Kenmore 153327864, 153327863, 153327664, 153327663, 153327564 Owner’s Manual

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Owners

Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLEFOR

SPACEHEATING

Model No.

153.327164 30 GaL Short

153.327264 40 Gal. Short

153.327363 30 Gal.

153.327364 30 Gal.

153.327463 40 Gal.

153.327464 40 Gal.

153.327563 50 Gal.

153.327564 50 Gal.

153.327663 66 Gal.

153.327664 66 Gal.

153.327863 82 Gal.

153.327864 82 Gal.

POWER MISER TM 9+

Caution: Read and Follow

All Safety Rules and Operating Instructions

Before First Use of This Product.

Save this Manual for Future Reference.

ELECTRIC

WATER HEATER

• Safety Instructions

• Installation

• Operation

GAMA certification appliesto a_lresidential electric water heaters with capacitiesof 20 to 120Gallons. Input rating of 12Kw or lessat avoltage

no greater than 250 V.

I _kWARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERAT-

ING THIS WATER HEATER.

• Care and Maintenance

• Troubleshooting

• Parts List

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Safety Precautions

AWARNING I

improper installation, adjustment, alteration, service or maintenancecancauseDEATH, SERIOUSBODILY INJUR_,I OR PROPERTY DAMAGE. Refer to this manualfor assis- tanceor consultyourlocalSearsServiceCenter for further

nformation.

AWARNING

At the time of manufacturethiswater heaterwasprovidedwith a combinationtemperature-pressuresrelief valvecertifiedbya

nationallyrecognizedtesting laboratorythat maintainsperiodic inspectionof productionof listedequipmentor materials,as

meeting the requirementsforReliefValvesand AutomaticGas Shutoff Devicesfor Hot Water SupplySystems,andthe latest

edition of ANSI Z21.22andthe coderequirementsofASME.If

replaced,thevalvemust meet the requirementsof localcodes,

butnotlessthan a combinationtemperatureand pressurerelief valvecertifiedasmeetingthe requirementsforRelinfValvesand AutomaticGasShutoffDevicesfor Hot Water SupplySystems,

ANSI Z21.22by a nationallyrecognizedtesting laboratorythat

maintainsperiodic inspectionofproductionoflistedequipment or materials.

The valvemust be markedwith a maximum set pressurenot to exceed the marked hydrostaticworking pressureof the water heater (150 Ibs./sq.in.) and a dischargecapacitynot lessthan the water heater inputrate asshownonthe model rating plate. (Electric heaters- watts dividedby 1000x 3415

equalBTU/Hr. rate.) Yourlocaljurisdictionalauthority,whilemandatingthe useof a

temperature-pressurereliefvalvecomplyingwith ANSI Z21.22 andASME,mayrequireavalvemodeldifferentfromtheonefur-

nlsfiedwiththe waterh0_ter. Compliancewith suchlocal requirements must be satisfiedby

the installeror enduserofthe water heaterwith a locallypre-

iscribedtemperature-pressurerelief valveinstalledinthe desig-

nated openingin the water heater in placeof the factoryfur-

nisfiedvalve. Forsafeoperationofthe water heater,the relief valvemustno

be removedfromit'sdesignatedopeningor plugged. The temperature-pressurereliefvalvemustbe installeddirectly intothe fittingofthewater heaterdesignatedfor the reliefvalve.

Positionthevalvedownwardandprovidetubing sothat anydis- chargewill exit onlywithin 6 inchesabove,or at any distance

belowthe structuralfloor.Be certain that no contactis made

with anyliveelectricalpart. The dischargeopeningmust not be

blockedor reducedin sizeunderanycircumstances.Excessive length,over30 feet,or useof morethan four elbowscancause restrictionandreducethedischargecapacityofthe valve. No valveor otherobstructionisto be placedbetweenthe relief valveandthe tank.Do notconnecttubing directlyto discharge drainunlessa6" airgapisprovided.Topreventbodilyinjury,haz- ardto life,or propertydamage,the reliefvalvemustbe allowed todischargewaterinquantitiesshouldcircumstancesdemand.If thedischargepipeis not connectedto a drainor other suitable means, the water flow may cause property damage.

The DischargePipe:

Must not be smaller in sizethan the outlet pipe sizeof

the valve, or have any reducing couplings or other restrictions

Mustnot be pluggedor blocked. Mustbe ofmaterial listedforhotwater distribution.

Must be installed so as to allow complete drainage of both the temperature-pressure relief valve, and the

dischargepipe. Mustterminate at an adequatedrain. Mustnot haveanyvalvebetween the relief valveandtank.

I AWARNING _]

HAZARD OF ELECTRICAL SHOCK! Before removing I any access panels or servicing the water heater, make I

sure the electrical supply to the water heater is turned I "OFF". Failure to do this could result in DEATH, SERI-

OUS BODILY INJURY,OR PROPERTY DAMAGE. J

_,WARNING

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a tem- perature which will satisfyspaceheating,clotheswashing,

dish washing, and other sanitizing needs can scaldand

_ermanently injure you upon contact. Some people are

more likely to be permanently injured by hot water than others. These include the elderly, children,the infirm, or

physically/mentally handicapped. If anyone using hot water in your home fits into one of these groups or if

there isa local code or state law requiring a certain tem.

_erature water at the hot water tap, then you must take

specialprecautions.In addition to usingthe lowestpossi-

ble temperature setting that satisfies your hot water

needs, a means suchas a mixing valve, shall be used at the hot water taps usedby these people or at the water

heater. Mixing valvesare availableat plumbing supplyor hardware stores. Follow manufacturers instructions for

installationof the valves.Beforechangingthe factory set- ting on the thermostat, read the "Temperature

Regularon" secton n this manua.

_,WARNING

WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY: This water heater isequipped for one type voltage

only.Check the rating plate near the bottom accesspanel for the correct voltage. DO NOT use this water heater with any voltage other than the one shownon the model

rating plate. Failure to usethe correct volta..gecan cause problemswhich ca'T_r_s'0Rin-"DE'_, _'_RIOUS BODILY INJURY,OR PROP_ERT.Y_D_JLFou have any ques- tionsor doubts consultyour electric company.

• ,WARNIJEIG- ,- '

INSULATING JACKETS: When installing anexternal water heater ins_ff'T_'e_ctric water

heater: a. DO NOT coverthe temperature-pressure relief valve;

b. DO NOT put inr_at_n._J_leeess_covers_or any

access areas.

c. DO NOT cover or remove operating instructions,and safetyrelated warning labelsand materials affixed to the

water heater.

I AWARNING

Do not usethis appliance if any part of it hasbeen under water. An electrical short or malfunction couldoccur.The

water heater shouldbe replaced.

A CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplishedin sucha manner

that if the tank or anyconnectionsshouldleak, the flow of water will not causedamage to the structure. When such

locationscannot be avoided,a suitable drain pan should be installedunder the water heater. Drain pansare avail-

able at your local Sears Store. Such a drain pan must be

piped to an adequate drain. Under no circumstancesis the manufacturer or Searsto be held liable for any water damagein connectionwith this water heater.

Table of Contents

Safety Precautions ...............................................................................................................................................2

Table of Contents ................................................................................................................................................3

Introduction ...............................................................................................................................................................4

Product Specifications ..................................................................................................................................4

Preparing for the New Installation .............................................................................................4

Materials and Basic Tools Needed ...............................................................................................5

Materials Needed ...................................................................................................................................................................... 5

Basic Tools ................................................................................................................................................................................ 5

Installation Instructions ........................................................................................................................6-15

Removing the Old Water Heater ............................................................................................................................................... 6

Facts to Consider About the Location ....................................................................................................................................... 7

Factsto Consider About the Convertible Hement .................................................................................................................... 7

Water Piping ............................................................................................................................................................................. 8

Temperature-Pressure Relief Valve............................................................................................................................................. 9

Filling the Water Heater .......................................................................................................................................................... 10

Converting the Lower Element .......................................................................................................................................... 10-12

Wiring Diagrams .................................................................................................................................................................... 13

Wiring .................................................................................................................................................................................... 14

Installation Checldist .............................................................................................................................................................. 15

Service and Adjustment ......................................................................................................................16-20

Temperature Regulation .......................................................................................................................................................... 16

Thermostats ............................................................................................................................................................................ 16

Thermostat Settings ................................................................................................................................................................ 16

Upper Thermostat Adjustment ............................................................................................................................................... 16

Lower Thermostat Adjustment ............................................................................................................................................... !7

Temperature-Pressure Relief Valve Operation .......................................................................................................................... 17

Draining ................................................................................................................................................................................. 17

Element Cleaning and Replacement .................................................................................................................................. 18-20

Drain Valve Washer Replacement ........................................................................................................................................... 20

Service .................................................................................................................................................................................... 20

Troubleshooting Guide ........................................................................................................................21-24

Start Up Conditions ............................................................................................................................................................... 21

Thermal Expansion ............................................................................................................................................................... 21

Strange Sounds ..................................................................................................................................................................... 21

Operational Conditions .......................................................................................................................................................... 22

Rumbling Noise .................................................................................................................................................................... 22

High Temperature Shut Off System ...................................................................................................................................... 22

Not Enough orNo Hot Water .............................................................................................................................................. 22

Water is Too Hot .................................................................................................................................................................. 22

Leakage Checkpoints .............................................................................................................................................................. 23

Parts Order List ...............................................................................................................................................24-27

Warranty ........................................................................................................................................................................28

Introduction

Thank You for purchasing a Sears water heater.

Properly installed and maintained, it should give you years of

trouble free service. If you should decide that you want the new water heater professionally installed, contact the local Sears Service Center or any Sears store. They will arrange for prompt, quality installation by Sears authorized contractors.

Product Specifications

MODEL

NUMBER

153.327164

153.327264

153.327363

153.327364

153.327463

153.327464

153.327563

153.327564

153.327663

153.327664

153.327863

153.327864

TANK

CAPACITY

IN GALLONS

DIMENSIONS IN INCHES

DIAMETER HEIGHT

2Y' 30"

25" 32W'

19" 45_"

19" 59¾"

21" 57

23" 60¼"

25" 60¼"

RECOVERY RATE GALS. PER HOUR

CagO°ERISE

17.3

25.0

17.3

25.0

17.3

25.0

17.3

25.0

17.3

25.0

17.3

25.0

17.3

25.0

Abbreviations Found In This Instruction Manual

U.L.-Underwriters Laboratories, 333 Pfingsten Rd.,

Northbrook, IL 60062 National Electrical Code-This publication is available from your

local government or public library or electric company or by writing to U.L. above.

A.N.S.I.-American National Standards Institute

ELEMENT

WATTAGE

AT240 VOLTS

UPPER LOWER

3800

5500

- 3800 5500

3800 3800 3800 5500

3800 3800 3800 5500 3800 3800

3800 5500 3800 3800

3800 5500

MINIMUM

WIRE SIZE*

(GAUGE)

12 10

12 10 12

10 12

MAXIMUMFUSE

OR CIRCUIT

BREAKER

SIZE (AMPS)

2O 30

20 30

20 3o 20

30 2O

30 20

*Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local electri-

cal code.

Preparing for the New Installation

• Read the "Safety Precautions" section, page 2 of this manual

first and then the entire manual carefully. If you don't follow

the safety rules, the water heater will not operate properly. It could cause DEATH, SERIOUS BODILY INJURY

AND/OR PROPERTY DAMAGE. This manual contains instructions for the installation, opera-

tion, and maintenance of this electric water heater. It also contains warnings throughout the manual that you must read

and be aware of. All warnings and all instructions are essential to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages, READ

THIS ENTIRE MANUAL BEFORE ATTEMPTING TO

INSTALLOR OPERATE THE WATER HEATER.

• The installation must conform with the instructions in this manual; electric company rules; and Local Codes, or in the

absence of Local Codes, with the latest edition of the National Electrical Code. This publication is available from

your local government or public library or electric company or by writing Underwriters Laboratories, 333 Pfingsten Road,

Northbrook, IL 60062.

• If after reading this manual you have any questions or do not

understand any portion of the instructions, call Sears Service

Center.

• Carefully plan the place where you are going to put the water heater. Correct electrical wiring and connections are very

important in preventing death from possible electrical shock and fires.

Examine the location to ensure the water heater complies with the "Facts to Consider About the Location" section.

For California installation this water heater must be braced,

anchored, or strapped to avoid falling or moving during an earthquake. See instructions for correct installation proce-

dures. Instructions may be obtained from the California offlcc of the State Architect, 400 P Street, Sacramento, CA

95814

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation parts shown below. You may ormay not need all of these materi- als, depending on your type of installation.

jE_-tr_

IWater Heater itesMIlatlon

_b TO THERMAL SYPHONING

WATER HEATER HEAT TRAPS HELP REDUCE HEAT LOSS DUE

20" DIAMETER DRAIN PAN

FOR WATER HEATERS 18" IN DIAMETER AND UNDER

....... _ EXPANSION TANKS FOR THERMAL

WATER HEATER INSTALLA- IN 2 GALLON AND 5 GALLON CAPACITY TION KIT WITH FLEXIBLE THROUGH LOCAL SEARS SERVICE CONNECTORS FOR 314" OR CENTERS

I12" THREADED OR COPPER

PLUMBING 28" DIAMETER DRAIN PAN FOR

Basic Tools

You may or may not need all of these tools, depending on your type of installation. These tools can be purchased at your local Sears store.

Pipe Wrench (2)

Screwdriver 6 Foot Tape or Folding Rule

Garden Hose

Drill

Pipe Dope or Teflon Tape

GARDEN HOSE

SLOT-HEAD SCREW DRIVER

PHILLIPS SCREWDRIVER

6 FOOT TAPE

r 7

EXPANSION CONDITIONS AVAILABLE

ADDITIONAL TOOLS NEEDED WHEN SWEAT SOLDERING

Tubing Cutters or Hacksaw Propane Torch

Soft Solder Solder Flux

Emery Cloth

Wire Brushes

PIPE

WRENCH

WATER HEATERS 26" IN DIAMETER AND UNDER

314" WIRE BRUSH

112"WIRE BRUSH

PIPE DOPE

(SQUEEZE TUBE)

(Use only on water connections)

ROLL OF TEFLON TAPE DRILL

ROLL OF LEAD FREE

SOFT SOLDER

ROLL OF EMERY SOLDER TUBING

CLOTH FLUX CUTTER

PROPANE TORCH

Installation Instructions

Removing the Old Water

Heater

QTurn "OFF" electrical supply to the water heater.

Q Turn "OFF" the water supply to the

water heater at the water shutoffvalve or water meter.

If you have copper piping to the water

heater, the two copper water pipes can be cut with a hacksaw approximately 4" away from where they connect to the water heater. This will avoid cutting off the pipes

too short. Additional cuts can be made later if necessary. Disconnect the tempera-

ture-pressure relief valve drain line. When the water heater is drained, disconnect the

hose from the drain valve. Close the drain valve. The water heater is now completely

disconnected and ready to be removed.

QAttach a hose to the water heater drain

valve and put the other end in a floor drain or outdoors. Open the water heater

drain valve. Open a nearby hot water faucet which will relieve pressure in the

water heater and speed draining.

_WARNING

The water p_sing out ofthe drain valve may be extreme- ly hot. To avoid being scalded,make sure all connections

are tight and that the water flow is directed away from

anyperson.

Q Check again to make sure the electrical supply is

turned 'OFF" to the water heater. Then d'sconnect the electrical supply connection from the water

heater junction box.

Qb. you galvanized pipe to water

If have the heater, loosen the two galvanized pipes

with a pipe wrench at the union in each line. Also disconnect the piping remaining to the water heater. These pieces should be saved since they may be needed when

reconnecting the new water heater. Disconnect the temperature-pressure relief

valve drain line. When the water heater is drained, disconnect the hose from the

drain valve. Close the drain valve. The water heater is now completely disconnect-

ed and ready to be removed.

l _,WARNING I

Mineral buildupor sedimentmay haveaccumulatedin the old water.heater. This causesthe water heater to be l

much heavier than normal and this residue, if spilled out, ]

could causestaining.

Installation Instructions (cont'd)

Facts to Consider About the Facts to Consider About The Location Convertible Lower Element

You should carefully choose an indoor location for the new water heater, because the placement is a very important consid-

eration for the safety of the occupants in the building and for

the most economical use of the appliance. This water heater is

not intended for outdoor installation.

Whether replacing an old water heater or putting the water

heater in a new location, the following critical points must be

observed.

• The location selected should be indoors as close to and as centralized with the water piping system as possible. This

water heater, as well as all water heaters, will eventually leak. Do not install without adequate drainage provisions where water flow will cause damage.

ACAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplishedin sucha manner

that if the tank or anyconnectionsshouldleak, the flow of water will not causedamageto the structure. When such locations cannot be avoided,a suitable drain pan should be installed under the water heater. Drain pansare avail-

able at your localSears stores.Sucha drain pan must be piped to an adequate drain. Under no circumstances is

the manufacturer or Searsto be held liablefor any water damage in connectionwith this water heater.

The Upper Element (if a double element model), is a conven- tional 3800 watt element which only operates at its rated

wattage on 240 volts. (See rating plate on water heater).

The Lower Element of the water heater can be converted from

operation at 3800 watts to 5500 watts on a 240 volt system.

Read and follow water heater warnings and instructions. If after

reading these instructions in this manual, if you do not under- stand any portion, call Sears Service Center.

AWARNING

Before making the conversion to 5500 watts, checkthe (I) power supply...must be 240 volts, (2) wiring...10 gauge AWG, Type TW, 60°C or equivalent, and (3) Circuit breakers or fusing...capableof 30 amp loading. Also, the

installation must conform with this manual, local codes and electric utility rules. Failure to comply can result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.

A CAUTION ]

INSTALLATION I_AL GARAGES: The]

water heater must be located and/or protected so it is|

not subject to physicaldamageby a movingvehicle.

• The location selection must provide adequate clearances for servicing and proper operation of the water heater.

NOTE: Whether or not the element conversion is made the model rating plate must be marked. Using a hardpoint ink

pen, check the appropriate block within the model rating plate, which is located adjacent to the lower access panel.

Installation Instructions (cont'd)

Water Piping

WARNING

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a tem-

pleraturewhich will satisfyspace heating, clotheswashing,

ish washing, and other sanitizing needs can scald and

permanently injure you upon contact. Some people are more likelyto be permanently injured by hot water than

others. These includethe elderly, children, the infirm, or physically/mentally handicapped. If anyone using hot i

water in your home fits into one of these groups or if there isa localcode or state law requiring a certain tem- perature water at the hot water tap, then you must take specialprecautions.In addition to usingthe lowest possi- ble temperature setting that satisfies your hot water

needs,a means such as a mixing valve, shall be used at

the hot water taps used by these people or at the water

1eater. Mixing valvesare available at plumbing supplyor _ardware stores. Follow manufacturers instructions for

installationof the valves.Before changingthe factory set- ting on the thermostat, read the "Temperature Regulation"section in this manual.

The illustration shows the attachment of the water piping to the water heater. The water heater is equipped with ¾" water

connections.

If a water heater is installed in a closed water supply system; such as one having a back-flow preventer, check valve, water

meter with a check valve, erc. in the cold water supply; means shall be provided to control thermal expansion. Contact the

local utility or local Sears Service Center on how to control this situation.

NOTE: If using copper tubing, solder tubing to an adapter before attaching the adapter to the cold water inlet connec-

tion. Do not solder the cold water supply line directly to the cold water inlet. It will harm the dip tube and damage the

tank.

Installation completed using Sears

Installation Kit

FLEXIBLE

WATER SHUT-OFF

CONNECTORS VALVE

HOT OUTLET COLD INLET TO HOUSE WATER LINE

THREADED TO THREADED TO

SWEAT COUPLING SWEAT COUPLING

314" THREADED _ _ _ _ 314" THREADED

NIPPLE _ NIPPLE

j TEHPERATURE-

PRESSURE

RELIEF VALVE

DISCHARGE PIPE

(Do not cap or plug)

• Look at the top cover of the water heater. The water outlet is marked hot. Put two or three turns of teflon tape around the

threaded end of the threaded-to-sweat coupling and around both ends of the _" threaded nipple. Using flexible connec- tors, connect the hot water pipe to the hot water outlet of the

water heater.

• Look at the top cover of the water heater. The cold water inlet is marked cold. Put two or three turns of teflon tape around

the threaded end of the threaded-to-sweat coupling and

around both ends of the ¼ threaded nipple. Using flexible

connectors, connect the cold water pipe to the cold water inlet of the water heater.

NOTE: Your water heater is super insulated to minimize heat loss from the tank. Further reduction in heat loss can be

accomplished by insulating the hot water lines from the

water heater.

.._._6" AIR GAP

FLOOR DRAIN

Installation Instructions (cont'd)

Temperature-Pressure

Relief Valve

AWARNING

At the time of manufacturethis water heater wasprovided with a combinationtemperature-pressuresrelief valve cer- tified by a nationally recognized testing laboratory that

maintainsperiodic inspectionof productionof listed equip- ment or materials, as meeting the requirements for Relief Valvesand Automatic Gas Shutoff Devicesfor Hot Water

SupplySystems,and the latest edition ofANSI Z21.22 and the code requirements of ASME. If replaced, the valve must meet the requirements of local codes,but not less than a combination temperature and pressurerelief valve certified asmeeting the requirements for ReliefValvesand

Automatic Gas Shutoff Devices for Hot Water Supply Systems,ANSI Z21.22 by a nationally recognized testing laboratory that maintainsperiodicinspectionof production

oflistedequipment or materials. The valve must be marked with a maximum set pressure

not to exceedthe marked hydrostaticworking pressureof the water heater (150 Ibs./sq.in.) and a dischargecapacity not lessthan the water heater input rate asshownon the

model rating plate. (Electric heaters - watts divided by

1000x 3415 equal BTU/Hr. rate.)

Yourlocaljurisdictionalauthority, while mandatingthe use of a temperature-pressure relief valve complying with

ANSI Z21.22 and ASME, may require a valve model differ- entfrom the onefurnishedwith the water heater.

Compliancewith suchlocal requirements must be satisfied

_)ythe installer or end user of the water heater with a locally prescribed temperature-pressure relief valve

installedin the designatedopening in the water heater in

placeof the factory furnishedvalve. For safe operation of the water heater, the relief valve

must not be removed from it's designated opening or plugged. The temperature-pressure relief valve must be installed directly into the fitting of the water heater designatedfor

the relief valve. Positionthe valve downward and provide tubingso that any dischargewill exit only within 6 inches

above,or at any distancebelowthe structural floor. Be cer- tein that no contact is made with any llve electrical part. The dischargeopeningmust not be blockedor reduced in size under any circumstances. Excessivelength, over 30

feet, or useof more than four elbowscan causerestriction andreduce the dischargecapacityofthe valve.

No valveor other obstruction is to be placedbetween the relief valve and the tank. Do not connecttubingdirectly to

dischargedrain unlessa 6" air gap isprovided.To prevent bodilyinjury,hazard to life, or property damage,the relief valve must be allowed to discharge water in quantities shouldcircumstancesdemand. If the dischargepipe is not

connected to a drain or other suitable means, the water flowmay causeproperty damage. The DischargePipe:

Must not be smaller in size than the outlet pipe size of

the valve, or have any reducing couplings or other

restriction.

Must not bepluggedor blocked.

Mustbe of material listedfor hot water distribution. Must be installed so as to allow complete drainage of

both the temperature-pressure relief valve, andthe dis- chargepipe.

Must terminate at an adequatedrain. Must not have any valve between the relief valve and

tank.

_,WARNING

The temperature-pressure relief valve must be manually operated at least once a year.Caution shouldbe taken to

ensure that (I) no one is in front of or around the outlet of the temperature-pressure relief valve discharge line,

and (2) the water manually dischargedwill not causeany bodily injury or property damage becausethe water may

be extremely hot.

If after manuallyoperating the valve, it failsto completely

reset and continues to release water, immediately, close the cold water inlet to the water heater,follow the drain-

ing instructions, and replace the temperature-pressure relief valvewith a newone.

HOT

(Do not cap or plug)

FLOOR IN

T&P RELIEF VALVE PROBE

T&P

• if a shorl shank (lessthan 2") temperature-pressulete_f valve isto be installed (as shown),a nippleand couplin9 must be used¸

• Ffa longshank(2' orlonger)is to be installed,donot use1henippleand coupling¸

lnstamTeroperature-Pr_ssureprotective_quipmentrequiredby localcodes, butnot less Ihan a r_na- t_onTemperature-PressureRelief Valve cettitiedas meeting the requirementsforReliefVetves and AulomaticGasShutoffDev_.esforHol-WaterSupprySystems,ANSZ2122 bya natw_naltyre(_gn_edlesl- inglabo_alOr/t_l maintainspeded_wv,pecti_ of prod_ct_noflistedequigrnentor materials.The val_ mustbe onented,pTOVi_dwithlub_ng,oro_hen_memetailedsothatdr,ct_r;e canexilorgywtlhin6 red'as above,or at anydslanCebelowlhe structuralIk_or,andcan,w_tcOnlaclanylivee_,cl_a!pall"

For_le operatK,n ofIhewaterheater¸theReEf Vave mustnotbe removedorplugged¸ f

S_BrP_nL_I_leading. "TemperatUfe.p[assureRelief Valve"for insta_al_Onand mai_lenaflceof Relie Va)ve,diSChargeppe andothersafetyprecautions¸

NIPPLE 'LENGTH

SHANK

COLD

RELIEF VALVE

PRESSURE

6" AIR GAP

TEMPERATURE- PRESSURE

RELIEF VALVE

F_E-

PIPE

Installation Instructions (cont'd)

Filling the Water Heater

To fill the water heater with water:

Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of

the water heater. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open

when the water heater is in use.

• To insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run until a constant flow is obtained. This will let air out of the

water heater and the piping.

_,CAUTION

Never use this water heater unless it is completely full of water. To prevent damage to the tank and heating ele-

ment, the tank must be filled with water. Water must flow from the hot water faucet before turning "ON"

power.

NOTE: Whether or not the element conversion is made the

• Check all new water piping for leaks. Repair as needed.

model rating plate must be marked. Using a hardpoint ink

pen, check the appropriate block within the model rating plate, which is located adjacent to the lower access panel.

Converting the Lower

Element

These instructions only cover the conversion of the convertible element, read this entire manual before attempting to install or

operate the water heater. The water heater is factory set to oper-

ate at 3800 watts. The lower element can be converted to oper-

ate at 5500 watts. Refer to the "Facts to Consider About the

Convertible Lower Element" section.

The Upper Element, (if a double element model) is a conven-

tional 3800 watt element which only operates at its rated

wattage on 240 volts. (See rating plate on water heater).

The Lower Element of the water heater can be converted from operation at 3800 watts to 5500 watts on a 240 volt system.

If after reading these instructions and this manual, if you do not understand any portion, call Sears Service Center.

_,WARNING

Before making the conversion to 5500 watts, check the (I) power supply...must be 240 volts, (2) wiring...10 gauge

AWG, Type TW, 60°C or equivalent, and (3) Circuit brakers or fusing...capable of 30 amp loading. Also, the

installation must conform with this Manual, local codes and electric utility rules. FAILURE TO COMPLY CAN RESULT IN DEATH, SERIOUS BODILY INJURY OR

PROPERTY DAMAGE.

Necessary element conversion parts are located in a small bag contained within the electrical junction box on top of the water

heater.

CONVERSION PARTS

SCRE_W

BUSS BAR

1. Before beginning the conversion turn "OFF" electric power

supply to the water heater.

_,WARNING

HAZARD OF ELECTRICAL SHOCKI Before removing

any accesspanels or servicing the water heater, make sure the electrical supplyto the water heater is turned

"OFF". FAILURE TO DO THIS COULD RESULT IN DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE.

Installation Instructions (cont'd)

2. The convertible element is located behind the lower access panel of the water heater. Remove the two screws securing

the access panel, and remove panel.

3. Remove the insulation block to expose the opening.

5. Remove the screws from terminal 2 of the element, and move the looped end of the wire aside.

6. The buss bar is labeled 5500 W. Place the buss bar over termi- nals 2 and 3 with the 5500 W visible. Install the extra screw provided into terminal 3.

4. Lower Element: Lift out the tab as shown to unclip the

terminal cover from the thermostat. The terminal cover can now be removed from the thermostat.

Lift cut tab to until term hal cover from

:hecrnostat.

TERMINAL COVER CLIPPED TO THER-

LOWER THERMOSTAT _]

PLASTIC TABS ON

?BOTH SIDES OF

TERM1NAL COVER HOLD IT IN

pLACE.

THERMOSTAT

BRACKET

.d_-TANK

-ELEMENT

7. The wire removed from terminal 2 has a looped end. It must remain looped and now be placed (as shown) on top of the buss bar, over the opening of terminal 2, and secured using

the remaining screw.

8. Tighten terminals 2 and 3 to ensure proper electrical

connection.

AWARNING ]

Failure to tighten terminal screws can causea fire whichI can result in DEATH, SERIOUS BODILY INJURY, OR|

PROPERTY DAMAGE. /

Installation Instructions (cont'd)

Converting the Lower

Element (cont'd)

9. Replace terminal cover on thermostat making sure that the

locking tabs on the terminal cover are in place.

_,WARNING

Make sure the thermostat is flush against the tank, the terminal cover is in place, and the insulationis replaced. Failure to do so can result in DEATH, SERIOUS BODILY INJURY,OR PROPERTY DAMAGE.

10. Replace the insulation block so that it completely covers the thermostat and element.

12. Complete wiring to the water heater, or if completed, turn "ON" electric power to the water heater after filling the

tank with water.

A CAUTION

Never usethis water heater unlessit iscompletely full of water. To prevent damage to the tank and heating ele-

ment, the tank must be filled with water. Water must flow from the hot water faucet before turning "ON" power.

11. Replace the access panel.

Installation Instructions (cont'd)

Wiring Diagrams

STANDARD WIRING FOR 2 WIRE LEAD WATER HEATERS

240 VOLT SINGLE ELEMENT

u @

TO ELECTRIC

POWER SUPPLY

-- _ JUo_CTION

BLACK

LOWER

HEATING ELEMENT

TO ELECTRIC

POWER SUPPLY

STANDARD WIRING FOR BLACK 2 WIRE LEAD WATER HEATERS

NON-SIMULTANEOUS OPERATION RED 240 VOLT DOUBLE ELEMENT

UPPER E.C.O. & THERMOSTAT

BUSS BAR O_

UPPER

ELEMENT

FOR 5500 WATTS

FOR 3800 WATTS

WIRING FOR 3 WIRE LEAD WATER HEATERS NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT

UPPER E.C.O.& THERMOSTAT

BUSS BAR

\ \

FOR 5500 WATTS

ELEMENT

LOWER

T'STAT

YELLOW

FOR 3800 WATTS

LOWER

qEATING ELEMENT

THREE TYPES OF FIELD

HAVE

t ONNECTIONS YOU MAY

TIME CLOCK SWITCH

OPERATES BOTTOM ELEMENT ONLY

TO ELECTRIC _ L2 _ TO TIME

POV_fER SUPPLY LI L2 L2 CLOCK SWITCH

'wL_B LA NCTION BOX

YELLO CK

"OFF PEAK" METER

OPERATES BOTTOM ELEMENT ONLY

TOELECTRIC _ L2LIL2 "_ TO"OFF

pOWER SUPPLY LI _ PEAK" METER

O_ JUNCTION 8OX

YELL LACK

FOR TWO WIRE CONNECTION

TO ELECTRIC

POWER SUPPLY

LI L2

FOR 3800 WATTS

*NOTE: Some Lower Hi-Temp Limit Switches may have 4 terminals. Use only the 2 terminals on left.

LOWER

HEATING ELEMENT

OW_ JUNCTION BOX

YEll. LACK

Installation Instructions (cont'd)

Wiring

_,CAUTION

Never use this water heater unless it is completely full of J water. To prevent damage to the tank and heating ale- J

ment, the tank must be filled with water. Water must ] flow from the hot water faucet before turning on power. J

You must provide all wiring of the proper size outside of the water heater. You must obey local codes and electric company

requirements when you install this wiring.

If you are not familiar with electric codes and practices, or if you have any doubt, even the slightest doubt, in your ability to con-

nect the wiring to this water heater, obtain the service of a com-

petent electrician. Contact your Sears salesperson to arrange for a professional electrician.

_,WARNING

WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY: This water heater isequippedfor one type voltage only.Check the rating plate near the bottom accesspanel for the correct voltage. DO NOT use this water heater

with any voltage other than the one shown on the model

rating plate. Failure to use the correct voltage can cause

problems which can result in DEATH, SERIOUS BODILY

INJURY,OR PROPERTY DAMAGE. If you have any ques-

tionsor doubts consultyour electric company.

_, CAUTION

If wiring from your fuse box or circuit breaker box was aluminum for your old water heater, replace it with cop-

per wire. If you wish to reuse the existing aluminum wire, have the connection at the water heater made by a com- petent electrician, Contact your Sears salesperson to arrange for a professional electrician.

C. Flexible metal conduit or flexible metallic tubing shall be

permitted for grounding if all the following conditions are met:

1. The length in any ground return path does not exceed

6 feet.

2. The circuit conductors contained therein are protected by overcurrent devices rated at 20 amperes or less.

3. The conduit or tubing is terminated in fittings approved for grounding.

For complete grounding details and all allowable exceptions, refer to the latest edition of the National Electrical Code.

4. A standard _" conduit opening has been made in the water

heater junction box for the conduit connection.

Wiring Diagrams (See Wiring Diagrams Section) have been

supplied showing the two most common types of connec- tions between the water heater and the power supply. You can easily see which type connection you have by removing the junction box cover on top of the water heater.

A. Two Wire Connection Diagrams: is the most common requiring you to simply connect red to red, black to black,

and the ground wire to the green ground screw in the junc- tion box of the water heater.

B. Three "_Flre Connection Diagram: is used when you are connecting the water heater to power a supply that has a

T'me Clock' or ' Off Peak Meter. To make these connec-

tions refer to block 1 or 2 in this wiring diagram for the type of system you have.

NOTE: If you have purchased a three wire connection

water heater but you are not on a "Time Clock" or "Off

Peak" meter and have a standard two wire connection cower supply, simply follow the connection diagram in

lock 3 of the Three Wire Connection Diagram.

1. Provide a way to easily shut off the electric power when work- ing on the water heater. This could be with a circuit breaker or fuse block in the entrance box or a separate disconnect

switch.

2. Install and connect a circuit directly from the main fuse or circuit breaker box. This circuit must be the right size and

have its own fuse or circuit breaker. Refer to the chart in the "Product Specifications" section for the correct size wire and

fuse or circuit breaker.

3. If metal conduit is used for the grounding conductor:

A. The grounding electrode conductor shall be of copper,

aluminum, or copperclad aluminum. The material shall be of one continuous length without a splice or joint.

B. Rigid metal conduit, intermediate metal conduit, or elec-

trical metallic tubing may be used for the grounding means if conduit or tubing is terminated in fittings

approved for grounding.

Use wire nuts and connect the power supply wiring to the

wires inside the water heater's junction.

The water heater must be electrically "grounded" by the

installer. A green ground screw has been provided on the water heater's junction box. Connect ground wire to this

location.

8. Replace the wiring junction cover using the screw provided.

CONDUIT

GREEN

SCREW

Installation Instructions (cont'd)

Installation Checklist

• Whether or not the element conversion is made, the model rating plate must be marked• Using a hard point ink pen,

check the appropriate block within the model rating plate, which is located adjacent to the lower access panel.

• Is the fuse or circuit breaker size correct as shown in the chart

in the "Product Specifications" section?

• Are the wires from the circuit breaker or fuse service to the water heater's junction box on the correct wire size (gauge) as

shown in the chart in the "Product Specifications" section?

• Is the new temperature-pressure relief valve properly

installed, and piped to an adequate drain? See "Temperature- Pressure Relief Valve section.

• Is the water heater completely filled with water? See "Filling

the Water Heater" instructions in the "Installation Instructions" section.

• Will a water leak damage anything? See "Facts to Consider About the Location" section.

• Are the cold and hot water lines connected to the water heater

correctly? See "Water Piping" instructions in the "Installation Instructions sectzon.

• Is there adequate clearance for maintenance around the water

heater?

HOT

CONDUIT_

COLD

TEMPERATURE-

JPRESSURE

RELIEFVALVE

_DISCHARGE PIPE

(Do not cap or plug)

• Do you need to call your electric company to check your

wiring?

I6 AIR GAP

FLOOR DRAIN

MODEL RATING PLATE

Service and Adjustment

Temperature Regulation

AWARNING

HOTTER WATER CAN SCALD: Water heaters are

intended to produce hot water. Water heated to a tem- perature whichwill satisfyspaceheating,clotheswashing,

dish washing, and other sanitizing needs can scald and

_ermanently injure you upon contact. Some people are

more likelyto be permanently injured by hot water than others. These includethe elderly, children,the infirm, or physically/mentally handicapped. If anyone using hot water in your home fits into one of these groups or if

there isa localcode or state law requiring a certain tem-

perature water at the hot water tap, then you must take

specialprecautions.In addition to usingthe lowest possi- ble temperature setting that satisfies your hot water

needs, a means such as a mixing valve, shall be used at the hot water taps used by these people or at the water

heater. Mixing valvesare available at plumbing supplyor hardware stores. Follow manufacturers instructions for

installationof the valves.Before changingthe factory set- ting on the thermostat, read the "Temperature Regulation"section in this manual.

Never allow small children to use a hot water tap, or to

draw their own bath water. Never leave a child or handi- cappedpersonunattended in a bathtub or shower.

AWARNING 1

Thermostats

The lower thermostat is factory set at its lowest position which approximates 120°F (Hot) andis adjustable if a different water temperature is desired. Read all warnings in this manual and on the water heater before proceeding.

Temperature Settings

HOT-Is a thermostat setting of approximately 120°F,

which will supply hot water at the most economi- cal temperatures.

A-Is athermostat setting of approximately 130°E

B-Is a thermostat setting of approximately 140°E C-Is a thermostat setting of approximately 150°E

VERYHOT-Is a thermostat setting of approximately 160°E It

is recommended that the dial be set lower whenever possible.

NOTE: Water temperature range of 120°--140°F recom-

mended by most dishwasher manufacturers.

Upper Thermostat

Adjustment

The thermostat(s) of this water heater have been factory set at

their lowest position which approximates 120°F (Hot) to reduce the risk of scald injury.

The upper thermostat (dual element models only) is factory set at its lowest position which approximates 120°F (Hot) and is adjustable if a different water temperature is desired. Read all

warnings in this manual and on the water heating before pro- ceeding.

-1

(DUAL ELEMENT MODELS ONLY)

UPPER THERMOSTAT ADJUSTABLE

BEHIND UPPER ACCESS PANEL

NOTE: It is not necessary to adjust the upper thermostat. However, if it is adjusted above the factory set point of

120°F (HOT) is is recommended that it not be set higher

than the lower thermostat setting.

The upper thermostat is adjustable if a different water tempera-

ture is desired. Read all warnings in the "Temperature- Regulation" section before proceeding.

1. Turn "OFF" the electrical power to the water heater at the

junction box.

2. Take "OFF" the access panel.

3. The slotted adjustment (using a screwdriver) can be turned clockwise (_./) to increase the temperature setting or

counter clockwise (_.._../) to decrease the temperature setting.

4. Replace the access panel.

5. Turn "ON" the power supply.

Service and Adjustment (cont'd)

Lower Thermostat

Adjustment

The lower thermostat is adjustable if a different water tempera- ture "s desired. Read all warnings in the 'Temperature- Regulation" section before proceeding.

The slotted adjustment (using a screwdriver) can be turned clockwise (_.._2) to increase the temperature setting or counter clockwls'_ e to _ ) decrease the temperature setting.

LOWER THERMOSTAT ADJUSTABLE

THROUGH LOWER ACCESS PANEL

Temperature-Pressure Relief Valve Operation

The temperature-pressure relief valve must be manually operated at least once ayear.

TEMPERATURE-PRESSURE

RELIEF VALVE

Failure to install and maintain a new properly listed tempera- ture-pressure relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure.

_WARNING

If the temperature-pressure relief valve on the appliance

weepsor dischargesperiodically,this may be due to ther- mal expansion.Your water heater may havea checkvalve

installed in the water line or a water meter with a check valve. Consult your local SearsService Center for further

information, Do not plug the temperature-pressurerelief

valve.

Draining

The water heater should be drained if being shut down during freezing temperatures. Also periodic draining and cleaning of

sediment from the tank may be necessary.

• Before beginning turn "OFF" the electric power supply to

the water heater.

&WARNING I

HAZARD OF ELECTRICAL SHOCKI Before removing I any access panels or servicing the water heater, make I

sure the electrical supplyto the water heater ts turned I

"OFF". Failure to do this could result in DEATH, SERI- OUS BOD LY INJURY,OR PROPERTY DAMAGE.

• CLOSE the cold water inlet valve to the water heater.

• OPEN a nearby hot water faucet and leave open to allow for

draining.

• Connect a hose to the drain valve and terminate to an adequatedrain or outdoors.

DISCHARGE PIPE

_,WARNING

The temperature-pressure relief valve must be manually

operated at least once a year. Caution should be taken to ensurethat (I) no one is in front of or around the outlet of the temperature-pressure relief valve discharge line, and (2) the water manually dischargedwill not causeany: property damage or bodily injury. The water may be

extremely hot. If after manuallyoperating the valve, it failsto completely

reset and continues to release water, immediately close

the cold water inlet to the water heater, follow the drain-

ing instructions, and replace the temperature-pressure relief valve with a new one.

• OPEN the water heater drain valve to allow for tank draining.

NOTE: If the water heater is going to be shut down and

drained for an extended period, the drain valve should be left open with hose connected allowing water to terminate to an adequate drain.

• Close the drain valve.

• Follow "Filling the Water Heater" instructions in the "Installation Instructions" section.

• Turn "ON" power to the water heater.

A CAUTION

Never use this water heater unlessit is completely full I

water. To prevent damage to the tank and heating ele- ment, the tank must be filled with water. Water must

flow from the hot water faucet before turning "ON" power.

Service and Adjustment (cont'd)

Element Cleaning/ Replacement

A IMPORTANT

ELEMENT REPLACEMENT INFORMATION

This water heater is equipped with a special element that has IJA'' threads. Make sure that the replace-

ment element has I%" threads.

I" DIAMETER

THREADED CAP

GASKET

NOTE: These instructions are written for element deaning and element replacement for the lower element. If it is neces-

sary to dean or replace the upper element, then repeat these instructions.

To remove the element from your tank in order to clean or replace it:

1. Before beginning turn "OFF" the electric power supply to the water heater.

I_" DIAMETER

p_TADED CAP

O-RING GASKET

(1¾" ELEMENT

ONLY)

3. Attach a hose to the water heater drain valve and put the other end in a floor drain or outdoors. Open the water heater

drain valve. Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining.

AWARNING I

The water passingout ofthe drainvalvemay be extreme-

ly hot. To avoidbeing scalded,make sure all connectionsI are tight and that the water flow is directed away from

any person.

4. Remove the two screws securing the access panel, and remove panel.

AWARNING I

HAZARD OF ELECTRICAL SHOCK! Before removing I any accesspanels or servicing the water heater, make I

sure the electrlcai supplyto the water heater is turned

"OFF". Failure to do this could result in DEATH SERI- I OUS BODILY INJURY,OR PROPERTY DAMAGE.

2. Turn off the water supply to the water heater at the water shutoffvalve or water meter.

5. Remove the insulation block to expose the opening.

Service and Adjustment (cont'd)

6. Lifx out the tab as shown to unclip the terminal cover from

the thermostat. The terminal cover can now be removed from the thermostat.

lift out tab t_ until I terminal cover from

TERMINALCOVER

CUPPED TOTHER-

MOSTAT AT THIS POINT

LOANER THERMOSTAT

/BRACKET

PLASTIC TABS ON

'BOTH SIDES OF

TERMINAL COVER HOLD IT IN PLACE.

THERMOSTAT

_--TANK

"ELEMENT

jAC_--_KET _

_WARNING I

Replacement elements must (I) be the same voltage and I (2) no greater wattage than listed on the model rating I

plate affixedto the water heater. ]

10. A new gasket should be used in all cases to prevent a possi-

ble water leak. (See Element Gasket in the "Parts Order List" Chart). Place the new element gasket on the thread

side of the cleaned or new element and screw into tank, securing tightly using an element wrench.

11.

Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front

of the water heater.

12.

Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when the water heater is in use.

13.

To insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run until a constant flow is obtained. This will let air out of the

water heater and the piping.

7. Disconnect the two wires on the element and unscrew the old element from the tank.

8. Clean the area around the element opening. Remove any sediment from or around the element opening and inside

the tank.

9. If you are cleaning the element you have removed, do so by scraping or soaking in vinegar or a de-liming solution.

& CAUTION I

Never use this water heater unless it is completely full of I

water. To prevent damage to the tank and heating ele- I

ment, the tank must be filled with water. Water must I

flow from the hot water faucet before turning "ON"

power.

14. Check element for water leaks. If leakage occurs, tighten

element or repeat steps 2 and 3, remove element and reposi-

tion gasket. Then repeat steps 10 through 14.

15. Reconnect the two wires to the element and then check to make sure the thermostat remains firmly against the surface

of the tank.

Service and Adjustment (cont'd)

Element Cleaning/ Replacement (cont'd)

16. Replace terminal cover on thermostat making sure that the

locking tabs on the terminal cover are in place.

17. Replace the insulation block so that it completely covers the thermostat and element.

mmm

18. Replace access panel.

19. Turn "ON" electric power to water heater.

Drain Valve Washer Replacement

NOTE: For replacement, use a _2" x _/_" x %"thick washer available at your nearest hardware store. For ordering a

replacement washer, refer to the "Parts Order List" section.

• Before beginning turn "OFF" the electrical power supply to

the water heater.

AWARNING 1

HAZARD OF ELECTRICAL SHOCK! Before removing| any accesspanels or servicing the water heater, makeI

sure the electrical supplyto the water heater is turned| "OFF". Failure to do this could result in DEATH, SERI-I

OUS BODILY iNJURY,OR PROPERTY DAMAGE. /

• Follow "Draining" instructions. See "Draining" section.

• Turning counter clockwise, remove the hex cap below the screw handle.

• Remove the washer and put the new one in place.

• Screw the handle and cap assembly back into the drain valve

and retighten using a wrench. DO NOT OVER TIGHTEN.

• Follow "Filling rhe Water Heater" instructions in the

Installat on Instrucuons section.

• Check for leaks.

• Turn "ON" electric power to the water heater.

_ WASHER

Service

Before calling for repair service, read the Start Up Conditions and Operational Conditions found in the Troubleshooting

Guide of this manual. If a condition persists or you are uncertain about the operation

of the water heater, let a qualified person check it out.

Contact SEARS Repair Services at 1-800-4-MY-HOME

(1-800-469-4663).

Troubleshooting Guide

Start Up Conditions

THERMAL EXPANSION

Water supply systems may, because of such events as high line pressure, frequent cut-offs, the effects of water hammer among others, have installed devices such as pressure reducing valves, check valves, back flow preventers, etc._to control these types of _roblems. When these devices are not equipped with an internal

y-pass, and no other measures are taken, the devices cause the

water system to be closed. As water is heated, it expands (ther- mal expansion) and closed systems do not allow for the expan-

sion of heated water.

The water within the water heater tank expands as it is heated and

increases the pressure of the water system. If the relieving point of the water heater's temperature-pressure relief valve is reached, the

valve will relieve the excess pressure. The temperature-pressure

relief valve is not intended for the constant relief of thermal expansion. This is an unacceptable condition and must be cor-

rected.

It is recommended that any devices installed which could create a

closed system have a by-pass and/or the system have an expan- sion tank to relieve the pressure built by thermal expansion. Thermal expansion tanks are available from Sears stores and

through the Sears Service Centers. Contact the local plumbing inspector, water supplier and/or the Sears Service Center for

assistance in controlling these situations.

Thermal Expansion Tank Specifications

HOT COLD

WATER HEATER

COLD WATER INLET FITTING

HOT COLD

WATERHEATER (3)

• COLDWATER PRESSURE

,INLETFITTING REDUCING

EXPANSION

TANK

O) 1

VALVEWITH

BY-PASS

(2)

PRESSUREGAUGE

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

FLOOR,CEILING

jols_, ETC.

STRAPPING

WATER

SHUTOFF

Model Tank Capacity Dimensions in Inches Pipe Fitting

Number In Gallons Diameter Length On Tank

153.331020 2 8 inches 12_ inches _" Male

153.331050 5 11 inches 14_ inches 3/,,,Male

Expansion Tank Sizing Chart

Inlet* Water

Expansion

Tank

Capacity

Needed

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air

charge. If the i,nlet water pressure is higher than 40 psi, the

expansion tanks air pressure must be adjusted to match that

pressure, but must not be higher than 80 psi.

Pressure

40psi

50psi

60psi

70psi

80psi

Water Heater Capacity (Gallons)

30 40 50 66 82

2 i 2 2 5 5

2 _ 2 5 5 2_--_ 5 5

2 2 _ 5 5 5

21 7T5 5 5

PRESSURE

REDUCING

VALVEWITH

O) B'_PASS

EXPANSION

INLET COLD

WATER

SHUTOFF

(2)

PRESSUREGAUGE

ALTERNATE RECOMMENDED

INSTALLATION

(HORIZONTAL MOUNTING)

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal

parts during periods of heat-up and cool-down do not represent harmful or dangerous conditions.

Troubleshooting Guide (cont'd)

Operational Conditions

RUMBLING NOISE

In some water areas, scale or mineral deposits will build up on

your heating elements. This buildup will cause a rumbling noise.

Follow "Element Cleaning/Replacement" instructions to clean

and replace the elements.

HIGH TEMPERATURE SHUT OFF SYSTEM

The water heater has a high limit shut off system with a reset button located in the upper thermostat.

Follow the resetting instructions which refer to the high limit

behind the upper access panel.

NOTE_ If your water heater is connected to an "OFF PEAK" clock, and uses the 3 wire lead" wiring diagram in the

"Wiring Diagram" section, then the water heater will have a hi-limit on both the upper and lower thermostats. Follow the instructions to reset the hi-limit behind the upper and

lower access panels.

• Before beginning, turn "OFF" electrical power supply to the

water heater.

AWARNING

HAZARD OF ELECTRICAL SHOCK! Before removing any access panels or servicing the water heater, make

I sure the electrical supply to the water heater is turned I "OFF". Failure to do this could result in DEATH, SERI-

I OUS BOD LY INJURY, OR PROPERTY DAMAGE.

• Remove the two screws securing the access panel and remove

panel.

• Remove the insulation block to expose the opening.

• Reset the high limit by pushing in the red button marked "RESET".

• Replace the insulation block so that it completely covers the thermostat and element.

• Replace the access panel.

• Turn "ON" electric power to the water heater.

A CAUTION

If the high limit must be reset again, call Sears Service I Department to find out why the high limit turned "OFF"

the e ectr c power•

NOT ENOUGH OR NO HOT WATER

In a new installation, the water heater may not be properly connected. Make sure the cold water supply valve is open.

Review and check piping installation. Make sure that the cold water line is connected to the cold water inlet to the

water heater and the hot water line to the hot water outlet on the water heater.

Make sure the electrical supply to your water heater is "ON".

Check for loose or blown fuses in your water heater circuit. Circuit breakers weaken with age and may not handle their rated load and should be replaced.

Make certain the disconnect switch, if used, is in the "ON" position.

Check to see the electric service to your house has not been interrupted. If this is the case, contact the electric company.

Are the thermostats set to the desired temperature? See "Temperature Regulation" section.

If you had experienced very hot water and now no hot water,

the problem may be due to the high temperature shut off system. See "High Temperature Shut Off System" in the "Troubleshooting" section.

During very cold weather, the incoming water will also be

colder and it will require a longer time to become heated. The hot water usage may exceed the capacity of the water

heater. If so, wait for water heater to recover after abnormal

demand. Also examine pipes and faucets for possible water

leaks.

If you can not determine the problem, then call the Sears

Service Department.

WATER IS TOO HOT

Adjust the thermostat to a lower setting. See the "Temperature

Regulation" section.

rm_r

ber_

eEnv_

O'1

RESET BUTTON

Troubleshooting Guide (cont'd)

Leakage Checkpoints

Use this guide to check a "Leaking" water heater. Many suspect- ed "Leakers" are not leaking tanks. Often the source of the water

can be found and corrected.

If you are not thoroughly familiar with electric codes, the water heater, and safety practices, contact your local Sears Service Center to check the water heater.

(_) *Condensation may seen on pipes in humid or

pipe connections may be leaking.

@ Small amounts of water from relief

be weather

temperature-pressure

valve may be due to thermal expansion or high water pressure in your area.

(_ *The relief valve be leaking at

temperature-pressure may

the tank fitting.

(_ The elements may be leaking at the tank fitting.

AWARNING

HAZARD OF ELECTRICAL SHOCK! Before removing any accesspanels or servicingthe water

heater, make surethe electrical supplyto the water heater is turned "OFF". Failure to do this could

result in DEATH, SERIOUS BODILY INJURY,OR

PROPERTY DAMAGE.

A CAUTION ]

Read this manual first, then before checking the waterJ heater make sure the electric supply has been turnedJ

"OFF", and never turn the electric supply '*ON" beforeJ the tank is completely full of water. J

ACAUTION -_

Never use this water heater unless it is completely full of I water. To prevent damage to the tank and heating ele. I

ment, the tank must be filled with water. The water must I flow from the hot water faucet before turning "ON" I power. |

Turn electrical power "OFF", remove access panels and fold back insulation. If leaking around elements, follow proper draining instructions and remove element. Reposition or replace gasket on element. Place element into opening and tighten securely. Then follow "Filling

the Water Heater" instructions in the "Installation Instructions" section.

(_ Water from drain valve may be due to the valve being

opened slightly.

(_ *The drain valve may be leaking arthe tank fitting.

(_) *Water in the water heater bottom or on the floor may be

from condensation, loose connections or the tempera- ture-pressure relief valve. DO NOT replace the water

heater until a full inspection of all possible water sources

is made and necessary corrective steps taken.

Leakage from other appliances, water lines, or ground seepage should also be checked.

NOTE: To check where threaded portion enters tank, insert cotton swab between jacket opening and fitting. If cotton is wet, follow "Draining" instruc-

tions in the "Service and Adjustment" section and then remove fitting. Put pipe dope or teflon tape on the threads and replace. Then follow "Filling the

Water Heater" instructions in the "Installation

Instructions" section.

Parts Order List

KENMORE POWER MISER TM 9+ ELECTRIC WATER HEATERS MODEL NUMBERS:

153.327164 30 Gal. Short

153.327264 40 Gal. Short

NOTE: A LOWER ELEMENT: These water heaters are equipped with

factory installed convertible elements, which can be operat- ed at 3800 watts or 5500 watts. Convertible elements are not

offered as replacement parts.

AIMPORTANT

ELEMENT REPLACEMENT

INFORMATION

This water heater is equipped with special element that has IVd threads, Make sure that the replacement ele-

ment has 1¾"threads.

ELEMENT ORDERING INFORMATION If a replacement 3800 watt, 240 volt element is needed, order

item number 42 32906 replacement dement. If at the time of installation, the water heater was converted to operate at 5500 watts, order item number 42 32908 replacement element. (See model rating plate "If Converted" box).

1 (NOT ILLUSTRATED

SEE NOTE "B")

NOTE: B These water heaters are equipped with a Roto-Swirl TM dip

tube (to retard a build-up of dissolved solids) which is nora replaceable item.

o,'

Parts Order List (cont'd)

KENMORE POWER MISER TM 9+ ELECTRIC WATER HEATERS MODEL NUMBERS:

153.327164 30 Gal. Short

153.327264 40 Gal. Short

KEY

NO.

7. Buss Bar Kit

8. Thermostat Bracket

9. Thermostat w/Hi Limit

10. Terminal Cover

11. Access Panel

12. Model Rating Plate "i"

# Manual

PART

DESCRIPTION

Roto-Swirl TM Dip Tube (See NOTE "B" Palge 24) Temperature-Pressure Relief Valve

Drain Valve Drain Valve Washer (*_;'x _3/d'x X" thick)**

Element Gasket Element* (See NOTE "A" Page 24)

MODEL NUMBERS

153.327164 153.327264 PART NUMBERS

4233O85 4233085

9001588 9001588 9001584 9001584

9000308 9000308

3800Wa_ 3800Watt

4232906 4_2232906

5500Watt 5500Watt

4232908 4232908

9001591 9001591 9000309 9000309

4231918 4231918

9002303 9002303 9001587 9001587

0270182 0270182

0002915980

*These parts are also available atmost Sears retail stores. **Alsoavailableat most hardware stores.

fReplaced only on return of damaged plate.

#Not Illustrated

Now that you have purchased this water heater, should a need ever exist for repair parts or service, simply contact any SEARS Service Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide all pertinent facts when you call or visit.

All parts listed may be ordered from any SEARS Service Center, most Sears stores and by calling 1-800-366-PART (1-800-366-7278).

If the parts you need are not stocked locally, your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for

handling.

The model number of the water heater will be found on the model rating plate located above the access panel.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: MODEL NUMBER NAME OF PART

PART NUMBER PART DESCRIPTION

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

Parts Order List (cont'd)

KENMORE POWER MISER m 9+ ELECTRIC WATER HEATERS

MODEL NUMBERS:

153.327363 30 Gal. 153.327564 50 Gal.

153.327364 30 Gal. 153.327663 66 Gal.

153.327463 40 Gal. 153.327664 66 Gal.

153.327464 40 Gal. 153.327863 82 Gal.

153.327563 50 Gal. 153.327864 82 Gal.

NOTE: A

UPPER ELEMENT: These water heaters are equipped with

3800 watt elements.

LOWER ELEMENT: These water heaters are equipped with factory installed convertible elements, which can be operat-

ed at 3800 watts or 5500 watts. Convertible elements are not offered as replacement parts.

A IMPORTANT

ELEMENT REPLACEMENT

INFORMATION

This water heater is equipped with a

,special element that has 13A' threads. ;

Make sure that the replacement ele- ment has 1¾ threads.

ELEMENT ORDERING INFORMATION If a replacement 3800 watt, 240 volt element is needed, order

item number 42 32906 replacement element. If at the time of installation, the water he._ter was converted to operate at 5500

watts, order item number 42 32908 replacement element. (See model rating plate "If Converted" box).

1 (NOT ILLUSTRATED

SEE NOTE "B")

TNhOsTE:wBterheaters are equipped with a Roto-Swirlm dip tube (to retard a build-up of dissolved solids) which is not a _ 19

replaceable item. _,_ _'8

10 9

Parts Order List (cont'd)

KENMORE POWER MISER TM 9+ ELECTRIC WATER HEATERS

MODEL NUMBERS:

153.327363 30 Gal. 153.327564 50 Gal.

153.327364 30 Gal. 153.327663 66 Gal.

153.327463 40 Gal. 153.327664 66 Gal.

153.327464 40 Gal. 153.327863 82 Gal.

153.327563 50 Gal. 153.327864 82 Gal.

KEY PART NO. DESCRIPTION

1. Roto-Swirl TM Dip Tube # (See NOTE "B" page 26)

2. Temperature-Pressure Relief Valve

3. Drain Valve

4. Drain Valve Washer (*7_;'x 'Yd'x X" thick)**

5. Element Gasket

6. Lower Element* (See NOTE "A" page 26)

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20. #

Buss Bar Kit Thermostat Bracket

2 Pole Thermostat(Two W'lre Lead Models'it) Terminal Cover

Lower Thermostat w/Hi Limit (Three Wire Lead Modelstt)

Terminal Cover & Barrier

Lower Access Panel Upper Access Panel

Terminal Cover Upper Thermostat w/Hi Limit*

Thermostat Bracket Upper Element* (See NOTE "A" page 26)

Element Gasket

Model Rating Plate t Manual

MODEL NUMBERS

153.327363 153.327364

153.327463 153.327464

153.327563 153.327564

153.327663 153.327664

153.327863 153.327864

42 33085 4233085

9001588 9001588

9001584 9001584 9000308 9000308

3800Watt 3800Watt

4_2232906 4_2232906

5500Watt 5500Watt

42 32908 42 32908

9001591 9001591 9000309 9000309

-- 42 31919

-- 9002276

4231918

9002303 9001587 9001587 9001589 9001589

9002303 9002303

42 31917 42 31917

9000309 9000309

42 32906 42 32906

9000308 9000308

0270182 0270182

0002915980

*These parts are also available at most Sears retail stores. **Also available at most hardware stores.

tReplaced only on return of damaged plate. ttRefer to Wiring Diagram Section for verification.

#Not Illustrated

All parts listed may be ordered from any SEARS Service Center, most Sears stores and by calling 1-800-366-PART (1-800-366-7278).

If the parts you need are not stocked locally, your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling.

The model number of the water heater will be found on the model rating plate located above the access panel.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

MODEL NUMBER NAME OF PART PART NUMBER PART DESCRIPTION

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

Warranty

About Your Warranty

THE PRICE OF YOUR WATER HEATER DOES NOT INCLUDE A FREE CHECKUP SERVICE CALL. On Water Heater Installations Arranged BySears, Sears warrants the installation.

ON INSTALLATIONS NOT MADE BY SEARS AUTHORIZED CONTRACTORS:

I. Your Sears warranty applies to the product only.

2. Sears does not warrant the installation.

3. A charge will be made on service calls due to poor or incomplete

installation. These include:

FULL ONE YEAR WARRANTY ON WATER HEATER

For one year from the date of purchase, when your Sears Kenmore water heater is installed and operated in a single-family residence in accordance with the instructions in this manual, Sears will:

1. Repair defects in material or workmanship in this water heater, free of charge.

2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, ifa leak occurs in the tank.

LIMITED WARRANTY ON TANKS THAT LEAK

After one year and through 9 years from the date of purchase for water heaters used in asingle-family residence, ifa leak occurs in

the tank, Sears will furnish a new current model water heater of equal capacity and quality. You will be charged for any installation.

LIMITED WARRANTY ON PARTS

After one year and through 9 years from the date of purchase, when your Sears Kenmore water heater is used in a single-family

residence and is installed and operated in accordance with the information in this manual, ifa part fails due to a materials or

workmanship, Sears will fiirnish a replacement free of charge. You will be charged for labor.

a.Adjusting thermostat. b. Leaks in pipes or fittings.

This manual is in non-technical language. It may help cost of a needless service call. Many service calls really

Such as when:

1. The electric power is turned "OFF".

2. Awater leak is due to loose pipe or connections.

you avoid the

aren_ needed.

If the water heater is subjected to commercial, institutional, industrial or use in residences of two families or more, the above warranty coverage for tanks that leak is efl'_ctive for 2 years from the date of purchase and the above parts warranty is effective for l year from the date of purchase.

To obtain warranty service, SIMPLY CALL 1-800-4MY-HOME (I-800-469-4663). "This warranty applies only while this

product is in use in the United States."

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, HOFFMAN ESTATES, IL 60179

Sears Installation Warranty

In addition to anywarranty extended to you on the Searsmerchandise involved,which warranty becomeseffectivethe date the merchandiseis

installed should the workmanship of any Sears arranged installation

rove faulty within one year, Searswill, upon notice trom you, cause

sPuchfaultsto be correctedat no additionalcost to you. If youwant this

heater professionallyinstalled by Searscontact your Sears Salesperson. They willarrangeforprompt, qualityinstallation.

Sears Installation Policy

All installation labor arranged by Sears shall be performed in a neat, workmanlike manner in accordance with generally accepted trade prac-

tices. Further, all installations shall comply with all local laws, codes regulations and ordinances. The customer shall also he protected, dur-

ing installation, by insurance relating to property damage, Worker's Compensation and Public Liability.

If you want this water heater professionally installed by Sears contact your Salesperson. They will arrange for prompt, quality installation by

Sears authorized contractors.

Forin-homemajorbrandrepairservice

Call24hoursa day,7 daysa week

1-800-4-MY-HOME

11-800-469-4663)

The model number of your waterheater is foundon the model rating plate on the front of the waterheater.

08-99 0002915980-0

Searst Roebuck and Co.t Hoffman Estates, IL 60179 U.S.A.

Kenmore 153327864, 153327863, 153327664, 153327663, 153327564 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual