Kenmore 153326266, 153326164 Owner’s Manual

Use & Care Guide
Model No.
153.326164 30 Gallon Short
153.326266 38 Gallon Short
I<enmore®
@
LOW LEAD
CONTENT
For potable water heating only. Not suitable for space heating.
INSTALLER: Affix these instructions to or near
the water heater. OWNER: Retain these instructions for future
reference.
Si no puede leer o entender el ingles y necesita el manual de instrucciones en espaSol, puede solicitarlo al 1-800-821-2017. NO
TRATE DE INSTALAR U OPERAR ESTE CALENTADOR DE AGUA Sl NO ENTIENDE LAS INSTRUCCIONES. No hacer caso de esta
advertencia podria originar lesiones graves o mortales.
P/N 326124-000 (0313)
Sears Brands Management Corporation,
Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com www.sears.com
Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.
Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is very important that the meaning of each safety message is understood by you and others who install, use or service
this water heater.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or injury.
WARNING indicates a potentially
hazardous situation which, if not avoided, could result in death or injury.
CAUTION indicatesapotentiallyhazardous
_mI!Z.'.'.=
situation which, if not avoided, could result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, could
result in property damage.
All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message and how to avoid the risk of injury.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list ofsubstances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn
of potential exposure to such substances.
WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm.
This appliance can cause low-level exposure to some of the substances listed in the act.
IMPORTANT DEFINITIONS
Sears Service Center: The Sears Service Center has the ability equivalent to a licensed tradesman in the fields of plumbing and
electrical work including athorough understanding of the requirements of the National Electrical Code as it relates to the installation of electric water heaters. The Sears Service Center also has a thorough understanding of this instruction manual, and is able to
perform repairs strictly in accordance with the service guidelines provided by the manufacturer.
© Sears Brands Management Corporation
Readandunderstandinstruction manualandsafetymessages
beforeinstalling,operatingor
servicingthiswaterheater.
Failuretofollowinstructionsand safetymessagescouldresultin
deathorseriousinjury. Instructionmanualmustremain
withwaterheater.
Improper installation and use may result
in property damage.
Do not operate water heater if flood damaged.
Inspect and replace the anodeas needed.
Install in location with drainage.
Fill tank with water before operation.
Be alert for thermal expansion. Refer to instruction manual for installation and service.
Explosion Hazard
Overheated water can cause watertank explosion.
Properly sized temperature and pressure relief valve must be installed in opening provided.
Before removing any access panels or servicing the water
heater, make sure the electrical supply to the water heater is
turned "OFF".
Failure to do this could result in death, serious bodily injury, or
property damage.
Water temperature over 125°F (52°C) can cause severe burns
instantly resulting in severe injury or death.
Children, the elderly, and the physically or mentally disabled
are at highest riskfor scald injury. Feel water before bathing or
showering. Temperature limiting valves are
available.
Read instruction manual for safe temperature setting.
Fire Hazard / Electric Shock Hazard
voltage other than shown on the model
rating plate.
Failure to use the correct voltage shown
_i_ Do not use this water heater with any
on the model rating plate could result in death, serious bodily injury, or property
damage.
SAFE INSTALLATION, USE AND SERVICE ....................................................................................................................................... 2
GENERAL SAFETY ............................................................................................................................................................................. 3
TABLE OF CONTENTS ....................................................................................................................................................................... 4
WARRANTY ........................................................................................................................................................................................ 5
INTRODUCTION ................................................................................................................................................................................. 6
PRODUCT SPECIFICATIONS ............................................................................................................................................................ 6
MATERIALS AND BASIC TOOLS NEEDED ....................................................................................................................................... 7
Materials Needed .......................................................................................................................................................................... 7
Basic Tools .................................................................................................................................................................................... 7
Additional Tools Needed When Sweat Soldering ......................................................................................................................... 7
INSTALLATION INSTRUCTIONS .................................................................................................................................................. 8-17
Removing the Otd Water Heater ................................................................................................................................................ 8,9
Facts to ConsiderAbout the Location ........................................................................................................................................... 9
Insulation Blankets ........................................................................................................................................................................ 9
Facts to ConsiderAbout the Convertible Lower Element ........................................................................................................ 9,10
Water Piping ........................................................................................................................................................................... 10,11
T & P Valve and Pipe Insulation ................................................................................................................................................... 11
Temperature-Pressure Relief Valve ........................................................................................................................................ 11,12
Temperature-Pressure Relief Valve-Optional Location ......................................................................................................... 12,13
Filling the Water Heater .............................................................................................................................................................. 13
Converting the Lower Element .............................................................................................................................................. 13-15
Wiring .................................................................................................................................................................................... 15,16
Wiring Diagrams ......................................................................................................................................................................... 17
SERVICE AND ADJUSTMENT .................................................................................................................................................... 18-23
Temperature Regulation ............................................................................................................................................................. 18
Thermostat .................................................................................................................................................................................. 18
Temperature Settings .................................................................................................................................................................. 18
Upper and Lower Thermostat Adjustments ........................................................................................................................... 18,19
Anode Rod Inspection ................................................................................................................................................................ 19
Temperature-Pressure Relief Valve Operation ........................................................................................................................... 19
Draining ...................................................................................................................................................................................... 20
Thermostat Removal/Replacement ............................................................................................................................................ 20
Element Cleaning/Replacement ............................................................................................................................................ 20-23
Drain Valve Washer Replacement .............................................................................................................................................. 23
Service ........................................................................................................................................................................................ 23
TROUBLESHOOTING GUIDE ..................................................................................................................................................... 24-27
Start Up Conditions ................................................................................................................................................................... 24
Thermal Expansion ............................................................................................................................................................. 24
Strange Sounds .................................................................................................................................................................. 24
Operational Conditions .......................................................................................................................................................... 24-26
Smelly Water ................................................................................................................................................................... 24,25
"Air" in Hot Water Faucets .................................................................................................................................................. 25
Rumbling Noise ................................................................................................................................................................... 25
High Temperature Shut Off System ..................................................................................................................................... 25
Not Enough or No Hot Water ............................................................................................................................................... 26
Water Is Too Hot .................................................................................................................................................................. 26
Leakage Checkpoints ................................................................................................................................................................. 27
REPAIR PARTS LIST ........................................................................................................................................................................ 28
6 - YEAR LIMITED WARRANTY ON WATER HEATER
For six years from the date of purchase, if this water heater is installed and operated in a single-family home in accordance with the
owner's manual instructions and all local applicable plumbing codes, Sears will:
1. Supply free water heater parts for those that are defective in material orworkmanship.
2. Supply a free water heater for one that develops a leak. See notes below also. For the second through sixth year from the purchase date, you must pay the labor cost for installation of parts or water heater. For commercial, institutional, industrial or residential use by two or more families, the above limited warranty isonly for two years. During
the second year you must pay the labor cost for parts or water heater installation.
Ifgovernmental regulations prohibit Sears from furnishing a comparable model replacement water heater under this warranty, Sears will
furnish a new water heater of comparable output as permitted by such governmental regulations; however, the Owner will be charged for the additional cost associated with the changes made to comply with such governmental regulations.
Replacements furnished under this warranty do not carry a new warranty; and are only covered by the unexpired portion of the original
warranty.
1 -YEAR EXCLUSIVE KENMORE LABOR WARRANTY
For the first year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for defective ones or a
new water heater for one that develops a leak.
WARRANTY SERVICE
To obtain warranty service, call 1-800-4-MY-HOME (1-800-469-4663). This warranty applies only while this product is in use in the United States.
This warranty gives you specific lega/rights, and you may also have other rights which vary from state to state.
®
SEARS BRANDS MANAGEMENT CORPORATION, Hoffman Estates, IL 60179
The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Sears warrants the installation.
A charge will be made on service calls due to poor or incomplete installation. These include:
a. Adjusting thermostat b. Condensation c. Leaks in pipes or fittings
Master Protection Agreements
Congratulations on making a smart purchase. Your new Kenmore ®
product is designed and manufactured for years of dependable op- eration. But like all products, it may require preventive maintenance
or repair from time to time. That's when having a Master Protection Agreement can save you money and aggravation.
The Master Protection Agreement also helps extend the life of your new product. Here's what the Agreement* includes:
Parts and labor needed to help keep products operating properly under normal use, not just defects. Our coverage
goes well beyond the product warranty. No deductibles, no functional failure excluded from coverage-- real protection.
Expert service by a force of more than 10,000 authorized Sears service technicians, which means someone you can
trust will be working on your product.
Unlimited service calls and nationwide service, as often as you want us, whenever you want us.
"No-lemon" guarantee - replacement of your covered product if four or more product failures occur within twelve months.
Product replacement if your covered product can't be fixed.
Annual Preventive Maintenance Check at your request - no extra charge.
Fast help by phone - we call it Rapid Resolution - phone support from a Sears representative on all products. Think of
us as a "talking owner's manual."
Power surge protection against electrical damage due to power fluctuations.
$250 Food Loss Protection annually for any food spoilage that is the result of mechanical failure of any covered refrigerator
or freezer.
Rental reimbursement if repair of your covered product takes longer than promised.
10% discount off the regular price of any non-covered repair
service and related installed parts.
Once you purchase the Agreement, a simple phone call is all that it
takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.
The Master Protection Agreement is a risk free purchase. If you cancel for any reason during the product warranty period, we will provide a
full refund. Or, a prorated refund anytime after the product warranty
period expires. Purchase your Master Protection Agreement today!
Some limitations and exclusions apply. For prices and additional
information in the U.S.A. call 1-800-827-6655.
* Coverage in Canada varies on some items. For full details, call
Sears Canada at 1-800-361-6665.
Sears Installation Service
For Sears professional installation of home appliances, garage door
openers, water heaters, and other major home items, in the U.S.A. or Canada call 1-800-4-MY-HOME ®.
Thank You for purchasing a Sears water heater. Properly installed and maintained, it should give you years of trouble free service. It is strongly suggested that this new water heater be professionally installed, contact the local Sears Service Center or
any Sears store. They wilt arrange for prompt, quality installation by Sears authorized contractors.
Abbreviations Found In This Instruction Manual:
UL- Underwriters Laboratories Inc. NEC - National Electrical Code ANSI-American National Standards Institute
AHRI - Air Conditioning, Heating and Refrigeration Institute
Read the "General Safety" section, page 3 of this manual first and then the entire manual carefully. If you don't follow
the safety rules, the water heater wilt not operate properly. It could cause DEATH, SERIOUS BODILY INJURY AND/OR
PROPERTY DAMAGE.
The installation must conform with the instructions in this
manual; electric company rules; and Local Codes, or in
the absence of Local Codes, with the current edition of the
NEC - National Electrical Code, NFPA 70. This publication is available from your local government or public library or
electric company or bywriting Underwriters Laboratories Inc.,
333 Pfingsten Road, Northbrook, IL 60062. If after reading this manual you have any questions or do not
understand any portion of the instructions, call Sears Service Center.
Carefully plan the place where you are going to put the water heater. Correct electrical wiring and connections are very important in preventing death from possible electrical shock
and fires.
Keep combustibles such as boxes, magazines, clothes, etc., away from water heater area.
Examine the location to ensure the water heater complies with
the "Facts to Consider About the Location" section.
This manual contains instructions for the installation, operation, and maintenance of this electric water heater. It
also contains warnings throughout the manual that you must read and be aware of. All warnings and all instructions are essential to the proper operation of the water heater and your safety. Since we cannot put everything on the first few pages,
READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.
The product is certifield to comply with a maximum weighted average of 0.25% lead content as required in some areas.
MODEL
NUMBER
153.326364
153.326266
TANK
CAPACITY
IN GALLONS
(LITERS)
30 (114)
38(144)
DIMENSIONS
IN INCHES (mm)
DIA. HEIGHT
22 (559) 30 (762)
23 (584) 31.5 (800)
RECOVERY RATE
GALS.PER HOUR
@90°F Rise
For California installation this water heater must be braced, anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation procedures.
Instructions may be obtained from the California Office of the State Architect, 1102 Q Street, Suite 5100, Sacramento, CA
95814. Instructions can also be downloaded to your computer at www.dsa.dgs.ca.gov/Pubs.
Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248-CMR 2.00; State
Plumbing Code and 248-CMR 5.00. In the Commonwealth of Massachusetts, this product must be installed by a licensed plumber or gasfitter.
17.3
25.0
17.3
25.0
ELEMENT
WATTAGE
@240 VOLTS
UPPER LOWER
3800 3800 3800 5500 3800 3800 3800 5500
MINIMUM
WIRE SIZE*
(GAUGE)
12 10 12 10
MAXIMUM FUSE
OR CIRCUIT
BREAKER
SIZE(AMPS!
2O 3O 2O 3O
Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local electrical code.
Materials Needed
To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials, depending on your type of installation.
EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN
2 GALLONS , AND 5 GALLONS CAPACITY THROUGH LOCAL SEARS STORE OR
SERVICE CENTER.
WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS FOR 3/4"
THREADED OR COPPER PLUMBING.
Basic Tools
You may or may not need all of these tools, depending on your type of installation. These tools can be purchased at your local
Sears store.
Pipe Wrench (2) Screwdriver
6 Foot Tape or Folding Rule _L. _ Ill} Garden Hose
Drill Pipe Dope or Teflon Tape
DRILL
SLOT-HEAD SCREWDRIVER
ROLL OF TEFLON TAPE (USE ON
WATER CONNECTIONS) PHILLIPS SCREWDRIVER
PIPE DOPE (SQUEEZE TUBE)
USE FOR WATER CONNECTIONS
METAL DRAIN PANS AVAILABLE IN 20" DIAMETER FOR WATER
HEATERS HAVING A DIAMETER 18" OR LESS AND IN 24" DIAMETER
FOR WATER HEATERS HAVING A DIAMETER OF 22" OR LESS.
Additional Tools Needed When Sweat
Soldering
Tubing Cutters or Hacksaw
Propane Torch Soft Solder
Solder Flux Emery Cloth
Wire Brushes
TUBING CUTTER
HACKSAW
\
ROLLOF
EMERY CLOTH
ROLLOF
LEAD-FREE
SOFTSOLDER
i
B
SOLDER
FLUX
GARDEN HOSE 6 FOOT TAPE PIPE WRENCH
PROPANE
TORCH
3/4" (19 mm)WIRE BRUSH
1/2" (13 mm)WIRE BRUSH
Removing the Old Water Heater
FIGURE 1.
Q Turn "OFF" electrical supply to the water heater.
Burn hazard
Hotwater discharge.
Keep hands clear of drain
valve discharge.
The water passing out of the drain valve may be extremely hot. To avoid being scalded make sure all connections are tight and that the water f ow s d rected away from any person.
Q Check again to make sure the electrical supply isturned "OFF"
to the water heater. Then unplug the water heater (cord set) or disconnect the electrical supply connection from the water
heater junction box.
FIGURE 2.
Q urn "OFF" the water supply to the water heater at the water
shut-off valve or water meter.
FIGURE 3.
a put
Attach hose to the water heater drain valve and the other end in a floor drain or outdoors. Open the water heater
drain valve. Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining.
FIGURE 4.
FIGURE 5.
If you have copper piping to the water heater, the two
a.
copper water pipes can be cut with a hacksaw
approximately four inches away from where they connect to the water heater. This wilt avoid cutting off the pipes too short. Additional cuts can be made later if necessary.
Disconnect the temperature-pressure relief valve drain
line. When the water heater is drained, disconnect the
hose from the drain valve. Close the drain valve. The water heater is now completely disconnected and ready
to be removed.
FIGURE 6.
b.
If you have galvanized pipe to the water heater, loosen the two galvanized pipes with a pipe wrench at the union
in each line. Also disconnect the piping remaining to the water heater. These pieces should be saved since they
may be needed when reconnecting the new water heater.
Disconnect the temperature-pressure relief valve drain
line. When the water heater is drained, disconnect the
hose from the drain valve. Close the drain valve. The water heater is now completely disconnected and ready
to be removed.
fromsomeplumbingwholesalersandretailers,anddetectand
reacttoleakageinvariousways:
Sensors mounted in the drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage is
detected.
Sensors mounted inthe drain pan that turn off the water supply to the entire home when water is detected in the drain pan.
FIGURE 7.
Mineral Buildup or Sediment MayAccumulate
This causes the water heater to become much heavier than normal.
If spilled, could causestaining.
Mineral buildup or sediment may have accumulated in the old water heater. This causes the water heater to be much
heavier than normal and this residue, if spilled out, could cause must be located and/or protected so it is not subject to physical staining, damage by a moving vehicle.
Facts to Consider About the Location
You should carefully choose an indoor location for the new water heater, because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance. This water
heater is not intended for outdoor installation.
Whether replacing an old water heater or putting the water heater in a new location, the following critical points must be
observed.
The location selected should be indoors as close to and as centralized with the water piping system as possible. This
water heater, as welt as all water heaters, wilt eventually leak. Do not install without adequate drainage provisions so water flow will not cause damage.
Water supply shut-off devices that activate based on the water pressure differential between the cold water and hot water pipes
connected to the water heater.
Installations in Residential Garages
Water heater must be located in a protective area.
INSTALLATION IN RESIDENTIAL GARAGES: The water heater
The location selection must provide adequate clearances for servicing and proper operation of the water heater.
Insulation Blankets
Insulation blankets are available to the general public for external use on electric water heaters but are not necessary with this
product. The purpose of an insulation blanket is to reduce the standby heat toss encountered with storage tank heaters. Your water heater meets or exceeds the National Appliance
Energy Conversation Act standards with respect to insulation
and standby loss requirements, making an insulation blanket
unnecessary.
Should you choose to apply an insulation blanket to this heater, you should follow these instructions below. Failure tofollow these
instructions can result in fire, serious personal injury, or death.
Property Damage Hazard
All water heaters eventually leak
Do not install without adequate drainage.
WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak, the flow of water wilt not cause
damage to the structure. When such locations cannot be avoided, a suitable metal drain pan should be installed under the water
heater. Drain pans are available at your local Sears stores. Such drain pans must be piped to an adequate drain.
Water heater life depends upon water quality, water pressure and the environment in which the water heater is installed. Water
heaters are sometimes installed in locations where leakage may result inproperty damage, even with the use of a drain pan piped
to a drain. However, unanticipated damage can be reduced or prevented by a leak detector or water shut-off device used in
conjunction with a piped drain pan. These devices are available
Do not cover the temperature and pressure relief (T & P) valve with an insulation blanket.
Do not cover the instruction manual. Keep it on the side of
the water heater or nearby for future reference.
D__Qobtain new warning and instruction labels for placement
on the blanket directly over the existing labels.
Facts to Consider About the Convertible Lower Element
The Upper Element (if a double element model)is a conventional
3800 watt element which only operates at its rated wattage on
240 volts. (See rating plate on the water heater).
The Lower Element of the water heater can be converted from operation at 3800 watts to 5500 watts on a 240 volt system.
Read and follow water heater warnings and instructions. If after reading these instructions in this manual, you do not understand
any portion, call Sears Service Center.
Fire Hazard / Electric Shock Hazard
Do not use this water heater with
any voltage other than shown on the model rating plate.
Failure to use the correct voltage
shown on the model rating plate
could result in death, serious bodily injury, or property damage.
HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a temperature which wilt satisfy clothes washing, dish washing, and other sanitizing
needs can scald and permanently injure you upon contact. Some
people are more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm, or
physically/mentally handicapped. If anyone using hot water in your home fits into one of these groups or if there is a local code
or state law requiring acertain temperature water at the hot water tap, then you must take special precautions. In addition to using
the lowest possible temperature setting that satisfies your hot water needs, a means such as a mixing valve should be used at
the hot water taps used by these people or at the water heater.
Mixing valves are available at plumbing supply or hardware stores. Follow manufacturers instructions for installation of the
valves. Before changing the factory setting on the thermostat,
read the "Temperature Regulation" section in this manual.
See Figure 8 for mixing valve usage.
Before making the conversion to 5500 watts, make sure that the (1)power supply is 240 volts, (2) the wiring is 10 gauge AWG @ Type TW, 60°C or equivalent, and (3) the circuit 5reakers or fusing are capable of 30 amp loading. Also, the installation must conform w=th this manual local codes and electric utility rules. Failure to comply can result in DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.
WATER HEATER 932N
ELECTRIC @ LISTED
MODEL NUMBER U.S. GAL. SERIAL NUMBER
FACTORY EQUIPPED WITH
UPPER LOWER CHECK HERE WORKING
ELEMENT ELEMENT MAXIMUM VOLTS IF INSTALLED AS PRESSURE
WATTS WATTS WATTS A.C. ONLY FACTORY EQUIPPED P.S.L
OPTIONAL WATTAGE
UPPER LOWER
ELEMENT ELEMENT MAXIMUM CHECK HERE
WATTS WATTS WATTS IF CONVERTED
CAPACITY
MAXIMUM
WARNING
SEE CONVERSION
INSTRUCTION
NOTE: Whether or not the element conversion is made the model rating plate must be marked. Using a hard point ink pen,
check the appropriate block within the model rating plate, which is located adjacent to the lower access panel.
Water Piping
f
HOT WATER
OUTLET
TEMPEREC_I_
WATER
WATER HEATER
*MIXING OUTLET ON
VALVE WATER HEATER
FROM HOT WATER
FIGURE 8.
The water supply pressure should not exceed 80 psi. If this occurs, a pressure reducing valve with a bypass should be
installed in the cold water inlet line. This should be placed on the supply to the entire house in order to maintain equal hot and
cold water pressures.
Figure 9 shows the attachment of the water piping to the water
heater. The water heater isequipped with 3/4" water connections.
If a water heater is installed in a closed water supply system; such as one having a back-flow preventer, check valve, water
meter with a check valve, etc.., in the cold water supply; means
must be provided to control thermal expansion. Contact the local
utility or Sears Service Center on how to control this situation.
COLD
WATER
INLET
INLET ON
Water temperature over 125°F
(52°C) can cause severe burns instantly resulting in severe injury
or death. Children, the elderly, and the
physically or mentally disabled are at highest riskforscald injury.
Feel water before bathing or showering.
Temperature limiting valves are
available.
Read instruction manual for safe
temperature setting
NOTE: If using copper tubing, solder tubing to an adapter
before attaching the adapter to the water inlet connection.
Do not solder the water supply lines directly to the cold water inlet. It will harm the dip tube and damage the tank.
Property Damage Hazard
Avoid water heater damage.
Install thermal expansion tank if necessary.
Do not apply heat to cold water inlet.
Contact qualified installer or service agency.
10
Loading...
+ 22 hidden pages