Kenmore 153.316555 User Manual
K^ n ma r^
Owners
Manual
FOR POTABLE WATER
HEATING ONLY
NOT SUITABLE FOR
SPACE HEATING
Model No.
153.316152
153.316153
153.316252
153.316253
153.316354
153.316355
153.316454
153.316455
153.316554
153.316555
153.316654
153.316655
153.316754
153.316755
30 Gal.
30 Gal.
40 Gal.
40 Gal.
30 Gal.
30 Gal.
40 Gal.
40 Gal.
SO Gal.
50 Gal.
50 Gal.
50 Gal.
40 Gal.
40 Gal.
Short
Short
Short
Short
Medium
Medium
Medium
Medium
POWER MISER^»6
Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.
Save this Manual for Future Reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
WATER HEATER
Safety Instructions
Installation
Operation
EFFICIENCY
RATING
CERTIFIED
a
READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER
AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERAT
ING THIS WATER HEATER.
ama
GAMA certification applies to all residential electric water heaters with
capacities of 20 to 120 Gallons. Input rating of 12 Kw or less at a voltage
no greater than 250 V.
• Care and Maintenance
• Troubleshooting
• Parts List
Awarning
Safety Precautions
AWARNING
Improper installation, adfustment, alteration, service or mainte
nance can cause DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE. Refer to this manual for asastance or
consult your local Sears Service Center for further information.
AWARNING
At the time of manufacture this water heater was provided with
a combination temperature-pressures relief valve certified by a
nationally recognized testing laboratory that maintains periodic
inspection of production of listed equipment or materials, as
meeting the requirements for Relief Valves and Automatic Gas
Shutoff Devices for Hot Vfater Supply Systems, and the latest
edition of ANSI Z2I.22 and the code requirements of ASME. If
replaced, the valve must meet the requirements of local codes,
but not less than a combination temperature and pressure relief
valve certified as meeting the requirements for Relief Valves and
Automatic Gas Shutoff Devices for Hot Water Supply Systems,
ANSI Z2I.22 by a nationally recognized testing laixiratory that
maintains pericMlic inspection of production of listed equipment
or materials.
The valve must be marked with a maximum set pressure not
to exceed the marked hydrostatic working pressure of the
water heater (ISO lbs./$q. in.) and a discharge capacity not
less than the water heater input rate as shown on the model
rating plate. (Electric heaters - watts divided by 1000 x 3415
equal BTU/Hr, rate.)
Your local jurisdictional authority, while mandating the use of a
temperature-pressure relief valve complying with ANSI Z21.22
and ASME, may require a valve model different from the one
furnished with the water heater.
Compliance with such local requirements must be satisfied by
the installer or end user of the water heater with a locally pre
scribed temperature-pressure relief valve installed in the desig
nated opening in the water heater in place of the fectory fur
nished valve.
For safe operation of the water heater, the relief valve must not
be removed from itis designated opening or plugged.
The temperature-pressure relief ^ve must be installed directly
into the fitting of the water heater designated for the relief
valve. Position the valve downward and provide tubing so that
any discharge will exit only within 6 inches above, or at any dis
tance below the structure floor. Be certain that no contact is
made with any live electrical part The discharge opening must
not be blocked or reduced in size under any circumstances.
Excessive length, over 30 feet, or use of more than four elbows
can cause restriction and reduce the discharge capacity of the
valve.
No valve or other obstruction is to be placed between the relief
valve and the tank. Do not connect tubing directly to discharge
drain unless a 6" air gap is provided. To prevent bodily injury,
hazard to life, or property damage, the relief valve must be
allowed to discharge water in quantities should circumstances
demand. If the discharge pipe is not connected to a drain or
other suitable means, the water flow may cause property
damage.
The Discharge Pipe;
• Must not be smaller in size than the outlet pipe size of the
valve, or have any reducing couplings or other restrictions.
■ Must not be plugged or blocted.
• Must be of material listed for hot water distribution.
• Must be installed so as to allow complete drainage of both
the temperature-pressure relief valve, and the discharge pipe.
• Must terminate at an adequate drain.
• Must not have any valve between the relief valve and tank.
AWARNING
HAZARD OF ELECTRICAL SHOCK! Before removing
any access panels or servicing the water heater, make
sure the electrical supply to the water heater is turned
“OFF”. Failure to do this could result in DEATH, SERI
OUS BODILY INJURY, OR PROPERTY DAMAGE.
AWARNING
HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a tem
perature which will satisfy space heating, clothes wash
ing, dish washing, and other sanitizing needs can scald
and permanently injure you upon contact. Some people
are more likely to be permanently injured by hot water
than others. These include the elderly, children, the
infirm, or physically/mentally handicapped. If anyone
using hot water in your home fits into one of these
groups or if there is a local code or state law requiring a
certain temperature water at the hot water t2q>, then
you must take special precautions. In addition to using
the lowest possible temperature setting that satisfies
your hot water needs, a means such as a mixing valve,
shall be used at the hot water taps used by these people
or at the water heater. Mixing valves are available at
plumbing supply or hardware stores. Follow manufactur
ers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
"Temperature Regulation” section in this manual.
AWARNING
WATER HEATERS EQUIPPED FOR ONE VOLTAGE
ONLY: This water heater is equipped for one type voltage
only. Check the rating plate near the bottom access panel
for the correct voltage. DO NOT use this water heater
with any voltage other than the one shown on the model
rating plate. Failure to use the correct voltage can cause
problems which can result in DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE. If you have any ques
tions or doubts consult your electric company.
AWARNING
INSULATING JACKETS: When installing an external
water heater ihsUlàtìon jacket on an electric water
heater:
a. DO NOT cover the temperature-pressure relief valve.
b. DO NOT put insulation over the access covers or any
access areas.
c. DO NOT cover or remove operating instructions, and
safety related warning labels and materials affixed to the
water heater.
AWARNING
Do not use this appliance if any part of it has been under
water. An electrical short or malfunction could occur.
The water heater should be replaced.
A CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplished in such a manner
that if the tank or any connections should leak, the flow of
water wilt not cause damage to the structure. When such
locations cannot be avoided, a suitable drain pan should
be installed under the water heater. Drain pans are avail
able at your local Sears Store. Such a drain pan must be
piped to an adequate drain. Under no circumstances is
the manufacturer or Sears to be held liable for any water
damage in connection with this water heater.
Table of Contents
Safety Precautions..........................................................................................................................................................................................2
Table of Contents............................................................................................................................................................................................3
Customer Responsibilities...............................................................................................................................................................................4
Product Specifications.....................................................................................................................................................................................4
Preparing for the New Installation................................................................................................................................................................ 4
Materials and Basic Tools Needed................................................................................................................................................................5
Materials Needed..................................................................................................................................................................................... 5
Basic Tools.................................................................................................................................................................................................5
Installation Instructions...........................................................................................................................................................................6-15
Removing the Old Water Heater.............................................................................................................................................................6
Facts to Consider About the Location.....................................................................................................................................................7
Facts to Consider About the Convertible Element................................................................................................................................ 7
Water Piping..............................................................................................................................................................................................8
Temperature-Pressure Relief Valve........................................................................................................................................................9
Filling the Water Heater.........................................................................................................................................................................10
Converting the Lower Element...................................................................................................................................................... 10-12
Wiring Diagrams................................................................................................................................................................................... 13
Wiring.......................................................................................................................................................................................................14
Installation Checklist..............................................................................................................................................................................15
Service and Adjustment.........................................................................................................................................................................16-20
Temperature Regulation.........................................................................................................................................................................16
Thermostats........................................................................................................................................................................................... 16
Thermostat Settings.............................................................................................................................................................................. 16
Upper Thermostat Adjustment............................................................................................................................................................ 16
Lower Thermostat Adjustment............................................................................................................................................................. 17
Temperature-Pressure Relief Valve Operation....................................................................................................................................17
Draining................................................................................................................................................................................................... 17
Element Cleaning and Replacement................................................................................................................................................18-20
Drain Valve Washer Replacement.........................................................................................................................................................20
Service...................................................................................................................................................................................................... 20
Troubleshooting Guide...........................................................................................................................................................................21-24
Start Up Conditions................................................................................................................................................................................21
Thermal Expansion...............................................................................................................................................................................21
Strange Sounds......................................................................................................................................................................................21
Operational Conditions.....................................................................................................................................................................22-23
Smelly Water..........................................................................................................................................................................................22
Air in Hot Water Faucets......................................................................................................................................................................22
Rumbling Noise......................................................................................................................................................................................22
High Temperature Shut Off System............................................................................................................................................. 22-23
Not Enough Hot Water.........................................................................................................................................................................23
Water is Too Hot....................................................................................................................................................................................23
Leakage Checkpoints..............................................................................................................................................................................24
Parts Order List..................................................................................................................................................................................... 26-31
"^rranty..........................................................................................................................................................................................................32
Customer Responsibilities
Thank You for purchasing a Sears water heater.
Properly installed and maintained, it should give you years of
trouble free service. If you should decide that you want the new
water heater professionally installed, contact the local Sears
Service Center or any Sears store. They will arrange for prompt,
quality installation by Sears authorized contractors.
Product Specifications
MODEL
NUMBER
153.316152
153.316153
153.316252
153.316253
153.316354
153.316355
153.316454
153.316455
153.316554
153.316555
153.316654
153.316655
153.316754
153.316755
TANK
CAPACITY
IN GALLONS
30
40
30 M'h
40 \TA 59/4
50 m
50
40
DIMENSIONS IN INCHES
DIAMETER
22
24 31/2
23 m
20
HEIGHT
30
45/2
57
48
RECOVERY RATE
GALS. PER HOUR
@90“F. RISE
17.3 3800
25.0
17.3
25.0 3800
17.3 3800
25.0
17.3 3800
25.0 3800
17.3
25.0 3800
17.3
25.0 3800
17.3
25.0
Abbreviations Found In This Instruction Manual
U.L.-Underwriters Laboratories, 333 Pfingsten Rd.,
Northbrook, IL 60062
National Electrical Code-This publication is available from your
local government or public library or electric company or by
writing to U.L. above.
A.N.S.L-American National Standards Institute
ELEMENT
WATTAGE
AT 240 VOLTS
UPPER LOWER
. 3800 12
3800
3800 3800 12
3800
3800 3800 12
3800
3800 3800
3800 5500 10
5500 10
5500
3800 12
5500
3800 12
5500 10
5500 10
3800 12
5500 10
MINIMUM
WIRE SIZE*
(GAUGE)
10
10
12
MAXIMUM FUSE
OR CIRCUIT
BREAKER
SIZE (AMPS)
20
30
20
30
20
30
20
30
20
30
20
30
20
30
‘Wiring size based on standard 60“C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local electrical
code.
Preparing for the New Installation
Read the “Safety Precautions” section, page 2 of this manual
first and then the entire manual carefully. If you don’t follow
the safety rules, the water heater will not operate properly. It
could cause DEATH, SERIOUS BODILY INJURY
AND/OR PROPERTY DAMAGE.
This manual contains instructions for the installation, opera
tion, and maintenance of this electric water heater. It also
contains warnings throughout the manual that you must read
and be aware of. All warnings and alt instructions are essential
to the proper operation of the water heater and your safety.
Since we cannot put everything on the first few pages, READ
THIS ENTIRE MANUAL BEFORE ATTEMPTING TO
INSTALL OR OPERATE THE WATER HEATER.
The installation must conform with the instructions in this
manual; electric company rules; and Local Codes, or in the
absence of Local Codes, with the latest edition of the
National Electrical Code. This publication is available from
your local government or public library or electric company
or by writing Underwriters Laboratories, 333 Pfingsten Road,
Northbrook, IL 60062.
If after reading this manual you have any questions or do not
understand any portion of the instructions, call Sears Service
Center.
Carefully plan the place where you are going to put the water
heater. Correct electrical wiring and connections are very
important in preventing death from possible electrical shock
and fires.
Examine the location to ensure the water heater complies
with the “Facts to Consider About the Location” section.
For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation proce
dures. Instructions may be obtained from the California
office of the State Architect, 400 P Street, Sacramento, CA
95814
Materials and Basic Tools Needed
Materials Needed
To simplify the installation Sears has available the installation
parts shown below. You may or may not need all of these materi
als, depending on your type of installation.
20" DIAMETER DRAIN PAN
FOR WATER HEATERS 16" IN
DIAMETER .AND UNDER
WATER HEATER HEAT TRAPS
HELP REDUCE HEAT LOSS DUE
TO THERMAL SYPHONING
EXPANSION TANKS FOR THERMAL
WATER HEATER INSTALLA
TION KIT WITH FLEXIBLE
CONNECTORS FOR 3/4" OR
1/2" THREADED OR COPPER
PLUMBING
EXPANSION CONDITIONS AVAILABLE
IN 2 GALLON AND 5 GALLON CAPACITY
THROUGH LOCAL SEARS SERVICE
CENTERS
Basic Tools
You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local
Sears store.
Pipe Wrench (2)
Screwdriver
6 Foot Tape or Folding Rule
Garden Hose
Drill
Pipe Dope or Teflon Tape
GARDEN HOSE
SLOT-HEAD SCREW DRIVER
PHILLIPS SCREWDRIVER
6 FOOT TAPE
PIPE
WRENCH
28" DIAMETER DRAIN PAN FOR
WATER HEATERS 26" IN
DIAMETER AND UNDER
ADDITIONAL TOOLS NEEDED
WHEN SWEAT SOLDERING
Tubing Cutters or Hacksaw
Propane Torch
Soft Solder
Solder Flux
Emery Cloth
Wire Brushes
HACKSAW
3/4" WIRE BRUSH
1/2" WIRE BRUSH
\
A
I
c
PIPE DOPE
(SQUEEZE TUBE)
ROLL OF TEFLON TAPE
(Use only on water connections)
ROLL OF LEAD FREE
SOFT SOLDER
ROLL OF EMERY
CLOTH
SOLDER
FLUX
PROPANE TORCH
TUBING
CUTTER
Installation Instructions
Removing the Old Water
Heater
^^Turn “OFF” electrical supply to the water heater.
(5 ja. If you have copper piping to the water
heater, the two copper water pipes can be
cut with a hacksaw approximately 4" away
from where they connect to the water
heater. This will avoid cutting off the pipes
too short. Additional cuts can be made
later if necessary. Disconnect the tempera
ture-pressure relief valve drain line. When
the water heater is drained, disconnect the
hose from the drain valve. Close the drain
valve. The water heater is now completely
disconnected and ready to be removed.
Turn “OFF” the water supply
water heater at the water shutoff’
©
water meter.
Attach a hose to the water heater drain
©
valve and put the other end in a floor
drain or outdoors. Open the water
heater drain valve. Open a nearby hot
water faucet which will relieve pressure
in the water heater and speed draining.
to the
valve or
b. If you have galvanized pipe to the water
heater, loosen the two galvanized pipes
with a pipe wrench at the union in each
line. Also disconnect the piping remaining
to the water heater. These pieces should be
saved since they may be needed when
reconnecting the new water heater.
Disconnect the temperature-pressure relief
valve drain line. When the water heater is
drained, disconnect the hose from the
drain valve. Close the drain valve. The
water heater is now completely disconnect
ed and ready to be removed.
AWARNING
The water passing out of the drain vaive may be
extremely hot. To avoid being scalded, make sure all con
nections are tight and that the water flow is directed
away from any person.
{4) Check again to make sure the electrical supply is
turned “OFF” to the water heater. Then disconnect
the electrical supply connection from the water
heater junction box.
A CAUTION
Mineral buildup or sediment may have accumulated in
the old water heater. This causes the water heater to be
much heavier than normal and this residue, if spilled out,
could cause staining. __________________
_
________
Installation Instructions (contad)
Facts to Consider About the Location
You should carefully choose an indoor location for the new watet
heater, because the placement is a very important consideration
for the safety of the occupants in the building and for the most
economical use of the appliance. This water heater is not intend
ed for outdoor installation.
Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must be
observed.
• The location selected should be indoors as close to and as cen
tralized with the water piping system as possible. This water
heater, as well as all water heaters, will eventually leak. Do not
install without adequate drainage provisions where water flow
will cause damage.
A CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplished in such a man
ner that if the tank or any connections should leak, the
flow of water will not cause damage to the structure.
When such locations cannot be avoided, a suitable drain
pan should be installed under the water heater. Drain
pans are available at your local Sears stores. Such a drain
pan must be piped to an adequate drain. Under no cir
cumstances is the manufacturer or Sears to be held
liable for any water damage in connection with this water
heater.
A CAUTION
INSTALLATION IN RESIDENTIAL GARAGES; The
water heater must be located and/or protected so it is
not subject to physical damage by a moving vehicle.
The location selection must provide adequate clearances for
servicing and proper operation of the water heater.
Facts to Consider About the Convertible Lower Element
The Upper Element (if a double element model), is a conven
tional 3800 watt element which only operates at its rated
wattage on 240 volts. (See rating plate on water heater).
The Lower Element of the water heater can be converted from
operation at 3800 watts to 5500 watts on a 240 volt system.
Read and follow water heater warnings and instructions.If after
reading these instructions in this manual, if you do not under
stand any portion, call Sears Service Center.
AWARNING
Before making the conversion to 5500 watts, check the
(I) power supply...must be 240 volts, (2) wiring... 10
gauge AWG, Type TW, 60”C or equivalent, and (3)
Circuit breakers or fusing...capable of 30 amp loading.
Also, the installation must conform with this manual,
local codes and electric utility rules. Failure to comply
can result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE.
eAROINQ TH8 HEATER ALr
ELECTRIC Wj
WAVE MMTIM MODEL 4
FACTOHY EQUIPPED WITH
■ WATTB VMTT8
■OPnONM. WATTAiaE
■ umtt U7W»
■
__
m m m r L
______
ya«L NUMBER
uas
______
MAHMi* CHECK (/IHERT’ ^ V
W^TER Ht
(vu -
sfCiTii-.....CH6CK(^HERE’^i5wB
WATTS AC. № IWSTALLED AS pai.
: : FACTORY EQUIPPED
IF CONVERTED
ITER
WAP
SEE CONVERSION
INSTRUCTION
INSTALLED
sami. NunasH
'HMHM mvmxne
1 Î- 150
WAHNING
EGO
NOTE: Whether or not the element conversion is made the
model rating plate must be marked. Using a hard point ink
pen, check the appropriate block within the model rating
plate, which is located adjacent to the lower access panel.
Installation Instructions (cont’d)
Water Piping
AWARNING
HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a tem
perature which will satisfy space heating, clothes wash
ing, dish washing, and other sanitizing needs can scald
and permanently injure you upon contact. Some people
are more likely to be permanently injured by hot water
than others. These include the elderly, children, the
infirm, or physically/mentally handicapped. If anyone
using hot water in your home fits into one of these
groups or if there is a local code or state law requiring a
certain temperature water at the hot water tap, then
you must take special precautions. In addition to using
the lowest possible temperature setting that satisfies
your hot water needs, a means such as a mixing valve,
shall be used at the hot water taps used by these people
or at the water heater. Mixing valves are available at
plumbing supply or hardware stores. Follow msuiufacturers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
“Temperature Regulation” section in this manual.
The illustration shows the attachment of the water piping to the
water heater. The water heater is equipped with water
connections.
If a water heater is installed in a closed water supply system; such
as one having a back-flow preventer, check valve, water meter
with a check valve, etc, in the cold water supply; means shall be
provided to control thermal expansion. Contact the local utility
or local Sears Service Center on how to control this situation.
Installation completed using Sears
Installation Kit
FLEXIBLE
WATER
CONNECTORS
SHUT-OFF
VALVE
NOTE: If using copper tubing, solder tubing to an ad^ter
before attaching the adaptor to the cold water inlet connec
tion. Do not solder the cold water supply line directly to the
cold water inlet. It will harm the dip tube and damage the
tank.
• Look at the top cover of the water heater. The water outlet is
marked hot. Put two or three turns of teflon cape around the
threaded end of the threaded-to-sweat coupling and around
both ends of the threaded nipple. Using flexible connec
tors, connect the hot water pipe to the hoc water outlet of the
water heater.
• Look at the top cover of the water heater. The cold water inlet
is marked cold. Put two or three turns of teflon tape around
the threaded end of the threaded-to-sweat coupling and
around both ends of the yf threaded nipple. Using flexible
connectors, connect the cold water pipe to the cold water inlet
of the water heater.
NOTE: Your water heater is super insulated to minimize heat
loss from the tank. Further reduction in heat loss can be
accomplished by insulating the hot water lines from the
water heater.
Installation Instructions (cont’d)
Temperature-Pressure
Relief Valve
A WARNING
At the time of manufacture this water heater was provid
ed with a combination temperature-pressures relief valve
certified by a nationally recognized testing laboratory that
maintains periodic inspection of production of listed
equipment or materials, as meeting the requirements for
Relief Valves and Automatic Gas Shutoff Devices for Hot
Water Supply Systems, and the latest edition of ANSI
Z2I.22 and the code requirements of ASME. If replaced,
the valve must meet the requirements of local codes, but
not less than a combination temperature and pressure
relief valve certified as meeting the requirements for
Relief Valves and Automatic Gas Shutoff Devices for Hot
Water Supply Systems, ANSI Z21.22 by a nationally recog
nized testing laboratory that maintains periodic inspection
of production of listed equipment or materials.
The valve must be marked with a maximum set pressure
not to exceed the marked hydrostatic working pressure of
the water heater (ISO lbs./sq. in.) and a discharge capacity
not less than the water heater input rate as shown on the
model rating plate. (Electric heaters - watts divided by
1000 X 3415 equal BTU/Hr. rate.)
Your local jurisdictional authority, while mandating the use
of a temperature-pressure relief valve complying with
ANSI Z2I.22 and ASME, may require a valve model differ
ent from the one furnished with the water heater.
Compliance with such local requirements must be satis
fied by the installer or end user of the water heater with a
locally prescribed temperature-pressure relief valve
installed in the designated opening in the water heater in
place of the factory furnished valve.
For safe operation of the water heater, the relief valve
must not be removed from it's designated opening or
plugged.
The temperature-pressure relief valve must be installed
directly into the fitting of the water heater designated for
the relief valve. Position the valve downward and provide
tubing so that any discharge will exit only within 6 inches
above, or at any distance below the structural floor. Be
certain that no contact is made with any live electrical
part. The discharge opening must not be blocked or
reduced in size under any circumstances. Excessive length,
over 30 feet, or use of more than four elbows can cause
restriction and reduce the discharge capacity of the valve.
No valve or other obstruction is to be placed between the
relief valve and the tank. Do not connect tubing directly to
discharge drain unless a 6" air gap is provided. To prevent
bodily injury, hazard to life, or property damage, the relief
valve must be allowed to discharge water in quantities
should circumstances demand. If the discharge pipe is not
connected to a drain or other suitable means, the water
flow may cause property damage.
The Discharge Pipe:
* Must not be smaller in size than the outlet pipe size of
the valve, or have any reducing couplings or other
restriction.
• Must not be plugged or blocked.
* Must be of material listed for hot water distribution.
* Must be installed so as to allow complete drainage of
both the temperature-pressure relief valve, and the dis
charge pipe.
• Must terminate at an adequate drain.
• Must not have any v^ve between the relief valve and tank.
A WARNING
The temperature-pressure relief valve must be manually
operated at least once a year. Caution should be taken to
ensure that (I) no one is in front of or around the outlet
of the temperature-pressure relief valve discharge line,
and (2) the water manually discharged will not cause any
bodily injury or property damage because the water may
be extremely hot
If after manually operating the valve, it fails to complete
ly reset and continues to release water, immediately,
close the cold water inlet to the water heater, follow the
draining instructions, and replace the temperature-pres
sure relief valve with a new one.
HOT
CONDUIT
WARNING “RELIEF VALVE OPENING”
This water heater is provided with a combination Temperature-Pressure ReM Valve listed as complying with
the standard lor Relief Valves and Automatic Gas Shutoff Devices for hM Water Suppty Systems. AN5
and the code requirements of ASUE.
Vour local jurisdictiortBl authority, while mandating the use ot a Temperature-Pressure Relief Valve complying
with AN5 ¿21
-Z2
Compliance with such local requirements must be satisfied by the inslaller or end user ot the water heater with
a locally prescribed Temperature-Pressure Reliel Valve installed in the designated opening in the water
'Install Temperalure-Pressure protective equipmeni required by local codes, but nol less than a combnalion Temperalure-Pressure Reliel Valve cerllfied as meeting the requiremenis lor Reliel Valves and
Aulomatic Gas Shulotf Devices for Hol-Waler Supply Systems, ANS Z21 22 by a nalionally recognized test
ing laboratory that maintains periodic tnspeclion of production of listed equipment or materials. The valve
must be oriented, provided wilh lubing, or otherwise installed so that discharge can exit only within 6 inches
above, or at any distance below the struclural floor, and cannot contact any live electrical part.*'
for sale operation ol the water heater, the Reliel Valve must not be removed or plugged
See manual heading • ‘Temperature Pressure Relief Valve” for inslallation and maintenance of Reliel
Valve, discharge pipe and other safety precautions
and ASME, may require a valve model ditterent from the one tumished with the water heater.
TiP RELIEF
VALVE PROBE
MUSTEXTEND
INTO TANK
(tVi- X V.‘)
BRASS ^
NIPPLE
• II a short shank (less than 2") temperature-pressure relief valve is lo be installed
(as shown}, a ripple and coupling must be used
* If a long shartk (2" or longer) « lo be installed, do not use the mpple and coupling.
COLD
TEMPERATURE-
PRESSURE
RELIEF VALVE
DISCHARGE PIPE
(Do not cap or plug)
.22
TEMPERATUREPRESSURE
RELIEP VALVE
Installation Instructions (cont’d)
Filling the Water Heater
To fill the water heater with water:
• Close the water heater drain valve by turning rhe handle to
the right (clockwise). The drain valve is on the lower front of
the water heater.
• Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open
when the water heater is in use.
• To insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run
until a constant flow is obtained. This will let air out of the
water heater and the piping.
A CAUTION
Never use this water heater unless it is completely full of
water. To prevent damage to the tank and heating ele
ment, the tank must be filled with water. Water must
flow from the hot water faucet before turning “ON"
power.
________________________________________________
• Check all new water piping for leaks. Repair as needed.
Converting the Lower
Element
These instructions only cover the conversion of the convertible
element, read this entire manual before attempting to install or
operate the water healer. The water heater is factory set to oper
ate at 3800 watts. The lower element can be converted to oper
ate at 5500 watts. Refer to the “Facts to Consider About the
Location” section.
o n m a TMB memir *l-
^L^TRIC HEATER
W*rs HEHnON MODEL t
FACTORY EQUIPPED WITH
UPPER LOACH
WATTS WATT6
OPTIONAL WATTAGE
MOOH. NUMBER
WATTS AC. FIKSTALLEDAS'
UAMUUW CHECK (/1 HERE ?'i
--------............
WATTS. : IF CONVERTED : .
U.AGAL
WXTO ÇHËCK^/)HER£'
1 Ï 150
V'fHSTft'i.'epÍ5' *-.¿1.
. FACTOfty EQtflPPED
WARNING
SEE CONVERSION
INSTRUCTION
ECO
INSTALLED
SERIAL NUUaa
NOTE: Whether or not the element conversion is made the
model rating plate must be marked. Using a hard point ink
pen, check the appropriate block within the model rating
plate, which is located adjacent to the lower access panel.
Necessary element conversion parts are located in a small bag
contained within the electrical junction box on top of the water
heater,
CONVERSION PARTS
The Upper Element, (if a double element model) is a conven
tional 3800 watt element which only operates at its rated
wattage on 240 volts. (See rating plate on water heater).
The Lower Element of the water heater can be converted from
operation at 3800 watts to 5500 watts on a 240 volt system.
If after reading these instructions and this manual, if you do not
understand any portion, call Sears Service Center.
AWARNING
Before making the conversion to 5500 watts, check the
(I) power supply...must be 240 volts, (2) wiring... 10 gauge
AWG, Type TW, 60*C or equivalent, and (3) Circuit
breakers or fusing...capable of 30 amp loading. Also, the
installation must conform with this Manual, local codes
and electric utility rules. FAILURE TO COMPLY CAN
RESULT IN DEATH, SERIOUS BODILY INJURY OR
PROPERTY DAMAGE.
BUSS BAR
1. Before beginning the conversion turn “OFF” electric power
supply to the water heater.
AWARNING
HAZARD OF ELECTRICAL SHOCK! Before removing
any access panels or servicing the water heater, make
sure the electrical supply to the water heater is turned
“OFF". FAILURE TO DO THIS COULD RESULT IN
DEATH, SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE.
10
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