Kenmore 153.316050, 153.316060, 153.316070, 153.326070, 153.316332 Use & Care Manual

Use & Care Guide
Model No.
153.316050 10 Gallon
153.316060 19 Gallon Short
153.316070 19.9 Gallon Tall
153.316332 30 Gallon
Kenmore®
Compact Electric Water Heater
LOW LEAD
CONTENT
For potable water heating only. Not suitable for space heating.
INSTALLER: Affix these instructions to or near the water heater.
OWNER: Retain these instructions for future reference.
ADVERTENCIA
Si no puede leer o entender el inglés y necesita el manual de instrucciones en español, puede solicitarlo al 1-800-821-2017. NO TRATE DE INSTALAR U OPERAR ESTE CALENTADOR DE AGUA SI NO ENTIENDE LAS INSTRUCCIONES. No hacer caso de esta advertencia podría originar lesiones graves o mortales.
P/N 185775-003 (0313) Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
www. kenmore.com www.sears.com
®
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SAFE INSTALLATION, USE AND SERVICE
Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.
Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is very important that the meaning of each safety message is understood by you and others who install, use or service this water heater.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates an imminently
DANGER
WARNING
hazardous situation which, if not avoided, will result in death or injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or injury.
CAUTION indicates a potentially
CAUTION
CAUTION
All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message and how to avoid the risk of injury.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of potential exposure to such substances.
• WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm.
• This appliance can cause low level exposure to some of the substances listed in the act.
This product is certified to comply with a maximum weighted average of 0.25% lead content as required in some areas.
hazardous situation which, if not avoided, could result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, could result in property damage.
IMPORTANT DEFINITIONS
• Sears Service Center: The Sears Service Center has the ability equivalent to a licensed tradesman in the fields of plumbing and
electrical work including a thorough understanding of the requirements of the National Electrical Code as it relates to the installation of electric water heaters. The Sears Service Center also has a thorough understanding of this instruction manual, and is able to perform repairs strictly in accordance with the service guidelines provided by the manufacturer.
TEFLON Copyright © 2013 Sears Brands Management Corporation.
®
is referenced in this manual. TEFLON® is a registered trademark of E.I. Du Pont De Nemours and Company.
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GENERAL SAFETY
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PRODUCT WARRANTY
6 - YEAR LIMITED WARRANTY ON WATER HEATER
For six years from the date of purchase, if this water heater is installed and operated in a single-family home in accordance with the owner’s manual instructions and all local applicable plumbing codes, Sears will:
1. Supply free water heater parts for those that are defective in material or workmanship.
2. Supply a free water heater for one that develops a tank leak. See notes below also.
For the second through sixth year from the purchase date, you must pay the labor cost for installation of parts or water heater.
For commercial, institutional, industrial or residential use by two or more families, the above limited warranty is only for two years. During the second year you must pay the labor cost for parts or water heater installation.
If governmental regulations prohibit Sears from furnishing a comparable model replacement water heater under this warranty, Sears will furnish a new water heater of comparable output as permitted by such governmental regulations; however, the Owner will be charged for the additional cost associated with the changes made to the replacement water heater design to comply with such governmental regulations.
Replacements and/or repairs furnished under this warranty do not carry a new warranty, and are only covered by the unexpired portion of the original warranty.
1 - YEAR EXCLUSIVE KENMORE LABOR WARRANTY
For the fi rst year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for defective ones or a new water heater for one that develops a leak.
WARRANTY SERVICE
To obtain warranty service, call 1-800-4-MY-HOME® (1-800-469-4663).
This warranty applies only while this product is in use in the United States.
This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.
SEARS BRANDS MANAGEMENT CORPORATION, Hoffman Estates, IL 60179
The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Sears
warrants the installation.
A charge will be made on service calls due to poor or incomplete installation. These include:
a. Adjusting thermostat b. Condensation c. Leaks in pipes or fi ttings
Master Protection Agreements
Congratulations on making a smart purchase. Your new Kenmore product is designed and manufactured for years of dependable op­eration. But like all products, it may require preventive maintenance or repair from time to time. That’s when having a Master Protection Agreement can save you money and aggravation.
The Master Protection Agreement also helps extend the life of your new product. Here’s what the Agreement* includes:
Parts and labor needed to help keep products operating properly under normal use, not just defects. Our coverage goes well beyond the product warranty. No deductibles, no functional failure excluded from coverage— real protection.
Expert service by a force of more than 10,000 authorized Sears service technicians, which means someone you can
trust will be working on your product.
Unlimited service calls and nationwide service, as often as you want us, whenever you want us.
“No-lemon” guarantee – replacement of your covered product if four or more product failures occur within twelve months.
®
$250 Food Loss Protection annually for any food spoilage that
is the result of mechanical failure of any covered refrigerator or freezer.
Rental reimbursement if repair of your covered product takes
longer than promised.
10% discount off the regular price of any non-covered repair
service and related installed parts.
Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.
The Master Protection Agreement is a risk free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Master Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information in the U.S.A. call 1-800-827-6655.
* Coverage in Canada varies on some items. For full details, call Sears Canada at 1-800-361-6665.
Product replacement if your covered product can’t be fixed.
Annual Preventive Maintenance Check at your request – no
extra charge.
Fast help by phone – we call it Rapid Resolution – phone support from a Sears representative on all products. Think of
Sears Installation Service
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. or Canada call 1-800-4-MY-HOME
®
.
us as a “talking owner’s manual.”
Power surge protection against electrical damage due to power fluctuations.
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TABLE OF CONTENTS
SAFE INSTALLATION, USE AND SERVICE........................... 2
GENERAL SAFETY.................................................................3
WARRANTY ............................................................................ 4
TABLE OF CONTENTS ........................................................... 5
INTRODUCTION ................................................................. 5, 6
PRODUCT SPECIFICATIONS ................................................ 6
MATERIALS AND BASIC TOOLS NEEDED ........................... 7
Materials Needed .............................................................. 7
Basic Tools ........................................................................ 7
Additional Tools Needed When Sweat Soldering ............. 7
INSTALLATION INSTRUCTIONS ...................................... 8-13
Removing the Old Water Heater .................................... 8,9
Facts to Consider About the Location......................................9
Insulation Blankets ............................................................ 9
Water Piping .............................................................. 10,11
T & P Valve and Pipe Insulation ...................................... 11
Temperature-Pressure Relief Valve ........................... 11,12
Filling the Water Heater ......................................................... 12
Wiring ............................................................................. 13
Wiring Diagrams ............................................................. 13
Wiring Connections ......................................................... 13
SERVICE AND ADJUSTMENT ........................................14-18
Temperature Regulation ................................................. 14
Thermostat ...................................................................... 14
Temperature Settings ...................................................... 14
Thermostat Adjustment ................................................... 14
Temperature-Pressure Relief Valve Operation ............... 15
Draining and Flushing ..................................................... 15
Thermostat Removal/Replacement ................................ 16
Element Cleaning/Replacement ................................ 16-18
Drain Valve Washer Replacement .................................. 18
Anode Rod Inspection ...............................................18-19
Service ............................................................................ 19
TROUBLESHOOTING GUIDE ......................................... 19-22
Start Up Conditions .......................................................19
Thermal Expansion ........................................................ 19-20
Strange Sounds ........................................................... 20
Operational Conditions ................................................... 20
Smelly Water.................................................................20
“Air” in Hot Water Faucets ........................................... 20
Rumbling Noise ............................................................20
High Temperature Shut Off System ........................20, 21
Not Enough or No Hot Water ........................................ 21
Water Is Too Hot ...........................................................21
Leakage Checkpoints ...................................................22
REPAIR PARTS LIST ....................................................... 23,24
Thank You for purchasing a Sears water heater. Properly installed and maintained, it should give you years of trouble free service. It is strongly suggested that this new water heater be professionally installed, contact the local Sears Service Center or any Sears store. They will arrange for prompt, quality installation by Sears authorized contractors.
Abbreviations Found In This Instruction Manual:
• ANSI - American National Standards Institute
• ASME - American Society of Mechanical Engineers
• NEC - National Electrical Code
• NFPA - National Fire Protection Association
• UL - Underwriters Laboratories Inc.
PREPARING FOR THE INSTALLATION
1. Read the “General Safety” section of this manual first and then the entire manual carefully. If you don’t follow the safety rules, the water heater will not operate properly. It
INTRODUCTION
could cause DEATH, SERIOUS BODILY INJURY, AND/ OR PROPERTY DAMAGE.
This manual contains instructions for the installation,
operation, and maintenance of the electric water heater. It also contains warnings throughout the manual that you must read and understand. All warnings and all instructions are essential to the proper operation of the water heater and your safety. READ THE ENTIRE MANUAL BEFORE
ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.
2. The installation must conform with the instructions in this manual; electric company rules; and Local Codes, or in the absence of Local Codes, with the current edition of the NEC - National Electrical Code, NFPA 70. This publication is available from your local government or public library or electric company or by writing Underwriters Laboratories Inc., 333 Pfingsten Road, Northbrook, IL 60062.
If after reading this manual you have any questions or do not
3. understand any portion of the instructions, call
4. Carefully plan your intended placement of the water heater. INSTALLATION OR SERVICE OF THIS WATER
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Sears Service Center.
HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIELD INVOLVED. PLUMBING AND ELECTRICAL WORK ARE REQUIRED.
Examine the location to ensure the water heater complies with the
“Facts to Consider About the Location” section in this manual.
instructions may be obtained from California Office of the State Architect, 1102 Q street, Suite 5100, Sacramento, CA 95811. Instructions can also be downloaded to your computer at www/dsa.dgs.ca.gov/Pubs.
6. Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248-CMR
5. For California installation this water heater must be braced, anchored, or strapped to avoid falling or moving
during an earthquake. Correct installation procedure
5.00. In the Commonwealth of Massachusetts, this product must be installed by a licensed plumber or gasfitter.
PRODUCT SPECIFICATIONS
MAXIMUM FUSE RECOVERY RATE MINIMUM OR CIRCUIT MODEL IN GALLONS GALS.PER HOUR WIRE SIZE* BREAKER
NUMBER (LITERS) DIA. HEIGHT @90
153.316050 10 (37.8)
153.316060 19 (71.9)
153.316070 19.9 (75.3)
153.316332 30 (113.6)
153.326070 19.9 (75.3)
* Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local electrical code.
TANK
CAPACITY
DIMENSIONS
IN INCHES (mm)
16” (406) 18.25” (464) 18” (457) 24.9” (632) 16” (406) 31.62” (803) 22” (559) 30” (762) 16” (406) 31.62” (803)
7.5 1650 ---- 12 20
ELEMENT WATTAGE
0
F Rise 120 Volt 240 Volt (GAUGE) SIZE (AMPS)
7.5 1650 ---- 12 20
7.5 1650 ---- 12 20
7.5 1650 ---- 12 20
9.1 ---- 2000 14 15
Some compact models have labeled optional plumbing connections see below.
MODEL
NUMBER
153.316050 YES YES YES NO YES, PLUGGED
153.316060 YES YES YES YES, PLUGGED YES, PLUGGED
153.316070 YES YES YES YES, PLUGGED YES, PLUGGED
153.316332 YES YES YES NO NO
153.326070 YES YES YES YES, PLUGGED YES, PLUGGED
STANDARD
SIDE COLD INLET
SIDE HOT OUTLET
STANDARD
STANDARD
SIDE T&P
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MODEL HAS OPTIONAL
TOP COLD INLET
MODEL HAS OPTIONAL
TOP HOT OUTLET OR T&P
MATERIALS AND BASIC TOOLS NEEDED
Materials Needed
To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials, depending on your type of installation.
EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLONS , AND 5 GALLONS CAPACITY THROUGH LOCAL SEARS STORE OR SERVICE CENTER.
WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS FOR 3/4” THREADED OR COPPER PLUMBING.
Basic Tools
You may or may not need all of these tools, depending on your type of installation. These tools can be purchased at your local Sears store.
Pipe Wrench (2) Screwdriver 6 Foot Tape or Folding Rule Garden Hose Drill Pipe Dope or Tefl on Tape
DRILL
SLOT-HEAD SCREWDRIVER
ROLL OF TEFLON TAPE (USE ON
WATER CONNECTIONS)
PHILLIPS SCREWDRIVER
METAL DRAIN PANS AVAILABLE IN 20” DIAMETER FOR WATER HEATERS HAVING A DIAMETER 18” OR LESS AND IN 24” DIAMETER FOR WATER HEATERS HAVING A DIAMETER OF 22” OR LESS.
Additional Tools Needed When Sweat Soldering
Tubing Cutters or Hacksaw Propane Torch Soft Solder Solder Flux Emery Cloth Wire Brushes
TUBING CUTTER
HACKSAW
PIPE DOPE (SQUEEZE TUBE)
USE FOR WATER CONNECTIONS
ROLL OF
EMERY CLOTH
3/4” (19 mm) WIRE BRUSH
PIPE WRENCHGARDEN HOSE 6 FOOT TAPE
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PROPANE
TORCH
1/2” (13 mm) WIRE BRUSH
ROLL OF
LEAD-FREE
SOFT SOLDER
SOLDER
FLUX
INSTALLATION INSTRUCTIONS
Removing the Old Water Heater
FIGURE 1.
1. Before beginning turn “OFF” the electric power supply to the water heater.
The water passing out of the drain valve may be extremely hot. To avoid being scalded, make sure all connections are tight and that the water flow is directed away from any person.
4. Check again to make sure the electrical supply is turned “OFF” to the water heater. Then disconnect the electrical supply connection from the water heater junction box.
FIGURE 2.
2. Open a nearby hot water faucet until the water is no longer hot.
FIGURE 3.
3. Close the cold water inlet valve. Connect a hose to the drain valve and terminate it to an adequate drain or external to the building. Open the water heater drain valve and allow all of the water to drain from the tank.
FIGURE 4.
FIGURE 5.
5. a. If you have copper piping to the water heater, the two copper water pipes can be cut with a hacksaw approximately four inches away from where they connect to the water heater. This will avoid cutting off the pipes too short. Additional cuts can be made later if necessary. Disconnect the temperature-pressure relief valve drain line. When the water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now completely disconnected and ready to be removed.
FIGURE 6.
b. If you have galvanized pipe to the water heater,
loosen the two galvanized pipes with a pipe wrench at the union in each line. Also disconnect the piping remaining to the water heater. These pieces should be saved since they may be needed when reconnecting the new water heater. Disconnect the temperature-pressure relief valve drain line. When the water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now completely disconnected and ready to be removed.
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prevented by a leak detector or water shut-off device used in conjunction with a piped drain pan. These devices are available from some plumbing wholesalers and retailers, and detect and react to leakage in various ways:
• Sensors mounted in the drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage is detected.
FIGURE 7.
Mineral buildup or sediment may have accumulated in the old water heater. This causes the water heater to be much heavier than normal and this residue, if spilled out, could cause staining.
Facts to Consider About the Location
You should carefully choose an indoor location for the new water heater, because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance. This water heater is not
intended for outdoor installation.
Whether replacing an old water heater or putting the water heater in a new location, the following critical points must be observed.
• Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan.
• Water supply shut-off devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater.
INSTALLATION IN RESIDENTIAL GARAGES: The water heater must be located and/or protected so it is not subject to physical damage by a moving vehicle.
• The location selection must provide adequate clearances for servicing and proper operation of the water heater.
• Keep combustibles such as boxes, magazines, clothes, etc., away from the water heater area.
• The location selected should be indoors as close to and as centralized with the water piping system as possible. This water heater, as well as all water heaters, will eventually leak. Do not install without adequate drainage provisions so water flow will not cause damage.
WATER HEATERS EVENTUALLY LEAK: Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak, the flow of water will not cause damage to the structure. When such locations cannot be avoided, a suitable metal drain pan should be installed under the water heater. Drain pans are available at your local Sears stores. Such drain pans must be piped to an adequate drain.
Water heater life depends upon water quality, water pressure and the environment in which the water heater is installed. Water heaters are sometimes installed in locations where leakage may result in property damage, even with the use of a drain pan piped to a drain. However, unanticipated damage can be reduced or
Insulation Blankets
Insulation blankets are available to the general public for external use on electric water heaters but are not necessary with this product. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters. Your water heater meets or exceeds the National Appliance Energy Conversation Act standards with respect to insulation and standby loss requirements, making an insulation blanket unnecessary.
Should you choose to apply an insulation blanket to this heater, you should follow these instructions below. Failure to follow these instructions can result in fire, serious personal injury, or death.
• Do not cover the temperature and pressure relief (T & P) valve with an insulation blanket.
• Do not cover the instruction manual. Keep it on the side of the water heater or nearby for future reference.
• Do obtain new warning and instruction labels for placement on the blanket directly over the existing labels.
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