, there will probablybe an unusual
soundsimilartoair escapingthrough the pipeasthe hot water

faucetisopened. There mustbe no smokingor openflame
nearthe faucet at the time it is open.

AWARNING hot

23

Troubleshooting Guide (cont'd)

Operational Conditions
(cont'd)

HIGH TEMPERATURE SHUT OFF SYSTEM WATER IS TOO HOT

This water heater is equipped with an automatic gas shut offsys-
tern. The high temperature shut off is built into the gas control

valve. This system shuts off the gas supply to the water heater
burners when high water temperatures are present. It is non-

resettable. If the high temperature shut off activates, the gas con-
trol valve must be replaced. If this were to occur, turn "OFF' the

entire gas supply to the water heater. Contact the Sears Service
Center.

AWARNING

Shouldoverheating occuror the gassupplyfail to shut off,
turn OFF" the manualgascontrolvalveto the appliance.

NOT ENOUGH OR NO HOT WATER

Check the pilot flame. It may have gone out. All models have

i heck the manual gas shut offvalve to be sure it is open.

an opening behind the outer door for view,,ingthe pilot.
If the pilot is not lit, follow the "Lighting instructions in this
manual are located above the gas control valve on the water

heater to relight thepitot. If the water was extremely hot and is
now cold, the high Flmitsafety temperature shut off may have

put out the burner and pilot. If the high temperature shut off
activates,the gas controlvalve must be replaced. Contact the

SearsService Center.

The temperature adjustment dial may be set too low. See the
"TemperatureRegulation section.
The gas company can check the gas input to see if it is correct.

_i The gas control knob must be turned to the "ON" position.

An underflred water heater will not heat water asquickly.

• Look for leaking or open hot water faucets. Make sure all are

closed.

• The cold water inlet temperature may be colder during the

winter months. It will take longer to heat the water and seem

like less hot water.

• If you cannot find what is wrong, call the Sears Service Center.

• The temperature adjustmentdial may be set too high. See the

_Temperature Adjustment" section.
NOTE: A period of time is necessary after an adjustment has

been made for the water temperature to reach the new tem-
perature set_.

• If lower temperature settings will not lower the water tempera-
ture, call the Sears Service Center.

_,WARNING

HOTTERWATERCAN SCALD:Water heatersare intendedto
producehot water.Water heatedto a temperaturewhichwill

satisfyclotheswashing,dishwashing,andothersanitizingneeds
canscaldandpermanentlyinjureyouuponcontact.Somepeo-
plearemore likelytobepermanentlyinjuredbyhotwaterthan
others.Theseincludetheelderly,children,theinfirm,or physical-

ly/mentallyhandicapped.Ifanyoneusinghotwater inyour home

Etsintooneof tbesegroupsorffthereisa localcodeorstatelaw

requiringa certaintemperaturewaterat the hotwater _ then

_u musttakespecialprecautions,Inadditiontousingthe lowest

)ossibletemperature settingthat satisfiesyourhotwater needs,
a meanssuchasa mixingvalve,shouldbeusedat the hotwater
tapsusedbythese peopleor at the water heater.Mixingvalves
areavailableat plumbingsupplyor hardwarestores.Followman-

ufacturersinstructionsfor installationof the valves.Before
changingthe factory setting on the thermostat, read the

I"TemperatureRegulation"secdoninthis manual.

AWARNING

Due to the nature of the typical gas water heater, the
water temperature in certain situations may be hotter

than the thermostat setting.
Short, frequent draws of hot water - especiallywith very
coldincomingwater - can shockthe thermostat into brief
operation resulting in hotter and hotter layers of water
closerto the top of the tank.
Changes in hot water usagepatterns or raising the tem-

perature differential between the cut-on of the thermo-

stat and the coldwater temperature will usuallyeliminate
the problem.

24

Troubleshooting Guide (cont'd)

Leakage Checkpoints

Use this gu!de to check a "Leaking" water heater. Man)" suspect-
ed "Leakers are not leaking tanks. Often the source of the water

can be found and corrected.

If you are not thoroughly familiar with your local gas codes your

water heater, and safety practices, contact the _ Service
_enter to check the water heater.

I

_- . A CAUTION 1

IRead this manual first. Then before checking the water I
lheater make sure the gas supply has been turned|

I "OFF", and never turn the gas "ON" before the tank isJ
I completely full of water, J

l • ACAUTION 1

Never use this water heater unless it is completely filled J

with water. To prevent damage to the tank, the tankJ

must be filled with water, Water must flow from the hot|
water faucet before turning "ON" gas to the waterJ

heater,

O Water at the draft hood is water which has

condensed out of the combustion products. This is caused

by a problem in the vent. Contact the Sears Service
Center.

O *Condensation be seen on pipes in humid weather or

pipe connections may be leaking.

O'The primary anode rod fitting may be leaking.

Small amounts of water from the temperature-pressure
relief valve may be due to thermal expansion or high

water pressure in your area.

may

vapor

O'The temperature-pressure may leaking at

the tank fitting.
Water from a drain valve may be due to the valve opened

O

slighdy.

*The drain valve may be leaking at the tank fitting.

®

Combustion products contain water vapor which can

O

condense on the cooler surfaces of the tank. Droplets
form and drip into the fire or run on the floor. This is

common at the time ofstartup afterinstallation and when
incoming water is cold.

Water in the water heater bottom or on the floor may be

O

from condensation, loose connections, or the relief valve.
DO NOT replace the water heater until a full inspection

of all possible water sources is made and necessary
corrective steps taken. Leakage from other appliances,
water lines, or ground seepage should also be checked.

NOTE: To check where threaded portion enters tank,

insert cotton swab between jacket opening and fitting.
If cotton is wet, follow "Draining" instructions in the

"Service and Adjustment" section and then remove
fitting. Put pipe dope or teflon tape on the threads

and replace. Then follow "Filling the Water Heater"
instructions in the Installation Instructions section.

relief valve be

25

Parts Order List

THE ECONOMIZER TM 6 GASWATER HEATERS
MODEL NUMBERS:

153.332110 39 Gal. High Altitude

153.332160 39 Gal.

153.332318 30 Gal. High Altitude

153.332362 30 Gal.

153.332418 40 Gal. High Altitude

153.332462 40 Gal.

153.332562 50 Gal.

q

i

16

17

13

2

/

26

Parts Order List (cont'd)

THE ECONOMIZER TM 6 GAS WATER HEATERS
MODEL NUMBERS:

153.332110 39 Gal. High Altitude

153.332160 39 Gal.

153.332318 30 Gal. High Altitude

153.332362 30 Gal.

153.332418 40 Gal. High Altitude

153.332462 40 Gal.

153.332562 50 Gal.

KEY
NO. PART DESCRIPTION

1 Temperature-Pressure Relief Valve
2 Primary Anode Rod
3 Model Rating Plate t

4 Drain Valve

5 Drain Valve Washer ('7_2"x %" x ¼" thick)**
6 Pilot

7 Thermocouple*

8 Pilot Tubing w/Fittings

9 Burner Orifice

Drill Size

i 10 Manifold

11 Burner
12 Outer Door
13 Inner Door
14 Gas Control Valve

15 Temperature Adjustment Knob
16 Dip Tube

17 Flue Baffle
18 Draft Hood

# Manual

# Mag-Erad

153.332110

9000071
9001822
0270118
9000254
9001584
9000284

42-33900

9000278

0230150
(#42) HA

9002621
9002411
9000351
9000281

F145-1278

F145-1280

9002374

9002852

9000272

1153.332160

9000071
9001822
0270118

9000254

9OO1584

9000284

42-33900

9000278
0230150

(#38)

9002621
9002411
9000351
9000281

F145-1278

F145-1280

9002374

9002852
9000272

ModdNumbers

153.332318153.332362153.332418

PARTNUMBERS

9000071 9000071 9000071

9000279 9000279 9000279
0270118 0270118 0270118
9000254 9000254 9000254
9001584 9001584 9001584

9000284 9000284 9000284

42-33900 42-33900 4_22-33900

9000278 9000278 9000278
0230181 0230182 0230122

(#43)HA (#40) (#41)HA
9002613 9002613 9002615

9002411 9002411 9002411
9000351 9000351 9000351

9000281 9000281 9000281

F145-1278 F145-1278 F145-1278
F145-1280 F145-1280 F145-1280

9001852 9001852 9001852
9000360 9000360 9000360

9000272 9000272 9000272

0002916290

23600

153.332462

9000071
9000279

0270118

9000254

9OO1584

9000284

42-33900

9000278

0230129

(#38)

9002615

9002411
9000351

9000281

F145-1278

F145-1280

9001852

9000360

153.332562

9000071

9000279

0270118
9000254
9O01584

9000284

42-33900

9000278
0230129

(#38)

9002617

9002411
9000351

9000281
F145-1278
F145-1280

9001852

9000360

*These parts are also available at most Sears retail stores.

**Also available at most hardware stores.
tReplaced only on return of damaged plate.

# Not Illustrated

Now that you have purchased your Gas Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service
Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide pertinent facts when you call or visit.

All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). lfthe
parts you need are not stocked locally, your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling.

The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION
PART NUMBER NAME OF ITEM

THIS lS A REPAIR PARTS LIST, NOT A PACKING LIST.

27

Warranty

About Your Warranty

THE PRICE OF YOUR WATER HEATER DOES NOT INCLUDE

A FREE CHECKUP SERVICE CALL. On Water Heater Installations
Arranged By Sears, Sears warrants the installation.

ON INSTALLATIONS NOT MADE BY SEARS AUTHORIZED
CONTRACTORS:

1. Your Sears warranty applies to the product only.

2. Sears does not warrant the installation.

3. A charge will be made on service calls due to poor or incomplete
installation. These include:

FULL ONE YEAR WARRANTY ON WATER HEATER

For one year from the date of purchase, when your SearsKenmore water heater is installed and operated in a single-family
residence in accordancewith the instructions in this manual, Sears will:

1. Repair defects in material or workmanship in this water heater, free of charge.

2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, ifa leak occurs in the

tank.

LIMITED WARRANTYON TANKSTHAT LEAK

After one year and through 6 years from the date of purchase for water heaters used in a single-family residence, ifa leak
occurs in the tank, Sears will furnish a new current model water heater of equal capacity and quality. You will be charged
for any installation.

a. Adjusting thermostat
b. Lighting pilot
c. Leaks in pipes or fittings
d. Improper venting

e. Condensation

This manual is in non-technical language, It may help you avoid the
cost of a need ess service ca I Many service calls really aren't needed.

Such as when:

1. The gas is turned "OFF".

2. The pilot is out.

3. A gas or water leak is due to loose pipe or connections.

If the water heater is subjected to commercial, institutional, industrial or use in residences of two families or more, the
above warranty coverage for tanks that leak is effective for 2 years from the date of purchase.

To obtain warranty service, SIMPLY CALL 1-800-4MY-HOME (1-800-469-4663). "This warranty applies only while this
product is in use in the United States."

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, HOFFMAN ESTATES, IL 60179

Sears Installation Warranty

In addition to any warranty extended to you on the Sears merchandise
involved, which warranty becomes effective the date the merchandise is

installed should the workmanship of any Sears arranged installation
prove faulty within one year, Sears will, upon notice trom you, cause

such faults to be corrected at no additional cost to you. If you want this
heater professionally installed by Sears contact your Sears Salesperson.
They will arrange for prompt, quality installation.

Sears Installation Policy

All installation labor arranged by Searsshall be performed in a neat,
workmanlikemanner in accordancewith generallyacceptedtrade prac-

tices. Further, all installations shall comply with all local laws, codes
regulationsand ordinances. The customershall also be protected,dur-

ing installation, by insurance relating to property damage, Worker's

Compensationand PublicLiability.
If you want this water heater professionallyinstalledby Searscontact

yourSalesperson.They will arrangefor prompt, quality installationby
Searsauthorizedcontractors.

Foris-homemajorbrandrepairservice

Call24hoursaday7daysaweek

1-800-4-MY-HOME

(1-800-469-4663)

The model number of your water heater is found on the model raring plateon the front of the water heater.

01-00 0002916290-0

Sears, Roebuck and Co., Hoffman Estates, Ik 60179 U.S.A.