C3 Technology® Gas Water Heaters meet
the new ANSI Z21.10.1 standard that deals
with the accidental or unintended ignition
of flammable vapors, such as those
emitted by gasoline.
Read and understand instruction
manual and safety messages
before installing, operating or
servicing this wafer heater.
Failure to follow instructions and
safety messages could result in
death or serious injury.
Instruction manual must remain with
water heater.
6
Safety Instructions
Installation
Operation
Care and Maintenance
Troubleshooting
Parts List
BAS-FliEI
®
LISTED
For Your Safety
AN ODORANT IS ADDED TO THE GAS USED BYTHIS WATER HEATER.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
- Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
^WHATTODOIFYOUSMELLGAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
L
Si no puede leer o entender el inglés y necesita el manual instructivo
y/o etiquetas en español puede obtenerlos llamando al
1-800-821-2017. NO TRATE DE INSTALAR O OPERAR ESTE
CALENTADOR DEAGUAsi no entiende la información en las etiquetas
o en el manual instructivo. No hacer caso de esta advertencia podría
resultar en la MUERTE O GRAVES LESIONES CORPORALES.
ADVERTENCIA
• If you cannot reach your gas supplier,
call the fire department.
-Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
PRINTED IN THE U.S.A. 0905WWW.sears.comPART NO. 185249-000
Your safety and the safety of others is extremely important in the instailation, use and servicing of this water heater.
Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and
others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is very
important that the meaning of each safety message is understood by you and others who install, use or service this water heater.
This is the safety alert symbol. It is used to alert you to
potential personal Injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injuryordeath.
DANGER indicates an imminently
DANGER
.WARNING
.CAUTION
CAUTION
hazardous situation which, if not avoided,
could result in injuryordeath.
WARNING indicates a potentially hazardous
situation Miich, if not avoided, could result
in injuryordeath.
CAUTION indicates a potentially hazardous
sltuaUon which, if notavoided, may resultin
minoror moderate injury.
CAUTION used without the safety alert
symbol indicates a potentially hazardous
situation which, it not avoided, could result
in propertydamage.
All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message and
how to avoid the risk of injury.
IMPORTANT DEFINITIONS
Gas Supplier: The Natural Gas or Propane Utility or service who supplies gas for utilization by the gas burning
appliances within this application. The gas supplier typically has responsibility for the inspection and code approval of
gas piping up to and including the Natural Gas meter or Propane storage tank of a building. Many gas suppliers also
offer service and inspection of appliances within the building.
Read and understand instruction
manual and safety messages
before installing, operating or
servicing this water heater.
Failure to follow instructions and
safety messages could result in
death or serious injury.
Instruction manual must remain with
water heater.
AWARNING
Fire Hazard
For continued protection against
risk of fire:
• Do not install water heater on
carpeted floor.
• Do not operate water heater if
flood damaged.
ADANGER
Water temperature over 125°F
(52°C) can cause severe burns
instantly resulting in severe injury or
death.
Children, the elderly, and the
physically or mentally disabled are at
highest risk for scald injury.
Feel water before bathing or
showering.
Temperature limiting valves are
available.
Read instruction manual for safe
temperature setting.
Fire or Explosion Hazard
• Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliarrce,
• Avoid all ignition sources if you smell LP gas.
• Do not expose water heater control to excessive gas
pressure,
• Use only gas shown on rating plate.
• Maintain required clearances to combustibles,
• Keep ignition sources away from faucets after extended
period of non-use.
Read instructiorr manual before
installing, using or servicing
é
water heater.
AWARNING
Explosion Hazard
• Overheated wafer can cause
waterfank explosion.
ÎÊr^ 41
^ ' -A
• Properly sized temperature
and pressure relief valve
must be installed in opening
provided.
AWARNIN
Breathing Hazard - Carbon Monoxide Gas
I Install vent system in accordance with codes.
' Do not operate water heater if flood damaged.
' High altitude orifice must be installed for
operation above 7,700 feet {2,347 m).
■ Do not operate if soot buildup.
‘ Do not obstruct water heater air Intake with
Insulating jacket
■ Do not place chemical vapor emitting products
near water heater.
' Gas and carbon monoxide detectors are
available.
' No vent damper installation is compatible with
this power vented water heater.
Breathing carbon monoxide can cause brain damage or death.
Always read and understand instruction manual.
CAUTION
Improper insteilation and use may resylt
in property damage.
• Donotoperate water heater if flood damaged.
• Inspect and replace anode.
• Instaliln location with drainage.
• Fill tank with water before operation.
• Be alertforthermal expansion.
Refer to instruction manual for installation and seivice.
J
AWARNIN
Before servicing ilie water healer, rrake sure the blower
assembly is unplugged or the electrical supply to tie
wster heater is fumed "OFF".
Late! all »«res prior to disc»nnedion when servcing
controls. Wiring error can cause improper and dangerous
operation. Verily proper operation after servicing.
Failure to do this could result in death, serious t»dily
injury, or prof«rty darrege.
SAFE INSTALLATION, USE AND SERVICE...............................................................................................................................................................2
TABLE OF CONTENTS ...............................................................................................................................................................................................4
Removing the Old Wafer Heater..........................................................................................................................................................................8
Facts to Consider About the Location.............................................................................................................................................................9-10
Combustion Air and Ventilation for Appliances Located in Unconfined Spaces................................................................................................10
Combustion Air and Ventilation for Appliances Located in Confined Spaces
Water Piping..................................................................................................................................................................................................12-13
Gas Piping.................................................................................................................................................................................................... 14-15
Sediment Traps
Filling the Water Heater......................................................................................................................................................................................15
Vent Connections to Blower Assembly...............................................................................................................................................................17
Venting and Installation ......................................................................................................................................................................................17
Maximum Vent Lengths......................................................................................................................................................................................17
Vertical Vent Through Roof.................................................................................................................................................................................19
Lighting and Operating Label ............................................................................................................................................................................22
Temperature Regulation ........................................................................................................................................................ 23
FOR YOUR INFORMATION.................................................................................................................................................................................24-25
Start Up Conditions....................................................................................................................................................................................... 24-25
Venting System Inspection.................................................................................................................................................................................25
Burner Operation and Inspection .................................................................................................................................................................25-26
Anode Rod Inspection.........................................................................................................................................................................................26
REPAIR PARTS LIST................................................................................................................................................................................................31
Thank You for purchasing a Kenmore water heater. Property installed
and maintained, it should give you years of trouble free service. If you
should decide that you want the new water heater professionally
Installed by Sears call 1-800-4-MY-HOME®. They will arrange for prompt,
quality installation by Sears authorized contractors.
Abbreviations Found In This Instruction Manual:
• CSA- Canadian Standards Association
• ANSI - American National Standards Institute
• NFPA- National Fire Protection Association
• ASME - American Society of Mechanical Engineers
• GAMA- Gas Appliance Manufacturer’s Association
• UL - Underwriters Laboratories Inc.
This gas-fired water heater is listed by Underwriters Laboratories Inc.
under American National Standard/CSA Standard for Gas Water Heaters
ANSIZ21.10.1 “CSA4.1 (current edition).
preparingfortheinstallation
1 Read the “Safety Precautions" section, page 3 of this manual first
and then the entire manual carefully. If you don’t follow the safety
rules, the water heater will not operate properly. It could cause
DEATH, SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
This manual contains instructions for the installation, operation, and
maintenance of the gas-fired water heater. It also contains warnings
throughout the manual that you must read and be aware of. All
warnings and all instructions are essential to the proper operation
of the water heater and your safety. Since we cannot put everything
on the first few pages, READ THE ENTIRE MANUAL BEFORE
ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.
The Installation must conform with these instructions and the local
code authority having jurisdictiors. In the absence of local codes,
installations shall comply with the National Fuel Gas Code ANSI Z223.1/
NFPA54 and the National Electrical Code, NFPA70, These publications
are available from The National Fire Protection Association, 1
Batterymarch Park, Quincy, MA 02269.
The water heater when installed must be grounded in accordance
with the local codes, or in the absence of local codes, the National
Electrical Code NFPA 70.
If after reading this manual you have any questions or do not
understand any portion of the instructions, call the local gas utility or
the Sears Service Center.
5. Carefully plan the place where you are going to put the water heater.
Correct combustion, vent action, and vent pipe installation are very
important in preventing death from possible carbon monoxide
poisoning and fires.
Examine the location to ensure the water heater complies with the
“Facts to Consider About the Location" section in this manual.
6. For California Installation this water heater must be braced, anchored,
or strapped to avoid falling or moving during an earthquake. See
instructions for correct installation procedures. Instructions may be
obtained from California Office of the State Architect, 400 P Sreet,
Sacramento, CA 95814.
7. Massachusetts Code requires this water heater to be installed in
accordance with Massachusetts 248-CMR 2.00: State Plumbing Code
and 248-CMR 5.00.
8. Complies with SCAQMD rule #1121 and districts having equivalent
NOx requirements.
To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials,
depending on your type of installation.
EXPANSION TANKS FOR
THERMAL EXPANSION
CONDITIONS AVAILABLE
IN 2 GALLONS
(7.6 LITERS) AND
5 GALLONS (18.9 LITERS)
CAPACITY THROUGH
LOCAL SEARS STORE OR
SERVICE CENTER.
WATER HEATER INSTALLATION KIT WITH
FLEXIBLE CONNECTORS FOR 3/4”
(19.05 mm) OR 1/2” (12.7 mm) THREADED OR
COPPER PLUMBING AND FLEXIBLE GAS
CONNECTOR WITH FITTINGS.
Basic Tools
You may or may not need all these tools, depending on your
type of installation. These tools can be purchased at your local
Sears Store.
Pipe Wrenches (2) 14” (356 mm)
Screwdriver
Tin Snips
6’ (1.82 m) Tape or Folding Ruler
Garden Hose
Drill
Pipe Dope or Teflon Tape
ci=
SLOT-HEAD SCREWDRIVER
е^э=—
PHILLIPS SCREWDRIVER
DRILL
TIN SNIPS
DRAIN PANS AVAILABLE IN 20”
(508 mm) DIAMETER FOR
WATER HEATERS HAVING A
DIAMETER 18” (457 mm) OR
LESS, 24” (610mm) DIAMETER
FOR WATER HEATERS HAVING
A DIAMETER 22” (559 mm) OR
LESS AND AVAILABLE IN 28”
(711 mm) DIAMETER FOR
WATER HEATERS HAVING A
DIAMETER 26” (660 mm) OR
LESS.
Additional Tools Needed
When Sweat Soldering
• Tubing Cutters or Hacksaw
• Propane Tank
• Soft Solder
• Solder Flux
• Emery Cloth
• Wire Brushes
TUBiNG CUTTER
A
PROPANE
TORCH
ROLL OF TEFLON
TAPE (USE ONLY ON
WATER CONNECTIONS)
GARDEN HOSE
6 FOOT TAPE
c
PIPE DOPE
(SQUEEZE TUBE)
USE FOR WATER AND GAS
CONNECTIONS
PIPE WRENCH
HACKSAW
3/4” (19 mm) WIRE BRUSH
1/2” (13 mm) WIRE BRUSH
EMERY CLOTH
ROLL OF LEAD-FREE
SOFT SOLDER
ROLL OF
SOLDER
FLUX
GET TO KNOW YOUR WATER HEATER ^ GAS MODELS
A Vent Pipe-ExhaustK Hot Water OutletV Drip Leg (Sediment Trap)
B Vent TerminalL Outlet Receptacle (115 VAC}w Drain Valve
C Vent Adapter-Rutiber BootM Temperature-Pressure Relief ValveX Gas Valve-Thermostat
D Blower AssemblyN FlueY Drain Pan
E
Cold Water InletO Flue Baffle Assembly**z Air Intake Screen - Base Pan
F Inlet Water Shut-off ValveP InsulationAA Inner Door
6 Union
H Inlet Dip TubeR Rating Platecc HSI Burner Assembly
J Anode**S Gas SupplyDD Air intake Screen -
B
A
, / * ALL PIPING
Control HarnessBB Outer Door
Q
T Manual Gas Shut-off ValveBlower Assembly
U Ground Joint UnionEE FV Sensor Assembly
MATERIALS TO BE SUPPLIED BY CUSTOMERS.
GAS MODELS
WITH HOT SURFACE IGNITION
& 2", 3" OR 4" PVC VENT CAPABILITY
FIGURE 1
Removing the Old Water Heater
4. Attach a hose to the water heater drain
valve and put the other end in a floor
drain or outdoors. Open the water
heater drain valve. Open a nearby hot
water faucet which will relieve
pressure in the water heater and speed
draining. The water passing out of the
drain valve may be extremely hot. To
avoid being scalded, make sure all
connections are tight and that the water
flow is directed away from any person,
see Figures 2 and 5.
Disconnect the vent pipe from the blower assembly where it connects
to the water heater. In most installations the vent pipe can be lifted off
after any screw or other attached devices are removed. Make sure
existing vent complies with maximum and minimum vent lengths on
page 17.
If you have copper piping to the water heater, the two copper water
pipes can be cut with a hacksaw approximately four inches away
from where they connect to the water heater, see Figures. This will
avoid cutting off pipes too short. Additional cuts can be made later If
necessary. Disconnect the temperature-pressure relief valve drain
line. When the water heater is drained, disconnect the hose from the
drain valve. Close the drain valve. The water heater is now completely
disconnected and ready to be removed.
1. Turn “OFF” the gas supply to the water
heater.
If the main gas line Shut-off valve
serving all gas appliances is used, also
shut “OFF” the gas at each appliance.
Leave all gas appliances shut “OFF”
until the water heater installation is
completed, see Figures 2 and 3.
2. Turn “OFF" the water supply to the
water heater at the water shut off
valve or water meter. Some
installations require that the water be
turned off to the entire house, see
Figures 2 and 4.
Check again to make sure the gas supply is “OFF” to the water
heater. Then disconnect the gas supply connection from the gas
control valve.
FIGURE 6.
If you have galvanized pipes to the water heater, loosen the two
galvanized pipes with a pipe wrench at the union in each line. Also
disconnect the piping remaining to the water heater, see Figure 7.
These pieces should be saved since they may be needed when
reconnecting the new water heater. Disconnect the temperaturepressure relief valve drain line. When the water heater is drained,
disconnect the hose from the drain valve. Close the drain valve.
The water heater is now completely disconnected and ready to be
removed. Mineral buildup or sediment may have accumulated in the
old water heater. This causes the water heater to be much heavier
than normal and this residue, if spilled out, could cause staining.
FIGURE?.
FACTS TO CONSIDER ABOUT THE LOCATION
Carefully choose an indoor location for the new water heater, because
the placement is a very important consideration for the safety of the
occupants in the building and for the most economical use of the appliance.
This water heater is not for use in manufactured (mobile) homes
or outdoor installation.
Whether replacing an old water heater or putting the water heater in a
new location, the following critical points must be observed:
1, Select a location indoors as close as practical to the vent terminal or
location to which the water heater vent piping is going to be connected,
and as centralized with the water piping system as possible.
2. Selected location must provide adequate clearances for servicing
and proper operation of the water heater.
CAUTIO
Property Damage Hazard
• Allwaterheaterseventuallyleak,
• Do not install without adequate drainage.
installation of the water heater must be accomplished in such a manner
that if the tank or any connections should leak, the flow will not cause
damage to the structure. For this reason, it is not advisable to install the
wafer heater in an attic or upper floor. When such locations cannot be
avoided, a suitable drain pan should be installed under the water heater.
Drain pans are available at your local hardware store. Such a drain pan
must have a minimum length and width of at least 2" (5.1 cm) greater than
the water heater dimensions and must be piped to an adequate drain.
The pan must not restrict combustion air flow.
SCREENASSEMBLY
FIGURES.
1
Awarnin
Fire or Explosion Hazard I
Do not store or use gasoline or other flammable vapors and
liquids In the vicinity of this or any other appliance.
Avoid all ignition sources if you smell LPgaa.
Do not expose water heater control to excessive gas
pressure.
Use only gas shown on rating plate.
Maintain required clearances to combustibles.
Keep ignition sources away from faucets after extended
period of non-use.
Read instruction manual before
installing, using or servicing
water heater.
Also, the water heater must be located and/or protected so it is not
subject to physical damage by a moving vehicle.
w
Water heater life depends upon water quality, water pressure and the
environment in which the water heater is installed. Water heaters are
sometimes installed in locations where leakage may result in property
damage, even with the use of a drain pan piped to a drain. However,
unanticipated damage can be reduced or prevented by a leak detector or
water shut-off device used in conjunction with a piped drain pan. These
devices are available from some plumbing supply wholesalers and
retailers, and detect and react to leakage in various ways:
• Sensors mounted in the drain pan that trigger an alarm or turn off the
incoming wafer to the water heater when leakage is detected.
• Sensors mounted in the drain pan that turn off the water supply to the
entire home when water is detected in the drain pan.
• Water supply shut-off devices that activate based on the water
pressure differentia! between the cold water and hot wafer pipes
connected to the water heater.
• Devices that will turn off the gas supply to a gas water heater while at
the same time shutting off its water supply.
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS (VAPORS)
ARE LIKELYTO BE PRESENT OR STORED (GARAGES, STORAGEAND
UTILITY AREAS, ETC.): Flammable liquids (such as gasoline, solvents,
propane (LP or butane, etc.) and other substances (such as adhesives,
etc.) emit flammable vapors which can be ignited by a gas water heater's
hot surface igniter or main burner. The resulting flashback and fire can
cause death or serious burns to anyone in the area. This water heater is
equipped with a FV sensor for detecting the presence of flammable
vapors, see Figure 8. When the sensor detects those vapors, the unit
will shut down and not operate. Should this happen, please refer to the
troubleshooting guide on pages 29-30. Even though this water heater is
a flammable vapors ignition resistant water heater and is designed to
reduce the chances of flammable vapors being ignited, gasoline and
other flammable substances should never be stored or used in the same
vicinity or area containing a gas water heater or other open flame or
spark producing appliance.
AWARNING
Fire Hazard
For continued protection against
riskoffire:
• Do not install water heater on
carpeted floor,
• Do not operate water heater if
flood damaged.
This wafer heater must not be installed directly on carpeting. Carpeting
must be protected by metal or wood panel beneath the appliance extending
beyond the full width and depth of the appliance by at least 3" (7,6 cm) in
any direction, or if the appliance is installed in an alcove or closet, the
entire floor must be covered by the panel. Failure to heed this warning
may result in a fire hazard.
Awarnin
Fire or Explosion Hazard
Read instruction manual before installing,
using or servicing water heater.
• Improper use may result in fire or
explosion,
• Maintain required clearances to
è
Minimum clearances between the water heater and combustible
construction are 0 inch at the sides and rear, 5" (12.7 cm) from the front
combustibles.
and 12" (30.5 cm) from the fop. (Standard clearance.) If clearances
stated on the heater differ from standard clearances, instaii water heater
according to clearances stated on the heater.
Adequate clearance for servicing this appliance should be considered
before installation, such as changing the anodes, etc.
A minimum clearance of 5" (12.7 cm) must be allowed for access to
replaceable parts such as the thermostats, drain valve and relief valve.
When installing the heater, consideration must be given to proper location.
Location selected should be as dose to the wall as practicable and as
centralized with the water piping system as possible.
A WARNING
flammable in many cases, will also react to form corrosive hydrochloric
acid when exposed to the combustion products of the water heater.
The results can be hazardous, and also cause product failure.
INSULATION BLANKETS
Insulation blankets are available to the general publicfor external use
on gas water heaters but are not necessary with Kenmore products.
The purpose of an insulation blanket is to reduce the standby heat loss
encountered with storage tank heaters. Your Kenmore wafer heater
meets or exceeds the National Appliance Energy Conservation Act
standards with respect to insulation and standby loss requirements,
making an insulation blanket unnecessary.
AWARNIN
Breathing Hazard - Carbon Monoxide Gas
• Do not obstruct water heater air intake
with insulating blanket.
• Gas and carbon monoxide detectors
are available.
• Install water heater in accordance with
the instruction manual.
Breathing carbon monoxide can cause brain damage or
death. Always read and understand instruction manual.
Breathing Hazard - Carbon Monoxide Gas
• Install wafer heater in accordance with
the instruction manual and NFPA54.
mmmr
• To avoid injury, combustion and
ventilation air must be taken from
outdoors.
»«N
• Do not place chemical vapor emitting
products near water heater.
Breathing carbon monoxide can cause brain damage or
death. Always read and understand instruction manual.
A gas water heater cannot operate properly without the correct amount
of air for combustion. Do not install in a confined area such as a closet,
unless you provide air as shown in the “Facts to Consider About the
Location” section. Never obstruct the flow of ventilation air. If you
have any doubts or questions at all, calf your gas supplier. Failure to
provide the proper amount of combustion air can result in a fire or
explosion and cause death, serious bodily injury, or property damage.
Should you choose to apply an insulation blanket to this heater, you
should follow these instructions (For identification of components
mentioned below, see Figure 1). Failure to follow these instructions
can restrict the air flow required for proper combustion, potentially
resulting in fire, asphyxiation, serious personal injury or death.
• Do not apply insulation to the top of the water heater, as this will
interfere with safe operation of the blower assembly.
• Do not cover the outer door, thermostat or temperature & pressure
relief valve.
• Do not allow insulation to come within 2" (5.1 cm) of the floor to
prevent blockage of combustion air flow to the burner,
• Do not cover the instruction manual. Keep it on the side of the
water heater or nearby for future reference.
• Do obtain new warning and instruction labels from Sears
for placement on the blanket directly over the existing labels.
• Do inspect the insulation blanket frequently to make certain it
does not sag, thereby obstructing combustion airflow.
COMBUSTiON AIR ANO VENTILATION FOR
APPLIANCES LOCATED IN UNCONFINED SPACES
UNCONFINED SPACE is space whose volume is not less than
50 cubic feet perl ,000 Btu per hour (4.8 cubic meters per kW) of the
aggregate input rating of all appliances installed in that space. Rooms
communicating directly with the space in which the appliances are
installed, through openings not furnished with doors, are considered a
part of the unconfined space.
in unconfined spaces in buildings, infiitration maybe adequate to provide
air for combustion, ventilation and dilution of flue gases. However, in
buildings of tight construction (for example, weather stripping, heavily
insulated, caulked, vapor barrier, etc.), additional air may need to be
provided using the methods described in “Combustion Air and Ventilation
for Appliances Located in Confined Spaces.”
If this water heater will be used in beauty shops, barber shops, cleaning
establishments, or self-service laundries with dry cleaning equipment,
it is imperative that the water heater or water heaters be installed so
that combustion and ventilation air be taken from outside these areas.
Propellants of aerosol sprays and volatile compounds, (cleaners,
chlorine based chemicals, refrigerants, etc.) in addition to being highly
COMBUSTiON AIR AND VENTILATION FOR
APPLIANCES LOCATED IN CONFINED SPACES
CONFINED SPACE is a space whose volume is less than 50 cubic feet
per 1,000 Btu per hour (4.8 cubic meters per kW) of the aggregate
input rating of all appliances installed in that space.
10
Loading...
+ 22 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.