Owners
Manual
FOR POTABLEWATER
HEATING ONLY
NOT SUITABLEFOR
SPACEHEATING
Model No.
153.313240 40 Gat.Short
153.313340 30 Gal.
153.313442 40 Gal.
153.313640 50 Gal.
THE ECONOMIZER TM6
LISTED
Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.
Save this Manual for Future Reference.
ELECTRIC
WATER HEATER
• Safety Instructions
• Installation
• Operation
GAMA certification applies to all residential electric water heaters with
capacitiesof 20 to 120 Gallons. Inputrating of 12Kw or lessat avoltage
no greater than 250 _L
READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER
AND THEN THIS ENTIRE HANUAL BEFORE INSTALLING OR OPERAT-
ING THIS WATER HEATER.
• Care and Maintenance
• Troubleshooting
• Parts List
_WARNING
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Printed in the U.S.A. 1203 www.sears.com Part No. 184708*000
Safety Precautions
_,WARNING J
Improper installation, adjustment, alteration, service or
maintenancecan causeDEATH, SERIOUSBODILY INJURY,J
OR PROPERTY DAMAGE. Refer to this manual for assis-
tance or consult your localSearsServiceCenter for further
information.
_WARNING
At the time of manufacture this water heater was provided
with a combination temperature*pressures relief valve certi-
fied by a nationally recognized testing laboratory that main-
tains periodic inspection of production of listed equipment or
materials, as meeting the requirements for Relief Valves and
Automatic Gas Shutoff Devices for Hot Water Supply
Systems, and the current edition of ANSI Z21.22 • CSA 4.4
and the code requirements of ASME. If replaced, the valve
must meet the requirements of local codes, but not lessthan a
combination temperature and pressure relief valve certified as
meeting the requirements for Relief Valves and Automatic
Gas Shutoff Devices for Hot Water Supply Systems, ANSI
Z21.22 • CSA 4.4 by a nationally recognized testing laboratory
that maintains periodic inspection of production of listed
equipment or materials.
The valve must be marked with a maximum set pressure not
to exceed the marked hydrostatic working pressure of the
water heater (150 Ibs. p.s.i.) and a dischargecapacity not less
than the water heater input rate as shown on the model rating
plate. (Electric heaters - watts divided by 1000 x 3412 equal
BTU/Hr. rate.)
Your localjurisdictional authority, while mandating the use of
a temperature-pressure relief valve complying with ANSI
Z21.22 • CSA 4.4 and ASME, may require a valve model differ-
ent from the one furnished with the water heater.
Compliance with such local requirements must be satisfied by
the installer or end user of the water heater with a locallypre-
scribed temperature-pressure relief valve installed in the des-
ignated opening in the water heater in place of the factory fur-
nishedvalve.
For safe operation of the water heater, the relief valve must
not be removed from it's designated opening or plugged.
The temperature-pressure relief valve must be installed
directly into the fitting of the water heater designated for the
relief valve. Position the valve downward and provide tubing so
that any discharge will exit only within 6 inches above, or at
any distancebelow the structural floor. Be certain that no con-
tact is made with any live electrical part. The dischargeopen-
ing must not be blocked or reduced in size under any circum-
stances. Excessive length, over 30 feet, or use of more than
four elbows can cause restriction and reduce the discharge
capacity of the valve.
No valve or other obstruction is to be placed between the
relief valve and the tank. Do not connect tubing directly to dis-
charge drain unlessa 6" air gap isprovided. To prevent bodily
injury, hazard to life, or property damage, the relief valve must
be allowed to discharge water in quantities should circum-
stances demand. If the discharge pipe is not connected to a
drain or other suitable means, the water flow may causeprep-
erty damage.
The Discharge Pipe:
• Must not be smaller in size than the outlet pipe size of the
valve, or haveany reducing couplingsor other restrictions.
• Must not be pluggedor blocked.
• Must beof material listed for hot water distribution.
• Must be installed so as to allow complete drainage of both
the temperature-pressure relief valve, and the discharge
pipe.
• Must terminate at an adequate drain.
• Must not have any valve between the relief valve and tank.
_,WARNING J
HAZARD OF ELECTRICAL SHOCK! Before removing
any access panels or servicing the water heater, make J
sure the electrical supply to the water heater isturned
"OFF". Failure to do this could result in DEATH, SERI-
OUS BOD LY NJURY,OR PROPERTY DAMAGE.
AWARNING
HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a tem-
perature which will satisfyspaceheating,clotheswashing,
dish washing, and other sanitizing needs can scald and
_ermanently injure you upon contact. Some people are
more likelyto be permanently injured by hot water than
others. These includethe elderly, children, the infirm, or
physically/mentally handicapped. If anyone using hot
water in your home fits into one of these groups or if
there isa localcode or state law requiring a certain tem-
perature water at the hot water tap, then you must take
specialprecautions.In addition to using the lowest possi-
ble temperature setting that satisfies your hot water
needs, a means such as a mixing valve, shall be used at
the hot water taps used by these people or at the water
heater. Mixing valves are available at plumbing supplyor
hardware stores. Follow manufacturers instructions for
installationofthe valves.Before changingthe factory set-
ting on the thermostat, read the "Temperature
Regulation"sectionin this manual.
&WARNING
WATER HEATERS EQUIPPED FOR ONE VOLTAGE
ONLY: This water heater is equipped for one type voltage
only. Check the rating plate near the bottom access panel
for the correct voltage. DO NOT use this water heater
with any voltage other than the one shown on the model
rating plate. Failure to use the correct voltage can cause
problems which can result in DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE. If you have any ques-
tions or doubts consult your electric company.
&WARNING
INSULATING JACKETS: When installing an external
water heater insulation jacket on an electric water
heater:
a. DO NOT cover the temperature-pressure relief valve.
b. DO NOT put insulation over the access covers or any
access areas.
c. DO NOT remove operating instructions, and safety
related warning labels and materials affixed to the water
heater.
d. DO obtain new warning and instruction labels from
Sears for placement on the jacket directly over the exist-
in_ labels.
_,WARNING J
Do not usethis appliance if anypart of it hasbeen under J
water. An electrical short or malfunction could occur.The
water heater shoudbe rep aced.
CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplished in such a manner
that if the tank or any connections should leak, the flow of
water will not cause damage to the structure. When such
locations cannot be avoided, a suitable drain pan should
be installed under the water heater. Drain pans are avail-
able at your local Sears Store. Such a drain pan must be
piped to an adequate drain.
2
Table of Contents
Safety Precautions ............................................................................................................................................2
Table of Contents ......................................................................................................................................3
Customer Responsibilities ...................................................................................................................4
Product Spedfications ...............................................................................................................................4
Materials and Basic Tools Needed .....................................................................................5
Materials Needed ...................................................................................................................................................................... 5
Basic "lbols ................................................................................................................................................................................ 5
Installation Instructions ....................................................................................................................6-12
Removing the Old Water Heater. ............................................................................................................................................ .6
Facts m Consider About the Location ..................................................................................................................................... .7
Water Piping ............................................................................................................................................................................ .8
T&P Valve and Pipe Insulation .............................................................................................................................................. .8
"l_mperature-Pressure Relief Valve ............................................................................................................................................ .9
Filling the Water Hearer .......................................................................................................................................................... 10
Wiring Diagram ..................................................................................................................................................................... 10
Wiring .............................................................................................................................................................................. 10-11
Installation Checklist .............................................................................................................................................................. 12
Service and Adjustment ...................................................................................................................13-17
"l_mperature Regulation .......................................................................................................................................................... 13
Thermostats ............................................................................................................................................................................ 13
"l_mperature Settings .............................................................................................................................................................. 13
Thermostat Adjustment .......................................................................................................................................................... 13
"lhnperature-Pressure Rdief Valve Operation .......................................................................................................................... 14
Draining ................................................................................................................................................................................. 14
Element Cleaning/Replacement ......................................................................................................................................... 15-17
Anode Rod Inspection ............................................................................................................................................................ 17
Drain Valve Washer Replacement ........................................................................................................................................... 17
Service .................................................................................................................................................................................... 17
Troubleshooting Guide .............................................................................................................. 18-21
Start Up Conditions ............................................................................................................................................................... 18
Thermal Expansion ............................................................................................................................................................... 18
Strange Sounds ..................................................................................................................................................................... 18
Operational Conditions ..................................................................................................................................................... 19-20
Smelly Water ......................................................................................................................................................................... 19
"Air" In Hot Water Faucets .................................................................................................................................................. 19
Rumbling Noise .................................................................................................................................................................... 19
High "Ihnperature Shut Off System ...................................................................................................................................... 19
Not Enough or No Hot XX&rer............................................................................................................................................. 2.0
Water Is _Ibo Hot ................................................................................................................................................................. 2.0
Leakage Checkpoints ............................................................................................................................................................. 2.1
Parts Order List............................................................................................................................................ 22-23
Warranty.. .....................................................................................................................................................................24
Customer Responsibilities
Thank You for purchasing a Sears water heater.
Properly installed and maintained, it should give you years of
trouble free service. If you should decide that you want the new
water heater professionally installed by Sears call the local Sears
Service Center or any Sears store. They will arrange for prompt,
quality installation by Sears authorized contractors.
Abbreviations Found In This Instruction Manual
U.L. - UnderwritersLaboratories Inc.
NEC - National ElectricalCode
ANSI - American National Standards Institute
• Read the "Safety Precautions" section, page 2 of this manual
first and then the entire manual carefully, lfyou don't follow
the safety rules, the water heater will not operate properly.
It could cause DEATH, SERIOUS BODILY INJURY
AND/OR PROPERTY DAMAGE.
This manual contains instructions for the installation, operation,
and maintenance of this electric water heater. It also contains
warnings throughout the manual that you must read and
be aware of. All warnings and all instructions are essential
to the proper operation of the water heater and your safety.
Since we cannot put everything on the first few pages,
READ THIS ENTIRE MANUAL BEFORE
ATTEMPTING TO INSTALL OR OPERATE THE
WATER HEATER.
• The installation must conform with the instructions in this
manual; electric, company rules; and Local Codes, or in the
absence of Local Codes, with the current edition of the
NEC, National Electrical Code, NFPA 70. This publication is
available from your local government or public library or elec-
tric company or by writing Underwriters Laboratories Inc.,
333 Pfingsten Road, Nortbbrook, 1L60062.
• If after reading this manual you have any questions or do not
understand any portion of the instructions, call Sears Service
Center.
• Carefully plan the place where you are going to put the water
heater. Correct electrical wiring and connections are very
important in preventing death from possible electrical shock
and fires.
Examine the location to ensure the water heater complies with
the "Facts to Consider About the Location" section.
• For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation
procedures. Instructions may be obtained from your local
dealer, wholesaler, public utilities or California office of the
State Architect, 400 P Street, Sacramento, CA 95814.
• Massachusetts Code requires this water heater to be installed
in accordance with Massachusetts 248-CMR 2.00: State
Plumbing Code and 248-CMR 5.00.
Product Specifications
MAXIMUM FUSE
TANK
MODEL
NUMBER
153.313240
153.313340
153.313442
153.313640
CAPACITY
IN GAI&ONS
40
30
40
50
DIMENSIONS IN INCHES
DIAMETER HEIGHT
25 32¼
18 46B
18 59B
22 48
*Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local electrical
code.
RECOVERY RATE
GALS. PER HOUR
@90°E RISE
17.3
17.3
17.3
17.3
ELEMENT
WATTAGE
AT 240VOLTS
3800
3800
3800
3800
MINIMUM
WIRE SIZE*
(GAUGE)
12
12
12
12
OR CIRCUIT
BREAKER
SIZE (AMPS)
20
20
20
20
4
Materials and Basic Tools Needed
Materials Needed
_b simplify the installation Sears has available the installation
_artsshown below. You may or may not need all of these materi-
als, depending on your type of installation.
EXPANSION TANKS FOR THERMAL
EXPANSION CONDITIONS AVAILABLE
IN 2 GALLON AND 5 GALLON CAPACITY
THROUGH LOCAL SEARS STORE OR
SERVICE CENTER
Basic Tools
You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local
Sears store.
Pipe Wrench (2)
Screwdriver
6 Foot Tape or Folding Rule
Garden Hose
Drill
Pipe Dope or Teflon Tape
GARDEN HOSE
SLOT-HEAD SCREW DRIVER
PHILLIPS SCREWDRIVER
6 FOOT TAPE
PIPE
WRENCH
DRAIN PANS AVAILABLE IN 20"
DIAMETER FOR WATER HEATERS
HAVING A DIAMETER 18" OR LESS,
24" DIAMETER FOR WATER
HEATERS HAVING A DIAMETER 22"
OR LESS AND AVAILABLE IN 28"
DIAMETER FOR WATER HEATERS
HAVING A DIAMETER 26" OR LESS
ADDITIONAL TOOLS NEEDED
WHEN SWEAT SOLDERING
•Tubing Cutters or Hacksaw
•Propane Torch
•Soft Solder
•Solder Flux
• Emery Cloth
•Wire Brushes
HACKSAW
3/4" WIRE BRUSH
I/2" WIRE BRUSH
PROPANE TORCH
ROLL OF LEAD FREE
SOFT SOLDER
PIPE DOPE
(SQUEEZE TUBE)
(Use only on water connections)
ROLL OF TEFLON TAPE DRILL
ROLL OF EMERY SOLDER TUBING
CLOTH FLUX CUTTER
Installation Instructions
Removing the Old Water
Heater
Q'Ihrn "OFF" electrical supply to the water heater.
]
©
QTurn "OFF" the water supply to the
water heater at the water shutoffvalve or
water nleter.
If you have copper piping to the water
a,
heater, the two copper water pipes can be
cut with a hacksaw approximately 4" away
from where they connect to the water
heater. This will avoid cutting off the pipes
too short. Additional cuts can be made
later if necessary. Disconnect the tempera-
ture-pressure relief valve drain line. When
the water heater is drained, disconnect the
hose from the drain valve. Close the drain
valve. The water heater is now completely
disconnected and ready to be removed.
Q Attach a hose to the water heater drain
valve and put the other end in a floor
drain or outdoors. Open the water heater
drain valve. Open a nearby hot water
faucet which will relieve pressure in the
water heater and speed draining.
. _ /_ _1 water heater is now completely disconnect-
_,WARNING I
The water passingout ofthe drainvalvemay beextreme- I
ly hot. To avoid being scalded,make sure all connectionsI
are tight and that the water flow is directed away from
any person.
Q Check again to make sure the electrical supply is
turned "OFF" to the water heater. Then disconnect
the electrical supply connection from the water
heater junction box.
Q b. If have galvanized pipe to the water
• drained, disconnect the hose from the
Mineral buildupor sere accumulated inthe I
old water heater. This causes the water heater to be I
much heavierthan normal and this residue, if spilledout, I
couldcausestaining. ]
you
heater, loosen the two galvanized pipes
with a pipe wrench at the union in each
line. Also disconnect the piping remaining
to the water heater. These pieces should be
saved since they may be needed when
reconnecting the new water heater.
Disconnect the temperature-pressure relief
valve drain line. When the water heater is
drain valve. Close the drain valve. The
ed and ready to be removed.
_i CAUTION
l
6
Installation Instructions (cont'd)
Facts to Consider About
the Location
You should carefully choose an indoor location for the new
water heater, because the placement is a very important consid-
eration for the safety of the occupants in the building and for
the most economical use of the appliance. This water heater is
not intended for outdoor installation.
Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must he
observed.
• The location selected should be indoors as close to and as
centralized with the water piping system as possible. This
water heater, as well as all water heaters, will eventually leak.
Do not install without adequate drainage provisions where
water flow will cause damage.
CAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplished in such a manner
that if the tank or any connections should leak, the flow of
water will not cause damage to the structure. When such
locations cannot be avoided, a suitable drain pan should
be installed under the water heater. Drain pans are avail-
able at your local Sears stores. Such a drain pan must be
piped to an adequate drain.
CAUTION
INSTALLATION IN RESIDENTIAL GARAGES: The I
water heater must be located and/or protected so it is
not subject to phys ca damage by a mov ng veh c e.
• The location selection must provide adequate clearances for
servicing and proper operation of the water heater.
7
Installation Instructions (cont'd)
Water Piping
*A WARNING
HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a tem-
perature which will satisfyspaceheating,clotheswashing,
dish washing, and other sanitizing needs can scald and
_ermanently injure you upon contact. Some people are
more likelyto be permanently injured by hot water than
others. These includethe elderly, children, the infirm, or
physically/mentally handicapped. If anyone using hot
water in your home fits into one of these groups or if
there isa localcode or state law requiring a certain tem-
perature water at the hot water tap, then you must take
specialprecautions.In addition to using the lowest possi-
ble temperature setting that satisfies your hot water
needs,a means such as a mixing valve, shall be used at
the hot water taps used by these people or at the water
heater. Mixing valves are available at plumbing supplyor
hardware stores. Follow manufacturers instructions for
installationofthe valves.Before changingthe factory set-
ring on the thermostat, read the "Temperature
Regulation"sectioninthis manual.
HOT WATER A
COLD WATER
_ IN,LET
Installation completed using
Installation Kit
FLEXIBLE
WATER
CONNECTORS
HOT OUTLET
TO HOUSE /
THREADED TO
SWEAT COUPLING
3/4" THREADED_i_ _i_ _ 3/4" THREADED
NIPPLE _ NIPPLE
THREADED TO
SWEAT COUPLING
j TEMPERATURE.
SHUT-OFF
VALVE
WATER LINE
COLD INLET
PRESSURE
RELIEF VALVE
TEMPERED
WATER OUTLET_
_fO COLD WATER
INLET ON
*MIXING VALVE WATER OUTLET
ON WATER HEATER
WATER HEATER
The illustration shows the attachment of the water piping to the
water heater. The water heater is equipped with g" water connec-
tions.
If a water heater is installed in a closed water supply system;such as
one having a back-flow preventer, check valve, water meter with a
check valve, etc. in the cold water supply; means shallbe provided to
control thermal expansion. Contact the local utility or SearsService
Center on how to control this situation.
NOTE: If using copper tubing, solder tubing to an adapter
before attaching the adapter to the cold water inlet connection.
Do not solder the cold water supply line directly to the cold
water inlet. It wRl harm the dip tube and damage the tank.
• Look at the top coverof the water heater. The hot water outlet is
marked hot. Put two or three turns of teflon tape around the
threaded end of the threaded-to-sweat coupling and around both
ends of the _" dlreaded nipple. Using flexible connectors, connect
the hot water pipe to the hot water outlet of the water heater.
• Look at the top cover of the water heater. The cold water inlet is
marked cold. Put two or three turns of teflon tape around the
threaded end of the threaded-to-sweat coupling and around both
ends of the _" threaded nipple. Using flexible connectors, connect
the cold water pipe to the cold water inlet of the water heater.
NOTE: Yourwater heater is insulated to minimize heat loss from
the tank. Further reduction in heat loss can be accomplished by
insulating the hot waterlines from the water heater.
-- DISCHARGE PIPE
(Do not cap or plug)
-_" AIR GAP
FLOOR DRAIN
T&P Valve and Pipe Insulation
Remove insulation forT&P Valveandpipe connections from carton.
Fit pipe insulation over the incoming cold water line and the hot
water line. Make sure that the insula-
tion is against the top cover of the
heater.
Fit T&P Valve insulation over valve.
Make sure that the insulation does
not interfere with the lever of the
T&P valve.
Secureall insulation using tape.
Installation Instructions (cont'd)
Temperature-Pressure
Relief Valve
&WARNING
At the time of manufacture this water heater was provided
with a combination temperature-pressuras relief valve cer-
tiffed by a nationally recognized testing laboratory that
maintains periodic inspection of production of listed equip-
ment or materials, as meeting the requirements for Relief
Valves and Automatic Gas Shutoff Devices for Hot Water
Supply Systems, and the current edition of ANSI Z21.22 ,
CSA 4.4 and the code requirements of ASHE. If replaced,
the valve must meet the requirements of local codes, but
not less than a combination temperature and pressure
relief valve certified as meeting the requirements for Relief
Valves and Automatic Gas Shutoff Devices for Hot Water
Supply Systems, ANSI Z21.22, CSA 4.4 by a nationally rec-
ognized testing laboratory that maintains periodic inspec-
tion of production of listed equipment or materials.
The valve must be marked with a maximum set pressure
not to exceed the marked hydrostatic working pressure of
the water heater (150 Ibs. p.s.i.) and a discharge capacity
not less than the water heater input rate as shown on the
model rating plate. (Electric heaters - watts divided by 1000
x 3412 equal BTU/Hr. rate.)
Your local jurisdictional authority, while mandating the use
of a temperature-pressure relief valve complying with ANSI
Z21.22, CSA 4.4 and ASME, may require a valve model dif-
ferent from the one furnished with the water heater.
Compliance with such local requirements must be satisfied
by the installer or end user oftbe water heater with a local-
ly prescribed temperature-pressure relief valve installed in
the designated opening in the water heater in place of the
factory furnished valve.
For safe operation of the water heater, the relief valve must
not be removed from it's designated opening or plugged.
The temperature-pressure relief valve must be installed
directly into the fitting of the water heater designated for
the relief valve. Position the valve downward and provide
tubing so that any discharge will exit only within 6 inches
above, or at any distance below the structural floor. Be cer-
tain that no contact is made with any live electrical part.
The discharge opening must not be blocked or reduced in
size under any circumstances. Excessive length, over 30
feet, or use of more than four elbows can cause restriction
and reduce the discharge capacity of the valve.
No valve or other obstruction is to be placed between the
relief valve and the tank. Do not connect tubing directly to
discharge drain unless a 6" air gap is provided. To prevent
bodily injury, hazard to life, or property damage, the relief
valve must be allowed to discharge water in quantities
should circumstances demand. If the discharge pipe is not
connected to a drain or other suitable means, the water
flow may cause property damage.
The Discharge Pipe:
Must not be smaller in size than the outlet pipe size of
the valve, or have any reducing couplings or other
restriction.
Must not be plugged or blocked.
Must be of material listed for hot water distribution.
Must be installed so as to allow complete drainage of
both the temperature-pressure relief valve, and the dis-
charge pipe.
Must terminate at an adequate drain.
Must not haveany valve between the relief valve and tank.
The temperature-pressure relief valve must be manually
operated at least once a year. Caution should be taken to
ensure that (I) no one is in front of or around the outlet
of the temperature-pressure relief valve discharge line,
and (2) the water manually dischargedwill not cause any
bodilyinjury or property damagebecausethe water may
beextremely hot.
If after manually operatingthe valve,it failsto completely
reset and continuesto release water, immediately, close
the cold water inlet to the water heater, followthe drain-
ing instructions, and replace the temperature-pressure
relief valve with a new one.
HOT COLD
CONDUIT
WARNING "RELIEF VALVE OPENING"
Thiswatelheaterispr0v_ wiL_a corn_na_0nTempela_re_PiessureRstiefVa_e lisl_ asc0mp_i_g_
thestande_dfo_RelstfVa_esandA_lomaBcGasShuloflDe_lcesfor HotWaterSupp_Systems,ANSZ2122
an=3[hecodereqstrementsOfASME
Y0UlI_st i_Ilsd_0IlaJ a_[holity,w_lem_;statirlgthe _seof a Tempela_le_P_ssureRSt_ Vstvecon'_y_ng
withANS212122 andASME,mayrequireavalvemodeld_ffe_entfromtheoP_ft_r_sl_d w_ththe waea_heater
C0mpi_e w_hSUCh_caJl_,de_:nenlsmust be_t_ed byt_e _stst_eror _J U,_P,_Ofthew_telheat_w_
_o_l_/pre_ci_be_T_psratur_Press_re Rel_f Vstve i;islalstd in _ designatedop_ir_g in the water
_tel
T&P RELIEF
VALVE PROBE
MUST EXTEND
INTOTANK
• if a short shank (less than 2) tempei_ture*pressule relief valve is to be instalstd
(assflown), a nipple_c_ coul31ingm_st be used¸
• if a _ongshank (2_or _ongel) isto be installed,do _ot t_se the nipple _nd cotJpling
Forsafeope[atstrlofthe wate_deate_,the Re,ofVstvemust r_ofbe removedor plu_ged
see manual dead_g • 'Tempelat_re•Pless_re Relief Vstve_for i_sta_latio_an_mair_te_anceof Relief
Vstve,discha_;epipean_othel salety precaut_or_s
9
&WARNING
SHUT-OFF
VALVE
PRESSURE
RELIEF VALVE
(Do not cap or plug)
6_ AIR GAP
Installation Instructions (cont'd)
Filling the Water Heater
A CAUTION
Never usethis water heater unlessit is completely full of
water. To prevent damage to the tank and heating ele-
ment, the tank must be filled with water. Water must
flow from the hot water faucet before turning "ON"
power
_b fill the water heater with water:
• Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front of
the water heater.
• Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open
when the water heater is in use.
• _b insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run until
a constant flow is obtained. This will let air out of the water
heater and the piping.
• Check all new water piping forleaks. Repair as needed.
Wiring Diagram
STANDARD WIRING FOR
2 WIRE LEAD WATER HEATERS
240 VOLT SINGLE ELEMENT
TO ELECTRIC
POWER SUPPLY
._--- ---_ JUNCTION
BLACK
Wiring
CAUTION J
Never use this water heater unless it is completely J
full of water. To prevent damage to the tank and J
heating element, the tank must be filled with water. J
Water must flow from the hot water faucet before
turn ng ' ON ' power.
You must provide all wiring of the proper size outside of the
water heater. You must obey local codes and electric company
requirements when you install this wiring.
If you are not familiar with electric codes and practices, or if you
have any doubt, even the slightest doubt, in your ability to con-
nect the wiring to this water heater, obtain the service of a com-
petent electrician. Contact your Sears salesperson to arrange for
a professional electrician.
AWARNING
WATER HEATERS EQUIPPED FOR ONE VOLT-
AGE ONLY: This water heater is equipped for one
type voltage only. Check the rating plate near the
bottom access panel for the correct voltage. DO
NOT use this water heater with any voltage other
than the one shown on the model rating plate.
Failure to use the correct voltage can cause prob-
lems which can result in DEATH, SERIOUS BODI-
LY INJURY, OR PROPERTY DAMAGE. If you have
any questions or doubts consult your electric
company.
A CAUTION
If wiring from your fuse box or circuit breaker box
was aluminum for your old water heater, replace it
with copper wire. If you wish to reuse the existing
aluminum wire, have the connection at the water
heater made by a competent electrician. Contact
your Sears salesperson to arrange for a professional
electrician.
U
m
_E LOWER
ATING ELEMENT
RED
1. Provide a way to easily shut off" the electric power when
working on the water heater. This could be with a circuit
breaker or fuse block in the entrance box or a separate dis-
connect switch.
2. Install and connect a circuit directly from the main fuse or
circuit breaker box. This circuit must be the right size and
have its own fuse or circuit breaker. Refer to the chart in the
"Product Specifications" section for the correct size wire and
fuse or circuit breaker.
3. If metal conduit is used for the grounding conductor:
A. The grounding electrode conductor shall be of copper,
aluminum, or copperclad aluminum. The material shall
be of one continuous length without a splice or joint.
10
Installation Instructions (cont'd)
B. Rigid metal conduit, intermediate metal conduit, or elec-
trical metallic tubing may be used for the grounding
means if conduit or tubing is terminated in fittings
approved for grounding.
C. Flexible metal conduit or flexible metallic tubing shall be
permitted for grounding if all the following conditions are
met:
1. The length in any ground return path does not exceed
6 feet.
2. The circuit conductors contained therein are protected
by overcurrent devices rated at 20 amperes or less.
3. The conduit or tubing is terminated in fittings
approved for grounding.
For complete grounding details and all allowable excep-
tions, refer to the current edition of the National
Electrical Code, NFPA 70.
4. A standard V,,"conduit opening has been made in the water
heater junction box for the conduit connection.
5. Use wire nuts and connect the power supply wiring to the
wires inside the water heater's junction box.
6. The water heater must be electrically "grounded" by the
installer. A green ground screw has been provided on the
water heater's junction box. Connect ground wire to this
location.
7. Replace the wiring junction cover using the screw provided.
WIRE NUTS
CONDUIT
GREEN
GROUND
SCREW
11
Installation Instructions (cont'd)
Installation Checklist
• ls the fuse or circuit breaker size correct as shown in the chart
in the "Product Specifications" section?
• Are the wires from the circuit breaker or fuse service to the
water heater's junction box on the correct wire size (gauge) as
shown in the chart in the "Product Specifications" section?
• ls the new tempeFature-pressure relief valve properly installed,
and piped to an adequate drain? See "_l_mperature-Pressure
Relief Valve section•
• ls the water heater completely filled with water? See "Filling
the Water Heater" instructions in the "Installation
Instructions section.
• Will a water leak damage anything? See "Facts to Consider
About the Location" section•
• Are the cold and hot water lines connected to the water heater
correctly? See "Water Piping" instructions in the "Installation
Instructions section.
• ls there adequate clearance for maintenance around the water
heater?
• Do you need to call your electric company to check your
wiring?
HOT
COLD
TEMPERATURE-
PRESSURE
RELIEF VALVE
(Do not cap or plug)
6"AIR GAP
FLOOR DRAIN
12
MODEL RATING PLATE
Service and Adjustment
Temperature Regulation Temperature Settings
AWARNING
HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a
temperature which will satisfy clothes washing, dish
washing, and other sanitizing needs can scald and per-
manently injure you upon contact. Some people are
more likely to be permanently injured by hot water
than others. These include the elderly, children, the
infirm, or physically/mentally handicapped. If anyone
using hot water in your home fits into one of these
groups or if there is a local code or state law requiring
a certain temperature water at the hot water tap,
then you must take special precautions. In addition to
using the lowest possible temperature setting that sat-
isfies your hot water needs, some type of tempering
device, such as a mixing valve, should be used at the
hot water taps used by these people or at the water
heater. Mixing valves are available at plumbing supply
or hardware stores. Follow manufacturers instructions
for installation of the valves. Before changing the facto-
ry setting of the thermostat, read the "Temperature
Regulation" section in this manual.
Never allow small children to use a hot water tap, or
to draw their own bath water. Never leave a child or
handicapped person unattended in a bathtub
shower.
_,WARNING or
HOT-Is a thermostat setting of approximately 120°F,
which will supply hot water at the most economi-
cal temperatures.
A- ls a thermostat setting of approximately 130°E
B- ls a thermostat setting of approximately 140°E
C- Is a thermostat setting of approximately 150°E
VERY HOT-ls a thermostat setting of approximately 160°E It
is recommended that the dial be set lower when-
ever possible.
NOTE: Water temperature range of 120°--140°F recom-
mended by most dishwasher manufacturers.
t60°F ABout 1/2 seconds
150°F ABout I -1/2 seconds
140°F Lessthan 5 seconds
130°F About 30 seconds
120°F Hore than 5 minutes
Thermostat Adjustment
Thermostat
The thermostat of this water heater has been factory set at a
position which approximates 120°F (HOT) to reduce the risk of
scald injury. It is adjustable if a different water temperature is
desired. Read all warnings in this manual and on the water
heater before proceeding.
4
The thermostat is adjustable if a different water temperature is
desired. Read all warnings in the "l_mperature-Regulation" sec-
tion before proceeding.
• "Iiirn "OFF" the electrical power to the water heater at the
junction box.
_,WARNING J
HAZARD OF ELECTRICAL SHOCK! Before removing
any access panels or servicing the water heater, make I
sure the electrical supply to the water heater isturned
"OFF". Failure to do this could result in DEATH, SERI-
OUS BOD LY NJURY,OR PROPERTY DAMAGE.
• _lhkeoffthe access panel, insulation block and pad.
The slotted a_stment (using a screwdriver) can be turned
clockwise (f "x_)to increase the temperature setting or
counter clockwise ( _ ) to decrease the temperature
setting.
Replace the insulation block, pad and access panel.
"_hrn "ON" the power supply.
13
Service and Adjustment (cont'd)
Temperature-Pressure Relief
Valve Operation
The temperature-pressure relief valve must be manually operated
at least once a year.
TEMPERATURE-PRESSURE
RELIEF VALVE
DISCHARGE PIPE
AWARNING
The temperature-pressure relief valve must be manually
operated at least once a year. Caution should be taken to
ensure that (I) no one is in front of or around the outlet
of the temperature-pressure relief valve discharge line,
and (2) the water manually dischargedwill not cause any
property damage or bodily injury. The water may be
extremely hot.
If after manually operatingthe valve,it failsto completely
reset and continuesto release water, immediately close
the cold water inlet to the water heater, followthe drain-
ing instructions, and replace the temperature-pressure
relief valve with a new one.
Draining
The water heater should be drained if being shut down during
freezing temperatures. Also periodic draining and cleaning of
sediment from the tank may be necessary.
• Before beginning turn "OFF" the electric power supply to the
water heater.
AWARNING I
HAZARD OF ELECTRICAL SHOCK! Before removing
any access panels or servicing the water heater, make I
sure the electrical supply to the water heater isturned
"OFF". Failure to do this could result in DEATH, SERI-
OUS BOD LY NJURY,OR PROPERTY DAMAGE.
• CLOSE the cold water inlet valve to the water heater.
• OPEN a nearby hot water faucet and leave open to allow for
draining.
• Connect a hose to the drain valve and terminate to an
adequate drain or outdoors.
}
• OI EN the water heater drain valve to allow for tank draining.
NOTE: If the water heater is going to be shut down and
drained for an extended period, the drain valve should be
left open with hose connected allowing water to termi-
nate to an adequate drain.
• Close the drain valve.
• Follow "Filling the Water Heater" instructions in the
"Installation Instructions" section.
Failure to install and maintain a new properly listed tempera-
ture-pressure relief valve will release the manufacturer from any
claim which might result from excessivetemperature or pressure.
AWARNING
If the temperature-pressure relief valve on the appliance
weepsor dischargesperiodically,this may be due to ther-
mal expansion.Your water heater may have a check valve
installedin the water line or a water meter with a check
valve. Consult your localSearsService Center for further
information. Do not plug the temperature-pressure relief
valve.
• "fiarn "ON" power to the water heater.
A CAUTION I
Never use this water heater unlessit is completely full I
water. To prevent damage to the tank and heating ele- I
ment, the tank must be filled with water. Water must I
flow from the hot water faucet before turning "ON"
power.
14
Service and Adjustment (cont'd)
Element Cleaning/
Replacement
rib remove the element from your tank in order to clean or
replace it:
1. Before beginning turn "OFF" the electric power supply to
the water heater.
The water passing out of the drain valve may be
extremely hot. To avoid being scalded, make sure all I
connections are tight and that the water flow is
directed away from any person.
4. Remove the two screws securing the access panel, and remove
panel.
5. Remove the insulation block and pad.
_,WARNING I
_,WARNING I
HAZARD OF ELECTRICAL SHOCK! Before removing
any access panels or servicing the water heater, make I
sure the electrical supply to the water heater isturned
"OFF". Failure to do this could result in DEATH, SERI-
OUS BOD LY NJURY,OR PROPERTY DAMAGE.
2. _hrn off"the water supply to the water heater at the water
shutoffvalve or water meter.
3. Attach a hose to the water heater drain valve and put the
other end in a floor drain or outdoors. Open the water heater
drain valve. Open a nearby hot water faucet which will relieve
pressure in the water heater and speed draining.
6. Lift out the tab msshown to unclip the terminal cover from
the thermostat. The terminal cover can now be removed
from the thermostat.
Lift out tab to until I
terminal cover ff'o_
thermostat,
J
€_
Service and Adjustment (cont'd)
Element Cleaning/
Replacement (cont'd)
7. Disconnect the two wires on the element and unscrew the
old element from the tank.
8. Clean the area around the element opening. Remove any
sediment from or around the element opening and inside the
tank.
9. If you are cleaning the element you have removed, do so by
scraping or soaking in vinegar or a de-liming solution.
Never use this water heater unless it is completely J
full of water. To prevent damage to the tank and J
heating element, the tank must be filled with water. J
Water must flow from the hot water faucet before
turn ng ' ON ' power.
14. Check element for water leaks. If leakage occurs, tighten
element or repeat steps 2 and 3, remove element and reposi-
tion gasket. Then repeat steps 10 through 14.
15. Reconnect the two wires to the element and then check to
make sure the thermostat remains firmly against the surface
of the tank.
A CAUTION J
AWARNING J
Replacement elements must (I) be the same volt-J
age and (2) no greater wattage than listed on the
mode rat ng p ate affixed to the water heater.
10. A new gasket should be used in all cases to prevent a possi-
ble water leak. (See Element Gasket in the "Parts Order
List" Chart). Place the new element gasket on the thread
side of the cleaned or new element and screw into tank,
securing tightly using an element wrench.
11. Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front
of the water heater.
12. Open the cold water supply valve to the water heater.
16. Replace terminal cover on thermostat.
NOTE: The cold water supply valve must be left open
when the water heater is in use.
13. rib insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run
until a constant flow is obtained. This will let air out of the
water heater and the piping.
16
Service and Adjustment (cont'd)
Drain Valve Washer
Replacement
17. Replace the insulation block and pad so that it completely
covers the thermostat and element.
18. Replace access panel.
19. "_hrn "ON" electric power to water heater.
NOTE: For replacement, use a _2" x _3/6_x ¼" thick washer
available at your nearest hardware store. For ordering a
replacement washer, refer to the "Parts Order List" section.
• Before beginning turn '_OFF" the electrical power supply to
the waterheater.
AWARNING I
HAZARD OF ELECTRICAL SHOCK! Before removing
any access panels or servicing the water heater, make I
sure the electrical supply to the water heater isturned
"OFF". Failure to do this could result in DEATH, SERI-
OUS BOD LY NJURY,OR PROPERTY DAMAGE.
• Follow "Draining" instructions in the "Service and
Adjustment" section.
• Turning counter clockwise, remove the hex cap below the
screw handle.
• Remove the washer and put the new one in place.
• Screw the handle and cap assembly back into the drain valve
and retighten using a wrench. DO NOT OVER TIGHTEN.
• Follow "Filling the Water Heater" instructions in the
"Installation Instructions" section.
Anode Rod Inspection
The anode rod is used to protect the tank from corrosion. Most
hot water tanks are equipped with an anode rod. The sub-
merged rod sacrifices itself to protect the tank. Instead of cor-
roding the tank, water ions attack and eat away the anode rod.
This does not aft_ct the water's taste or color. The rod must be
maintained to keep the tank in operating condition.
Anode deterioration depends on water conductivity, not neces-
sarily water condition. A corroded or pitted anode rod indicates
high water conductivity and should be checked and/or replaced
more often than an anode rod that appears to be intact.
Replacement of a depleted anode rod can extend the life of your
water heater. Inspection should be conducted by a Sears service
technician, and at a minimum should be checked annually after
the warranty period.
• Check for leaks.
• "lhrn "ON" electric power to the water heater.
_, CAP ASSEMBLY
Service
Before calling for repair service, read the Start Up Conditions
and Operational Conditions found in the Troubleshooting
Guide of this manual.
If a condition persists or you are uncertain about the operation
of the water heater, let a qualified person check it out.
Contact SEARS Repair Services at 1-800-4-MY-HOME
(1-800-469-4663)
17
Troubleshooting Guide
Start Up Conditions
THERMAL EXPANSION
Water supply systems may, because of such events as high line
pressure, frequent cut-off_, the effects of water hammer among
others, have installed devices such as pressure reducing valves,
check valves, back flow preventers, etc.-to control these types of
problems. When these devices are not equipped with an internal
by-pass, and no other measures are taken, the devices cause the
water system to be dosed. As water is heated, it expands (ther-
mal expansion) and closed systems do not allow for the expan-
sion of heated water.
The water within the water heater tank expands as it is heated and
increases the pressure of the water system. If the relieving point of
the water heater's temperature-pressure relief valve is reached, the
valve will relieve the excess pressure. The temperature-pressure
relief valve is not intended for the constant relief of thermal
expansion. This is an unacceptable condition and must be cor-
rected.
It is recommended that any devices installed which could create a
closed system have a by-pass and/or the system have an expan-
sion tank to relieve the pressure built by thermal expansion.
Thermal expansion tanks are available from Sears stores and
through the Sears Service Centers. Contact the local plumbing
inspector, water supplier and/or the Sears Service Center for
assistance in controlling these situations.
Thermal Expansion Tank Specifications
HOT COLD
WATER HEATER
COLD WATER
INLET FITTING
HOT
COLD
WATER HEATER
- COLD WATER (3)
,INLET FITTING REDUCING
O)
EXPANSION
TANK
PRESSURE
VALVEWITH
BY-PASS
(2)
PRESSUREGAUGE
RECOMMENDED INSTALLATION
(VERTICAL MOUNTING)
FLOOR, CEILING
JOIST,ETC.
STRAPPING
WATER
SHUTOFF
Model Tank Capacity Dimensions in Inches Pipe Fitting
Number In Gallons Diameter Length On _Ihnk
153.331020 2 8 inches 1274inches 74"Male
153.331050 5 11 inches 1474inches 74"Male
Expansion Tank Sizing Chart
Inlet*
Water Heater Capacity (Gallons)
Water
Expansion Pressure
_I_nk 40psi
Capacity 50psi
Needed 60psi
70psi
80psi
30 40 50 66 80
2 2 2 5 5
2 2 2 5 5
2 2 5 5 5
2 2 5 5 5
2 5 5 5 5
*Highest recorded inlet water pressure in a 24 hour period or
regulated water pressure.
NOTE: Expansion tanks are pre-charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the
expansion tank's air pressure must be adjusted to match that
pressure, but must not be higher than 80 psi.
O)
PRESSURE
REDUCING INLET COLD
VALVEWITH WATER
(i)
EXPANSION
TANK
BY-PASS SHUTOFF
(z)
PRESSUREGAUGE
ALTERNATE RECOMMENDED
INSTALLATION
(HORIZONTAL MOUNTING)
STRANGE SOUNDS
Possible noises due to expansion and contraction of some metal
parts during periods of heat-up and cool-down do not represent
harmful or dangerous conditions.
18
Troubleshooting Guide (cont'd)
Operational Conditions
SMELLY WATER
In each water heater there is installed at least one anode rod (see
parts section) for corrosion protection of the tank. Certain water
conditions will cause a reaction between this rod and the water.
The most common complaint associated with the anode rod is
one of a "rotten egg smell". This odor is derived from hydrogen
sulfide gas dissolved in the water. The smell is the result of four
factorswhich must all be present for the odor to develop:
• a concentration of sulfate in the supply warer.
• little or no dissolved oxygen in the water.
• a sulfate reducing bacteria within the water heater. ('['his
harmless bacteria is non-toxic to humans.)
• an excess of active hydrogen in the tank. This is caused by the
corrosion protective action of the anode.
Smelly water may be eliminated or reduced in some water heater
models by replacing the anode(s) with one of less active material,
and then chlorinating the water heater tank and all hot water
lines. Contact the local Sears Service Center for further informa-
tion concerning an Anode Replacement Kit #9001453 and this
Chlorination Treatment.
If the smelly water persists after the anode replacement and chlo-
rination treatment, we can only suggest that continuous chlori-
nation and f_ltering conditioning equipment be considered to
eliminate the waterproblem.
Do not remove the anode leaving the tank unprotected. By
doing so, all warranty on the water heater tank is voided.
HIGH TEMPERATURE SHUT OFF SYSTEM
The water heater has a high limit shut off"system with a reset
button located on the thermostat.
Follow the resetting instructions which refer to the high limit
behind the access panel.
• Before beginning, turn "OFF" electrical power supply to the
water heater.
%
AWARNING
HAZARD OF ELECTRICAL SHOCK! Before
removing any access panels or servicing the water
heater, make sure the electrical supply is turned
"OFF" to the water heater. Failure to do this could
result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE.
"AIR" IN HOT WATER FAUCETS
AWARNING
HYDROGEN GAS: Hydrogen gas can be produced in
a hot water system that has not been used for a long
_eriod of time (generally two weeks or more).
Hydrogen gas is extremely flammable and explosive.
To prevent the possibility of injury under these condi-
tions, we recommend the hot water faucet be
opened for several minutes at the kitchen sink before
any electrical appliances which are connected to the
hot water system are used (such as a dishwasher or
washing machine). If hydrogen gas is present, there
will probably be an unusual sound similar to air
escaping through the pipe as the hot water faucet is
opened. There must be no smoking or open flame
near the faucet at the time it is open.
RUMBLING NOISE
In some water areas, scale or mineral deposits will build up on
your heating elements. This buildup will cause a rumbling noise.
Follow "Element Cleaning/Replacement" instructions to clean
and replace the elements.
• Remove the two screws securing the access panel and remove
panel.
• Remove the insulation block and pad.
• Reset the high limit by pushing in the red button marked
"RESET".
_ RESET BUTTON
• Replace the insulation block and pad so that it completely
covers the thermostat and element.
• Replace the access panel.
• "lhrn "ON" electric power to the water heater.
A CAUTION
If the high limit must be reset again, call the Sears
Service Center to find out why the high limit turned
OFF" the e ectr c power.
19
Troubleshooting Guide (cont'd)
Operational Conditions (cont'd)
NOT ENOUGH OR NO HOT WATER
• In a new installation, the water heater may not be properly
connected. Make sure the cold water supply valve is open.
Review and check piping installation. Make sure that the cold
water line is connected to the cold water inlet to the water
heater and the hot water line to the hot water outlet on the
water heater.
• Make sure the electrical supply to the water heater is "ON".
• Check for loose or blown fuses in your water heater circuit.
Circuit breakers weaken with age and may not handle their
rated load and should be replaced.
• Make certain the disconnect switch, if used, is in the "ON"
position.
• Check to see the electric service to your house has not been
interrupted. If this is the case, contact the local electric utility.
• Are the thermostats set to the desired temperature? See
"_l_mpePature Regulation" section.
• If you had experienced very hot water and now no hot water,
the problem may be due to the high temperature shut of/"
system. See "High Temperature Shut Off System" in the
*lioubleshooting section.
• During very cold weather, the incoming water will also be
colder and it will require a longer time to become heated.
• The hot water usage may exceed the capacity of the water
heater. If so, wait for the water heater to recover after
abnormal demand. Also examine pipes and faucets forpossible
water leaks.
• If you can not determine the problem, then call the Sears
Service Department.
WATER IS TOO HOT
Adjust the thermostat to a lower setting. See the "*l_mpemture
Regulation" section.
20
Troubleshooting Guide (cont'd)
Leakage Checkpoints
Use this guide to check a "Leaking" water heater. Many suspect-
ed "Leakers" are not leaking tanks. Often the source of the water
can he found and corrected.
If you are not thoroughly familiar with electric codes, the water
heater, and safety practices, contact a Sears Service Center to
check the water heater.
A CAUTION J
Read this manual first, then before checking the water I
heater make sure the electric supply has been turned
"OFF", and never turn the electric supply "ON" before
the tank is completely full of water.
Q * Condensation may be seen on pipes in humid weather or
pipe connections may he leaking.
O * The primary anode rod fitting may be leaking.
Q *The temgerature-pressure relief valve may he leaking at
the tank fitting.
Q Small amounts of water from temperature-pressure relief
valve may be due to thermal expansion or high water
pressure in your area.
O The elements may be leaking at the tank fitting.
AWARNING
HAZARD OF ELECTRICAL SHOCK! Before
removing any access panels or servicing the water
heater, make sure the electrical supply to the water
heater is turned "OFF". Failure to do this could
result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE.
"Ihrn electrical power "OFF", remove access panels, insu-
lation block and pad. If leaking around elements, follow
proper draining instructions and remove element.
Reposition or replace gasket on element. Place element
into opening and tighten securely. Then follow "Filling
the Water Heater" instructions in the "Installation
Instructions" section.
Water from drain valve may be due to the valve being
®
©
®
opened slightly.
*The drain valve may be leaking at the tank fitting.
*Water in the water heater bottom or on the floor may be
from condensation, loose connections or the tempera-
ture-pressure relief valve. DO NOT replace the water
heater until a full inspection of all possible water sources
is made and necessary corrective steps taken.
Leakage from other appliances, water lines, or ground
seepage should also be checked.
NOTE: To check where threaded portion enters tank,
insert a cotton swab between jacket opening and fit-
ring. If cotton is wet, follow "Draining" instructions
in the "Service and Adjustment" section and then
remove fitting. Put pipe dope or teflon tape on the
threads and replace. Then follow "Filling the Water
Heater" instructions in the "Installation
Instructions" section.
21
Parts Order List
KENMORE THE ECONOMIZER m 6 ELECTRIC WATER HEATERS
MODEL NUMBERS:
153.313240 40 Gal. Short
153.313340 30 Gal.
153.313442 40 Gal.
153.313640 50 Gal.
2
@
13
6
8
22
Parts Order List (cont'd)
KENMORE THE ECONOMIZER m 6 ELECTRIC WATER HEATERS
MODEL NUMBERS:
153.313240 40 Gal. Short
153.313340 30 Gal.
153.313442 40 Gal.
153.313640 50 Gal.
KEY
NO. PART DESCRIPTION
1 _i_mperatu re-Pressure Relief Valve*
2 Dip Tube
3 Primary Anode Rod
4 Drain Valve
5 Drain Valve Washer (l_d" x _./" x 7d"thick)**
6 Element Gasket
7 Element*
8 Thermostat Bracket
9 Thermostat w/Hi Limit*
10 "I_rminal Cover
11 Access Panel
12 Nipple w/Heat "l?aps
13 Model Rating Plate t
# Manual
153.313240 153.313640
4233086 4233086
9003666 9003918
9003888 9003889
9003911 9003911
9001584 9001584
9000308 9000308
4231906 4231906
9000309 9000309
4231918 4231918
9002303 9002303
9003900 9003900
9003916 9003909
0270182 0270182
MODEL NUMBERS
153.313340 153.313442
PART NUMBERS
42 33086 42 33086
9002360 9001596
9001824 9001828
9003911 9003911
9001584 9001584
9000308 9000308
42 31906 42 31906
9000309 9000309
42 31918 42 31918
9002303 9002303
9003900 9003900
9003915 9003719
0270182 0270182
184708-000
*These parts are also available at most Sears retail stores.
**Availableat most hardware stores.
tReplaced only on return of damaged plate.
#Not Illustrated
Now that you have purchased your Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service
Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide all pertinent facts when you call or visit.
All parts listed may be ordered from any SEARS Service Center or by calling 1-800-366-PART (1-800-366-7278).
If the parts you need are not stocked locally, your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for
handling.
The model number of the water heater will be found on the model rating plate located above the access panel.
WHEN ORDERING REPAIR PARTS, ALWAYSGIVE THE FOLLOWING INFORMATION:
MODEL NUMBER PART DESCRIPTION
SERIAL NUMBER PART NUMBER
THIS IS A REPAIR PARTS LIST,NOT A PACKING LIST.
23
FULL ONE YF_R WARRANTY ON WATER HEKFER
For one year from the date of purchase, when your Sears Kenmore water heater is installed and operated in a single-family
residence in accordance with the instructions in this manual, Sears will:
1. Repair defects in material or workmanship in this water heater, free of charge.
2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, ifa leak occurs in the tank.
LIMITEDWARIL4N'ITON "[ANKSTHATLEAK
After one year and through 6 years from the date of purchase for a water heater used in a single-family residence, ifa leak occurs in
the tank, Sears will furnish a new current model water heater of equal capacity and quality. You will be charged for any
installation.
if the water heater is subjected to commercial, institutional, industrial or use in residences of two families or more, the above
warranty coverage for tanks that leak is effective for 2 years from the date of purchase.
"libobtain warranty service, SIMPLY CALL 1-800-4-MY-HOME ®(1-800-469-4663). This warranty applies only while this
product is in use in the United States.
"]['hiswarranty gives you specific legal rights and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., Dept. 817 WA, HOFFMAN ES'I"ATES, 1L 6(1179
The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Searswarrants the installation.
A charge will be made on service calls due to poor or incomplete installation. These include:
a. Adjusting thermostat b. Leaks in pipes or fittings c. Condensation
MASTER PROTECTION AGREEMENTS
Congratulationson makinga smartpurchase.Yorenew Kenmor4_prod-
uct isdesignedand manufacturedforyearsof dependableoperation. But
llke all products, it may require preventivemaintenance or repair from
time to time. That's when having a Master Protection Agreementcan
saveyoumoneyand aggravation.
Purchasea Master ProtectionAgreementnow and protect yourselffrom
unexpectedhassleand expense.
"l]leMasterI rotection Agreementalso helpsextendthe lifeof your new
)
product. Here'swhat'sincludedin theAgreement:
• ExpertServiceby our 12,000 professionalrepairspecialists.
• Unlimited service and no chargefor parts and labor on allcovered
repairs.
• "No-lemon" _tee - replacementof your coveredproduct iffour
or more product failuresoccurwithin twelvemonths.
• Productreplacementifyour coveredproductcan'tbefixed.
• Annual PreventiveMaintenanceCheck at your request - no extra
charge.
Call 24 hours a day, 7 days a week (USA and Canada)
• Fast help by phone - phone support from a Sears technician on
products requiring in-home repair, plus convenient repair s&eduling.
• Power surge protection against electricaldamage due to power fluc-
tuations.
• Rental reimbursement if repair of your covered product takes longer
than promised.
Once you purchasetheAgreement,a simplephonecallis allthat it takes
foryou to scheduleservice.Youcan callanytimeday or night, or sched-
ule aserviceappointmenton-fine.
Sears has over 12,000 professional repair spedalists, who have access to
over 4.5 million quality parts and accessories. That's file kind of profes-
sionalism you can count on to help prolong the lifeof your new purchase
for years to come. Purchase your Master Protection Agreement today!
Some limitations and exclusions apply. For prices and additional
information call 1-800-82%6655
SEARS INSTALLATION SERVICE
ForSearsprofessionalinstallationofhome appliances,garagedoor open-
ers, water heaters and other major home items, in the U.S.A., call
1-800-4-MY-HOME®.
For in-home major brand repair service
1-800-4-MY-HOME ®
(I-800-469.4663)
v_w.seaiws.eom
The modelnumber of your waterheater isfound on the modelrating plateon the front of the waterheater.
Sears, Roebuck and Co., Moffman Estates, IL 60179 U.S.A.
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