FOR POTABLE WATER
HEATING ONLY.
NOT SUITABLE FOR
SPACE HEATING.
Mode_ Number
153.313140 30 Gallon Short
153.313242 38 Gallon Short
153.313340 30 Gallon
153.313442 40 Gallon
153.313640 50 Gallon
o Safety instructions
o Installation
o Operation
o Care and Maintenance
o Troubleshooting
o Parts List
}}i/iiiiii_ii
iiiii
TM
Read and understand instruction
manual and safety messages
before installing, operating or
servicing thiswater heater,
Failure to follow instructions and
safety messages could result in
death or serious iniury
GAMA certification applies to all residential electric water heaters
with capacities of 20 to 120 Gallons. Input rating of 12kW or
less at a voltage no greater than 250 V.
SAVE THiS MANUAL FOR FUTURE REFERENCE.
instruction manual must remain with
water heater.
Sears, Roebuck and Co., Hoffman Estates, _L60179 U.S.A.
PRINTED IN THE U.S.A 1204 _n_&tV_,SeaPS,COrN PART NO 184708-002
Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.
Many safetyore[ated messages and instructions have been provided in this manual and on your own water heater to warn you
and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual it i$ very
important that the meaning of each safety message is understood by you and others who install, use or service this water
heater.
This is the safety alert symbol it is used to alert you
to potential persona[ injury hazards. Obey aH safety
messages that fo!low this symbol to avoid possible
injury or death.
DANGER indicates an imminently
hazardous situation which, if not avoided,
could result in death or injury.
WARNING indicates a potentially
hazardous situation which, if not avoided,
could result in death or injury.
CAUTBON indicates a potentia
Readandunderstandinstruction
manualandsafetymessages
beforeinstalling,operatingor
servicingthiswaterheater
Failuretofollowinstructionsand
safetymessagescouUdresultin
deathorsedousiniury.
Instructionmanualmustremainwith
waterheater.
Water temperature aver 125°F
(52°C) can cause severe burns
instantly resulting in severe injury or
death.
OhiHren, the eUdedy, and the
physically or mentally disabled are at
highest dsk for scald injury.
Feel water before bathing or
showering.
Temperature limiting valves are
available.
Read instruction manual for safe
temperature setting.
Improperinstallationandusemayresult
in property damage.
_' Do not operate water heater if flood damaged.
,, Inspect and repUace anode.
" Install in location with drainage.
_' Fill tank with water before operation.
" Be alertforthermalexpansion
Refer to instruction manual for installation and service.
_losion Hazard
Overheated water can cause
water tank explosion.
,' Properly sized temperature
and pressure relief valve
must be installed in opening
provided.
" Fire Hazard and
Electric Shock Hazard
_' Do not use this water heater with any
voltage other than shown on the model
rating plate.
" Failure to use the correct voltage shown
on the model rating plate could result in
death, serious bodily injury, or property
damage.
Before removing any access
panels or servicing the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
Failure to do this could result in
death, serious bodily injury, or
property damage
designated opening in the water heater in place of the factory
furnished valve.
Improperinst_llationandusemay result
in property damage,
Do not operate water heater ifflood damaged.
Inspect and replace anode.
Install in location with drainage.
_, Fill tank with water before operation
Be alert for thermal expansion_
Refer to instruction manual for installation and service
Explosion Hazard
Temperature_pressure relief valve
must comply with ANSI Z21.22
and ASME code.
Properly sized temperature_relief
valve must be installed in opening
provided.
Can result in overheating and
excessive tank pressure.
Can cause serious injury or death
For safe operation of the water heater, the relief valve must not
be removed from it's designated opening or plugged.
The temperature-pressure relief valve must be installed directly
into the fitting of the water heater designated for the relief valve.
Position the valve downward and provide tubing so that any
discharge will exit only within 6 inches above, or at any distance
below the structural floor. Be certain that no contact is made
with any live electrical part. The discharge opening must not be
blocked or reduced in size under any circumstances. Excessive
length, over 30 feet, or use of more than four elbows can cause
restriction and reduce the discharge capacity of the valve.
No valve or other obstruction is to be placed between the relief
valve and the tank. Do not connect tubing directly to discharge
drain unless a 6" air gap is provided. To prevent bodily injury,
hazard to life, or property damage, the relief valve must be
allowed to discharge water in quantities should circumstances
demand. If the discharge pipe is not connected to a drain or
other suitable means, the water flow may cause property
damage.
The Discharge Pipe:
Must not be smaller in size than the outlet pipe size of the
valve, or have any reducing couplings or other restrictions.
At the time of manufacture this water heater was provided with
a combination temperature-pressures relief valve certified by
a nationally recognized testing laboratory that maintains
periodic inspection of production of listed equipment or
materials, as meeting the requirements for Relief Valves and
Automatic Gas Shut-off Devices for Hot Water Supply Systems,
and the current edition of ANSI Z21.22 • CSA 4.4 and the code
requirements of ASME. If replaced, the valve must meet the
requirements of local codes, but not less than a combination
temperature and pressure relief valve certified as meeting the
requirements for Relief Valves and Automatic Gas Shutooff
Devices for Hot Water Supply Systems, ANSI Z21.22 _CSA 4.4
by a nationally recognized testing laboratory that maintains
periodic inspection of production of listed equipment or
materials.
The valve must be marked with a maximum set pressure not to
exceed the marked hydrostatic working pressure of the water
heater (150 Ibs.p.s.i.) and a discharge capacity not less than
the water heater input rate as shown on the model rating plate.
(Electric heaters o watts divided by 1000 x 3412 equal BTU/Hr.
rate.)
Your local jurisdictional authority, while mandating the use of a
temperature-pressure relief valve complying with ANSI Z21.22
• CSA 4.4 and ASME, may require a valve model different from
the one furnished with the water heater.
Compliance with such local requirements must be satisfied
by the installer or end user of the water heater with a locally
prescribed temperatureopressure relief valve installed in the
Must not be plugged or blocked.
Must be of material listed for hot water distribution.
Must be installed so as to allow complete drainage of both
the temperatureopressure relief valve, and the discharge
pipe.
Must terminate at an adequate drain.
Must not have any valve between the relief valve and tank.
,, Before removing any access
panels or sep¢icing the water
heater, make sure the electrical
supply to the water heater is
_d"OFF".
" Failure to do this could result in
death, serious bodily injury, or
erty damage.
HAZARD OF ELECTRICAL SHOCK! Before removing any
access panels or servicing the water heater, make sure the
electrical supply to the water heater is turned "OFF". Failure to
do this could result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE.
Watertemperatureover125°F
(52°C)cancausesevereburns
instantlyresultinginsevereinjuryor
death.
Children,the elderly,andthe
physicallyormentallydisabledareat
highestriskforscaldinjury.
Feelwaterbeforebathingor
showering.
Temperature0imiting va0ves are
available.
Read instruction manual for safe
temperature setting
HOTTER WATER CAN SCALD: Water heaters are intended to
produce hot water. Water heated to a temperature which will
satisfy space heating, clothes washing, dish washing, and
other sanitizing needs can scald and permanently injure you
upon contact. Some people are more likely to be permanently
injured by hot water than others. These include the elderly,
children, the infirm, or physically/mentally handicapped. If
anyone using hot water in your home fits into one of these
groups or if there is a local code or state law requiring a certain
temperature water at the hot water tap, then you must take
special precautions. In addition to using the lowest possible
temperature setting that satisfies your hot water needs, a
means such as a mixing valve, shall be used at the hot water
taps used by these people or at the water heater. Mixing valves
are available at plumbing supply or hardware stores. Follow
manufacturers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
"Temperature Regulation" section in this manual.
Do not use this appliance if any part of it has been under water.
Immediately cal! a qualified service technician to inspect the
appliance and to replace any part of the control system and any
gas control which has been under water.
INSULATING JACKETS: When installing an external water
heater insulation jacket on an electric water heater:
a. DO NOT cover the temperature-pressure relief valve.
b. DO NOT put insulation over the access covers or any access
areas.
c. DO NOT remove operating instructions, and safety related
warning labels and materials affixed to the water heater.
d. DO obtain new warning and instruction labels from Sears
for replacement on the jacket directly over the existing
labels.
Fire Hazard and
Electric Shock Hazard
Do not use this water heater with any
voltage other than shown on the model
rating plate.
Failure to use the correct voltage shown
on the model rating plate could result in
death, serious bodily injury, or property
damage.
Improper installation and ase may result
in property damage.
'_ Do not operate water heater ifflood damaged.
_' Inspectand replace anode
, Install in location with drainage.
_' Pill tank wit h water before operation.
" Be alertforthermal expansion.
Refer to instruction manual for insta01ation and service=
WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY: This
water heater is equipped for one type voltage only. Check the
rating plate near the bottom access panel for the correct voltage.
DO NOT use this water heater with any voltage other than the
one shown on the model rating plate. Failure to use the correct
voltage can cause problems which can result in DEATH,
SERIOUS BODILY INJURY, OR PROPERTY DAMAGE If you
have any questions or doubts consult your electric company.
SAFEINSTALLATION,USEANDSERVICE.....................................................................................................................................2°3
GENERALSAFETY..........................................................................................................................................................................3°5
TABLEOFCONTENTS.......................................................................................................................................................................6
INTRODUCTION................................................................................................................................................................................7
PRODUCTSPECIFICATIONS............................................................................................................................................................7
MATERIALSANDBASICTOOLSNEEDED........................................................................................................................................8
Materialsneeded.........................................................................................................................................................................8
BasicTools..................................................................................................................................................................................8
AdditionalToolsNeededWhenSweatSoldering.......................................................................................................................8
PREPARATIONSFORINSTALLATION...............................................................................................................................................9
LOCATINGTHENEWWATERHEATER.......................................................................................................................................9o14
RemovingtheOldWaterHeater.................................................................................................................................................9
FactstoConsiderAbouttheLocation.......................................................................................................................................10
WaterPiping.........................................................................................................................................................................10,11
T&PValveandPipeInsulation.................................................................................................................................................11
TemperatureoPressureReliefValve.....................................................................................................................................11,12
FillingtheWaterHeater........................................................................................................................................................12,13
WiringDiagram..........................................................................................................................................................................13
Wiring....................................................................................................................................................................................13,14
InstallationChecklist.................................................................................................................................................................14
SERVICEANDADJUSTMENT....................................................................................................................................................15ol9
TemperatureRegulation...........................................................................................................................................................15
Thermostat................................................................................................................................................................................15
TemperatureSettings................................................................................................................................................................15
ThermostatAdjustment.............................................................................................................................................................15
TemperatureoPressureReliefValveOperation.........................................................................................................................16
Draining.....................................................................................................................................................................................16
ElementCleaning/Replacement..........................................................................................................................................16,18
AnodeRodInspection...............................................................................................................................................................19
DrainValveWasherReplacement............................................................................................................................................19
Service.......................................................................................................................................................................................19
TROUBLESHOOTINGGUIDE..........................................................................................................................................................20
StartUpConditions....................................................................................................................................................................20
ThermalExpansion..............................................................................................................................................................20
StrangeSounds....................................................................................................................................................................20
OperationalConditions.......................................................................................................................................................20°22
SmellyWater.........................................................................................................................................................................20
"Air"inHotWaterFaucets....................................................................................................................................................21
RumblingNoise...................................................................................................................................................................21
HighTemperatureShutOffSystem......................................................................................................................................21
NotEnoughorNoHotWater................................................................................................................................................21
WaterIsTooHot.....................................................................................................................................................................
LeakageCheckpoints...............................................................................................................................................................23
REPAIRPARTSLIST........................................................................................................................................................................24
NOTES........................................................................................................................................................................................25-27
WARRANTY......................................................................................................................................................................................28
ThankYouforpurchasinga SearswaterheatenProperly
installedandmaintained,itshouldgiveyouyearsoftrouble
freeservice.Ifyoushoulddecidethatyouwantthenewwater
heaterprofessionallyinstalledbySearscal!thelocalService
CenteroranySearsstore.Theywil!arrangeforprompt,quality
installationbySearsauthorizedcontractors.
AbbreviationsFoundInThisinstructionManual:
ULoUnderwritersLaboratoriesInc.
The installation must conform with the instructions in this
manual; electric company rules; and Local Codes, or in the
absence of Local Codes, with the current edition of the NEC,
National Electrical Code, NFPA 70. This publication is
available from your local government or public library or
electric company or by writing UndeP, A/riters Laboratories Inc.
333 Pfingsten Road, Northbrook, IL 60062.
If after reading this manual you have any questions or do not
understand any portion of the instructions, cal! Sears Service
Center.
NEC- National Electrica! Code
ANSI -American National Standards Institute
* Read the "Safety Precautions" section, page 2 of this manual
first and then the entire manual carefully. If you don't follow
the safety rules, the water heater wil! not operate properly. It
could cause DEATH, SERIOUS BODILY INJURY AND/OR
PROPERTY DAMAGE.
This manual contains instructions for the installation,
operation, and maintenance of this electric water heater. It
also contains warnings throughout the manual that you must
read and be aware of. Al! warnings and all instructions are
essential to the proper operation of the water heater and
your safety. Since we cannot put everything on the first few
pages, READ THIS ENTIRE MANUAL BEFOREATTEMPTING
TO INSTALL OR OPERATE THE WATER HEATER.
MODEL
NUMBER
153.313140
153.313242
153.313340
153.313442
153.313640
TANK
CAPACITY
IN GALLONS
30
38
30
4O
5O
DIMENSIONS
BNiNCHES
DIA. HEIGHT
22 30
23 31 1/2
18 46 1/2
18 59 1/2
22 48
Carefully plan the place where you are going to put the water
heater. Correct electrical wiring and connections are very
important in preventing death from possible electrical shock
and fires.
Examine the location to ensure the water heater complies
with the "Facts to Consider About the Location" section.
For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation
procedures. Instructions may be obtained from your local
dealer, wholesaler, public utilities or California Office of the
State Architect, 400 P Street, Sacramento, CA 95814.
Massachusetts Code requires this water heater to be
installed in accordance with Massachusetts 248-CMR 2.00:
State Plumbing Code and 248oCMR 5.00. In the
commonwealth of Massachusetts, this product must be
installed by a licensed plumber or gasfitter.
RECOVERYRATE
GALSPERHOUR
@90°FRiSE
17.3
17.3
17.3
17.3
17.3
ELEMENT
WATTAGE
AT 240 VOLTS
3800
3800
3800
3800
3800
MINIMUM
WIRE SIZE*
(GAUGE}
12
12
12
12
12
MAXIMUM
FUSE OR
CIRCUIT
BREAKER
SIZE
(AMPS}
2O
2O
2O
2O
2O
*Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local
electrical code.
Materials Needed
To simplify the installation Sears has available the installation
parts shown below, You may or may not need all of these
materials, depending on your type of installation,
WATER HEATER
INSTALLATION
KIT WITH FLEXIBLE
CONNECTORS
FOR 3/4" OR
1/2" THREADED OR
COPPER PLUMBING
EXPANSION TANKS FOR THERMAL EXPANSION
CONDITIONS AVAILABLE iN 2 GALLONS
(7.6 LITERS) AND 5 GALLONS (18,9 LITERS)
CAPACITY THROUGH LOCAL SEARS STORE OR
SERVICE CENTER
DRAIN PANS AVAILABLE IN 20" (508 ram)
DIAMETER FOR WATER HEATERS
HAVING A DIAMETER 18" (457 ram) OR
LESS, 24" (610ram) DIAMETER FOR
WATER HEATERS HAVING A DIAMETER
22" (559 ram) OR LESS AND AVAILABLE
IN 28" (711 ram) DIAMETER FOR WATER
HEATERS HAVING A DIAMETER 25"
(560 ram) OR LESS
Basic Too_s
You may or may not need al! of these tools, depending on your
type of installation, These tools can be purchased at your local
Sears store,
Pipe Wrench (2) 14"
Screwdriver
6 Foot Tape or Folding Rule
Garden Hose
Drill
Pipe Dope or Teflon Tape
DRILL
SLOT-HEAD SCREWDRIVER
ROLL OF TEFLON TAPE (USE ON
WATER CONNECTIONS)
PIPE DOPE (SQUEEZE TUBE)
USE FOR WATER CONNECTIONS
PHILLIPS SCREWDRIVER
Additiona_ Too_s Needed
When Sweat Soldering
Tubing Cutters or Hacksaw
Propane Torch
Soft Solder
Solder Flux
Emery Cloth
Wire Brushes
ROLL OF
EMERYCLOTH
TUBING CUTTER
HACKSAW
ROLL OF
LEAD-FREE
SOFT SOLDER
SOLDER
FLUX
GARDEN HOSE 5 FOOT TAPE PIPE WRENCH
PROPANE
TORCH
3/4" (19 mr#) WiRE BRUSH
1/2" (15 ram) WIRE BRUSH
Removing the Old Water Heater
¢
1. Turn "OFF" electrical supply to the water heater.
4. Check again to make sure the electrical supply is turned
'OFF" to the water heaten Then disconnect the electrical
supply connection from the water heater junction box.
5, a.
If you have copper piping to the water heater, the two
copper water pipes can be cut with a hacksaw
approximately 4" away from where they connect to the
water heater. This will avoid cutting off the pipes too
shorL Additional cuts can be made later if necessary.
Disconnect the temperature-pressure relief valve drain
line. When the water heater is drained, disconnect
the hose from the drain valve. Close the drain valve.
The water heater is now completely disconnected and
ready to be removed.
2. Turn "OFF" the water supply to the water heater at the water
shut-off valve or water meter.
3. Attach a hose to the water heater drain valve and put the
other end in a floor drain or outdoors. Open the water heater
drain valve. Open a nearby hot water faucet which will relieve
pressure in the water heater and speed draining.
The water passing out of the drain valve may be extremely hot.
To avoid being scalded, make sure all connections are tight
and that the water flow is directed away from any person.
If you have galvanized pipe to the water heater, loosen
the two galvanized pipes with a pipe wrench at the
union in each line. Also disconnect the piping
remaining to the water heater. These pieces should
be saved since they may be needed when
reconnecting the new water heater. Disconnect the
temperature-pressure relief valve drain line. When the
water heater is drained, disconnect the hose from the
drain valve. Close the drain valve, The water heater is
now completely disconnected and ready to be
removed.
,_ CAUTION
Mineral buildup or sediment may have accumulated in the old
water heater. This causes the water heater to be much heavier
than normal and this residue, if spilled out, could cause staining.
Facts to Consider About the Location
You should carefully choose an indoor location for the new
water heater, because the placement is a very important
consideration for the safety of the occupants in the building
and for the most economical use of the appliance. This water
heater is not intended for outdoor installation.
Whether replacing an aid water heater or putting the water
heater in a new location, the following critical points must be
observed.
• The location selected should be indoors as close to and as
centralized with the water piping system as possible. This
water heater, as well as all water heaters, will eventually
leak. Do not install without adequate drainage provisions
where water flow will cause damage.
* The location selection must provide adequate clearances for
servicing and proper operation of the water heater.
Water Piping
Water temperature over 125°F
(52°C) car cause severe burns
instantly resulting in severe iniury or
death,
Children, the elderly, and the
physically or mentally disabled are at
highest risk for scald injury
Feel water before bathing or
showering,
Temperature limiting valves are
available,
Read instruction manual for safe
temperature setting.
Property Damage Hazard
- All water heaters eventually leak
. Do not install without adequate drainage.
WATER HEATERS EVENTUALLY LEAK: Installation of the water
heater must be accomplished in such a manner that if the tank
or any connections should leak, the flow of water will not cause
damage to the structure. When such locations cannot be
avoided, a suitable drain pan should be installed under the
water heater. Drain pans are available at your local Sears stores.
Such a drain pan must be piped to an adequate drain.
Water heater life depends upon water quality, water pressure
and the environment in which the water heater is installed.
Water heaters are sometimes installed in locations where
leakage may result in property damage, even with the use of a
drain pan piped to a drain. However, unanticipated damage
can be reduced or prevented by a leak detector or water shut-
off device used in conjunction with a piped drain pan. These
devices are available from some plumbing supply wholesalers
and retailers, and detect and react to leakage in various ways:
• Sensors mounted in the drain pan that trigger an alarm or
turn off the incoming water to the water heater when leakage
is detected.
• Sensors mounted in the drain pan that turn off the water
supply to the entire home when water is detected in the drain
pan.
HOTTER WATER CAN SCALD: Water heaters are intended to
produce hot water. Water heated to a temperature which will
satisfy space heating, clothes washing, dish washing, and
other sanitizing needs can scald and permanently injure you
upon contact. Some people are more likely to be permanently
injured by hot water than others. These include the elderly,
children, the infirm, or physically/mentally handicapped. If
anyone using hot water in your home fits into one of these
groups or if there is a local code or state law requiring a certain
temperature water at the hot water tap, then you must take
special precautions. In addition to using the lowest possible
temperature setting that satisfies your hot water needs, a
means such as a mixing valve, shall be used at the hot water
taps used by these people or at the water heater. Mixing valves
are available at plumbing supply or hardware stores. Follow
manufacturers instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the
"Temperature Regulation" section in this manual.
f
WATER
INLET ONWATER HEATER
• Water supply shut-off devices that activate based on the
water pressure differential between the cold water and hot
water pipes connected to the water heater.
INSTALLATION IN RESIDENTIAL GARAGES: The water heater
must be located and/or protected so it is not subject to physical
damage by a moving vehicle.
The illustration shows the attachment of the water piping to the
water heater. The water heater is equipped with 3/4" water
connections.
If a water heater is installed in a closed water supply system;
such as one having a back-flow preventer, check valve, water
I0
meterwithacheckvalve,etc.inthecoldwatersupply;means
shallbeprovidedtocontrolthermalexpansion.Contactthe
localutilityorSearsServiceCenteronhowtocontrolthis
situation.
T & P Valve and Pipe Insulation
Remove insulation for T & P valve and pipe connections from
carton.
NOTE:Ifusingcoppertubing,soldertubingtoanadapterbefore
attachingtheadaptertothecoldwaterinletconnections.Do
notsolderthecoldwatersupplylinedirectlytothecoldwater
inlet.Itwillharmthediptubeanddamagethetank.
* Look at the top cover of the water heater. The hot water outlet
is marked 'HOT". Put two or three turns of teflon tape around
the threaded end of the threaded-to-sweat coup%g and
around both ends of the 3/4" threaded nipple. Using flexible
connectors, connect the hot water pipe to the hot water outlet
of the water heater.
. Look at the top cover of the water heater. The cold water inlet
is marked "COLD". Put two or three turns of teflon tape around
the threaded end of the threaded-to-sweat coupling and
around both ends of the 3/4" threaded nipple. Using flexible
connectors, connect the cold water pipe to the cold water
inlet of the water heater.
NOTE: Your water heater is insulated to minimize heat loss
from the tank. Further reduction in heat loss can be
accomplished by insulating the hot water lines from the
water heater.
Installation Completed Using Installation Kit
SHUT=OFF
VALVE
Fit pipe insulation over the incoming cold water line and the hot
water line. Make sure that the insulation is against the top
cover of the heater.
Fit T & P valve insulation over valve. Make sure that the insulation
does not interfere with the lever of the T & P valve.
Secure al! insulation using tape.
PiPE
INSULATION
Temperature-Pressure Relief Valve
NOT OUTLET
TOHOUSE
THREADED
TOSWEAT
COUPLING
$f4"
DmSCNARGE P_PE
IgO NOT CAP OR PLUG)
t
THREADED
TO SWEAT
COUPLING
COLD INLET
WATER UNE
3/4"
PRESSURE
Expmosion Hazard
Tern perature-pressure relid valve
must comply with ANSI Z2122
and ASM E code.
Properly sized temperature4eiief
valve must be installed in opening
provided,
• Can result in overheating and
excessive tank pressure
Can cause serious injury ordeath.
At the time of manufacture this water heater was provided with
a combination temperature-pressures relief valve certified by
a nationally recognized testing laboratory that maintains
periodic inspection of production of listed equipment or
materials, as meeting the requirements for Relief Valves and
Automatic Gas Shut-off Devices for Hot Water Supply Systems,
and the current edition of ANSI Z21.22 • CSA 4.4 and the code
requirements of ASME. If replaced, the valve must meet the
requirements of local codes, but not less than a combination
temperature and pressure relief valve certified as meeting the
requirements for Relief Valves and Automatic Gas Shut-off
Devices for Hot Water Supply Systems, ANSI Z21.22. CSA 4.4
by a nationally recognized testing laboratory that maintains
periodic inspection of production of listed equipment or
materials.
The valve must be marked with a maximum set pressure not to
exceed the marked hydrostatic working pressure of the water
11
heater(150Ibs.p.s.k)andadischargecapacitynotlessthan
thewaterheaterinputrateasshownonthemodelratingplate.
(Electricheatersowattsdividedby1000x3412equalBTU/Hr.
rate.)
Yourlocaljurisdictionalauthority,whilemandatingtheuseofa
temperature-pressurereliefvalvecomplyingwithANSIZ21.22
•CSA4.4andASME,mayrequireavalvemodeldifferentfrom
theonefurnishedwiththewaterheater.
temperature-pressure relief valve discharge line, and (2) the
water manually discharged will not cause any bodily injury or
property damage because the water may be extremely hot.
If after manually operating the valve, it fails to completely reset
and continues to release water, immediately, close the cold
water inlet to the water heater, follow the draining instructions,
and replace the temperature-pressure relief valve with a new
one,
Compliancewithsuchlocalrequirementsmustbesatisfied
bytheinstallerorenduserofthewaterheaterwithalocally
prescribedtemperature-pressurereliefvalveinstalledinthe
designatedopeninginthewaterheaterinplaceofthefactory
furnishedvalve.
Forsafeoperationofthewaterheater,thereliefvalvemustnot
beremovedfromit'sdesignatedopeningorplugged.
Thetemperature-pressurereliefvalvemustbeinstalleddirectly
intothefittingofthewaterheaterdesignatedforthereliefvalve.
Positionthevalvedownwardandprovidetubingsothatany
dischargewillexitonlywithin6inchesabove,oratanydistance
belowthestructuralfloor.Becertainthatnocontactismade
withanyliveelectricalpart.Thedischargeopeningmustnotbe
blockedorreducedinsizeunderanycircumstances.Excessive
length,over30feet,oruseofmorethanfourelbowscancause
restrictionandreducethedischargecapacityofthevalve.
Water Damage Hazard
" Temperature-pressure relief valve discharge
pipe must terminate at adequate drain.
HOT_ _
_/ TEMPERATURE°
CONBUBT
DISCHARGE PIPE
(DO NOTCAP OR PLUG)
PRESSURE
RELIEF VALVE
°°L.,-Z
No valve or other obstruction is to be placed between the relief
valve and the tank. Do not connect tubing directly to discharge
drain unless a 6" air gap is provided. To prevent bodily injury,
hazard to life, or property damage, the relief valve must be
allowed to discharge water in quantities should circumstances
demand. If the discharge pipe is not connected to a drain or
other suitable means, the water flow may cause property
damage.
The Discharge Pipe:
Must not be smaller in size than the outlet pipe size of the
valve, or have any reducing couplings or other restrictions.
Must not be plugged or blocked.
Must be of material listed for hot water distribution.
Must be installed so as to allow complete drainage of both
the temperature-pressure relief valve, and the discharge
pipe.
Must terminate at an adequate drain.
Must not have any valve between the relief valve and tank.
The temperature-pressure relief valve must be manually
operated at least once a year. Caution should be taken to ensure
that (1) no one is in front of or around the outlet of the
FLOOR DRAIN
Filling the Water Heater
Property Damage Hazard
Avoid water heater damage,
Fill tank with water before operating
Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank
must be filled with water, Water must flow from the hot water
faucet before turning "ON" power.
To fill the water heater with water:
* Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front of
the water heater.
* Open the cold water supply valve to the water heater.
12
NOTE:Thecoldwatersupplyvalvemustbe[eftopenwhen
thewaterheaterisinuse.
• To insure complete fi!ling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run until
a constant flow is obtained. This will let air out of the water
heater and the piping.
• Check al! new water piping for leaks. Repair as needed.
Wiring Diagram
STANDARD WIRING FOR 2 WmRE LEAD WATER HEATERS
240 VOLT SINGLE ELEMENT
TO ELECTRIC
POWER SUPPLY
C
BLACK
You must provide al! wiring of the proper size outside of the
water heater. You must obey local codes and electric company
requirements when you install this wiring.
If you are not familiar with electric codes and practices, or if you
have any doubt, even the slightest doubt, in your ability to connect
the wiring to this water heater, obtain the service of a competent
electrician. Contact your Sears salesperson to arrange for a
professional electrician.
Fire Hazard and
Electric Shock Hazard
Do not use this water heater with any
voltage other than shown on the model
rating plate.
Failure to use the correct voltage shown
on the model rating plate could result in
death, serious bodily injury, or property
damage.
Wiring
<,
m
1 4
2 4 w
22A2T'VAC
12_V_ PrDY I2048OVAC
WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY: This
water heater is equipped for one type voltage only. Check the
rating plate near the bottom access panel for the correct voltage.
DO NOT use this water heater with any voltage other than the
one shown on the model rating plate. Failure to use the correct
voltage can cause problems which can result in DEATH,
SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you
have any questions or doubts consult your electric company.
If wiring from your fuse box or circuit breaker box was aluminum
for your old water heater, replace it with copper wire. If you wish
to reuse the existing aluminum wire, have the connection at
the water heater made by a competent electrician. Contact your
Sears salesperson to arrange for a professional electrician.
Provide a way to easily shut off the electric power when
working on the water heater. This could be with a circuit
breaker or fuse block in the entrance box or a separate
disconnect switch.
2_
Install and connect a circuit directly from the main fuse or
circuit breaker box. This circuit must be the right size and
have its own fuse or circuit breaker. Refer to the chart in the
'Product Specifications" section for the correct size wire and
fuse or circuit breaker.
3. If metal conduit is used for the grounding conductor:
Property Damage Hazard
Improper installation and use may result in
property damage.
Fi!l tank with water before operating.
Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank
must be filled with water. Water must flow from the hot water
faucet before turning "ON" power.
The grounding electrode conductor shall be of copper,
aluminum, or copperclad aluminum. The material
shall be of one continuous length without a splice or
joint.
B,
Rigid metal conduit, intermediate metal conduit, or
electrical metallic tubing may be used for the grounding
means if conduit or tubing is terminated in fittings
approved for grounding.
C. Flexible metal conduit or flexible metallic tubing shall
13
be permittedfor groundingif al! the following
conditionsaremet:
1.Thelengthinanygroundreturnpathdoesnot
exceed6feet.
2. Thecircuitconductorscontainedthereinare
protectedbyovercurrentdevicesratedat 20
amperesorless.
3. Theconduitor tubingisterminatedinfittings
approvedforgrounding.
Forcompletegroundingdetailsandallallowable
exceptions,referto thecurrenteditionofthe
NationalElectricalCode,NFPA70.
4.Astandard1/2"conduitopeninghasbeenmadeinthewater
heaterjunctionboxfortheconduitconnection.
6.Thewaterheatermustbeelectrically'grounded"bythe
installenAgreengroundscrewhasbeenprovidedonthe
waterheater'sjunctionbox.Connectgroundwiretothis
location.
7.Replacethewiringjunctioncoverusingthescrewprovided.
5.Usewirenutsandconnectthepowersupplywiringtothe
wiresinsidethewaterheater'sunctionbox.
InstallationChecklist
• Is the fuse or circuit breaker size correct as shown in the
chart in the 'Product Specifications" section?
• Are the wires from the circuit breaker or fuse service to the
water heater's junction box on the correct wire size (gauge)
as shown in the chart in the "Product Specifications" section?
• Is the new temperature-pressure relief valve properly
installed, and piped to an adequate drain? See "Temperature-
Pressure Relief Valve" section.
• Do you need to call your electric company to check your wiring?
GREENGROUNDSCREW
Is the water heater completely filled with water? See "Filling
the Water Heater" instructions in the ' Installation Instructions"
section.
Will a water leak damage anything? See "Facts to Consider
About the Location" section.
Are the cold and hot water lines connected to the water heater
correctly? See "Water Piping" instructions in the "Installation
Instructions" section.
Is there adequate clearance for maintenance around the
water heater?
14
Temperature Regulation
Thermostat Adjustment
Water temperature over 125°F
(52°C) can cause severe burns
instantly resulting in severe injury or
death.
Children, the elderly, and the
physically or mentally disabled are at
highest risk for scald injury.
Feel water before bathing or
showering.
Temperature limiting valves are
available.
Read instruction manual for safe
temperature setting.
HOTTER WATER CAN SCALD: Water heaters are intended to
produce hot water, Water heated to a temperature which will
satisfy clothes washing, dish washing, and other sanitizing
needs can scald and permanently injure you upon contact.
Some people are more likely to be permanently injured by hot
water than others. These include the elderly, children, the infirm,
or physically/mentally handicapped. If anyone using hot water
in your home fits into one of these groups or if there is a local
code or state law requiring a certain temperature water at the
hot water tap, then you must take special precautions. In
addition to using the lowest possible temperature setting that
satisfies your hot water needs, some type of tempering device,
such as a mixing valve, should be used at the hot water taps
used by these people or at the water heater. Mixing valves are
available at plumbing supply or hardware stores. Follow
manufacturers instructions for installation of the valves, Before
changing the factory setting of the thermostat, read the
"Temperature Regulation" section in this manual.
Never allow small children to use a hot water tap, or to draw
their own bath water. Never leave a child or handicapped person
unattended in a bathtub or shower.
The thermostat is adjustable if a different water temperature is
desired. Read all warnings in the 'Temperature Regulation"
section before proceeding.
• Turn 'OFF" the electrical power to the water heater at the
junction box.
Fire Hazard and
Electric Shock Hazard
Do not use this water heater with any
voltage other than shown on the model
rating plate.
Failure to use the correct voltage shown
on the model rating plate could result in
death, serious bodily injury, or property
damage.
HAZARD OF ELECTRICAL SHOCK! Before removing any
access panels or servicing the water heater, make sure the
electrical supply to the water heater is turned 'OFF". Failure to
do this could result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE.
• Take "OFF" the access panel, insulation block and pad.
• The slotted adjustment (using a screwdriver) can be turned
clockwise (f_) to increase the temperature setting, or
counter clockwise ( _ ) to decrease the temperature setting.
Replace the insulation block, pad and access panel.
Thermostat
The thermostat of this water heater has been factory set at the
mid position which approximates 120°F (Hot) to reduce the
risk of scald injury. The thermostat is adjustable if a different
water temperature is desired. Read all warnings in this manual
and on the water heater before proceeding.
Temperature Settings
VERY HOT = approx, t 60°P (71 °C)
C = approx. 150°F (66°C)
B =approx. t40°F (60°C)
A = approx 130°F (54°0)
A =approx. t20°F (49°C)
LOW = approx. 80°F (27°C)
About t/2 second
About 1-1/2 seconds
Less than 5 seconds
About 30 seconds
More than 5 minutes
• Turn "ON" the power supply.
15
Temperature-Pressure
Relief Valve Operation
* Burn hazard.
* Hot water discharge.
Keep clear of relief valve
discharge outlet.
The temperature-pressure relief valve must be manually
operated at least once a year.
The temperature-pressure relief valve must be manually
operated at least once a year. Caution should be taken to ensure
that (I) no one is in front of or around the outlet of the
temperature-pressure relief valve discharge line, and (2) the
water manually discharged wil! not cause any property damage
or bodily injury. The water may be extremely hot.
TEMPERATURE-PRESSURE
RELIEF VALVE
D)SCHARGE P(PE
If after manually operating the valve, it fails to completely reset
and continues to release water, immediately close the cold
water inlet to the water heater, fo!low the draining instructions,
and replace the temperature-pressure relief valve with a new
one.
Failure to install and maintain a new properly listed temperature-
pressure relief valve will release the manufacturer from any
claim which might result from excessive temperature or
pressure,
If the temperature-pressure relief valve on the appliance weeps
or discharges periodically, this may be due to thermal
expansion. Your water heater may have a check valve installed
in the water line or a water meter with a check valve. Consult
your local Sears Service Center for further information. Do not
plug the temperature-pressure relief valve.
Draining
The water heater should be drained if being shut down during
freezing temperatures. Also, periodic draining and cleaning of
sediment from the tank may be necessary,
to do this could result in DEATH, SERIOUS BODILY INJURY,
OR PROPERTY DAMAGE.
Fire Hazard and
Electric Shock Hazard
" Do not use this water heater with any
voltage other than shown on the model
rating plate,
Failure to use the correct ,voltage shown
on the model rating plate could result in
death, serious bodily iniury, or property
damage,
* CLOSE the cold water inlet valve to the water heater.
. OPEN a nearby hot water faucet and leave open to allow for
draining.
* Connect a hose to the drain valve and terminate to an
adequate drain or outdoors.
OPEN the water heater drain valve to allow for tank draining.
NOTE: If the water heater is going to be shut down and
drained for an extended period, the drain valve should be left
open with hose connected allowing water to terminate to an
adequate drain.
Close the drain valve.
Follow "Filling the Water Heater" instructions in the
"Installation Instructions" section.
Turn "ON" power to the water heater.
Property Damage Hazard
improper installation and use may result in
property damage
Fill tankwith water before operating
Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank
must be filled with water. Water must flow from the hot water
faucet before turning "ON" power.
E_ement C_eaninglRep_acement
To remove the element from your tank in order to clean or
replace it:
1. Before beginning turn "OFF" the electric power supply to the
water heater.
• Before beginning turn "OFF'the electric power supply to the
water heater.
HAZARD OF ELECTRICAL SHOCK! Before removing any
access panels or servicing the water heater, make sure the
electrical supply to the water heater is turned "OFF". Failure
16
Beforeremovinganyaccess
panelsor sen'icingthewater
heater,makesuretheelectrical
supplyto thewaterheateris
turned"OFF".
Failuretodothiscouldresultin
death,seriousbed@injury,or
propertydamage.
HAZARDOFELECTRICALSHOCK!Beforeremovingany
accesspanelsorservicingthewaterheater,makesurethe
electricalsupplytothewaterheateristurned'OFF".Failureto
dothiscouldresultinDEATH,SERIOUSBODILYINJURY,OR
PROPERTY"DAMAGE
2. Turnoffthewatersupplytothewaterheateratthewater
Shut-offvalveorwatermeter.
4. Removethetwoscrewssecuringtheaccesspanel,and
removepanel.
5. Removetheinsulationblock.
3. Attachahosetothewaterheaterdrainvalveandputthe
otherendinafloordrainoroutdoors.Openthewaterheater
drainvalve.Openanearbyhotwaterfaucetwhichwillrelieve
pressureinthewaterheaterandspeeddraining.
Watertemperatureover125°F
(52°0)cancausesevereburns
instantlyresultinginsevereiniuryor
death
Children,the elderly,andthe
physicaJiyormentallydisabledareat
highestdskforscaldinjury.
Feelwaterbeforebathingor
showering.
Temperaturelimitingvalvesare
available.
Readinstructionmanualforsafe
temperaturesetting.
6. Liftoutthetabasshowntouncliptheterminalcoverfrom
thethermostat.Theterminalcovercannowberemoved
fromthethermostat.
LUFT OUT TAB TO
URCL[P TERMINAL
COVER FROM
7. Disconnect the two wires on the element and unscrew the
old element from the tank.
JACKET
TERMIHAL COVER
PLASTUO TABS ON
-- ELEMENT
The water passing out of the drain valve may be extremely hot.
To avoid being scalded, make sure all connections are tight
and that the water flow is directed away from any person.
8. Clean the area around the element opening. Remove any
sediment from or around the element opening, inside the
tank.
17
9. Ifyouarecleaningtheelementyouhaveremoved,dosoby
scrapingorsoakinginvinegaroradeolimingsolution.
Fire Hazard and
Electric Shock Hazard
" Do not use this water heater with any
voltage other than shown on the model
rating plate
" Failure to use the correct voltage shown
on the model rating plate could result in
death, serious bodily injury, or property
damage
Replacement elements must (1) be the same voltage and (2)
no greater wattage than listed on the model rating plate affixed
to the water heater.
10. A new gasket should be used in all cases to prevent a
possible water leak. (See Element Gasket in the "Parts
Order List" Chart). Place the new element gasket on the
thread side of the cleaned or new element and screw into
tank, securing tightly using an element wrench.
14. Check element for water leaks. If leakage occurs, tighten
element or repeat steps 2 and 3, remove element and
reposition gasket. Then repeat steps 10 through 14.
15. Reconnect the two wires to the element and then check to
make sure the thermostat remains firmly against the
surface of the tank.
16. Replace terminal cover on thermostat.
11. Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front of
the water heater.
12. Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open when the
water heater is in use.
13. To insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run
until a constant flow is obtained. This will let air out of the
water heater and the piping.
Improper ins_Hation and use may resuRt
in property damage.
Do not operate water heater ifflood damaged.
Inspect and replace anode.
Install in location with drainage.
Fill tank with water before operation,
Be alert for thermal expansion.
Refer to instruction manual for installation and service
Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank
must be filled with water. Water must flow from the hot water
faucet before turning 'ON" power.
17. Replace the insulation block so that it completely covers
the thermostat and element.
18, Replace access panel.
19, Turn 'ON" electric power to water heater.
18
Anode Rod _nspection
The anode rod is used to protect the tank from corrosion. Most
hot water tanks are equipped with an anode rod. The
submerged rod sacrifices itself to protect the tank. Instead of
corroding the tank, water ions attack and eat away the anode
rod. This does not affect the water's taste or color. The rod
must be maintained to keep the tank in operating condition.
Anode deterioration depends on water conductivity, not
necessarily water condition. A corroded or pitted anode rod
indicates high water conductivity and should be checked and/
or replaced more often than an anode rod that appears to be
intact. Replacement of a depleted anode rod can extend the
life of your water heater. Inspection should be conducted by a
Sears service technician, and at a minimum should be checked
annually after the warranty period.
NOTE: For replacement, use a 17/32" x 13/64" x 1/8" thick washer
available at your nearest hardware store. For ordering a
replacement washer, refer to the "Parts Order List" section.
• Before beginning turn 'OFF" the electrica! power supply to
the water heater.
• Follow "Draining" instructions in the "Service and
Adjustment" section.
• Turning counter clockwise, remove the hex cap below the
screw handle.
• Remove the washer and put the new one in place.
• Screw the handle and cap assembly back into the drain valve
and retighten using a wrench. DO NOT OVER TIGHTEN.
• Follow 'Filling the Water Heater" instructions in the
'lnsta!lation Instructions" section.
• Check for leaks.
Drain Valve Washer Replacement
Fire Hazard and
Electric Shock Hazard
Do not use this water heater with any
voltage ether than shown on the model
rating plate.
Failure to use the correct voltage shown
on the modeUrating plate could result in
death, serious bodily injury, or property
damage.
HAZARD OF ELECTRICAL SHOCK! Before removing any
access panels or servicing the water heater, make sure the
electrical supply to the water heater is turned 'OFF". Failure to
do this could result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE.
• Turn 'ON" electric power to the water heater.
_ HANDLE AND
CAP ASSEMBLY
WASHER
Service
Before calling for repair service, read the "Start Up Conditions"
and 'Operational Conditions" found in the Troubleshooting
Guide of this manual.
If a condition persists or you are uncertain about the operation
of the water heater, let a qualified person check it out.
Contact SEARS Repair Services at 1-800-4-MyoHOME '_'
(1 °800°469°4663).
19
Start Up Conditions
THERMAL EXPANSION
Water supply systems may, because of such events as high
line pressure, frequent cut-offs, the effects of water hammer
among others, have installed devices such as pressure
reducing valves, check valves, back flow preventers, etc_.to
control these types of problems. When these devices are not
equipped with an internal by-pass, and no other measures are
taken, the devices cause the water system to be closed. As
water is heated, it expands (thermal expansion) and closed
systems do not allow for the expansion of heated water.
The water within the water heater tank expands as it is heated
and increases the pressure of the water system. If the relieving
point of the water heater's temperature-pressure relief valve is
reached, the valve will relieve the excess pressure. The
temperature°pressure relief valve is not intended for the
constant relief of thermal expansion, This is an unacceptable
condition and must be corrected.
HOT (;OLD WATER HEATER (3)
WATER HEATER FLOOR, CEmUNG
COLD WATER JOIST,ETC,
ruNLETFt&tqQNG
COLD WATER PRESSbRE
ruNLETFiTTiNG
II VALVE W,TH
m_ BY.PASS
H EXPANSION _
PRESSURE GAUGE WATER
RECOHHENDED iNSTALLATiON
(VERTICALMOUNTmNG)
REDUCING
INLETCOLD
SHUTOFF
It is recommended that any devices installed which could create
a closed system have a by-pass and/or the system have an
expansion tank to relieve the pressure built by thermal
expansion. Thermal expansion tanks are available from Sears
stores and through the Sears Service Centers. Contact the
local plumbing inspector, water supplier and/or the Sears
Service Center for assistance in controlling these situations.
Thermal Expansion Tank Specifications
Mode_
Number
153.331020
153.331050
Tank
Capacity
in Gals.
2
5
Dimensions
in hches
Dia. Length
8 12 3/4"
11 14 3/4"
Pipe
Fittings
On Tank
3/4" Male
3/4" Male
Expansion Tank Sizing Chart
In_et*
Water
Expansion
Tank
Capacity
Needed
* Highest recorded inlet water pressure in a 24 hour period or
regulated water pressure.
Note: Expansion tanks are pre-charged with a 40 psi air charge.
If the inlet water pressure is higher than 40 psi, the expansion
tank's air pressure must be adjusted to match that pressure,
but must not be higher than 80 psi.
Strange Sounds
Possible noises due to expansion and contraction of some
metal parts during periods of heat-up and coo!-down do not
represent harmful or dangerous conditions.
Pressure
40psi
50psi
60psi
70psi
80psi
Water Heater Capacity (Gallons)
30 40 50 66 80
2 2 2 5 5
2 2 2 5 5
2 2 5 5 5
2 2 5 5 5
2 5 5 5 5
, #_$T_PPING
3 |1 II t _ o)
_{ II UI _ PRESSURE
_ II _ J REDUCING INLETCOLD
(I) BY-PASS SHUTOFF
ALTERNATE RECOHNENDED
(HORIZONTAL HOUNT_NG)
VALVEWmTN WATER
PRESSURE GAUGE
iNSTALLATION
Operationa_ Conditions
SMELLYWATER
In each water heater there is installed at least one anode rod
(see parts section) for corrosion protection of the tank. Certain
water conditions will cause a reaction between this rod and
the water. The most common complaint associated with the
anode rod is one of a 'rotten egg smell'L This odor is derived
from hydrogen sulfide gas dissolved in the water. The smell is
the result of four factors which must al! be present for the odor
to develop:
* A concentration of sulfate in the supply water.
* Little or no dissolved oxygen in the water.
* A sulfate reducing bacteria within the water heater. (This
harmless bacteria is non-toxic to humans.)
* An excess of active hydrogen in the tank. This is caused by
the corrosion protective action of the anode.
Smelly water may be eliminated or reduced in some water
heater models by replacing the anode(s) with one of less active
material, and then chlorinating the water heater tank and al!
hot water lines. Contact the local Sears Service Center for
further information concerning an Anode Replacement Kit
#9001453 and this Ch!orination Treatment.
2O
Ifthesmellywaterpersistsaftertheanodereplacementand
chlorinationtreatment,wecanonlysuggestthatcontinuous
chlorinationandfilteringconditioningequipmentbeconsidered
toeliminatethewaterproblem.
Donotremovetheanodeleavingthetankunprotected.By
doingso,aHwarrantyonthewaterheaterisvoided.
"AmR"INHOTWATERFAUCETS
Before removing any access
els or servicing the water
heater, make sure the electrical
supply to the water heater is
ed "OFF'"
Fai!ure to do this could resu!t in
death, serious bodily iniury, or
)erty damage.
Explosion Hazard
" FlammaMe hydrogen gases
may be present
" Keep all ignition sources away
from faucet when turning on hot
water,
HYDROGEN GAS: Hydrogen gas can be produced in a hot
water system that has not been used for a long period of time
(generally two weeks or more). Hydrogen gas is extremely
flammable and explosive. To prevent the possibility of injury
under these conditions, we recommend the hot water faucet
be opened for several minutes at the kitchen sink before any
electrical appliances which are connected to the hot water
system are used (such as a dishwasher or washing machine).
If hydrogen gas is present, there will probably be an unusual
sound similar to air escaping through the pipe as the hot water
faucet is opened. There must be no smoking or open flame
near the faucet at the time it is open.
RUMBUNG NOISE
In some water areas, scale or mineral deposits will build up
on your heating elements. This buildup will cause a rumbling
noise. Follow 'Element Cleaning/Replacement" instructions
to clean and replace the elements.
HiGH TEMPERATURE SHUT OFF SYSTEM
The water heater has a high limit shut off system with a reset
button located on the thermostat.
HAZARD OF ELECTRICAL SHOCK! Before removing any
access panels or servicing the water heater, make sure the
electrical supply to the water heater is turned 'OFF'L Failure to
do this could result in DEATH, SERIOUS BODILY" INJURY, OR
PROPERTY DAMAGE.
Remove the two screws securing the access panel and
remove pane!.
Remove the insulation block.
Reset the high limit by pushing in the red button marked
'RESET",
RESET
--BUTTON
• Replace the insulation block so that it completely covers the
thermostat and element.
• Replace the access panel.
• Turn 'ON" electric power to the water heater.
Follow the resetting instructions which refer to the high limit
behind the access panel.
* Before beginning, turn "OFF" electrical power supply to the
water heater.
If the high limit must be reset again, cal! Sears Service Center
to find out why the high limit turned 'OFF" the electric power.
NOT ENOUGH OR NO HOT WATER
• In a new installation, the water heater may not be properly
connected. Make sure the cold water supply valve is open.
Review and check piping installation. Make sure that the
cold water line is connected to the cold water inlet to the
water heater and the hot water line to the hot water outlet on
the water heater.
• Make sure the electrical supply to your water heater is "ON".
• Check for loose or blown fuses in your water heater circuit.
Circuit breakers weaken with age and may not handle their
rated load and should be replaced.
21
• Makecertainthedisconnectswitch,ifused,isinthe'ON"
position.
Duringverycoldweather,theincomingwaterwillalsobe
colderanditwillrequirealongertimetobecomeheated.
• Checktoseetheelectricservicetoyourhousehasnotbeen
interrupted.Ifthisisthecase,contacttheelectriccompany.
• Arethethermostatssettothedesiredtemperature?See
"TemperatureRegulation"section.
• Ifyouhadexperiencedveryhotwaterandnownohotwater,
theproblemmaybeduetothehightemperatureshutoff
system.See"HighTemperatureShutOffSystem"inthe
"Troubleshooting"section.
Thehotwaterusagemayexceedthecapacityofthewater
heater.Ifso,waitforwaterheatertorecoverafterabnormal
demand.Alsoexaminepipesandfaucetsforpossiblewater
leaks.
Ifyoucannotdeterminetheproblem,thencal!theSears
ServiceDepartment.
WATER ISTOO NOT
Adjust the thermostat to a lower setting. See the "Temperature
Regulation" section.
22
Usethisguidetochecka'Leaking"waterheatenMany
suspected"Leakers"arenotleakingtanks.Oftenthesourceof
thewatercanbefoundandcorrected.
Ifyouarenotthoroughlyfamiliarwithelectric codes, the water
heater, and safety practices, contact a Sears Service Center to
check the water heater.
Read and understand instruction
manual and safety messages
before installing, operating or
servicing thiswater heater,
Failure to follow instructions and
safety messages could result in
death or serious injury_
Instruction manual must remain with
water heater.
Read this manual first. Then before checking the water heater
make sure the electric supply has been turned "OFF", and never
turn the electric supply "ON" before the tank is completely full of
water.
Before removing any access
panels or servicing the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
• Failure to do this could result in
death, serious bodily injury, or
property damage.
A *Condensation may be seen on pipes in humid weather or
pipe connections may be leaking.
B. *The primary anode rod fitting may be leaking.
C. *The temperatureopressure relief valve may be leaking at
the tank fitting.
D. Small amounts of water from temperatureopressure relief
valve may be due to thermal expansion or high water
pressure in your area.
E. The element may be leaking at the tank fitting.
R Water from drain valve may be due to the valve being opened
slightly.
G. *The drain valve may be leaking at the tank fitting.
m_
*Water in the water heater bottom or on the floor may be
from condensation, loose connections or the temperature°
pressure relief valve. DO NOT replace the water heater until
a full inspection of al! possible water sources is made and
necessary corrective steps taken.
Leakage from other appliances, water lines, or ground seepage
should also be checked.
Note: To check where threaded portion enters tank, insert cotton
swab between jacket opening and fitting. If cotton is wet, follow
'Draining" instructions in the "Service and Adjustment" section
and then remove fitting. Put pipe dope or teflon tape on the
threads and replace_ Then follow 'Filling the Water Heater"
instructions in the 'Installation Instructions" section.
23
KENMORE THE ECONOMIZER TM 6
ELECTRIC WATER HEATERS
153.313140
153_313242
153.313340
153.313442
153.313640
Now that you have purchased your water heater,
should a need ever exist for repair parts or service,
simply contact any SEARS Service Center or call
1-800-4-MY-HOME ® (1=800-489=4683). Be sure
to provide all pertinent facts when you call or visit.
All parts listed may be ordered from any SEARS
Service Center or by call 1=800-366-PART (1-800-
368-7278).
If the parts you need are not stocked locally, your
order will be electronically transmitted to a SEARS
Repair Parts Distribution Center for handling.
The model number of the water heater will be
found on the model rating plate located above the
lower access panel.
WHEN ORDERING REPAIR PARTS,ALWAYS GIVE
THE FOLLOWING INFORMATION:
30 Gallon Short
38 Gallon Short
30 Gallon
40 Gallon
50 Gallon
• MODEL NUMBER
• SERIAL NUMBER
• PART DESCRIPTION
• PART NUMBER
THIS ISA REPAIR PARTS UST, NOTA PACKING UST.
Key
No, Part Description
1 Access Panel
2 Dip Tube
3 Drain Valve
4 Drain Valve Washer
!17/32" x 13/64" x 1/8" Thick)!**)
5 Element*
6 Element Gasket
7 Manual (#)
8 Model Rating Plate (1.)
9 Nipple w/Heat Traps
10 Primary Anode Rod
11 T & P Relief Valve (*)
12 Terminal Cover
13 Thermostat Bracket
14 Thermostat w/Hi Limit (*)
15 19" Aluminum Outlet Anode
w/2.5" Heat Trap Nipple
153.313140
9003900
9003926
9003911
9001584
4231906
9000308
184708-002
0270182
9003915
4:233086
9002303
9000309
4:231918
9004113
153.313242
9003900
9003666
9003911
9001584
4:231906
9000308
184708-002
0270182
9003909
9003888
4:233086
9002303
9000309
4:231918
Model Numbers
153,313340
9003900
9002360
9003911
9001584
4:231906
9000308
184708=002
0270182
9003915
9001824
4:233086
9002303
9000309
4:231918
153.313442
9003900
9001596
9003911
9001584
4:231908
9000308
184708-002
0270182
9003719
9001828
4:233086
9002303
9000309
4:231918
153,313640
9003900
9003918
9003911
9001584
4:231906
9000308
184708-002
0270182
9003909
9003889
4:233086
9002303
9000309
4:231918
* These parts are also available at most Sears retail stores.
** Available at most hardware stores.
1 Replaced only on return of damaged plate.
# Not Illustrated.
24
252627
6YEAR LIMITED WARRANTY ON WATER HEATER
For six years from date of purchase, ifthis water heater is installed and operated in a single:family home in accordance with the
owner's manual instructions and all local applicable plumbing codes, Sears will supply a free water heater for one that develops
aleak.
For the second through sixth year from purchase date, you must pay the labor cost for installation of water heater.
For commercial, institutional, industrial, or residential use by two or more families, the above limited warranty isonly for two years.
During the second year you must pay the labor cost for water heater installation.
1YEAR EXCLUSIVE KENMORE LABOR WARRANTY
For the first year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for defective
ones or a new water heater for one that develops a leak.
WARRANTY SERVICE
To obtain warranty service, call 1=800-4-MY-HOME _'(1o800o469o4663). This warranty applies only while this product is in use in the
United States.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., Dept. 817 WA, NOFFMAN ESTATES, IL 60179
The price of your water heater does not include a free checkup service call On water heater installations arranged by Sears, Sears
warrants the installation.
A charge will be made on service calls due to poor or incomplete installation. These include:
a. Adjusting thermostat b. Leaks in pipes or fittings c. Condensation
MASTER PROTECTION AGREEMENTS
Congratulations on making a smart purchase. Your new Kenmord R'
product is designed and manufactured for years of dependable
operation. But like all products, it may require preventive maintenance
or repair from time to time. That's when having a Master Protection
Agreement can save you money and aggravation.
Purchase a Master Protection Agreement now and protect yourself
from unexpected hassle and expense.
The Master Protection Agreement also helps extend the life of your
new product. Here's what's included in the Agreement:
Expert Service by our 12,000 professional repair specialists.
Unlimited service and no charge for parts and labor on all
covered repairs.
"No-lemon" guarantee - replacement of your covered product if
four or more product failures occur within twelve months.
Product replacement if your covered product can't be fixed.
Annuam Preventive Maintenance Check at your request - no
extra charge.
Call 24 hours a day, 7 days a week (U.S.A. and Canada)
The model numberof your water heater is found on the model rating plate on the front of the water heater
Fast help by phone : phone support from aSears technician on
productsrequiringin-home repair,plusconvenient repairscheduling.
Power surge protection against electrical damage due to power
fluctuations.
Rental reimbursement if repair of your covered product takes
longer than promised.
Once you purchase the Agreement, a simple phone call is all that it
takes for you to schedule service. You can call anytime day or night, or
schedule a service appointment omline.
Sears has over !2,000 professional repair specialist, who have access
to over 4.5 million quality parts and accessories. That's the kind of
professionalism you can count on to help prolong the life of your new
purchase for years to come. Purchase your Master Protection
Agreement today!
Some limitations and exclusions appJy. For prices and
additional information ca[[ 1o800o827o6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door
openers, water heaters and other major home items, in the U.S.A., call
1:8004-MY-HOME _'.
For in-home major brand repair service
1-800-4°MY-HOME ®
( t =800=469=4663)
www.sears.com
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
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