Kenmore 153316240, 153316140 Owner’s Manual

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Owners

Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLE FOR

SPACEHEATING

THE ECONOMIZER TM 6

MODEL N_

153.312060 30 Gal.

POWER MISERTM 6

MODEL NOS.

153.316140 30 Gal.

153.316240 40 Gal.

POWER MISERTM 9

MODEL NO.

153.327240HT 40 Gal.

ELECTRIC

WATE R H EATE RS

• Safety Instructions

• Installation

• Operation

• Care and Maintenance

• Troubleshooting

• Parts List

Caution: Read and Follow

All Safety Rules and

Operating Instructions Before First Use of

This Product.

Savethis Manual for Future Reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

GAMA certification applies to all residential electric water heaters with capacitiesof 20 to 120 Gallons. input rating of 12 Kw or less at a voltage

no greater than 250

_,WARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER

AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERAT-

ING THIS WATER HEATER.

Safety Precautions

AWARNING

nance can cause DEATH, SERIOUS BODILY INJUR_ OR

PROPERTY DAMAGE. Referto this manual for assistanceor

comultyour lucalSe_s ServiceCeoter forfurtber_

_,WARNING

At the timeof manufacturethis water heaterwasprovidedwith a combinationtemperature-pressures relief valvecertifiedby a

nationallyrecognized testing laboratorythat maintainsperiodic inspectionof productionof listed equipment or materials, as

meetingthe requirementsfur ReliefValvesand Automatic Gas ShutoffDevicesfor Hot Water SupplySystems,and the latest

editionof ANSI Z21.22 andthe code requirementsof ASME. If replaced, the valvemust meet the requirementsof localcedes, butnotlessthana combinationtemperature andpressurerelief

valvecerl_ed as meetingthe requirementsfur ReliefValvesand Automatic GasShutoffDevicesfur Hot Water SupplySystems, ANSI Z21.22 by a n_ionally recognized testinglaboratorythat

maintainsperiodicinspectionof produc_onoflistedequipment or mateHal_

The valvemust be marked with a maximum setpressurenot to exceed the marked hydrostaticworking pressureof the

water heater (150 IbsJsq. in.) and a dischargecapacity not lessthan the water heater input rate as shownon the model rating plate. (Electric h_ters - watts divided by 1000 x 3415 equal BTU/Hr. rate.)

Your localjurisdictionalauthority,whilemandatingthe useof a temperature-pressurerelief valvecomplying with ANSI 7.21.22 and ASME, may require a valve modeldifferentfrom the one

furnishedwiththe v_ter heatec

Compliancewith suchlocal requirementsmust be satisfiedby

the installeror enduserof the water heaterwith a locallypre-

scribedtemperature-pressurereliefvalveinstalledin the desig- nated openingin the water heater in place of the factory fur-

nishedvalve. For safeoperationoftee water heater,the relief valvemust not

be removedfrom it'sdesignatedopeningor plugged. The temperature-pressurereliefvalvemustbe installeddirectly into the fitting of the water heater designatedfor the relief

valve. Positionthe valvedownwardand providetubing so that any dischargewill exit onlywithin 6 inchesabove,or at any dis-

tance below the structuralflour. Be certain that no contactis madewith anyliveelactric_ part. The dischargeopeningmust

not be blocked or reduced in size under any circumstances. Excessivelength,over30 feet,or useof mere than four elbows

can causerestriction and reduce the dischargecapacityof the valve. "_

No valveor other obstructioniste be placedbetwean the relief valveand the tank.Do not connecttubing directlyto discharge

drain unlessa 6" air gap is provided.To prevent bodilyinjury, hazard to life, or property damage, the relief valve must be

allowedto dischargewater in quantitiesshouldcircumstances demand. If the dischargepipeis not connectedto a drainor

other suitable means, the water flow may cause property

damage. The DischargePipe:

• Must not besmaller in slzethan the outlot plpe slze of th,

valve,or haveany reducingcouplingsorother restrictions. Must not be pluggedor Mocked.

Mustbe of material listedfur hot water distribution.

• Must be installedso as to allow complete drainageof both

the_ re_va_ andthed_har_epipe.

• Mustterminate at an adequate drain.

• Must not haveonyvalvebetwean the teller valveondtenlc

_,WARNING

HAZARD OF ELECTRICAL SHOCK! Before removing any access panels or servicing the water heater, make

sure the electrical supply to the water heater is turned "OFF". Failure to do this could result in DEATH, SERI-

OUS BODILY INJURY, OR PROPERTY DAMAGE.

A WARNING

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a tam-

_erature which will satisfy space heating, clothes wash-

ing, dish washing, and other sanitizing needs can scald

and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water

than others. These include the elderly, children, the infirm, or physically/mentally handicapped. If anyone using hot water in your home fits into one of these

groups or if there isa local code or state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In addition to using

the lowest possible temperature setting that satisfies

tour hot water needs, a means such as a mixing valve,

I shall be used at the hot water taps usedby these people

or at the water heater. Mixing valves are available at plumbing supplyor hardware stores. Follow manufactur-

ers instructions for installation of the valves. Before changingthe factory setting on the thermostat, read the

I "Temperature Regulation" section in this manual.

AWARNING

WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY: This water heater isequipped for one type voltage

only. Check the rating plate near the bottom accesspanel for the correct voltage. DO NOT use this water heater

with any voltage other than the one shown on the model

rating plate. Failure to use the correct voltage can cause problems which can result in DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE. If you have any ques-

tions or doubts consultyour electric company.

AWARNING

INSULATING JACKETS: When installing an external water heater insulation jacket on an electric water

heater:

DO NOT cover the temperature-pressure ralief valve.

b. DO NOT put insulation over the accesscover_ or any

access alias.

c. DO HOT cover or remove operating instructions, and safety related warning labelsand materials affixed to the

water heater.

AWARNING

DO not use this appliance if any part of it has been under

water. An electrical short or malfunction could occur. The water heater should be replaced.

A CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplished in sucha manner

that iftbe tank or any connections shouldleak, the flow of

water will not cause damage to the structure. When such locations cannot be avoided, a suitable drain pan should

be installed under the water heater. Drain pans are avail- _ble at your local Sears Store. Such a drain pan must be piped to an adequate drain. Under no circumstances is the manufacturer or Searsto be held liable for any water damage in connection with this water heater.

Table of Contents

Safety Precautions ...............................................................................................................................................2

Table of Contents ................................................................................................................................................3

Customer Product

Preparing for the New Installation .............................................................................................4

Materials and Basic Tools Needed ...............................................................................................5

Materials Needed ...................................................................................................................................................................... 5

Basic Tools ................................................................................................................................................................................ 5

Installation Instructions ........................................................................................................................6-15

Removing the Old Water Heater ............................................................................................................................................... 6

Facts to Consider About the Location ....................................................................................................................................... 7

Facts to Consider About the Convertible Element .................................................................................................................... 7

Water Piping ......................................................................................................................................... i................................... 8

Temperature-Pressure RAief Valve ............................................................................................................................................. 9

Temperature-Pressure Relief Valve - Optional Location ........................................................................................................... 10

Filling the Water Heater .......................................................................................................................................................... 10

Converting the Lower Element .......................................................................................................................................... 10-12

Wiring Diagrams .................................................................................................................................................................... 13

Wiring .................................................................................................................................................................................... 14

Installation Checklist .............................................................................................................................................................. 15

Service and

Temperature Regulation .......................................................................................................................................................... 16

Thermostats ............................................................................................................................................................................ 16

Thermostat Settings ................................................................................................................................................................ 16

Thermostat Adjustments ......................................................................................................................................................... 17

Temperature-Pressure RAief Valve Operation ............................................................................................. 18

Draining ................................................................................................................................................................................. 18

Hement Cleaning and Replacement .................................................................................................................................. 19-21

Drain Valve Washer Replacement ........................................................................................................................................... 21

Service .................................................................................................................................................................................... 21

lZesponsibilities .......................................................................................................................4

bpecltmatlons ..................................................................................................................................4

Adjustment ......................................................................................................................16-21

Troubleshooting Guide ........................................................................................................................22-25

Start Up Conditions ............................................................................................................................................................... 22 "

Thermal Expansion ............................................................................................................................................................... 22

Strange Sounds ...................................................................................................................................................................... 22

Operational Conditions ..................................................................................................................................................... 23-24

Smelly Water ......................................................................................................................................................................... 23

Air in Hot Water Faucets ....................................................................................................................................................... 23

Rumbling Noise .................................................................................................................................................................... 23

High Temperature Shut OffSystem ................................................................................................................................. 23-24

Not Enough Hot Water ......................................................................................................................................................... 24

Water is Too Hot ................................................................................................................................................................... 24

Leakage Checkpoints .............................................................................................................................................................. 25

Parts Order List...............................................................................................................................................26-29

Warranty ...................................................................................................................................................................31-32

Customer Responsibilities

Thank You for purchasing a Sears water heater.

Properly installed and maintained, it should give you years of trouble free service. If you should decide that you want the new

water heater professionally installed, contact the local Sears Service Center or any Sears store. They will arrange for prompt,

quality installation by Sears authorized contractors.

Product Specifications

MODEL

NUMBER

t53.312060

153.316140

153.316240

153.327240HT

TANK

CAPACITY

IN GALLONS

DIMENSIONSIN INCHES

DIAMETEI HEIGHT

22 30

24 31_

24 31½

RECOVERYRATE GALS.PERHOUR

@90°ERISE

25.0

Abbreviations Found In This Instruction Manual

U.L.-Underwriters Laboratories, 333 Pfingsten Rd.,

Northbrook, IL 60062 National Electrical Code-This publication is available from your

local government or public library or electric company or by writing to U.L. above. A.N.S.I.-American National Standards Institute

17.3

25.O

17.3

25.0

ELEMENT

WATTAGE

AT 240 VOLTS

UPPER LOWER

- 3800

3800 3800 3800 5500

3800 3800

3800 5500 3800 3800 3800 5500

MINIMUM

WIRE SIZE*

(GAUGE)

12 10

MAXIMUMFUSE

OR CIRCUIT

SIZE(_MPS)

BREAKER

20 20

30 20

*Wiring sizebasedon standard 60°C copper wire. If distance from fuse boxto water heaterismorethan 90 feet,refer to your localelectrical

code.

Preparing for the New Installation

• Read the "Safety Precautions" section,page 2 of this manual

first and then the entire manual carefully.If you don't follow the safety rules, the water heater will not operate properly. It could cause DEATH, SERIOUS BODILY INJURY

AND/OR PROPERTY DAMAGE. This manual contains instructions for the installation, opera-

tion, and maintenance of this electric water heater. It also contains warnings throughout the manual that you must read

and be aware of. All warnings and all instructions are essential to the proper operation of the water heater and your safety.

Sincewe cannot put everything on the first fewpages,READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO

INSTALLOR OPERATE THE WATER HEATER.

• The installation must conform with the instructions in this

manual; electric company rules; and Local Codes, or in the absence of Local Codes, with the latest edition of the

National Electrical Code. This publication is available from your local government or public library or electric company

or by writing Underwriters Laboratories,333 Pfingsten Road, Northbrook, IL 60062.

• If after reading this manual you have any questions or do not understand any portion of the instructions, call Sears Service

Center.

• Carefully plan the place where you are going to put the water heater. Correct electrical wiring and connections are very

important in preventing death from possible electrical shock and fires.

Examine the location to ensure the water heater complies

with the "Facts to Consider About the Location" section.

• For California installation this water heater must be braced, anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation proce-

dures. Instructions may be obtained from the California

omce of the State Architect, 400 P Street, Sacramento, CA

95814

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation

parts shown below. You may or may not need all of these materi- als, depending on your type of installation.

WATER HEAT*:R HEAT TRAPS HELP REDUCE HEAT LOSS DUE

ilI

WATER HEATER INSTALLA- TION KIT WITH FLEXIBLE

CONNECTORS FOR 3/4" OR

I/2" THREADED OR COPPER PLUMBING

TO THERMAL SYPHONING

EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE

IN 2 GALLON AND $ GALLON CAPACITY THROUGH LOCAL SEARS SERVICE

CENTERS

28" DIAMETER DRAIN PAN FOR WATER HEATERS 26" IN

DIAMETER AND UNDER

20" DIAMETER DRAIN PAN FOR WATER HEATERS IS" IN DIAMETER AND UNDER

Basic Tools

You may or may not need all of these tools, depending on your type of installation. These tools can be purchased at your local

Sears store.

Pipe Wrench (2) Screwdriver

6 Foot Tape or Folding Rule Garden Hose

Drill Pipe Dope or Teflon Tape

GARDEN HOSE

SLOT-HEAD SCREW DRIVER

PHILLIPS SCREWDRIVER

PIPE DOPE(SQUEEZE TUBE)

(Use only on water connections)

6 FOOT TAPE

PIPE

WRENCH

ROLL OF TEFLON TAPE DRILL

ADDITIONAL TOOLS NEEDED WHEN SWEAT SOLDERING

Tubing Cutters or Hacksaw

Propane Torch

Soft Solder Solder Flux

Emery Cloth

Wire Brushes

HACKSAW

3/4" WIRE BRUSH

112"WIRE BRUSH

ROLL OFLEAD FREE PROPANETORCH

SOFTSOLDER

ROLL OFEMERY SOLDER TUBING

CLOTH FLUX CUTTER

Installation Instructions

Removing the Old Water

Heater

O Turn "OFF_ electricalsupply to the water heater.

C) Turn"OFF" the water supply to the

waterheater at the water shutoffvalve or water meter.

have the

If you

Qa. copper piping to water

heater, the two copper water pipes can be cut with a hacksaw approximatdy 4"away

from where they connect to the water heater. This will avoid cutting off the pipes

too short. Additional cuts can be made laterif necessary.Disconnect the tempera°

ture-pressure reliefvalvedrainline. When the water heater is drained,disconnect the

hose from the drainvalve. Close the drain

valve. The water heater is now completely

disconnectedand ready to be removed.

G Attach a hose to the water heater drain

valve and put the other end in a floor drain or outdoors. Open the water

heater drain valve. Open a nearby hot water faucet which will relievepressure in the water heater and speed draining.

AWARNING [

The water passing out of the drain valve may be [ extremely hot. Toavoid being scalded make sure all con- [ nections are tight and that the water flow is directed I

away from any person. I

Q Check again make the electrical is

turned "OFF" to the water heater. Then disconnect the electrical supply connection from the water

heater junction box.

sure

supply

If have

Q b. you galvanized pipe to the water

heater, loosen the two galvanized pipes

with a pipe wrench at the union in each

line. Also disconnect the piping remaining

to the water heater. These piecesshould be saved since they may be needed when

reconnecting the new water heater.

Disconnect the temperature-pressure relief

valve drain line. When the waterheater is

II II drained, disconnect the hose from the

I drain valve. Close the drain valve. The

II'- ]| [[k water heater is now completely disconnect-

edandreadyto be removed.

ACAUTION I

Mineral buildupor sediment may haveaccumulated in [ the oldwater heater.This causesthe Waterheaterto be ] muchheavierthan normalandthis residueifspilledout,

coudcausestoning.

Installation Instructions (cont'd)

Facts to Consider About the Location

You should carefully choose an indoor location for the new water heater, because the placement is a very important consideration

for the safety of the occupants in the building and for the most economical use of the appliance. This water heater is not intend-

ed for outdoor installation.

Whether replacing an old water heater or putting the water heater in a new location, the following critical points must be

observed.

• The location selected should be indoors as close to and as cen-

tralized with the water piping system as possible. This water

eater, as well as all water heaters, will eventually leak. Do not

install without adequate drainage provisions where water flow

will cause damage,

_,CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplished in such a man-

ner that if the tank or any connections should leak, the

flow of water will not cause damage to the structure. When such locations cannot be avoided, a suitable drain

pan should be installed under the water heater. Drain pans are available at your local Sears stores. Such a drain pan must be piped to an adequate drain. Under no cir-

cumstances is tbe manufacturer or Sears to be held liable for any water damage in connection with this water

beater.

Facts to Consider About the Convertible Lower Element

The Upper Element (if a double element model), is a conven- tional 3800 watt element which only operates at its rated

wattage on 240 volts. (See rating plate on water heater).

The Lower Element (if a double dement model) of the water heater can be converted from operation at 3800 watts to 5500

watts on a 240 volt system.

Read and follow water heater warnings and instructions.If after reading these instructions in this manual, if you do not under- stand any portion, call Sears Service Center.

AWARNING

Before making tbe conversion to 5500 watts, check the (I) power supply...must be 240 volts, (2) wiring...10

gaugeAWG, Type TW_ 60C or equivalent, and (3) Circuit breakers or fusng capable of 30 amp loading. Also, the

installation must conform with this manual local codes i and electr c ut ty rules. Failure to comply can result in i

DAMAGE.DEATH,SERIOUS BODILY INJURY, OR PROPERTY

ELECTRIC1

_, CAUTION

INSTALLATION IN RESIDENTIAL GARAGES: The water heater must be located and/or protected so it is

not subject to physicaldamage by a moving vehicle.

• The location selection must provide adequate clearances for

servicing and proper operation of the water heater.

NOTE:Whether or not the element conversion is made the model rating plate must be marked. Using a hardpoint ink

pen, check the appropriate block within the model rating plate, which is located adjacentto the lower accesspanel.

Installation Instructions (cont'd)

Water Piping

AWARNING

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a tam-

perature which will satisfy space heating, clothes wash- ing, dish washing, and other sanitizing needs can scald

and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water

than others. These include the elderly, children, the infirm, or physically/mentally handicapped. If anyone using hot water in your home fits into one of these

groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then

you must take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a mixing valve, shall be used at the hot water taps used by these people or at the water heater. Mixing valves are available at plumbing supply or hardware stores. Follow manufactur- ers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the "Temperature Regulation" section in this manual.

The illustrarion shows the attachment of the water piping to the water heater. The water heater is equipped with ¾" water

connections.

Ifa water heater is installed in a closed water supply system; such as one having a back-flow preventer, check valve, water meter

with a check valve, etc. in the cold water supply; means shall be provided to control thermal expansion. Contact the local utility

or local Sears Service Center on how to control this situation.

Installation completed using Sears

Installation Kit

FLEXIBLE

WATER SHUT-OFF

CONNECTORS VALVE

H_OUH_ IG_ T H R!AD E DWT: TER LINE

SWEAT Co_jD% " _ S_WE_I4111jj]_E D

THRL O'O i F

PRESSURE

RELIEF VALVE

rE-

NOTE: If using copper tubing, solder tubing to an adapter before attaching the adaptor to the cold water inlet connec-

tion. Do not solder the cold water supply line directlyto the cold water inlet. It will harm the dip tube and damage the

tank-

• Look at the top cover of the water heater. The water oudet is marked hot. Put two or three turns of teflon tape around the

threaded end of the threaded-to-sweat coupling and around

both ends of the ¾" threaded nipple. Using flexible connec- tors, connect the hot water pipe to the hot water outlet of the

water heater.

• Look at the to[s cover of the water heater. The cold water inlet is marked cola. Put two or three turns of teflon tape around

the threaded end of the threaded-to-sweat coupling and around both ends of the ¾" threaded nipple. Using flexible

connectors, connect the cold water pipe to the cold water inlet of the water heater.

NOTE: Your water heater is super insulated to minimize heat

loss from the tank- Further reduction in heat loss can be accomplished by insulating the hot water lines from the

water heater.

• _ (Do not cap or plug)

"E PIPE

6" AIR GAP

FLOOR DRAIN

Installation Instructions (cont'd)

Temperature-Pressure

Relief Valve

AWARNING

At the time of manufacture this water heater was provid-

ed with a combination temperature-pressures relief valve certified by a nationally recognized testing laboratory that

maintains periodic inspection of production of listed equipment or materials, as meeting the requirements for

Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, and the latest edition of ANSI

Z21.22 and the code requirements of ASME. If replaced, the valve must meet the requirements of local codes, but

not less than a combination temperature and pressure relief valve certified as meeting the requirements for

Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22 by a nationally recog-

nized testing laboratory that maintains periodic inspection of production of listed equipment or materials. The valve must be marked with a maximum set pressure

not to exceed the marked hydrostatic working pressureof the water heater (150 IbsJsq.in,) and a dischargecapacity not lessthan the water beater input rate as shown on the

model rating plate, (Electric heaters - watts divided by

1000x 3415 equal BTU/Hr. rate.)

Your local jurisdictional authority, while mandating the use of a temperature-pressure relief valve complying with

ANSI Z21.22 and ASME, may require a valve model differ- ent from the one furnished with the water beater.

Compliance with such local requirements must be satis- fred by the installer or end user of the water heater with a

locally prescribed temperature-pressure relief valve installed in the designated opening in the water heater in placeof the factory furnishedvalve.

For safe operation of the water heater, the relief valve must not be removed from it's designated opening or

plugged. The temperature-pressure relief valve must be installed directly into the fitting of the water heater designatedfor

the relief valve. Position the valve downward and provide tubing so that any dischargewill exit only within 6 inches above, or at any distance below the structural floor. Be

certain that no contact is made with any live electrical part. The discharge opening must not be blocked or reduced in size under any circumstances. Excessivelength, over 30 feet, or use of more than four elbows can cause

restriction and reduce the dischargecapacity of the valve. No valve or other obstruction isto be placed between the

relief valveand the tank. Do not connect tubing directly to dischargedrain unlessa 6" air gap is provided. To prevent

bodilyinjury, hazard to life, or property damage, the relief valve must be allowed to discharge water in quantities should circumstances demand. If the dischargepipe is not connected to a drain or other suitable means, the water flow may causeproperty damage. The Discharge Pipe:

Must not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other

restriction.

Must not be pluggedor blocked. Must be of material listedfor hot water distribution.

Must be installed so as to allow complete drainage of beth the temperature-pressure relief valve, and the dis- charge pipe.

Must terminate at an adequate drain. Must not haveanywdvebetween the relief wdveand tank.

_,WARNING

The temperature-pressure relief valve must be manually operated at least once a year, Caution should be taken to ensure that (I) no one is in front of or around the outlet

of the temperature-pressure relief valve discharge line, and (2) the water manually discharged will not causeany

bodily injury or property damage because the water may be extremely hot.

If efter manually operating the valve, it fails to complete- ly reset and continues to release water, immediately, closethe cold water inlet to the water heater, follow the

draining instructions, and replace the temperature-pres. sure relief valve with a new one.

SHUT-OFF

VALVE

CONDUIT f

TEMPERATURE-

PRESSURE

_ _'RELIEF VALVE

(Do not €_o

Ao-u,,

WARNING "RELIEF VALVE OPENING"

heat_

VALVEPROBE TEMPERATURE-

MUST EXTEND PRESSURE INTO TANK RELIEF VALVE

T&P REUEF

e ff a shod _a_ (le_ Eqan 2') _un_pressgre lelief valve _ to be irtStalled

(as_orm),an_ole_d C<X_,_mustbeus_

• If a Io_ sl.,a_ (2' o_lor,geOIstobei_sta_d, dono_use_e nipf_ a_dcc_,#i_.

T__ralurlPpr_,_ure R_dk_fValve ¢srtihlld as n_li the t_ql_n_ Iof Relief V_Vll ind

nmtbe o_d, po,4_d wi_lubing,orothe_v_ _ thatdi_arge _ _,_ody.ith_ 6 _ches !

TANK i ;"_;, !: JACKET

• f. BRASS

TANK COUpUN G

NI , . t SHANK

COLD

,.,(---

Installation Instructions (cont'd)

Temperature-Pressure Relief Valve - Optional Location

An optional temperature-pressure relief valve location isprovid- ed on the jacket top andcentered between the COLD water

inlet and the HOT water outlet.

If the top location is preferred, the temperature-pressure relief

valve in the side location and the counter-sunk plug in the top

location can be interchanged.

Be sure to use new pipe joint compound or put two to three turns of teflon tape around the threaded ends of the tempera-

ture-pressure relief valve and counter-sunk plug when re- installing these parts.

WARNING -_is *_ter heaterisprovidedwitha combleafi_Temperature-Pressure

ReliefValvelistedascomplyingit_ theelandardferReliefValve_andAutomaticGasShutoff DevicesferHotWaterSupplySystems,ANS721.221_6 andthecoderequirementsofASME.

YourIcca_jurisdiclfendiauthorby,whilemaeda_ngtheuseofa Tefederatum-Pres_JreReliefVdi_ complyingwi_ ANSZ21.22andASME,mayrequireavdi_ modeldifferentfrc_ntheonehJmiSt_d

withthewaterbeater,

C_pliancewithsuch_ reqlerernenfemustbesatisfiedbytheleutellerorenduserofthewater heaterwithalocallyprescribedTemberthure-PressureRdlefValveina_lledinthedesignatedopen-

leginthewaterhether.

'festdi_Ternperatu_Pre_sureprotectiveeduipmeutrequiredbylocalcodes,butrotlesstbencom- elnatic_T_Cnberofum-PressureRelfefVak,_certifiedasmeetingthereqleremen_sto_Rofed

a,xiAutomabeGasShutoffDe_cesforHof-WaterSupp_8y_ras, N_S2:2122-19_byanational* lyrecognizedtestingkCut_ry thatrn_ntelespededicinspeci_of productionoflistedequipment

matedais._ valvemustbe beentbe,providedwithte_ng,orother*tseinstut_ so_at dis-

dlargecanexitonlyv,shin6 lechesof_ove,or_ anyd_tencebdowtbesttu_terdifloor,and_ conlautany_vedect_.alpar_"

Forsafeppertefe_of tbewa_ heater,1heReliefValvemuutnotberemovedorplugged. See manualheading. "T#raperelure*PressureReliefValve'fe,"i_stel_le_acidmaintenanceof

ReliefValve,dischargelineanduthersafelypreceubens.

Filling the Water Heater

To fill the water heater with water:

Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of

the water heater. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when the water beater is in use.

To insure complete filling of the tank, allow air to exit by opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the

water heater and the piping.

I A CAUTION 1

Never use this water heater unless it is completely full of | water. To prevent damage to the tank and heating ale- |

ment, the tank must be filled with water. Water must flow from the hot water faucet before turning "ON" | power. |

Check all new water piping for leaks. Repair as needed.

Converting the Lower Element

These instructions only cover the conversion of the convertible

element, read this entire manual before attempting to install or

operate the water heater. The water heater is factory set to oper- ate at 3800 watts. The lower element can he converted to oper-

ate at 5500 watts. Refer to the "Facts to Consider About the

Location" section.

COLD TEMPERATURE-

SHUTOFF

VALVE

PRESSURE

IR GAP

DISCHARGE

(Do not cap

or plug)

The Upper Element, (if a double element model) is a conven- tional 3800 watt element which only operates at its rated

wattage on 240 volts. (Seerating plate on waterheater).

The Lower Element of the water heater can be converted from operation at 3800 watts to 5500 watts on a 240 volt system.

If after reading these instructions and this manual, if you do not understand any portion, call Sears Service Center.

AWARNING

Before making the conversion to 5500 watts, check the

(I) power supply...must be 240 volts, (2) wiring...10 gauge AWG, Type TW, 60C or equivalent, and (3) Circuit

breakers or fusing_capable of 30 amp loading. Also, the installation must conform with this Manual, local codes

and electric utility rules. FAILURE TO COMPLY CAN

RESULT IN DEATH, SERIOUS BODILY INJURY OR PROPERTY DAMAGE.

Installation Instructions (cont'd)

2. The convertible element is located behind the lower access

panel of the water heater. Remove the two screws securing the accesspanel, and removepanel.

NOTE: Whether or not the dement conversion is made the model rating plate must be marked.'Using a hard point ink

pen, check the appropriate block within the model rating plate, which is located adjacent to the lower accesspanel.

Necessary element conversion parts are located in a small bag contained within the electrical junction box on top of the water

heater.

3. Open the flap of insulation to expose the opening.

CONVERSION PARTS

BUSS BAR

1. Before beginning the conversion turn "OFF" electric power supply to the water heater.

_,WARNING

HAZARD OF ELECTRICAL SHOCK! Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF". FAILURE TO DO THIS COULD RESULT IN

DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.

4, Lower Element: Lift out the tab as shown to unclip the ter-

minal cover from the thermostat, The terminal cover can be removed from the thermostat.

!..ift out tab to _lIp

termF_d c_er from

t_'mo_

LOVVER THERMOSTAT

JACg,ET

TERMINAl- COVER MII_-rAT AT THIS

POINT

HOLDITIN PLACE.

Installation Instructions (cont'd)

Converting the Lower Element (cont'd)

5. Remove the screws from terminal 2 of the element, and move the looped end of the wire aside.

6. The buss bar is labeled 5500 W. Place the buss bar over termi-

nals 2 and 3 with the 5500 W visible. Install the extra screw provided into terminal 3.

7. The wire removed from terminal 2 has a looped end. It must remain looped and now be placed (as shown) on top of the buss bar, over the opening of terminal 2, and secured using

the remaining screw.

10. Fold the insulation back in place so that it completely covers the thermostat and element.

11. Replace the access panel.

8. Tighten terminals 2 and 3 to ensure proper electrical connection.

_, WARNING

I Failureto tightenterminal screwscancausea fire which I I can result in DEATH, SERIOUS BODILY INJURY,OR

PROPERTYDAMAGE, ,,

9. Replace terminal cover on thermostat and fold insulation back

over the element making sure that the locking tabs on the ter- minal cover are in place.

AWARNING

Hake sure the thermostat is Rush against the tank, the terminal cover is in place, and the insulation is replaced.

] Failure to do so can result in DEATH, SERIOUS BODILY ] INJURY, OR PROPERTY DAMAGE.

12. Com!_lete wiring to the water heater, or if completed, turn ON electric power to the water heater _ filling the

tank with water.

A CAUTION I

Never use this water heater unlessit is completely full of ] water. To prevent damage to the tank and heating ele- {

ment, the tank must be filled with water. Water must I fiow from the hot water faucet before turning "OH"

power I

Installation Instructions (cont'd)

Wiring Diagrams

STANDARD WIRING FOR 2 WIRE LEAD WATER HEATERS

240 VOLT SINGLE ELEMENT

TO ELECTRIC

POWER SUPPLY

I _ |UNCTION

I 9 BOX

BLACK I L _r

HEATING ELEMENT

RED

LOWER

STANDARD WIRING FOR

2 WIRE LEAD WATER HEATERS NON-SIMULTANEOUS OPERATION

240 VOLT DOUBLE ELEMENT

FOR SSO0WATTS

UPPER E.C.O. & THERMOSTAT

TO ELECTRIC POWER

SUPPLY

BLACK

RED

I&l

UPPER ELEMENT

LOWER

Installation Instructions (cont'd)

Wiring

A CAUTION

Never use this water heater unless it iscompletely full of water. To prevent damage to the tank and heating ele-

ment the tank must be Elled with water. Water must

flow from the hot water faucet before turn ng on power.

You must provide all wiring of the proper size outside of the water heater. You must obey local codes and electric company

requirements when you install this wiring.

If you are not familiar with electric codes and practices, or if you have any doubt, even the slightest doubt, in your ahility to con-

nect the wiring to this water heater, obtain the service of a com-

petent electrician. Contact your Sears salesperson to arrange for a professional electrician,

AWARNING

WATER HEATERS EQUIPPED FOR ONE VOLTAGE

ONLY: This water heater is equipped for one type volt- age only. Check the rating plate near the bottom access

panel for the correct voltage. DO NOT use this water heater with any voltage other than the one shownon the

model rating plate. Failure to use the correct voltage can cause problems which can result in DEATH, SERIOUS

BODILY INJURY, OR PROPERTY DAMAGE. If you have

any questions or doubts consult your electric company.

A CAUTION

If wiring from your fuse box or circuit breaker box was aluminum for your old water heater, replace it with cop

per wire. If you wish to reusethe existinS aluminum wire, have the connection at the water heater made by a com- petent electrician. Contact your Sears salesperson to arrange for a professional electrician.

1. Provide a way to easily shut off the electric power when work-

ing on the water heater. This could be with a circuit breaker or fuse block in the entrance box or a separate disconnect

switch,

C. Flexible metal conduit or flexible metallic tubing shall be

permitted for grounding if all the following conditions are met:

I. The length in any ground return path does not exceed

6 feet.

2. The circuit conductors contained therein are protected by overcurrent devicesrated at 20 amperes or less.

3. The conduit or tubing is terminated in fittings

approved forgrounding•

For complete grounding details and all allowable exceptions,

refer to the latest edition of the National Electrical Code.

4. A standard ½ condmt opening has been made in the water

heater junction box for the conduit connection.

5. Wiring Diagrams (See W_zring Diagrams Section) have been

supplied showing the two most common types of connections between the water heater and the power supply, You can easi-

ly see which type connection you have by removing the junc- tion box cover on top of the water heater.

Two Wire Connection Diagrams: is the most common

requiring you to simply connect red to red, black to black,

and the groundwire to the greenground screw in the junc-

tion box of the waterheater. NOTE: If you have purchased a three wire connection

water heater but you are not on a "Time Clock" or "Off

Peak" meter and have a stand_d two wite connection Tower supply, simply follow the connection diagram in

lock 3. of theThreeWL,'eConnection Diagram.

6. Use wire nuts and connect the power supply wiring to the wires inside the water heaters junct'on.

7. The water heater must be electrically "grounded" by the

installer. A greer_ ground screw has been provided oft the

water heater's junction box. Connect ground wire to this

location.

8. Replace the wiring junction cover using the screw provided.

2, Install and connect a circuit directly from the main fuse or

circuit breaker box, This circuit must be the right size and have its own fuse or circuit breaker. Refer to the chart in the

"Product Specifications" section for the correct size wire and fuse circuit breaker,

3. If metal conduit is used for the grounding conductor:

A. The grounding electrode conductor shall be of copper,

aluminum, or copperclad aluminum, The material shall be of one continuous length without a splice or joint.

B. Rigid metal conduit, intermediate metal conduit, or elec-

trical metallic tubing may be used for the grounding means if conduit or tubing is terminated in fittings

approved for grounding.

WIRE NUTS

CONDUIT

SCREW

Installation Instructions (cont'd)

Installation Checklist

HOT

• Whether or not the element conversion is made, the model

rating plate must be marked.Using a hard point ink pen, check the appropriate block within the model rating plate,

which is located adjacent to the loweraccesspanel.

• Is the fiaseor circuit breaker size correct as shown in the chart

in the "Product Specifications" section?

• Are the wires from the circuit breaker or fuse service to the

water heater's 'unction box on the correct wire size (gauge) as shown in the chart in the "Product Specifications" section?

• Is the new temperature-pressure relief valve properly installed, and piped to an adequate drain? See "Temperature-Pressure

Relief Valve" section.

• Is the water heater completely filled with water? See "Filling

the Water Heater" instructions in the "Installation

Instructions sect on.

• Wdl a water leak damage anything? See "Facts to Consider About the Location" section.

• Are the cold andhot water lines connected to the water heater

correctly?gee "Water Piping" instructions in the "Installation Instructions"section•

• Is there adequate clearance for maintenance around the water

heater?

COLD

TEMPERATURE-

PRESSURE

RELIEF VALVE

PIPE

(Do not cap

or plug)

6" AIR GAP

• Do you r_eed to call your electric company to check your

wiring?

MODEL RATING PLATE

Service and Adjustment

Temperature Regulation

A WARNING

HOTTER WATER CAN SCALD: Water heaters are intended to produce hot water. Water heated to a tem- perature which will satisfy space heating, clothes wash-

ing, dish washing, and other sanitizing needs can scald and permanently injure you upon contact. Some people

are more likely to be permanently injured by hot water than others. These include the elderly, children, the

infirm, or physically/mentally handicapped. If anyone using hot water in your home fits into one of these groups or if there isa local code or state law requiring a

certain temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that satisfies

your hot water needs, a means such as a mixing valve, shall be usedat the hot water taps used by these people or at the water heater. Mixing valves are available at

plumbing supply or hardware stores. Follow manufactur- ers instructions for installation of the valves. Before

changingthe factory setting on the thermostat, read the

"Temperature Regulation" section in this manual.

AWARNING

Never allow smallchildrento usea hot water tap, or to drawtheir ownbathwater. Never leavea childor handi-

cappedpersonunattendedn a bathtubor shower.

ADJUSTABLE LOWER THERMOSTAT

(DUAL ELEMENT MODELS ONLY)

Thermostats

The thermostat(s) of this water heater have been factory set at

their lowest position which approximates 120°F (Hot) to reduce the risk of scald injury.

NOTE: It is not necessary to adjust the upper ther- mostat. However, if it is adjusted above the factory set point 120OF (Hot) it is recommended that it not

be set higher than the lower thermostat setting.

UPPER THERMOSTAT

(DUAL ELEMENT MODELS ONLY)

ADJUSTABLE LOWER THERMOSTAT

WITH HIGH LIMIT

(SINGLE ELEMENT MODELS ONLY)

The lower thermostat is factory set at its lowest position which

approximates 120°F (Hot) andis adjustable if a different water

temperature is desired. Read all warnings in this manual and on the water heater before proceeding.

Temperature Settings

HOT-Is a thermostat setting of approximately 120°F,

which will supply hot water at the most economi- cal temperatures.

A-Is a thermostat setting of approximately 130°E

B-Is a thermostat setting of approximately 140°E

C-Is a thermostat setting of approximately 150°E

VERY HOT-Is a thermostat setting of approximately 160°E It

is recommended that the dial be set lower when- ever possible.

NOTE: Water temperature range of 120°--140°F recom- mended by most dishwasher manufacturers.

Service and Adjustment (cont'd)

Thermostat Adjustments

On dual element models, both the upper and lower thermostats have been factory set at hot (approximately 120°F) to reduce the

risk of scald injury. The upper and lower thermostats are adjustable if a different

water temperature is desired. Read all warnings in the

_Temperature-Regulation" section before proceeding.

NOTE: It is not necessary to adjust the upper ther- mostat. However, if it is adjusted above the factory

set point of 120°F (Hot), it is recommended that it not be set higher than the lower thermostat setting.

To adjust the temperature setting for both upper and lower ther- mostats.

UPPER THERMOSTAT

1. Turn _OFF" the electric power to the water heater at the

junction box.

A, WARNING

HAZARD OF ELECTRICAL SHOClO Before remov- ing any access panels or servicing the water heater,

make sure the electrical supply to the water heater is turned "OFF". Failure to do this could result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.

LOWER THERMOSTAT ADJUSTABLE

THROUGH OPENING IN LOWER ACCESS PANEL

2. Take _OFF" the access panel and fold away the insulation.

3. The slotted adjustment (using a screwdriver) can be turned dockwise (ff'_ to increase the temperature setting or counter clockwise (_-'_ to decrease the temperature set-

ting.

4. Fold the insulationback in placeand replacethe access panel.

5. Turn "ON" the power supply.

LOWER THERMOSTAT

The adjustmentdialcan be turned clockwise(_"_) to increase the temperature setting or counter clockwise

(_'_ to decreasethe temperature setting.

Service Adjustment (cont'd)

Temperature-Pressure Relief Valve Operation

The temperature-pressure relief valve must be manually operated at least once a year.

TEMPERATURE-PRESSURE

RELIEF VALVE

DISCHARGE PIPE

&WARNIN(;

The temperature-pressure relief valve must be manually operated at least once a year. Caution should be taken to

ensure that (I) no one is in front of or around the outlet of the temperature.pressure relief valve discharge line,

and (2) the water manually discharged will not cause any

property damage or bodily injury. The water may he

extremely hot.

If after manually operating the valve, it fails to complete- ly reset and continues to release water, immediately

closethe cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pres-

sure relief valve with a new one.

Draining

The water heater should be drained if being shut down during freezing temperatures. Also periodic draining and cleaning of sediment fi'om the tank may be necessary.

• Before beginning turn u me e ectr c power supp y to me

water heater.

HAZARD OF ELECTRICAL SHOCK! Before removing I

any access panels or servicing the water heater, make I sure the electrical supply to the water heater is turned I "OFF". Failure to do this could result in DEATH, SERI-

OUS BODILY INJUR_, OR PROPERTY DAMAGE.

• CLOSE the cold water inlet valve to the water heater.

• OPEN a nearby hot water faucet and leave open to allow for

draining.

• Connect a hose to the drain valve and terminate to an ade- quate drain or outdoors.

• OPEN the water heater drain valve to allow for tank draining.

NOTE: If the water heater is going to be shut down and drained for an extended period, the drain valve should be

left open with hose connected allowing water to terminate to an adequate drain.

• Close the drain valve.

"_FF ....

•,WARNING I

Failure to install and maintain a new properly listed tempera- ture-pressure relief valve will release the manufacturer from any

claim which might result from excessive temperature or pressure.

AWARNING

If the temperature-pressure relief valve on the appliance weeps or dischar_s periodically, this may be due to ther-

mal expansion. Your water heater may have a check

valve installed in the water line or a water meter with a check valve. Consult your local Sears Service Center for further information. Do not plug the temperature-pres-

sure relief valve.

• Follow "Filling the Water Heater" instructions in the

u . . _ .

Installation Instrucuons section.

• Turn "ON" power to the water heater.

J A CAUTION

Never use this water heater unles_ it is completely full water. To prevent damage to the tank and heating ele-

ment, the tank must be filled with water. Water must flow from the hot water faucet before turning "ON" power.

Service and Adjustment (cont'd)

Element Cleaning/ Replacement

NOTE: These instructions are writ_n for clement cleaning and element _placement for the lower clement. IEit is neces-

saryto clean or replace the upper dement, then repeat these instructions.

To remove the element from your tank in order to clean or replace it:

1. Before beginning turn "OFF" the electric power supply to the water heater.

AWARNING

HAZARD OF ELECTRICAL SHOCK! Before removing any access panels or servicing the water heater, make

sure the electrical supply to the water heater is turned

"OFF". Failure to do this could result in DEATH, SERI- OUS BODILY INJURY, OR PROPERTY DAMAGE.

2. Turn off the water supply to the water heater at the water

shutoff valve or water meter.

4. Remove the two screws securing the access panel, and remove

panel.

5. Open the flap of insulation to expose the opening.

i '

3. Attach a hose to the water hearer drain valce and put the other end in a floor drain or outdoors. Open the water heater

drain valve. Open a nearby hot water faucet which will relieve

pressure in the water heater and speed draining.

AWARNING

The water passing out of the drain valve may be extremely hot. Toavoid being scalded, make sure all con,

nections are tight and that the water flow is directed awayfrom any person.

6. Lift out the tab as shown to unclip the terminal cover from

the thermostat. The terminal cover can now be removed tl'om the thermostat.

U_ out tab to undip _irt4d cover h.ofn

_m.mostL_

PLASTIC TABS ON

! BOTH SIDLESOF r

TERMINAL COVER HOLD IT IN

PLACE.

THERMOSTAT

BRACKET

-_I[---TANK

LOVVERTHERMOSTAT

Service and Adjustment (cont'd)

10. A new gasket should be used in all cases toprevent a possi- ble water leak. (See Element Gasket in the Parts Order List

Chart). Place the new element gasket on the thread side of the cleaned or new element and screw into tank, securing

tighdy using an element wrench.

11. Close the water heater drain valve by turning the handle to

the right (dockwise). The drain valve is on the lower front of the water heater.

7. Disconnect the two wires on the element and unscrew the old element from the tank.

12. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open

wfien the water heater is in use.

13. To insure complete filling of the tank, allow air to exit by opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the water heater and the piping.

8. Clean the area around the element opening. Remove any sediment from or around the element opening and inside

the tank.

9. If you are cleaning the element you have removed, do so by scraping or soaking in vinegar or a de-liming solution.

AWARNING

Replacementelementsmust(I) be the samevoltageand (2) nogreater wattage than listedon the model rating

pate affixedto the water heater.

&CAUTION

Never use this water heater unlessit is completely full of I

water. To prevent damage to the tank and heating ele-

ment, the tank must be filled with water. Water must

flow from the hot water faucet before turning "ON"

power.

14. Check element for water leaks. If leakage occurs, tighten element or repeat steps 2 and 3, remove element and reposi-

tion gasket. Then repeat steps 10 through 14.

15. Reconnect the two wires to the element and then check to make sure the thermostat remains firmly against the surface

of the tank.

Service and Adjustment (cont'd)

Element Cleaning/ Replacement (cont'd)

16. Replace terminal cover on thermostat and fold insulation back overthe element making sure that the lockingtabs on

the terminal coverare in place.

17. Fold the insulation back in place so that it completely cov-

ersthe thermostat and element.

Drain Valve Washer

Replacement

NOTE: For replacement, use a _%2"x u/_,, • 1/..thick washer available at your nearest hardware store. For ordering a

replacementwasher,referto the "PartsOrderList"section.

• Before beginning turn "OFF" the electrical power supply to

the water heater.

AWARNING

HAZARD OF ELECTRICAL SHOCKt Before removing any access panels or servicing the water heater, make

I sure the electrical supply to the water heater is turned

"OFF". Failure to do this could result in DEATH, SERI-

OUS BODILY INJURY, OR PROPERTY DAMAGE.

• FoUow_Draining_ instructions. See"Serviceand Adjustment_

section.

• Turning counter clockwise, remove the hex cap below the screwhandle.

• Remove the washerand put the new one in place.

• Screwthe handle and cap assembly back into the drain valve

and retighten using awrench. DO NOT OVER TIGHTEN.

!8. Replaceaccesspanel.

19. Turn _ON" electric power to waterheater.

• Follow _Filling the Water Heater" instructions in the "Installation Instructions" section.

• Check for leaks.

• Turn _ON" electric power to the water heater.

WASHER

Service

Before calling for repair service, read the Start Up Conditions and Operational Conditions found in the Troubleshooting

Guide of this manual.

If a condition persists or you are uncertain about the operation of the water heater, let a qualified person check it out.

Contact SEARS Repair Services at 1-800-4-MY-HOME

(1-800-469-4663).

Troubleshooting Guide

Start Up Conditions

THERMAL EXPANSION

Water supply systems may, because of such events as high line pressure, frequent cut-off's, the effects of water hammer among

others, have installed devices such as pressure reducing valves, check valves, back flow preventers, etc.-to control these types of

problems• When these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the

water system to be closed• As water is heated, it expands (ther- mal ex_,ansion) and closed systems do not allow for the expan-

sion of heated water. The water within the water heater tank expands as it is heated and

increases the pressure of the water system• If the relieving point of the water heater's temperature-pressure relief valve is reached, the

valve will relieve the excess pressure. The temperature-pressure

relief valve is not intended for the constant relief of thermal

expansion. This is an unacceptable condition and must be cor-

rected.

It isrecommended that any devicesinstalled which could createa closed system have a by-passand/or the system have an expan-

sion tank to relieve the pressure built by thermal expansion. Thermal expansion tanks are available from Sears stores and

through the Sears Service Centers. Contact the local plumbing inspector, water supplier and/or the Sears Service Center for assistancein controlling these situations.

Thermal Expansion Tank Specifications

ModelTankCapacityOimensionsin nchesPipeFitting

Number InGallons Diameter Length On Tank

153.331020 2 8inches 12_inches _"Male

153.331050 5 11 inches 14_inches _"Male

HOT COLD

WATER HEATER COLD WATER

INLET FITTING

HOT

WATER HEATER O)

• COLD WATER PRESSURE

INLET FI'I-NNG REDUCING

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

STRAPPING

(1)

EXPANSION

VALVEWITH

BY.PASS

WATER

SHUTOFF

FLOOR,CEILING

JOIST,ETC.

PRESSURE

REDUCING INLET COLD

VALVE WITH WATER

BY-PASS SHUTOFF

Expansion Tank Sizing Chart

Inlet*

Water

Expansion 30 40 50 66 82

Tank 2 2 2 5 5

Capacity 2 2 2 5 5

Needed 2 2 5 5 5

Pressure

i 40psi

50psi 60psi

70psi 80psi

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air charge. If the inlet water pressure is higher than 40 psi, the expansion tank's air pressure must be adjusted to match that pressure, but must not be higher than 80 psi.

Water Heater Capacity (Gallons)

2 2 5 5 5 2 5 5 5 5

PRESSURE GAUGE

ALTERNATE RECOMMENDED

INSTALLATION

(HORIZONTALMOUNTING)

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal parts during periods of heat-up and cool-down do not represent

harmfial or dangerous conditions•

Troubleshooting Guide

Operational Conditions

SMELLY WATER

In each water heater there is installed at least one anode rod (see parts section) for corrosion protection of the tank. Certain water

conditions will cause a reaction between this rod and the water. The most common comg!aint associated with the anode rod is

one of a rotten egg smell. This odor is derived from hydrogen sulfide gas dissolved in the water. The smell is the result of tour factors which must allbe present for the odor to develop:

a. a concentration of sulfate in the supply water. b. little or no dissolved oxygen in the water. c. a sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

d. an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater models by replacing the anode(s) with one of less active material, and then chlorinating the water heater tank and all hot water

lines. Contact the local Sears Service Center for further informa- tion concerning an Anode Replacement Kit #9001453 and this

Chlorination Treatment.

If the smelly water persists afterthe anode replacement and chlo-

rination treatment, we can only suggest that continuous chlori-

nation and filtering conditioning equipment be considered to eliminate the water problem.

Do not remove the anode leaving the tank unprotected. By doing so, allwarrantyon the water heater tank is voided.

RUMBLING NOISE

In some water areas, scale or mineral deposits will build up on

your heating dements. This buildup will ,,causea rumbling noise.

Follow "Element Cleaning/Replacement instructions to clean and replace the elements.

HIGH TEMPERATURE SHUT OFF SYSTEM

The water heater has a high limit shut off system with a reset button located on the thermostat.

Follow the resetting instructions which refer to the high limit behind the access panel.

• Before beginning, turn "OFF" electrical power supply to the

water heater,

"AIR" IN HOT WATER FAUCETS

J&WARNING

HYDROGEN GAS: Hydrogen gas can be produced in a hot water system that has not been usedfor a long peri-

od of time (generally two weeks or more). Hydrogen gas is extremely flammable and explosive. To prevent the

possibility of injury under these conditions, we recom-

mend the hot water faucet be opened for several min- utes at the kitchen sink before any electrical appliances

which are connected to the hot water system are used

(such as a dishwasher or washing machine). If hydrogen gas is present, there will probably he an unusual sound

similar to air escaping through the pipe as the hot water faucet is opened. There must be no smoking or open flame near the faucet at the time it is open.

&WARNING HAZARD OF ELECTRICAL SHOCKI Before removing any access panels or servicing the water heater, make

[ sure the electrical supply to the water heater is turned [ "OFF". Failure to do this could result in DEATH, SERI-

[ OUS BODILY INJURY, OR PROPERTY DAMAGE.

Troubleshooting Guide (cont'd)

HIGH TEMPERATURE SHUT OFF SYSTEM (cont'd)

• Remove the two screws securing the access panel and remove

panel.

• Open the flap of insulation to expose the opening.

• Reset the high limit by pushing in the red button marked

"RESET".

--RESET BuTroN

• Fold the insulation back in place so that it completely covers the thermostat and element.

• Replacethe accesspanel.

• Turn _ON" electric power to the waterheater.

NOT ENOUGH OR NO HOT WATER

In a new installation, the water heater may not be p.roperly connected. Make sure the cold water supply valve is open.

Review and check piping installation. Make sure that the cold water line is connected to the cold water inlet to the

water heater and the hot water line to the hot water outlet on the water heater.

Make sure the electrical supply to your water heater is _ON".

Check for loose or blown rises in your waterheater circuit. Circuit breakers weaken with age and may not handle their

ratedloadand should be replaced. Make certain the disconnecl:switch, if used, is in the "ON"

position. Check to see the electric serviceto your house has not been

interrupted. If this is the case, contact the electriccompany. Are the thermostats set to the desired temperature? See

"Temperature Regulation" section.

If you had exl_erienced very hot water and now no hot water, the proolem may be due to the high temperature

shut off system. See "High Temperature Shut Off System" in the "Troubleshooting_ section.

During very cold weather, the incoming water will also be

colder and it will requirea longer time to becomeheated.

ACAUTION

I If the highlimit must be reset again, call SearsService

Departmentto findout whythe high limit turned"OFF"

the eectHc power.

The hot water usage may exceed the capacity of the water

heater. If so, waitfor waterheater to recoverafter abnormal demand.Also examine pipes and faucets for possiblewater

leaks.

If you can not determine the problem, then call the Sears ServiceDepartment.

WATER IS TOO HOT

Adjust the thermostat to a lower setting. See the "Temperature

Regulation"section.

Troubleshooting Guide (cont'd)

Leakage Checkpoints

Use this guide to check a "Leaking" water heater. Many suspect- ed "Leakers" are not leaking tanks. Often the source of the water

can be found and corrected.

If you are not thoroughly familiar with electric codes, the water heater, and safety practices, contact your local

to check the water heater.

(_ *Condensation may be seen on pipes in humid weather

or pipe connections may be leaking.

The primary anode rod may be leaking.

Small amounts of water from temperature-pressure

relief valve ma7 be due to thermal expansion or high water pressure In your area.

(_) *The temperature-pressure relief valve may be leaking at

the tank fitting.

The elements may be leaking at the tank fitting.

AWARNING

HAZARD OF ELECTRICAL SHOCK! Before removing any accesspanels or servicing the water

heater, make sure the electrical supply to the

water heater is turned "OFF". Failure to do this

could result in DEATH, SERIOUS BODILY INJURY,OR PROPERTY DAMAGE,

A CAUTION

Read this manual first, then before checking the water heater make sure the electric supply has been turned

"OFF", and never turn the electric supply "ON" before the tank iscompletely full of water.

ACAUTION I

Never use this water heater unless it iscompletely full of

I water. To prevent damage to the tank and heating ele- [

I merit, the tank must be filled with water. The water must ]

flow from the hot water faucet before turning "ON" I

I power.

Turn electrical power "OFF", remove access panels and

fold back insulation. If leaking around elements, follow proper draining instructions and remove element.

Reposition or replace gasket on element. Place element into opening and tighten securely. Then follow "Filling

the Water Heater" instructions in the 'Installat'on

Instructions" section.

Water from drain valve may be due to the valve being

opened slightly.

*The drain valve may be leaking at the tank fitting.

*Water in the water heater bottom or on the floor may

be from condensation, loose connections or the

temperature-pressure relief valve. DO NOT replace the water heater until a full inspection of all possible

water sources is made and necessary corrective steps

taken.

Leakage from other appliances, water lines, or ground seepage should also be cnecked.

NOTE: *To check where threaded portion enters

tank, insert cotton swab betweenjackct opening and fitting. If cotton is wet, follow "Draining instruc-

tions in the "Service and Adjustment" section and then removefitting. Put pipe dope or teflon tape on

the threads and replace. Then follow "Filling the

Water Heater" instructions in the "Installation

Instructions"section.

Parts Order List

KENMORE THE ECONOMIZER TM 6 ELECTRIC WATER HEATERS

MODEL NUMBERS:

153.312060 30 Gal. Short

[]

Parts Order List (cont'd)

KENMORE THE ECONOMIZER TM 6 EI.F_.CTRIC'WATER HEATERS MODEL NUMBERS:

153.312060 30 Gal. Short

MODEL NUMBEB

KEY

NO.

2 3

5 6

I0 II

PARTDESCRIPTION

TemFeramre-Pre_ureRelief Valce

Dip Tube

PrimaryAnode Rod DrainValve

DrainValveWasher (%" x *Yd'x _" thick)** ElementGasket

Element*

Thermostat Bracket Thermostat w/Hi Limit TerminalCover AccessPanel

Model RaringPlate t Manual

153.312060

PART NUMBERS

.4233085

9001598 9001822

9000058

9001584 9000308

4231906

9000309

4231918

9002303 9001899

0270182

00O2915760

*Theseparts arealso availableat most Sears retailstores. **Availableat most hardware stores.

tReplaced only on return ofdamagedplate. #Not Illustrated

Now that you have purchased your WaterHeater,should a need ever exist for repair parts or service,simply contact any SEARS Service Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide allpertinent factswhen you call orvisit.

All partslisted maybe orderedfrom any SEARSServiceCenter, most SEARSstores, and by calling 1-800-366-PART (1o800-366-7278).

If the parts you need are not stocked locally,your orderwill beelectronicallytransmitted to a SEARS Repair Parts Distribution Center for handling.

The model number ofthe water heater will be found on the model ratingplate locatedabove the accesspanel. WHEN ORDERING REPAIRPARTS,ALWAYSGIVETHE FOLLOWING INFORMATION:

MODEL NUMBER NAME OF ITEM PARTNUMBER PARTDESCRIPTION

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

Parts Order List

KENMORE POWER MISER TM 6 ELECTRIC WATER HEATERS MODEL NUMBERS:

153.316140 30 Gal. Short

153.316240 40 Gal. Short

KENMORE POWER MISER TM 9 ELECTRIC WATER HEATERS MODEL NUMBER:

153.327240HT 40 Gal. Short

NOTE:

UPPER ELEMENT:These water heaters are equipped with |

3800 watt elements. 1 [ LOWER ELEMENT: These water heaters are equipped with

factory installed convertible dements, which can be operated at 3800 watts or 5500 watts. Convertible elements a_ not

offeredas replacement parts. _ • ELEMENTORDERING INFORMATION

If a replacement 3800 watt, 240 volt element is needed, O orderSuper Limeguardreplacementelement Item 42 31906.

If, atthe time of installation, the waterheater was converted 2 to operate at 5500 watts, order Super Limeguard replace-

ment element Item 42 31908. (See model rating plate "If Converted" box).

10 9

Parts Order List (cont'd)

KENMOREPOWERMISERm6 ELECTRICWATERHEATERS MODEL NUMBERS:

155.316140 30GaL Sho_ I53.316240 40Gal. Sho_

KENMORE POWER MISER TM 9 ELECTRIC WATER HEATERS MODEL NUMBERS:

153.327240HT 40GaI. Sho_

MODEL NUMBERS

KEY PART 153.316140 153.316240 153.327240

NO. DESCRIPTION PART NUMBERS

1. Temperature-Pressure Relief Valve 42 33085 ; ._ 33085 I 42 33085 2_ DipTube 9001598 9001598 I -

3. Roto-Swirl TM DiD Tube - - 9001986

4. Primary Anode Rod I 9001822 9001822 9001834

5. Drain Valve I 9000058 90000_8 9000058

(j, Drain Valve Washer (_2" x 1_/."x _t" thick) ** 9001584 9001584 9001584

7. Element Gasket 9000_308 9000308 9000308

8. Lower Element* (See NOTE on page 28) 3800 Watt 3800 Watt 3800Watt 4231906 _2 31906 4231906

5500 Watt 5500 Watt 5500 Watt

42 31908 _ 31908 42 31908

0 Buss Bar Kit 9001591 9001591 9001591

• Thermostat Bracket 9000309 9000309 9000309

11. 2 Pole Thermostat* (Two Wire Lead Models)!"t 4231919 4231919 4231919

12. Terminal Cover & Barrier 9002276 9002276 9002276

13. Lower Access Panel 9001899 9001899 9001899

14. Upper Access Panel 9000452 9000452 9000452

15. Terminal Cover 9002303 9002303 9002303

16. Upper Thermostat w/Hi Limit* 42 31917 42 31917 42 31917

17. Thermostat Bracket 9000309 9000309 9000309

18. Upper Element* 4__231906 4231906 4__231906

19. Element Gasket 9000308 9000308 9000308

20. Model Rating Plate t 0270182 0270182 0270182 # Manual 0002915760

*These parts are also available at most Sears retail stores• **Also available at most hardware stores.

tReplaced only on return of damaged plate. ttRefer to Wiring Diagram Section for verification.

#Not Illustrated

Now that you have purchased this water heater, should a need ever exist for repair parts or service, simply contact any SEARS Service Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide all pertinent facts when you call or visit.

All parts listed may be ordered from any SEARS Service Center, most Sears stores and by calling 1-800-366-PART (1-800-366-7278).

If the parts you need are not stocked locally, your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling.

The model number of the water heater will be found on the model rating plate located above the access panel•

WHEN ORDERING REPAIRPARTS, ALWAYSGIVE THE FOLLOWINGINFORMATION:

MODEL NUMBER NAME OF PART PARTNUMBER PARTDESCRIPTION

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

Notes

Warranty

KENMORE THE ECONOMIZER TM 6 ELECTRIC WATER HEATERS

FULL ONE YEAR WARRANTY ON WATER HEATER

Forone yearfrom the date of purchase, whenyour SearsKenmore water heater is installedand operated in asiugle-familyresidence in accordancewith the instructions in this manual, Searswill:

1. Repair defects in material or workmanship in this water heater, free of charge.

2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, ifa

leak occurs in the tank.

LIMITED WARRANTY ON TANKS THAT LEAK

After one year and through 6 years from the date of purchase for water heaters used in a single-family residence, if a leak occurs in the tank, Sears will furnish a new current model water heater of equal capacity

and quality. You will be charged for any installation.

Ifthe water heater is subjected to commercial, institutional, industrial oruse in residencesof two familiesor

more, the abovewarranty coverage for tanks that leak is effectivefor 2 yearsfrom the date of purchase. To obtainwarranty service, SIMPLYCALL 1-800-4MY-HOME (1-800-469-4663). "This warrantyapplies

onlywhile this product is in use in the United States." This warranty givesyou specificlegal rightsand you may also have other rights which vary from state to

state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, HOFFMAN ESTATES, IL 60179

KENMORE POWER MISERTM 6 ELECTRICWATERHEATERS

FULL ONE YEAR WARRANTY ON WATER HEATER

For one year from the date of purchase, when your Sears Kenmore water heater is installed and operated in

a siugh-family residence in accordance with the instructions in this manual, Sears will:

l. Repair defects in material or workmanship in this water heater, free of charge.

2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, if a leak occurs in the tank.

LIMITED WARRANTY ON TANKS THAT LEAK

After oneyear and through 6 years from the dateof purchase for waterheaters used in a sirtgle-family

l_sidence, ifa leakoccurs in the tank, Searswill furnish a new current model waterheaterofequal capacity and quality. Youwill be charged for any installation.

LIMITED WARRANTY ON PARTS

After one year and through 6 years from the date of purchase, when your Sears Kenmore water heater is

used in a singhffamily residence and is installed and operated in accordance with the information in this

manual, ifa part fails due to a materials or workmanship, Sears will furnish a replacement part free of

charge. You will be charged for labor.

If the water heater is subjected to commercial, institutional, industrial or use in residences of two families or

more, the above warranty coverage for tanks that leak is effective for 2 years from the date of purchase and the above parts warranty is effective for I year from the date of purchase.

To obtain warranty service, SIMPLY CALL 1-800-4MY-HOME (1-800-469-4663). "This warranty applies

only while this product is in use in the United States."

This warranty givesyou specific legalfights andyou may alsohave other rightswhichvaryfrom state to

$_.te.

SEARS, ROEBUCK AND CO., Dept. 817 WA, HOFFMAN ESTATES, IL 60179

Warranty

About Your Warranty

THE PRICE OF YOUR WATER HEATER DOES NOT INCLUDE A FREECHECKUP SERVICE CALL. On Water Heater Installations

Arranged BySears, Searswarrants the installation. ON INSTALLATIONS NOT MADE BY SEARS AUTHORIZED

CONTRACTORS:

1. YourSears warranty appliesto the product only.

2. Searsdoes not warrant the installation.

3. A charge will be made on service calls due to poor or incomplete

installation. These include:

KENMORE POWER MISER TM 9 ELECTRIC WATER HEATERS

FULL ON E YEAR WARRANTY ON WATER HEATER

For one year from the date of purchase, when your Sears Kenmore water heater is installed and operated in a single-family residence in accordance with the instructions in this manual, Sears will:

1. Repair defects in material or workmanship in this water heater, free of charge.

2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, ifa leak occurs in the tank.

LIMITED WARRANTY ON TANKS THAT LEAK

After one year and through 9 years from the date of purchase for water heaters used in a single-family residence, ifa leak occurs in the tank, Sears will furnish a new current model water heater of equal capacity

and quality. You will be charged for any installation.

LIMITED WARRANTY ON PARTS

After one year and through 9 years from the date of purchase, when your Sears Kenmore water heater is

used in a single-family residence and is installed and operated in accordance with the information in this manual, ifa part fails due to a materials or workmanship, Sears will furnish a replacement part free of

charge. You will be charged for labor.

a.Adjustingthermostat. b.Leaksinpipesor fittings.

This manualis in non-technicallanguage,h may help youavoid the costof a needlessservicecall.Many servicecallsreallyarent needed.

Suchaswhen:

1.Theelectricpoweristurned"OFF".

2.Awaterleakisdueto loosepipeorconnections.

If the water heater is subjected to commercial, institutional, industrial or use in residences of two farailies or more, the above warranty coverage for tanks that leak is effective for 2 years from the date of purchase and

the above parrs warranty is effective for 1 year from the date of purchase. To obtain warranty service, SIMPLY CALL 1-800qMY-HOME (1-800-469-4663). "This warranty applies

only while this product is in use in the United States." This warranty gives you specific legal rights and you may also have other rights which vary from state to

state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, HOFFMAN ESTATES, IL 60179

Sears Installation Warranty

In addition to any warranty extended to you on the Searsmerchandise involved, which warranty becomes effectivethe date the merchandise is

installed should the workmanship of any Sears arranged installation prove faulty within one year, Sears will, upon notice from you, cause

such faultsto be corrected at no additionalcost to you. If you want this heater professionally installed by Sears contact your Sears Salesperson.

They will arrangefor prompt, quality installation.

The model number ofyour water heater is found on the model rating plate on the front of the water heater.

Sears Installation Policy

All installation labor arranged bySeats shall be performed in aneat, workmanlike manner in accordance with generally accepted trade prac-

tices.Further, all installations shall comply with all locadaws, codes regulationsand ordinances. The customer shallalso be protected, dur-

ing installation, by insurancerelating to property damage, Worker's Compensation and Public Liability.

If youwant thiswater heater professionallyinstalled by Searscontact your Salesperson.They will arrange for prompt, quality installation by

Searsauthorizedcontractors.

Forin-homemajorbrandrepairservice

Call24hoursaday,7 daysa week

1.800-4-MY-HOME

(t-800-469-46€,3)

07-99 0002915760-U

Sears_ Roebuck and Co.v Hoffman Estates_ IL 60179 U.S.A.

Kenmore 153316240, 153316140 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual