Kenmore 153326266, 153326164 Owner’s Manual

Use & Care Guide

Model No.

153.326164 30 Gallon Short

153.326266 38 Gallon Short

I<enmore®

:lec'r°c

@

LOW LEAD

CONTENT

For potable water heating only.
Not suitable for space heating.

INSTALLER: Affix these instructions to or near

the water heater.
OWNER: Retain these instructions for future

reference.

Si no puede leer o entender el ingles y necesita el manual de
instrucciones en espaSol, puede solicitarlo al 1-800-821-2017. NO

TRATE DE INSTALAR U OPERAR ESTE CALENTADOR DE AGUA
Sl NO ENTIENDE LAS INSTRUCCIONES. No hacer caso de esta

advertencia podria originar lesiones graves o mortales.

P/N 326124-000 (0313)

Sears Brands Management Corporation,

Hoffman Estates, IL 60179 U.S.A.

www.kenmore.com
www.sears.com

Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.

Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn
you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual.
It is very important that the meaning of each safety message is understood by you and others who install, use or service

this water heater.

This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.

DANGER indicates an imminently hazardous
situation which, if not avoided, will result in
death or injury.

WARNING indicates a potentially

hazardous situation which, if not avoided,
could result in death or injury.

CAUTION indicatesapotentiallyhazardous

_mI!Z.'.'.=

situation which, if not avoided, could
result in minor or moderate injury.

CAUTION used without the safety alert
symbol indicates a potentially hazardous
situation which, if not avoided, could

result in property damage.

All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message
and how to avoid the risk of injury.

The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list ofsubstances
known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn

of potential exposure to such substances.

• WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or other
reproductive harm.

• This appliance can cause low-level exposure to some of the substances listed in the act.

IMPORTANT DEFINITIONS

Sears Service Center: The Sears Service Center has the ability equivalent to a licensed tradesman in the fields of plumbing and

electrical work including athorough understanding of the requirements of the National Electrical Code as it relates to the installation
of electric water heaters. The Sears Service Center also has a thorough understanding of this instruction manual, and is able to

perform repairs strictly in accordance with the service guidelines provided by the manufacturer.

© Sears Brands Management Corporation

Readandunderstandinstruction
manualandsafetymessages

beforeinstalling,operatingor

servicingthiswaterheater.

Failuretofollowinstructionsand
safetymessagescouldresultin

deathorseriousinjury.
Instructionmanualmustremain

withwaterheater.

Improper installation and use may result

in property damage.

• Do not operate water heater if flood damaged.

• Inspect and replace the anodeas needed.

• Install in location with drainage.

• Fill tank with water before operation.

• Be alert for thermal expansion.
Refer to instruction manual for installation and service.

Explosion Hazard

• Overheated water can cause
watertank explosion.

• Properly sized temperature
and pressure relief valve must
be installed in opening
provided.

• Before removing any access
panels or servicing the water

heater, make sure the electrical
supply to the water heater is

turned "OFF".

• Failure to do this could result in
death, serious bodily injury, or

property damage.

Water temperature over 125°F
(52°C) can cause severe burns

instantly resulting in severe injury
or death.

Children, the elderly, and the
physically or mentally disabled

are at highest riskfor scald injury.
Feel water before bathing or

showering.
Temperature limiting valves are

available.

Read instruction manual for safe
temperature setting.

Fire Hazard / Electric Shock Hazard

voltage other than shown on the model

rating plate.

• Failure to use the correct voltage shown

_i_ • Do not use this water heater with any

on the model rating plate could result in
death, serious bodily injury, or property

damage.

SAFE INSTALLATION, USE AND SERVICE ....................................................................................................................................... 2

GENERAL SAFETY ............................................................................................................................................................................. 3

TABLE OF CONTENTS ....................................................................................................................................................................... 4

WARRANTY ........................................................................................................................................................................................ 5

INTRODUCTION ................................................................................................................................................................................. 6

PRODUCT SPECIFICATIONS ............................................................................................................................................................ 6

MATERIALS AND BASIC TOOLS NEEDED ....................................................................................................................................... 7

Materials Needed .......................................................................................................................................................................... 7

Basic Tools .................................................................................................................................................................................... 7

Additional Tools Needed When Sweat Soldering ......................................................................................................................... 7

INSTALLATION INSTRUCTIONS .................................................................................................................................................. 8-17

Removing the Otd Water Heater ................................................................................................................................................ 8,9

Facts to ConsiderAbout the Location ........................................................................................................................................... 9

Insulation Blankets ........................................................................................................................................................................ 9

Facts to ConsiderAbout the Convertible Lower Element ........................................................................................................ 9,10

Water Piping ........................................................................................................................................................................... 10,11

T & P Valve and Pipe Insulation ................................................................................................................................................... 11

Temperature-Pressure Relief Valve ........................................................................................................................................ 11,12

Temperature-Pressure Relief Valve-Optional Location ......................................................................................................... 12,13

Filling the Water Heater .............................................................................................................................................................. 13

Converting the Lower Element .............................................................................................................................................. 13-15

Wiring .................................................................................................................................................................................... 15,16

Wiring Diagrams ......................................................................................................................................................................... 17

SERVICE AND ADJUSTMENT .................................................................................................................................................... 18-23

Temperature Regulation ............................................................................................................................................................. 18

Thermostat .................................................................................................................................................................................. 18

Temperature Settings .................................................................................................................................................................. 18

Upper and Lower Thermostat Adjustments ........................................................................................................................... 18,19

Anode Rod Inspection ................................................................................................................................................................ 19

Temperature-Pressure Relief Valve Operation ........................................................................................................................... 19

Draining ...................................................................................................................................................................................... 20

Thermostat Removal/Replacement ............................................................................................................................................ 20

Element Cleaning/Replacement ............................................................................................................................................ 20-23

Drain Valve Washer Replacement .............................................................................................................................................. 23

Service ........................................................................................................................................................................................ 23

TROUBLESHOOTING GUIDE ..................................................................................................................................................... 24-27

Start Up Conditions ................................................................................................................................................................... 24

Thermal Expansion ............................................................................................................................................................. 24

Strange Sounds .................................................................................................................................................................. 24

Operational Conditions .......................................................................................................................................................... 24-26

Smelly Water ................................................................................................................................................................... 24,25

"Air" in Hot Water Faucets .................................................................................................................................................. 25

Rumbling Noise ................................................................................................................................................................... 25

High Temperature Shut Off System ..................................................................................................................................... 25

Not Enough or No Hot Water ............................................................................................................................................... 26

Water Is Too Hot .................................................................................................................................................................. 26

Leakage Checkpoints ................................................................................................................................................................. 27

REPAIR PARTS LIST ........................................................................................................................................................................ 28

6 - YEAR LIMITED WARRANTY ON WATER HEATER

For six years from the date of purchase, if this water heater is installed and operated in a single-family home in accordance with the

owner's manual instructions and all local applicable plumbing codes, Sears will:

1. Supply free water heater parts for those that are defective in material orworkmanship.

2. Supply a free water heater for one that develops a leak. See notes below also.
For the second through sixth year from the purchase date, you must pay the labor cost for installation of parts or water heater.
For commercial, institutional, industrial or residential use by two or more families, the above limited warranty isonly for two years. During

the second year you must pay the labor cost for parts or water heater installation.

Ifgovernmental regulations prohibit Sears from furnishing a comparable model replacement water heater under this warranty, Sears will

furnish a new water heater of comparable output as permitted by such governmental regulations; however, the Owner will be charged
for the additional cost associated with the changes made to comply with such governmental regulations.

Replacements furnished under this warranty do not carry a new warranty; and are only covered by the unexpired portion of the original

warranty.

1 -YEAR EXCLUSIVE KENMORE LABOR WARRANTY

For the first year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for defective ones or a

new water heater for one that develops a leak.

WARRANTY SERVICE

To obtain warranty service, call 1-800-4-MY-HOME (1-800-469-4663).
This warranty applies only while this product is in use in the United States.

This warranty gives you specific lega/rights, and you may also have other rights which vary from state to state.

®

SEARS BRANDS MANAGEMENT CORPORATION, Hoffman Estates, IL 60179

The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Sears
warrants the installation.

A charge will be made on service calls due to poor or incomplete installation. These include:

a. Adjusting thermostat b. Condensation c. Leaks in pipes or fittings

Master Protection Agreements

Congratulations on making a smart purchase. Your new Kenmore ®

product is designed and manufactured for years of dependable op-
eration. But like all products, it may require preventive maintenance

or repair from time to time. That's when having a Master Protection
Agreement can save you money and aggravation.

The Master Protection Agreement also helps extend the life of your
new product. Here's what the Agreement* includes:

• Parts and labor needed to help keep products operating
properly under normal use, not just defects. Our coverage

goes well beyond the product warranty. No deductibles, no
functional failure excluded from coverage-- real protection.

• Expert service by a force of more than 10,000 authorized
Sears service technicians, which means someone you can

trust will be working on your product.

• Unlimited service calls and nationwide service, as often as
you want us, whenever you want us.

• "No-lemon" guarantee - replacement of your covered product
if four or more product failures occur within twelve months.

• Product replacement if your covered product can't be fixed.

• Annual Preventive Maintenance Check at your request - no
extra charge.

• Fast help by phone - we call it Rapid Resolution - phone
support from a Sears representative on all products. Think of

us as a "talking owner's manual."

• Power surge protection against electrical damage due to
power fluctuations.

$250 Food Loss Protection annually for any food spoilage that
is the result of mechanical failure of any covered refrigerator

or freezer.

• Rental reimbursement if repair of your covered product takes
longer than promised.

• 10% discount off the regular price of any non-covered repair

service and related installed parts.

Once you purchase the Agreement, a simple phone call is all that it

takes for you to schedule service. You can call anytime day or night,
or schedule a service appointment online.

The Master Protection Agreement is a risk free purchase. If you cancel
for any reason during the product warranty period, we will provide a

full refund. Or, a prorated refund anytime after the product warranty

period expires. Purchase your Master Protection Agreement today!

Some limitations and exclusions apply. For prices and additional

information in the U.S.A. call 1-800-827-6655.

* Coverage in Canada varies on some items. For full details, call

Sears Canada at 1-800-361-6665.

Sears Installation Service

For Sears professional installation of home appliances, garage door

openers, water heaters, and other major home items, in the U.S.A.
or Canada call 1-800-4-MY-HOME ®.

Thank You for purchasing a Sears water heater. Properly
installed and maintained, it should give you years of trouble free
service. It is strongly suggested that this new water heater be
professionally installed, contact the local Sears Service Center or

any Sears store. They wilt arrange for prompt, quality installation
by Sears authorized contractors.

Abbreviations Found In This Instruction Manual:

UL- Underwriters Laboratories Inc.
NEC - National Electrical Code
ANSI-American National Standards Institute

AHRI - Air Conditioning, Heating and Refrigeration Institute

Read the "General Safety" section, page 3 of this manual
first and then the entire manual carefully. If you don't follow

the safety rules, the water heater wilt not operate properly. It
could cause DEATH, SERIOUS BODILY INJURY AND/OR

PROPERTY DAMAGE.

The installation must conform with the instructions in this

manual; electric company rules; and Local Codes, or in

the absence of Local Codes, with the current edition of the

NEC - National Electrical Code, NFPA 70. This publication
is available from your local government or public library or

electric company or bywriting Underwriters Laboratories Inc.,

333 Pfingsten Road, Northbrook, IL 60062.
If after reading this manual you have any questions or do not

understand any portion of the instructions, call Sears Service
Center.

Carefully plan the place where you are going to put the water
heater. Correct electrical wiring and connections are very
important in preventing death from possible electrical shock

and fires.

• Keep combustibles such as boxes, magazines, clothes, etc.,
away from water heater area.

Examine the location to ensure the water heater complies with

the "Facts to Consider About the Location" section.

This manual contains instructions for the installation,
operation, and maintenance of this electric water heater. It

also contains warnings throughout the manual that you must
read and be aware of. All warnings and all instructions are
essential to the proper operation of the water heater and your
safety. Since we cannot put everything on the first few pages,

READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO
INSTALL OR OPERATE THE WATER HEATER.

• The product is certifield to comply with a maximum weighted
average of 0.25% lead content as required in some areas.

MODEL

NUMBER

153.326364

153.326266

TANK

CAPACITY

IN GALLONS

(LITERS)

30 (114)

38(144)

DIMENSIONS

IN INCHES (mm)

DIA. HEIGHT

22 (559) 30 (762)

23 (584) 31.5 (800)

RECOVERY RATE

GALS.PER HOUR

@90°F Rise

For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation procedures.

Instructions may be obtained from the California Office of the
State Architect, 1102 Q Street, Suite 5100, Sacramento, CA

95814. Instructions can also be downloaded to your computer
at www.dsa.dgs.ca.gov/Pubs.

Massachusetts Code requires this water heater to be installed
in accordance with Massachusetts 248-CMR 2.00; State

Plumbing Code and 248-CMR 5.00. In the Commonwealth of
Massachusetts, this product must be installed by a licensed
plumber or gasfitter.

17.3

25.0

17.3

25.0

ELEMENT

WATTAGE

@240 VOLTS

UPPER LOWER

3800 3800
3800 5500
3800 3800
3800 5500

MINIMUM

WIRE SIZE*

(GAUGE)

12
10
12
10

MAXIMUM FUSE

OR CIRCUIT

BREAKER

SIZE(AMPS!

2O
3O
2O
3O

Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local electrical
code.

Materials Needed

To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials,
depending on your type of installation.

EXPANSION TANKS FOR THERMAL
EXPANSION CONDITIONS AVAILABLE IN

2 GALLONS , AND 5 GALLONS CAPACITY
THROUGH LOCAL SEARS STORE OR

SERVICE CENTER.

WATER HEATER INSTALLATION KIT
WITH FLEXIBLE CONNECTORS FOR 3/4"

THREADED OR COPPER PLUMBING.

Basic Tools

You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local

Sears store.

Pipe Wrench (2)
Screwdriver

6 Foot Tape or Folding Rule _L. _ Ill}
Garden Hose

Drill
Pipe Dope or Teflon Tape

DRILL

SLOT-HEAD SCREWDRIVER

ROLL OF TEFLON TAPE (USE ON

WATER CONNECTIONS) PHILLIPS SCREWDRIVER

PIPE DOPE (SQUEEZE TUBE)

USE FOR WATER CONNECTIONS

METAL DRAIN PANS AVAILABLE
IN 20" DIAMETER FOR WATER

HEATERS HAVING A DIAMETER 18"
OR LESS AND IN 24" DIAMETER

FOR WATER HEATERS HAVING A
DIAMETER OF 22" OR LESS.

Additional Tools Needed When Sweat

Soldering

Tubing Cutters or Hacksaw

Propane Torch
Soft Solder

Solder Flux
Emery Cloth

Wire Brushes

TUBING CUTTER

HACKSAW

\

ROLLOF

EMERY CLOTH

ROLLOF

LEAD-FREE

SOFTSOLDER

i

B

SOLDER

FLUX

GARDEN HOSE 6 FOOT TAPE PIPE WRENCH

PROPANE

TORCH

3/4" (19 mm)WIRE BRUSH

1/2" (13 mm)WIRE BRUSH

Removing the Old Water Heater

FIGURE 1.

Q Turn "OFF" electrical supply to the water heater.

• Burn hazard

• Hotwater discharge.

• Keep hands clear of drain

valve discharge.

The water passing out of the drain valve may be extremely hot.
To avoid being scalded make sure all connections are tight and
that the water f ow s d rected away from any person.

Q Check again to make sure the electrical supply isturned "OFF"

to the water heater. Then unplug the water heater (cord set)
or disconnect the electrical supply connection from the water

heater junction box.

FIGURE 2.

Q urn "OFF" the water supply to the water heater at the water

shut-off valve or water meter.

FIGURE 3.

a put

Attach hose to the water heater drain valve and the
other end in a floor drain or outdoors. Open the water heater

drain valve. Open a nearby hot water faucet which will relieve
pressure in the water heater and speed draining.

FIGURE 4.

FIGURE 5.

If you have copper piping to the water heater, the two

a.

copper water pipes can be cut with a hacksaw

approximately four inches away from where they connect
to the water heater. This wilt avoid cutting off the pipes
too short. Additional cuts can be made later if necessary.

Disconnect the temperature-pressure relief valve drain

line. When the water heater is drained, disconnect the

hose from the drain valve. Close the drain valve. The
water heater is now completely disconnected and ready

to be removed.

FIGURE 6.

b.

If you have galvanized pipe to the water heater, loosen
the two galvanized pipes with a pipe wrench at the union

in each line. Also disconnect the piping remaining to the
water heater. These pieces should be saved since they

may be needed when reconnecting the new water heater.

Disconnect the temperature-pressure relief valve drain

line. When the water heater is drained, disconnect the

hose from the drain valve. Close the drain valve. The
water heater is now completely disconnected and ready

to be removed.

fromsomeplumbingwholesalersandretailers,anddetectand

reacttoleakageinvariousways:

• Sensors mounted in the drain pan that trigger an alarm or turn
off the incoming water to the water heater when leakage is

detected.

• Sensors mounted inthe drain pan that turn off the water supply
to the entire home when water is detected in the drain pan.

FIGURE 7.

Mineral Buildup or Sediment MayAccumulate

• This causes the water heater to become
much heavier than normal.

• If spilled, could causestaining.

Mineral buildup or sediment may have accumulated in the
old water heater. This causes the water heater to be much

heavier than normal and this residue, if spilled out, could cause must be located and/or protected so it is not subject to physical
staining, damage by a moving vehicle.

Facts to Consider About the Location

You should carefully choose an indoor location for the new
water heater, because the placement is a very important
consideration for the safety of the occupants in the building
and for the most economical use of the appliance. This water

heater is not intended for outdoor installation.

Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must be

observed.

The location selected should be indoors as close to and as
centralized with the water piping system as possible. This

water heater, as welt as all water heaters, wilt eventually leak.
Do not install without adequate drainage provisions so water
flow will not cause damage.

• Water supply shut-off devices that activate based on the water
pressure differential between the cold water and hot water pipes

connected to the water heater.

Installations in Residential Garages

• Water heater must be located in a
protective area.

INSTALLATION IN RESIDENTIAL GARAGES: The water heater

• The location selection must provide adequate clearances for
servicing and proper operation of the water heater.

Insulation Blankets

Insulation blankets are available to the general public for external
use on electric water heaters but are not necessary with this

product. The purpose of an insulation blanket is to reduce
the standby heat toss encountered with storage tank heaters.
Your water heater meets or exceeds the National Appliance

Energy Conversation Act standards with respect to insulation

and standby loss requirements, making an insulation blanket

unnecessary.

Should you choose to apply an insulation blanket to this heater,
you should follow these instructions below. Failure tofollow these

instructions can result in fire, serious personal injury, or death.

Property Damage Hazard

• All water heaters eventually leak

• Do not install without adequate drainage.

WATER HEATERS EVENTUALLY LEAK: Installation of the water
heater must be accomplished in such a manner that if the tank
or any connections should leak, the flow of water wilt not cause

damage to the structure. When such locations cannot be avoided,
a suitable metal drain pan should be installed under the water

heater. Drain pans are available at your local Sears stores. Such
drain pans must be piped to an adequate drain.

Water heater life depends upon water quality, water pressure
and the environment in which the water heater is installed. Water

heaters are sometimes installed in locations where leakage may
result inproperty damage, even with the use of a drain pan piped

to a drain. However, unanticipated damage can be reduced or
prevented by a leak detector or water shut-off device used in

conjunction with a piped drain pan. These devices are available

• Do not cover the temperature and pressure relief (T & P) valve
with an insulation blanket.

• Do not cover the instruction manual. Keep it on the side of

the water heater or nearby for future reference.

• D__Qobtain new warning and instruction labels for placement

on the blanket directly over the existing labels.

Facts to Consider About the
Convertible Lower Element

The Upper Element (if a double element model)is a conventional

3800 watt element which only operates at its rated wattage on

240 volts. (See rating plate on the water heater).

The Lower Element of the water heater can be converted from
operation at 3800 watts to 5500 watts on a 240 volt system.

Read and follow water heater warnings and instructions. If after
reading these instructions in this manual, you do not understand

any portion, call Sears Service Center.

Fire Hazard / Electric Shock Hazard

• Do not use this water heater with

any voltage other than shown on the
model rating plate.

Failure to use the correct voltage

shown on the model rating plate

could result in death, serious bodily
injury, or property damage.

HOTTER WATER CAN SCALD: Water heaters are intended
to produce hot water. Water heated to a temperature which
wilt satisfy clothes washing, dish washing, and other sanitizing

needs can scald and permanently injure you upon contact. Some

people are more likely to be permanently injured by hot water
than others. These include the elderly, children, the infirm, or

physically/mentally handicapped. If anyone using hot water in
your home fits into one of these groups or if there is a local code

or state law requiring acertain temperature water at the hot water
tap, then you must take special precautions. In addition to using

the lowest possible temperature setting that satisfies your hot
water needs, a means such as a mixing valve should be used at

the hot water taps used by these people or at the water heater.

Mixing valves are available at plumbing supply or hardware
stores. Follow manufacturers instructions for installation of the

valves. Before changing the factory setting on the thermostat,

read the "Temperature Regulation" section in this manual.

See Figure 8 for mixing valve usage.

Before making the conversion to 5500 watts, make sure that the
(1)power supply is 240 volts, (2) the wiring is 10 gauge AWG
@ Type TW, 60°C or equivalent, and (3) the circuit 5reakers
or fusing are capable of 30 amp loading. Also, the installation
must conform w=th this manual local codes and electric utility
rules. Failure to comply can result in DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE.

WATER HEATER 932N

ELECTRIC @ LISTED

MODEL NUMBER U.S. GAL. SERIAL NUMBER

FACTORY EQUIPPED WITH

UPPER LOWER CHECK HERE WORKING

ELEMENT ELEMENT MAXIMUM VOLTS IF INSTALLED AS PRESSURE

WATTS WATTS WATTS A.C. ONLY FACTORY EQUIPPED P.S.L

OPTIONAL WATTAGE

UPPER LOWER

ELEMENT ELEMENT MAXIMUM CHECK HERE

WATTS WATTS WATTS IF CONVERTED

CAPACITY

MAXIMUM

WARNING

SEE CONVERSION

INSTRUCTION

NOTE: Whether or not the element conversion is made the
model rating plate must be marked. Using a hard point ink pen,

check the appropriate block within the model rating plate, which
is located adjacent to the lower access panel.

Water Piping

f

HOT WATER

OUTLET

TEMPEREC_I_

WATER

WATER HEATER

*MIXING OUTLET ON

VALVE WATER HEATER

FROM HOT WATER

FIGURE 8.

The water supply pressure should not exceed 80 psi. If this
occurs, a pressure reducing valve with a bypass should be

installed in the cold water inlet line. This should be placed on
the supply to the entire house in order to maintain equal hot and

cold water pressures.

Figure 9 shows the attachment of the water piping to the water

heater. The water heater isequipped with 3/4" water connections.

If a water heater is installed in a closed water supply system;
such as one having a back-flow preventer, check valve, water

meter with a check valve, etc.., in the cold water supply; means

must be provided to control thermal expansion. Contact the local

utility or Sears Service Center on how to control this situation.

COLD

WATER

INLET

INLET ON

Water temperature over 125°F

(52°C) can cause severe burns
instantly resulting in severe injury

or death.
Children, the elderly, and the

physically or mentally disabled
are at highest riskforscald injury.

Feel water before bathing or
showering.

Temperature limiting valves are

available.

Read instruction manual for safe

temperature setting

NOTE: If using copper tubing, solder tubing to an adapter

before attaching the adapter to the water inlet connection.

Do not solder the water supply lines directly to the cold
water inlet. It will harm the dip tube and damage the tank.

Property Damage Hazard

• Avoid water heater damage.

• Install thermal expansion tank if necessary.

• Do not apply heat to cold water inlet.

• Contact qualified installer or service agency.

10

NOTE: To protect against untimely corrosion of hot and cold
water fittings, it is strongly recommended that di-electric

unions or couplings be installed on this water heater when
connected to copper pipe.

1.

Look at the top cover of the water heater. The hot water

outlet is marked hot. Put two or three turns of teflon tape
around the threaded end of the threaded-to-sweat coupling

and around both ends of the 3/4" threaded nipple. Using
flexible connectors, connect the hot water pipe to the hot

water outlet of the water heater.

2. Look at the top cover of the water heater. The cold water inlet
is marked cold. Put two or three turns of teflon tape around

the threaded end of the threaded-to-sweat coupling and
around both ends of the 3/4" threaded nipple. Using flexible
connectors, connect the cold water pipe to the cold water inlet

of the water heater.

NOTE: Your water heater is insulated to minimize heat
loss from the tank. Further reduction in heat loss can be

accomplished by insulating the hot water lines from the
water heater.

PIPE

INSULATION

i i
i i
i i
= i
= i
i i
= i
i i
i i
i i
i i
i i
i i
i i

i i
i i

i i

FIGURE 9A.

Temperature-Pressure Relief Valve

INSTALLATION COMPLETED USING

INSTALLATION KIT

FLEXIBLE WATER SHUT-OFF

CONNECTORS VALVE

<--_] [_ _,_ _] C_OLDINLET

THREADED TO _ _ THREADED TO

SWEATCOUPUNGg SWEATCOUPUNG

3/4" THREADED --_ NIPPLE

NIPPLE

FLOOR DRAIN_

FIGURE 9.

ALTERNATE

TEMPERATURE-

PRESSURE

RELIEF VALVE

LOCATION

_" TEMPERATU RE-

PRESSURE RELIEF

VALVE

_ DISCHARGE PIPE

(DO

NOT CAP

OR PLUG)

-_6" MAXIMUM

____ AIR GAP

Explosion Harzard

Temperature-pressure relief
valve must comply with ANSI

Z21.22-CSA 4.4 and ASME
code.

• Properly sized temperature-
pressure relief valve must be

installed in opening provided.

• Do not plug, block, or cap the
discharge line.

• Failure to follow this warning
can result in excessive tank

pressure, serious injury or
death.

This heater is provided with a properly certified combination
temperature - pressure relief valve by the manufacturer.

The valve iscertified by a nationally recognized testing laboratory
that maintains periodic inspection of production of listed

equipment of materials as meeting the requirements for Relief
Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4,

and the code requirements of ASME.

If replaced, the valve must meet the requirements of local codes,
but not less than a combination temperature and pressure relief

valve certified as indicated in the above paragraph.

T & P Valve and Pipe Insulation

Remove insulation for T & P valve and pipe connections from
carton.

Fit pipe insulation over the incoming cold water line and the hot
water line. Make sure that the insulation is against the top cover

of the heater.

Fit T & P valve insulation over valve. Make sure that the insulation
does not interfere with the lever of the T & P valve.

Secure all insulation using tape.

The valve must be marked with a maximum set pressure not to
exceed the marked hydrostatic working pressure of the water

heater (150 psi = 1,035 kPa) and a discharge capacity not tess

than the water heater input rate as shown on the model rating

plate.

For safe operation of the water heater, the relief valve must not
be removed from its designated opening nor plugged.

The temperature-pressure relief valve must be installed directly

into the fitting of the water heater designed for the relief valve.
Position the valve downward and provide tubing so that any

discharge wilt exit only within 6 inches (153 mm) above, or at any
distance below the structural floor. Be certain that no contact is

11

madewithanyliveelectricalpart.Thedischargeopeningmust
notbeblockedorreducedinsizeunderanycircumstances.
Excessivelength,over30feet(9.14m),oruseofmorethan

fourelbowscancauserestrictionandreducethedischarge
capacityofthevalve.

HOT

CONDUIT j

COLD

SHUT-OFF

VALVE

TEMPERATURE-

PRESSURE RELIEF

VALVE LOCATION

Water Damage Hazard

• Temperature-pressure relief valve discharge
pipe must terminate at adequate drain.

No valve or other obstruction is to be placed between the relief
valve and the tank. Do not connect tubing directly to discharge

drain unless a 6 inch air gap is provided. To prevent bodily
injury, hazard to life, or property damage, the relief valve must
be allowed to discharge water in quantities should circumstances
demand. Ifthe discharge pipe is not connected to a drain or other

suitable means, the water flow may cause property damage.
The Discharge Pipe:

• Shall not be smaller in size than the outlet pipe size of the
valve, or have any reducing couplings or other restrictions.

• Shall not be plugged or blocked.

• Shall be of material listed for hot water distribution.

• Shall be installed so as to allow complete drainage of both the
temperature-pressure relief valve, and the discharge pipe.

• Shall terminate at an adequate drain.

• Shall not have any valve between the relief valve and tank.

t!t m7:1 =1

,_ physically or mentally disabled

. are at highest riskfor scald injury.

_,,_, Feel water before bathing or

_ 1_ showering.

Water temperature over 125°F
(52°C) can cause severe burns
instantly resulting insevere injury

or death.

Children, the elderly, and the

Temperature limiting valves are

available.

Read instruction manual for safe
temperature setting

k_" TEMPERATURE-

PRESSURE RELIEF

VALVE

_ DISCHARGE PIPE

(DO NOT CAP

OR PLUG)

FLOOR DRAIN(_

FIGURE 10.

o

Temperature-Pressure Relief Valve -

Optional Location

An optional temperature-pressure relief valve location is provided
on the jacket top.

If the top location is preferred, the temperature-pressure relief

valve in the side location and the counter-sunk plug in the top

location can be interchanged.

Be sure to use new pipe joint compound or put two to three turns

of teflon tape around the threaded ends of the temperature-

pressure relief valve and counter-sunk plug when reinstalling

these parts.

COLD, _ PRESSURE HOT

¢Z3 TEMPERATURE-

_ _-]J_RELIEF _

SHUT-OFF _VALVE

VALVE _

I_1 DISCHARGE

I 11 I PIPE

I II I,'(D° NOTCAP

BACK SIDE _._ I

The temperature-pressure relief valve must be manually operated
at least once a year. Caution should be taken to ensure that

(1) no one is in front of or around the outlet of the temperature-
pressure relief valve discharge line, and (2) the water manually
discharged wilt not cause any bodily injury or property damage
because the water may be extremely hot.

If after manually operating the valve, it fails to completely reset
and continues to release water, immediately close the cold water
inlet to the water heater, follow the draining instructions, and
replace the temperature-pressure relief valve with a new one.

FLOOR DRAIN _ --

FIGURE 10A.

12

_ AIR GAP

Filling the Water Heater

Fire Hazard / Electric Shock Hazard

Property Damage Hazard

• Avoid water heater damage.

• Fill tank with water before operating.

Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank

must be filled with water. Water must flow from the hot water
faucet before turning "ON" power.

To fill the water heater with water:

1. Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is located on the lower

front of the water heater.

2. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when
the water heater is in use.

3. To ensure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run until

a constant flow is obtained. This will let air out of the water
heater and the piping.

4. Check all new water piping for leaks. Repair as needed.

• Do not use this water heater with
any voltage other than shown on the

model rating plate.

Failure to use the correct voltage
shown on the model rating plate
could result in death, serious bodily
injury, or property damage.

Before making the conversion to 5500 watts, make sure that the
(1) power supply is 240 volts, (2) the wiring is 10 gauge AWG

@ Type TW, 60°C or equivalent, and (3) the circuit breakers

or fusing are capable of 30 amp loading. Also, the installation

must conform with this manual, local codes and electric utility
rules. Failure to comply can result in DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE.
NOTE: Whether or not the element conversion is made the

model rating plate must be marked. Using a hard point ink pen,
check the appropriate block within the model rating plate, which

is located adjacent to the lower access panel.

Converting the Lower Element

These instructions only cover the conversion of the convertible
element, read this entire manual before attempting to install
or operate the water heater. The water heater is factory set to
operate at 3800 watts. The lower element can be converted to
operate at 5500 watts. Refer to "Facts to Consider About the

Convertible Lower Element" section.

The Upper Element, (if double element model) is a conventional
3800 watt element which only operates at its rated wattage on
240 volts. (See rating plate on the water heater.

The lower Element of the water heater can be converted from
operation at 3800 watts to 5500 watts on a 240 volt system.

After reading these instructions and this manual, if you do not
understand any portion call Sears Service Center.

WATER HEATER 932N

ELECTRIC Q LISTED

MODEL NUMBER U,S, GAL. SERIAL NUMBER

FACTORY EQUIPPED WITH

UPPER LOWER CHECK HERE WORKING

ELEMENT ELEMENT MAXIMUM VOLTS IF INSTALLED AS PRESSURE

WATTS WATTS WATTS A.C. ONLY FACTORY EQUIPPED P.S.L

OPTIONAL WATTAGE

UPPER LOWER

ELEMENT ELEMENT MAXIMUM CHECK HERE

WATTS WATTS WATTS IF CONVERTED

CAPACITY

FIGURE 11.

MAXIMUM

WARNING

SEE CONVERSION

INSTRUCTION

13

Necessary element conversion parts are located in a small bag
contained within the electrical junction box on top of the water

heater.

CONVERSION PARTS

BUSS BAR

FIGURE 12.

4,

Lower Element: Lift out the tab as shown to unctip the

terminal cover from the thermostat. The terminal cover can

now be removed from the thermostat.

LIFTOUT TAB TO UNCLIP
TERMINAL COVER FROM

THERMOSTAT

1,

Before beginning the conversion turn "OFF" electric power
supply to the water heater.

FIGURE 13.

2,

The convertible element is located behind the lower access
panel of the water heater. Remove the screw securing the

access panel, then remove the panel.

J

'tf_

TURN OFF

POWER

BEFORE

SERVING

TO REMOVE

PULLARROW

COVER

AT TOP OF

FIGURE 16.

5. Remove the screws from terminal 2 of the element, and
move the looped end of the wire aside.

FIGURE 17.

6,

The buss bar is labeled 5500 W. Place the buss bar over
terminals 2 and 3 with the 5500 W visible. Install the extra

screw provided into terminal 3.

FIGURE 14.

3,

Fold the insulation back to expose the terminal cover.

FIGURE 15.

FIGURE 18.

7,

The wire removed from terminal 2 has a looped end. It must

remain looped and now be placed (as shown) on top of the
buss bar, over the opening of terminal 2, and secured using

the remaining screw.

FIGURE 19.

14

8. Tighten terminals 2 and 3 to ensure proper electrical
connection.

11. Replace the access panel.

I

<

Fire and Explosion Hazard

" Failure to tighten screws can

cause afire.

,, Failure to do this could result in

death, serious bodily injury, or

property damage.

Failure to tighten terminal screws can cause a fire which can
result in DEATH, SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE.

9. Replace terminal cover on thermostat making sure that the
locking tabs on the terminal cover are in place.

Fire and Explosion Hazard

,, Thermostat must be flush

against the tank.

,, Make sure terminal cover is in

place and the insulation
replaced.

,, Failure to do this could result in

death, serious bodily injury, or
property damage.

Make sure the thermostat is flush against the tank, the terminal
cover is in place, and the insulation is replaced. Failure to
do so can result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE.

10. Replace the insulation so that it completely covers the
thermostat and element.

I

FIGURE 21.

12. Complete wiring to the water heater, or if completed, turn
"ON" electric power to the water heater after filling the tank

with water.

1

FIGURE 22.

Improper installation and use may result

in property damage.

• Fill tank with water before operation.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be filled with water. Water must flow from the hot water

faucet before turning on power.

Wiring

FIGURE 20.

Fire Hazard / Electric Shock Hazard

Do not use this water heater with
any voltage other than shown on the

model rating plate.

Failure to use the correct voltage
shown on the model rating plate

could result in death, serious bodily
injury, or property damage.

You must provide all wiring of the proper size outside of the
water heater. You must obey local codes and electric company

requirements when you install this wiring.

15

Ifyouarenotfamiliarwithelectriccodesandpractices,orifyou
haveanydoubt,eventheslightestdoubt,inyourabilitytoconnect

thewiringtothiswaterheater,obtaintheserviceofacompetent
electrician.ContactyourSearssalespersonto arrangefora
professionalelectrician.

WATERHEATERSEQUIPPEDFORONEVOLTAGEONLY:
Thiswaterheaterisequippedforonetypevoltageonly.Check

theratingplatenearthebottomaccesspanelforthecorrect
voltage.DONOTusethiswaterheaterwithanyvoltageother
thantheoneshownonthemodelratingplate.Failuretousethe
correctvoltagecancauseproblemswhichcanresultinDEATH,

SERIOUSBODILYINJURY,ORPROPERTYDAMAGE.Ifyou
haveanyquestionsordoubtsconsultyourelectriccompany.

For complete grounding details and all allowable exceptions,
refer to the current edition of the NEC- National Electrical Code

NFPA 70.

4. Astandard 1/2" conduit opening has been made in the water
heater junction box for the conduit connection.

5. Awiring diagram (Figure 24) has been provided to show the
connections between the water heater and the power supply.

Two Wire Connection Diagram: is the most common

requiring you to simply connect red to red, black to
black, and the ground wire to the green ground

screw in the junction box of the water heater

Ifwiringfromyourfuseboxorcircuitbreakerboxwasaluminum
foryouroldwaterheater,replaceitwithcopperwire.Ifyouwish

toreusetheexistingaluminumwire,havetheconnectionatthe
waterheatermadebyacompetentelectrician.Contactyour
Searssalespersontoarrangeforaprofessionalelectrician.

1.Provideawaytoeasilyshutofftheelectricpowerwhen
workingonthewaterheater.Thiscouldbewitha circuit

breakerorfuseblockintheentranceboxoraseparate
disconnectswitch.

2.Installandconnectacircuitdirectlyfromthemainfuseor
circuitbreakerbox.Thiscircuitmustbetherightsizeand
haveitsownfuseorcircuitbreaker.Refertothechartinthe

"ProductSpecifications"sectionforthecorrectsizewireand
fuseorcircuitbreaker.

3.Ifmetalconduitisusedforthegroundingconductor:

A,

The grounding electrode conductor shall be of copper,
aluminum, or copper clad aluminum. The material shall
be of one continuous length without a splice or joint.

B,

Rigid metal conduit, intermediate metal conduit, or
electrical metallic tubing may be used for the grounding
means if conduit or tubing is terminated in fittings
approved for grounding.

6. Use wire nuts and connect the power supply wiring to the
wires inside the water heater's junction box.

7. The water heater must be electrically "grounded" by the installer.
Agreen ground screw has been provided on the water heater's
junction box. Connect ground wire to this location.

8. Replace the wiring junction cover using the screw provided.

CONDUIT

GREEN

..GROUND

SCREW

FIGURE 23.

C. Flexible metal conduit or flexible metallic tubing

shall be permitted for grounding if all the following
conditions are met:

The length in any ground return path does not
exceed 6 feet.

The circuit conductors contained therein are protected
by overcurrent devices rated at 20 amperes or less.

The conduit or tubing is terminated in fittings approved
for grounding.

16

Wiring Diagrams

STANDARD WIRING FOR 2 WIRE LEAD WATER HEATERS

NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT

A6

• Before removing any access
panels or servicing the water

heater, make sure the electrical

supply to the water heater is
turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage.

FIGURE 24.

17

Temperature Regulation

IF Im7_,1 [el=1r,t

,_ physically or mentally disabled

..,--,_ _ are at highest riskfor scald injury.

HOTTER WATER CAN SCALD: Water heaters are intended
to produce hot water. Water heated to a temperature which
wilt satisfy clothes washing, dish washing, and other sanitizing

needs can scald and permanently injure you upon contact. Some
people are more likely to be permanently injured by hot water

than others. These include the elderly, children, the infirm, or
physically/mentally handicapped. If anyone using hot water in

your home fits into one of these groups or if there is a local code
or state law requiring a certain temperature water at the hot water

tap, then you must take special precautions. In addition to using
the lowest possible temperature setting that satisfies your hot

water needs, some type of tempering device, such as a mixing
valve, should be used at the hot water taps used by these people

or at the water heater. Mixing valves are available at plumbing
supply or hardware stores. Follow manufacturers instructions for

installation of the valves, Before changing the factory setting of
the thermostat see Temperature Settings table at right.

Never allow small children to use a hot water tap, or to draw
their own bath water. Never leave achild or handicapped person
unattended in a bathtub or shower.

Water temperature over 125°F

(52°C) can cause severe burns
instantly resulting in severe injury

or death.
Children, the elderly, and the

Feel water before bathing or
showering.

Temperature limiting valves are

available.

Read instruction manual for safe

,, temperature setting

Thermostats

The thermostats of this water heater have been factory set at
a position which approximates 120°F (49°C), to reduce the risk
of scald injury.

The upper thermostat is factory set at a position which
approximates 120°F (49°C) and is adjustable if a different water
temperature is desired. Read all warnings in this manual and on
the water heating before proceeding.

The lower thermostat is factory set at a position which

approximates 120°F (49°C), and is adjustable if a different water
temperature isdesired. Read all warnings in this manual and on
the water heating before proceeding.

TEMPERATURE

ADJUSTMENT

KNOB

ADJUSTABLE

LOWER

THERMOSTAT (FOR

DUAL ELEMENT

MODELS)

ADJUSTABLE

LOWER

THERMOSTAT WITH

HIGH LIMIT

FIGURE 26.

Temperature Settings

Table 1:

110 (normalshowertemp.)
116 (pain threshold)
116 35 minutes 45 minutes
122 1 minute 5minutes
131 5 seconds 25seconds
140 2 seconds 5seconds

149 1 second 2 seconds
154 instantaneous 1 second

(U.S. Govemment Memorandum, C.P.S.C., Peter L.Armstrong, Sept. 15,1978)

NOTE: Water temperature range of 120°m140°F (49°-60°C)

recommended by most dishwasher manufacturers.

Upper and Lower Thermostat Adjustments

(Refer to thermostat illustrations under "Thermostat" section)

THERMOSTAT BEHIND

UPPER ACCESS PANE l

4 PANEL (DUAL ELEMENT

@_/%,_,._ [_ MODELS ONLY)

FIGURE 25.

• Before removing any access
panels or servicing the water

heater, make sure the electrical
supply to the water heater is

turned "OFF".

• Failure to do this could result in
death, serious bodily injury, or
property damage.

NOTE: It is not necessary to adjust the upper thermostat.

18

However,if itisadjustedabovethefactorysetpointof120°F
(49°C),itisrecommendedthatitnotbesethigherthanthelower

thermostatsetting.
Theupperandlowerthermostatsareadjustableifa different

watertemperatureis desired.Readallwarningsin the
"Temperature-Regulation"sectionbeforeproceeding.

1.Turn"OFF"theelectricpowertothewaterheateratthe
junctionbox.

• Beforeremovinganyaccess
panelsor servicingthewater

heater,makesuretheelectrical

supplyto thewaterheateris
turned"OFF".

• Failuretodothiscouldresultin

death,seriousbodilyinjury,or

propertydamage.

2.Takeofftheupperand/orloweraccesspanel(s),thenfoldthe
insulationbacktoexposethethermostat.

3.Theslottedadjustment(usingascrewdriver)canbeturned
clockwise(t_ ) to increase the temperature setting or counter

clockwise ( _ ) to decrease the temperature setting.

4. Replace the insulation and access panel.

5. Turn "ON" the power supply.

Anode Rod Inspection

Property Damage Hazard

• Avoid water heater damage.

• Inspection and replacement of anode as needed.

Artificially softened water is exceedingly corrosive because the

process substitutes sodium ions for magnesium and calcium
ions.

The anode rod should be inspected after a maximum of three
years and annually thereafter until the condition of the anode

rod dictates its replacement. NOTE: Artificially softened water
requires the anode rod to be inspected annually.

The following are typical (but not all) signs of a depleted

anode rod:

• The majority of the anode rod's diameter is less than 318".

• Signifi cant sections of the support wire (approx. 1/3 or
more of the anode rod's length) are visible.

Exposed Pitted Exposed

Support Anode Support
Wire Rod Wire

FIGURE 27.

If the anode rod show signs of either or both it should be
replaced. NOTE: Whether re-installing or replacing the anode
rod, check for any leaks and immediately correct if found.
In replacing the anode:

1. Turn off power to the water heater.

2. Shut off the water supply and open a nearby hot water
faucet to depressurize the water tank.

3. Drain approximately 5 gallons of water from tank. (Refer
to "Draining and Flushing" for proper procedures). Close

drain valve.

4. Remove old anode rod.

5. Use Teflon@ tape or approved pipe sealant on threads

and install new anode rod.

6. Turn on water supply and open a nearby hot water faucet
to purge air from water system. Check for any leaks and

immediately correct any if found.

7. Restart the water heater as directed in this manual. See
the Repair Parts Illustration for anode rod location.

Temperature-Pressure Valve Operation

Each water heater contains at least one anode rod, which will
slowly deplete (due to electrolysis) prolonging the life of the
water heater by protecting the glass-lined tank from corrosion.
Adverse water quality, hotter water temperatures, high hot
water usage, hydronic heating devices, and water softening
methods can increase the rate of anode rod depletion. Once

the anode rod is depleted, the tank will start to corrode,
eventually developing a leak.

Certain water conditions wilt cause a reaction between the
anode rod and the water. The most common complaint

associated with the anode rod is a "rotten egg smell" produced
from the presence of hydrogen sulfi de gas dissolved in

the water. IMPORTANT: Do not remove this anode rod
permanently as it will void any warranties. A special anode

rod may be available if water odor or discoloration occurs.
NOTE: This anode rod may reduce but not eliminate water
odor problems. The water supply system may require special
fi Itration equipment from awater conditioning company to

successfully eliminate all water odor problems.

The temperature-pressure relief valve must be manually operated

at least once a year.

• Burn hazard

• Hotwater discharge.

• Keep clear of relief valve
discharge outlet.

The temperature-pressure relief valve must be manually operated

at least once a year. Caution should be taken to ensure that
(1) no one is in front of or around the outlet of the temperature-

pressure relief valve discharge line, and (2) the water manually
discharged wilt not cause any property damage or bodily injury.
The water may be extremely hot.

19

TEMPERATURE-PRESSURE

DISCHARGE PIPE

FIGURE 28.

If after manually operating the valve, it fails to completely reset
and continues to release water, immediately close the cold water

inlet to the water heater, follow the draining instructions, and
replace the temperature-pressure relief valve with a new one.

Failure to install and maintain a new properly listed temperature-
pressure relief valve wilt release the manufacturer from any claim

which might result from excessive temperature or pressure,

If the temperature-pressure relief valve on the appliance weeps
or discharges periodically, this may be due to thermal expansion.
Your water heater may have a check valve installed in the water

line or a water meter with a check valve. Consult your local
Sears Service Center for further information. Do not plug the
temperature-pressure relief valve.

5. OPEN the water heater drain valve to allow for tank draining.
NOTE: If the water heater is going to be shut down and

drained for an extended period, the drain valve should be
left open with hose connected allowing water to terminate

to an adequate drain.

6. Close the drain valve.

7. Follow "Filling the WaterHeater'instructions in the "Installation
Instructions" section.

8. Turn "ON" power to the water heater.

Improper installation and use may result

in property damage.

• Fill tank with water before operation.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be filled with water. Water must flow from the hot water

faucet before turning "ON" power.

Thermostat Removal/Replacement

Draining

r I,7-4 qtW

• Burn hazard

• Hotwater discharge.

• Keep hands clear of drain
valve discharge.

The water heater should be drained if being shut down
during freezing temperatures. Also, periodic draining and
cleaning of sediment from the tank may be necessary.

• Before removing any access
panels or servicing the water

heater, make sure the electrical

supply to the water heater is
turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage.

• Before removing any access
panels or servicing the water

heater, make sure the electrical
supply to the water heater is

turned "OFF".

• Failure to do this could result in
death, serious bodily injury, or

property damage.

1. Turn "OFF" the electrical power to the water heater at the
junction box.

2. Remove the access panel, then fold the insulation back to
expose the thermostat.

3. Lift out the tab as shown below to unctip the
terminal cover from the thermostat. The terminal

cover can now be removed from the thermostat.

OUTITAB Tc_UENcLIP

::::R::STAT

1. Before beginning turn "OFF" the electric power supply to the
water heater.

2. CLOSE the cold water inlet valve to the water heater.

3. OPEN a nearby hot water faucet and leave open to allow for
draining.

4. Connect a hose to the drain valve and terminate to an
adequate drain or outdoors.

HIGH LIMIT

UPPERAND LOWER

THERMOSTATWITH

HIGH LIMIT

FIGURE 29.

20

4. Disconnect wires from thermostat.

5. Remove the thermostat from behind the thermostat
bracket.

6. Place the new thermostat in the bracket making sure it fits
firmly against the tank.

7. Attach the wires to the new thermostat.

NOTE: Some of the terminals may require straight-in wiring
through an eye-opening. Ifwires are now looped, recut and

strip wire 3/8" to a straight length and insert.

8. Put plastic terminal cover back in place.

9. Replace the insulation to cover the thermostat.

10. Replace access panel, then turn the electric power on.

Element Cleaning/Replacement

NOTE: These instructions are written for element cleaning and

element replacement for the lower element. If it is necessary
to clean or replace the upper element, then repeat these
instructions.

FIGURE 32.

• Burn hazard

• Hotwater discharge.

• Keep hands clear of drain
valve discharge.

To remove the element from your tank in order to clean or
replace it:

• Before removing any access
panels or servicing the water

heater, make sure the electrical

supply to the water heater is
turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage.

1. Before beginning turn "OFF" the electric power supply to the
water heater.

The water passing out of the drain valve may be extremely hot.
To avoid being scalded, make sure all connections are tight and

that the water flow is directed away from any person.

4. Remove the screw securing the access panel, then remove
the panel.

FIGURE 33.

5. Fold the insulation back to expose the thermostat.

FIGURE 30.

2,

Turn off the water supply to the water heater at the water
Shut-off valve or water meter.

FIGURE 31.

3,

Attach a hose to the water heater drain valve and put the

other end in a floor drain or outdoors. Open the water heater
drain valve. Open anearby hot water faucet which will relieve
pressure in the water heater and speed draining.

FIGURE 34.

6,

Lift out the tab as shown to unclip the terminal cover from the

thermostat. The terminal cover can now be removed from
the thermostat.

21

ERMINAL COVER

ROM THERMOSTAT

OUT TAB TO UNCLIP

HERMOSTAT

I

7.

Disconnect the two wires on the element and unscrew the
old element from the tank.

8. Clean the area around the element opening. Remove any
sediment from or around the element opening, inside the tank.

9. If you are cleaning the element you have removed, do so by
scraping or soaking in vinegar or a de-liming solution.

WITHOUT HIGH LIMIT

HIGH LIMIT

FIGURE 35.

FIGURE 36.

Fire Hazard and

Electric Shock Hazard

11. Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front of
the water heater.

12. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when the

water heater is in use.

13. To ensure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run until

a constant flow is obtained. This wilt let air out of the water
heater and the piping.

Improper installation and use may result

in property damage.

• Fill tank with water before operation.

Never use this water heater unless it is completely full of water.

To prevent damage to the tank and heating element, the tank

must be filled with water. Water must flow from the hot water

faucet before turning "ON" power.

14. Check element for water leaks. If leakage occurs, tighten
element or repeat steps 2 and 3, remove element and
reposition gasket. Then repeat steps 10 through 14.

15. Reconnect the two wires to the element and then check to

make sure the thermostat remains firmly against the surface

of the tank.

• Do not use replacement elements with
any voltage other than shown on the

model rating plate.

• Failure to use the correct voltage shown
on the model rating plate could result in

death, serious bodily injury, or property
damage.

Replacement elements must (1) be the same voltage and (2)
no greater wattage than listed on the model rating plate affixed

to the water heater.

10. A new gasket should be used in all cases to prevent a
possible water leak. (See Element Gasket in the "Repair

Parts List" Chart). Place the new element gasket on the
thread side of the cleaned or new element and screw into

tank, securing tightly using an element wrench.

FIGURE 37.

FIGURE 38.

16. Replace terminal cover on thermostat making sure that the
locking tabs on the terminal cover are in place.

LIFT OUT TAB TO UNCLIP

TERMINAL COVER

FROM THERMOSTAT

4

_OWER THERMOSTAT

WITHOUT HIGH LIMIT

i ,

UPPER AND LOWER

TH ERMOSTAT WITH

HIGH LIMIT

FIGURE 39.

22

17. Replace the insulation so that it completely covers the
thermostat and element.

NOTE: For replacement, use a 17/32" x 13/64" x 1/8" thick

washer available at your nearest hardware store. For

ordering a replacement washer, refer to the "Repair Parts
List" section.

Before beginning turn "OFF" the electrical power supply to

the water heater.

Follow "Draining" instructions (See "Draining" section).

Turning counter clockwise, remove the hex cap below the
screw handle.

• Remove the washer and put the new one in place.

• Screw the handle and cap assembly back intothe drain valve
and retighten using a wrench. DO NOT OVER TIGHTEN.

FIGURE 40.

18. Replace access panel.

19. Turn "ON" electric power to water heater.

FIGURE 41.

Drain Valve Washer Replacement

• Before removing any access
panels or servicing the water

heater, make sure the electrical

supply to the water heater is
turned "OFF".

• Failure to do this could result in

death, serious bodily injury, or

property damage.

• Follow "Filling the WaterHeater"instructions inthe "Installation
Instructions" section.

• Check for leaks.

• Turn "ON" electric power to the water heater.

WASHER

FIGURE 42.

Service

Before calling for repair service, read the "Start Up Conditions"
and "Operational Conditions" found in the Troubleshooting

section of this manual.

If a condition persists or you are uncertain about the operation

of the water heater, let a qualified person check it out.

Contact Sears Repair Services at 1-800-4-MY-HOME

(1-800-469-4663).

23

Start Up Conditions

THERMAL EXPANSION

Property Damage Hazard

• Avoid water heater damage.

• Install thermal expansion tank or device if necessary.

• Contact qualified installer or service agency.

As water is heated, itexpands (thermal expansion). In a closed
system, the volume of water will increase. As the volume of

water increases, there will be a corresponding increase in water
pressure due to thermal expansion. Thermal expansion can
cause premature tank failure (leakage). This type of failure is not

covered under the limited warranty. Thermal expansion can also
cause intermittent temperature-pressure relief valve operation:

water discharged from the valve due to excessive pressure build
up. The temperature-pressure relief valve is not intended for the
constant relief of thermal expansion. This condition is not covered

under the limited warranty.

A properly-sized thermal expansion tank should be installed
on all closed systems to control the harmful effects of thermal

expansion. Thermal expansion tanks are available from Sears
stores and through the Sears Service Centers. Contact the local

plumbing inspector, water supplier and/or the Sears Service
Center regarding the installation of a thermal expansion tank.

NOTE: Expansion tanks are pre-charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the
expansion tank's air pressure must be adjusted to match
that pressure, but must not be higher than 80 psi.

HOT COLD HEATER

6 INCH

MAXIMUM AIR GAP ___ RECOMMENDED INSTALLATION

6INCH

I (VERTICAL MOUNTING)

WATER HEATER FLOOR, CEILING
COLD WATER JOIST, ETC.
INLET FITTING

HOT COLD STRAPPING

COLD WATER PRESSURE

INLET FITTING REDUCING

EXPANSfON BY=PASS SHUTOFF

TANK

PRESSURE GAUGE

ALTERNATE RECOMMENDED

INSTALLATION

(HORIZONTAL MOUNTING)

VALVE WITH

BY*PASS

WATER

SHUTOFF

PRESSURE

REDUCING INLET COLD

VALVE WlTH WATER

Thermal Expansion Tank Specifications

Table 2:

Model

Number

153.331021

153.331051

Tank Dimensions Pipe

Capacity in Inches Fitting

In Gallons Diameter Len_lth On Tank

2 8 (203 mm) 12-3/4 (323 mm) 3/4" Male
5 11 (279 mm', 14-3/4 (375 mm) 3/4" Male

Expansion Tank Sizing Chart

Table 3:

Expansion 2 2 2 5 5

Tank 2 2 2 5 5

Capacity 2 2 5 5 5

Needed 2 2 5 5 5

*Highest recorded inlet water pressure in a 24 hour period or
regulated water pressure.

Inlet*

Water

Pressure

40psi

50psi
60psi
70psi

80psi

Water Heater Capacity (Gallons'

30 40 50 66 82

2 5 5 5 5

FIGURE 43.

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal
parts during periods of heat-up and cool-down do not represent

harmful or dangerous conditions.

Operational Conditions

SMELLY WATER

In each glass-lined water heater there isinstalled one anode rod

(see parts section) for corrosion protection of the tank. Certain
water conditions will cause a reaction between this rod and the

water. The most common complaint associated with the anode
rod is one of a "rotten egg smell". This odor is derived from

hydrogen sulfide gas dissolved in the water. The smell isthe result
of four factors which must all be present for the odor to develop:

A. A concentration of sulfate in the supply water.
B. Little or no dissolved oxygen in the water.
C. A sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

D. An excess of active hydrogen in the tank. This is caused by

corrosion protective action of the anode.

24

Smelly water may be eliminated or reduced by chlorinating
the water heater tank and all hot water lines. Contact the local

Sears Service Center concerning this Chlorination Treatment.
Chlorination of the tank is not covered by the water heater's
warranty.

Ifsmelly water persists after this chlorination treatment, it may be
necessary to chlorinate or aerate your water supply to eliminate

the problem.

Do not remove the anode leaving the tank unprotected. By
doing so, all warranty on the water heater tank is voided.

"AIR" IN HOT WATER FAUCETS

Explosion Hazard

• Flammable hydrogen
gases may be present.

• Keep all ignition sources
away from faucet when

turning on hot water.

• Before removing any access
panels or servicing the water

heater, make sure the electrical
supply to the water heater is

turned "OFF".

• Failure to do this could result in
death, serious bodily injury, or

property damage.

1. Before beginning, turn "OFF" electrical power supply to the
water heater.

HYDROGEN GAS: Hydrogen gas can be produced in a hot
water system that has not been used for a long period of time

(generally two weeks or more). Hydrogen gas is extremely
flammable and explosive. To prevent the possibility of injury
under these conditions, we recommend the hot water faucet
be opened for several minutes at the kitchen sink before any

electrical appliances which are connected to the hot water
system are used (such as a dishwasher or washing machine).
If hydrogen gas is present, there wilt probably be an unusual
sound similar to air escaping through the pipe as the hot water
faucet is opened. There must be no smoking or open flame near

the faucet at the time it is open.

RUMBLING NOISE

In some water areas, scale or mineral deposits wJttbuild up on
your heating elements. This buildup wilt cause a rumbling noise.

Follow "Element Cleaning/Replacement" instructions to clean
and replace the elements.

HIGH TEMPERATURE SHUT OFF SYSTEM

The water heater has a high limit shut off system with a reset
button located on the thermostat.

Follow the resetting instructions which refer to the high limit
behind the access panel.

FIGURE 44.

2. Remove the screw securing the access panel and remove
panel.

3. Fold the insulation back to expose the thermostat.

4. Reset the high limit by pushing in the red button marked
"RESET".

BUTTON

_ RESET

FIGURE 45.

5. Replace the insulation so that it completely covers the
thermostat and element.

6. Replace the access panel.

7. Turn "ON" electric power to the water heater.

If the high limit must be reset again, call Sears Service
Department to find out why high limit turned "OFF" the electric
power

25

NOT ENOUGH OR NO HOT WATER

1.

In a new installation, the water heater may not be properly

connected. Make sure the cold water supply valve is open.

Review and check piping installation. Make sure that the cold
water line is connected to the cold water inlet to the water
heater and the hot water line to the hot water outlet on the

water heater.

2. Make sure the electrical supply to your water heater is
"ON".

3. Check for loose or blown fuses in your water heater circuit.
Circuit breakers weaken with age and may not handle their
rated load and should be replaced.

4. Make certain the disconnect switch, if used, is in the "ON"
position.

6. Is the thermostat set to the desired temperature? See
"Temperature Regulation" section.

7.

If you had experienced very hot water and now no hot water,
the problem may be due to the high temperature shut off
system. See "High Temperature Shut Off System" in the
"Troubleshooting" section.

8. During very cold weather, the incoming water wilt also be
colder and it will require a longer time to become heated.

9. The hotwater usage may exceed the capacity ofthe water heater.
If so, wait for water heater to recover after abnormal demand.

Also examine pipes and faucets for possible water leaks.

10.If you can not determine the problem, then call the Sears
Service Department.

WATER IS TOO HOT

5. Check to see the electric service to your house has not been
interrupted. If this is the case, contact the electric company.

Adjust the thermostat to a lower setting. See the "Temperature

Regulation" section.

26

Leakage Checkpoints

Read and understand instruction
manual and safety messages

before installing, operating or

servicing this water heater.

Failure to follow instructions and

safety messages could result in

death or serious injury.
Instruction manual must remain

with water heater.

Read this manual first. Then before checking the water heater make
sure the electric supply has been turned "OFF", and never tum the

electric supply "on" before the tank iscompletely full of water.

Use this guide to check a "Leaking" water heater. Many
suspected "Leakers" are not leaking tanks. Often the source of

the water can be found and corrected.

If you are not thoroughly familiar with electric codes, the water
heater, and safety practices, contact your local Sears Service

Center to check the water heater.

Turn electrical power "OFF", remove access panel and insulation

cap with handle. If leaking around element, follow proper draining

instructions and remove element. Reposition or replace gasket on
element. Place element into opening and tighten securely. Then
follow "Filling the Water Heater" instructions in the "Installation

Instructions" section.

F. Water from drain valve may be due to the valve being opened

slightly.

G. *The drain valve may be leaking at the tank fitting.

H.

Water inthe water heater bottom or on the floor may be from

condensation, loose connections orthe temperature-pressure
relief valve. DO NOT replace the water heater until a full
inspection of all possible water sources is made and necessary
corrective steps taken.

Leakage from other appliances, water lines, or ground seepage
should also be checked.

To check where threaded portion enters tank, insert

cotton swab between jacket opening and fitting. If cotton
is wet, follow "Draining" instructions in the "Service and

Adjustment" section and then remove fitting. Put pipe

dope or teflon tape on the threads and replace. Then

follow "Filling the Water Heater" instructions in the

"Installation Instructions" section.

Improper installation and use may result

in property damage.

• Fill tank with water before operation.

Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank

must be filled with water. The water must flow from the hot water
faucet before turning "ON" power.

A. *Condensation may be seen on pipes in humid weather or

pipe connections may be leaking.

B. *The primary anode rod may be leaking.
C. Small amounts of water from the temperature-pressure relief

valve may be due to thermal expansion or high water pressure
in your area.

D. *The temperature-pressure relief valve may be leaking at the

tank fitting.

E. *The element may be leaking at the tank fitting.

• Before removing any access
panels or servicing the water

heater, make sure the electrical

supply to the water heater is
turned "OFF".

PIPE

DO NOT CAP OR PLUG)

'6 INCH MAXIMUM
,AIR GAP

• Failure to do this could result in

death, serious bodily injury, or

property damage.

FIGURE 46.

27

KENMORE 6

ELECTRIC WATER HEATERS

l

@

153.326164 30 Gallon Short

153.326266 38 Gallon Short

NOTE: A

UPPER ELEMENT: These water heaters are equipped with 3800 watt
elements.

LOWER ELEMENT: These water heaters are equipped with factory

installed convertible elements, which can be operated at 3800 watts
or 5500 watts. Convertible elements are not offered as replacement

parts.

ELEMENT ORDERING INFORMATION: If a replacement 3800 watt,

240 volt element is needed, order Super Limeguard replacement
element 9000225. If, at the time of installation, the water heater was

converted to operate at 5500 watts, order Super Limeguard replacement
element 9000396. (See model rating plate" If Converted" box).

NOTE: B

These water heaters are equipped with a Roto-Swirl TM dip tube to
retard a build-up of dissolved solids.

Key

No.

Part Description

1

Buss Bar Kit

2

Drain Valve

3

Drain Valve Washer (17/32"xl 3/64"xl/8" thick)**

4

Element Gasket

5

Element Gasket

6

Lower Access Panel

7

Lower Element See NOTE "A" above) 3800 Watt

8

Lower Thermostat w/Hi-Limit (3 wire lead models) 11

9

Manual #

10

Model Rating Plate

11

Nipple w/Heat Traps

12

Primary Anode Rod

13

Roto-Swirl TM Dip Tube (See NOTE "B" above)

14

Temperature Pressure Relief Valve*

15

Terminal Cover

16

Terminal Cover

17

Terminal Cover

18

Thermostat Bracket

19

Thermostat Bracket

2O

Upper Access Panel

21

Upper Element (See NOTE "A" above)

22

Upper Thermostat w/Hi Limit

23

2 Pole Thermostat (Two wire lead models) 11

5500 Watt

Model No.

153.326164
9001591
9000058
9001584
9000308

9000308
9003900
9000225
9000396

326124-000

9003915 9003915
9004257 9004257
9003926 9003926

9002403 9002403

9002438 9002438
9002276 9002276
9000309 9000309

9000309 9000309
9003900 9003900
9000225 9000225
9001954 9001954
9000507 9000507

153.326266
9001591
9000058
9001584
9000308

9000308
9003900
9000225

9000396

326124-000

@

* These parts are also available at most Sears retail stores. ** Also available at most hardware stores.

11 Refer to Wiring Diagram section for verification. #Not illustrated.

Now that you have purchased this water heater, should a need ever
exist for repair parts or service, simply contact any Sears Service

Center or call 1-800-4-MY-HOME <R_(1-800-469-4663). Be sure to
provide all pertinent facts when you call or visit.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:

• MODEL NUMBER

• PART NUMBER

• SERIAL NUMBER

• PART DESCRIPTION

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

28

293031

Your Home

For troubleshooting, product manuals and expert advice:

managemylife

www.managemylife.com

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ® (1-800-469-4663)

Call anytime, day or night (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in items like vacuums, lawn equipment,

and electronics, call anytime for the location of your nearest

Sears Parts & Repair Service Center

1-800-488-1222 (U.S.A.) 1-800-469-4663 (Canada)

www.sears.com www.sears.ca

To purchase a protection agreement on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparaci6n

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR ®

(1-888-784-6427)

www.sears.com

Au Canada pour service en frangais:

1-800-LE-FOYER Mc

(1-800-533-6937)

www.sears.ca

s cqrs

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® Marca Registrada / TMMarca de Fabrica de KCD IP, LLC en Estados Unidos, o Sears Brands, LLC in otros paises
MCMarque de commerce / MDMarque deposee de Sears Brands, LLC