Kenmore 146.53496710 Use & Care Manual

Use & Care Guide
Manual de Uso y Cuidado

English / Español

Kenmore®

Liquid Propane Gas Grill

Parrilla a gas de propane liquido

Models/Modélos:

146.53496710

Items/Artículos: 640-06256600-5

P/N 20700056
Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A

www.kenmore.com
www.sears.com
www.kmart.com

®

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious injury.

DANGER

If you smell gas:

1.

Shut off gas to the appliance.

2.

Extinguish any open flame.

3.

Open lid.

4.

If odor continues, keep away from the

appliance and immediately call your gas

supplier or your fire department.

WARNING

1.

Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of

this or any other appliance.

2. An LP cylinder not connected for use shall not

be stored in the vicinity of this or any other

appliance.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly,
please call 1-888-287-0735. You will be speaking to a
representative of the grill manufacturer and not a Sears

Safety Symbols

employee. To order new parts call Sears at
1-844-553-6667.

The symbols and boxes shown below explain what each heading

means. Read and follow all of the messages found throughout

the manual.

Product Record

IMPORTANT: Fill out the product record information below.

DANGER

Model Number

Serial Number

See rating label on grill for serial number.

WARNING

Date Purchased

CAUTION

CAUTION

For residential use only. Do not use for commercial

cooking.

2 • 146.53496710
© Sears Brands,LLC

CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor or
moderate injury.

Installation Safety Precautions

• Please read this User’s Manual in its entirety before using

the grill.

• Failure to follow the provided instruction can result in
seriously bodily injury and/or property damage.

• Some parts of this grill may have sharp edges. Please
wear suitable protective gloves.

• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.

• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.

• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords
and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.

IMPORTANT: This grill is intended for outdoor use only and is
not intended to be installed in or on recreational vehicles or
boats.

NOTE TO INSTALLER: Leave this User’s Manual with the
customer after delivery and/or installation.

NOTE TO CONSUMER: Leave this User’s Manual in a
convenient place for future reference.

Assembly . . .

TABLE OF CONTENTS

For Your Safety . . .

. . 2

Grill Service Center. . .

. . 2

Product Record Information . . .

. 2

Installation Safety Precautions . . .

. . 2

Repair Protection Agreements
Congratulations on making a smart purchase. Your new Kenmore

®

product is designed and manufactured for years of dependable
operation. But like all products, it may require repair from time to time.
That's when having a Repair Protection Agreement can save you
money and aggravation.

.

Here’s what the Repair Protection Agreement* includes:

Expert service by experienced service technicians trusted

in millions of homes every year.

Unlimited service and no charge for parts and labor on all

covered repairs

Product replacement up to $1500 if your covered product

can't be fixed

Discount of 25% from regular price of service and related

installed parts not covered by the agreement.

Fast help by phone – phone support from a service agent

on all products to help troubleshoot problems. Think of us as
a “talking owner’s manual.

Once you purchase the Repair Protection Agreement, a simple phone
call is all that it takes for you to schedule service. You can call
anytime day or night.

The Repair Protection Agreement is a risk-free purchase. If you
cancel for any reason during the product warranty period, we will
provide a full refund. Or, a prorated refund anytime after the
product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply. For prices and
additional information call 1-800-827-6655.

Safety Symbols . . .

. . 2

Kenmore Grill Warranty . . .

. 4

Use and Care . . .

. . . 5-11

Parts List . . .

. . . 12

Parts Diagram . . .

. . 13

Before Assembly . . .

Troubleshooting . . .

. 28-30

146. 53496710 • 3

Sears Installation Service

For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using this

product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.

2. This Product contains chemicals, including lead and

lead compounds, known to the State of California to
cause cancer, birth defects or other reproductive
harm.

Wash your hands after handling this product.

the U.S.A. call 1-844-553-6667, and in Canada call
1-800-469-4663.

. . . 14-17

18-27

. . 2

KENMORE GRILL WARRANTY

. . 2

. 2

One Year Full Warranty on Kenmore Grill

. . 2

. . 2

. 3

. . . 11

. . 12

. . . 13-15

. 27-29

WARRANTY

4 • 146.53496710

KENMORE GRILL WARRANTY

KENMORE LIMITED WARRANTY
WITH PROOF OF SALE, the following warranty coverage applies when this appliance is correctly installed, operated and

maintained according to all supplied instructions.

FOR ONE YEAR from the date of sale this appliance is warranted against defects in material or workmanship. A defective
appliance will receive free repair or replacement at option of seller.

charge. If rust through or burn through occurs within the first year, a new burner will be installed at no charge. If rust through
or burn through occurs after the first year, a new burner will be supplied but not installed at no charge. You are responsible
for the labor cost of burner installation after the first year from the date of sale.

For warranty coverage details to obtain free repair or replacement, visit the web page: www.kenmore.com/warranty

All warranty coverage excludes ignitor batteries and grill part paint loss, discoloration or surface rusting, which are either
expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the result of
normal use, accident or improper maintenance.

All warranty coverage applies is void if this appliance is ever used for other than private household purposes.

This warranty covers ONLY defects in material and workmanship, and will NOT pay for:

1. Expendable items that can wear out from normal use within the warranty period, including but not limited to

batteries, screw-in base light bulbs and surface coatings or finishes.

2. A service technician to clean or maintain this appliance, or to instruct the user in correct appliance installation,

operation and maintenance.

3. Service calls to correct appliance installation not performed by Sears authorized service agents, or to repair problems

with house fuses, circuit breakers, house wiring, and plumbing or gas supply systems resulting from such installation.

4. Damage to or failure of this appliance resulting from installation not performed by Sears authorized service agents,

including installation that was not in accord with electrical, gas or plumbing codes.

5. Damage to or failure of this appliance, including discoloration or surface rust, if it is not correctly operated and

maintained according to all supplied instructions.

6. Damage to or failure of this appliance, including discoloration or surface rust, resulting from accident, alteration, abuse,

misuse or use for other than its intended purpose.

7. Damage to or failure of this appliance, including discoloration or surface rust, caused by the use of detergents,

cleaners, chemicals or utensils other than those recommended in all instructions supplied with the product.

8. Damage to or failure of this appliance resulting from natural or other catastrophe, such as flood, fire or storm.

9. Damage to or failure of parts or systems resulting from unauthorized modifications made to this appliance.

10. Service to an appliance if the model and serial plate is missing, altered, or cannot easily be determined to have the

appropriate certification logo.

Disclaimer of implied warranties; limitation of remedies

Customer’s sole and exclusive remedy under this limited warranty shall be product repair or replacement as provided

herein. Implied warranties, including warranties of merchantability or fitness for a particular purpose, are limited to one
year on the appliance and ten years on the burners, or the shortest period allowed by law. Seller shall not be liable for
incidental or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or
consequential damages, or limitation on the duration of implied warranties of merchantability or fitness, so these exclusions
or limitations may not apply to you.

This warranty applies only while this appliance is used in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

WARRANTY

FOR FIVE YEARS from the date of sale, any stainless steel burner that rusts through or burns through will be replaced free of

. . . 4-10

146 .53496710 • 5

LP Cylinder

USE AND CARE

• The LP cylinder used with your grill must meet the following

requirements:

• Use LP cylinders only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

Capacity maximum.

• LP cylinders must be constructed and marked in accordance

with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.

• LP cylinder valve must have:

• Type 1 outlet compatible with

regulator or grill.

• Safety relief valve.

• UL listed Overfill Protection

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.

• LP cylinder must be arranged for vapor withdrawal and

include collar to protect LP cylinder valve. Always keep LP
cylinders in upright position during use, transit or storage.

OPD Hand Wheel

• NEVER store a spare LP cylinder under or near the

appliance or in an enclosed area.

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

LP Tank Removal, Transport And Storage

• Turn OFF all control knobs and LP tank valve. Turn coupling nut

counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then lift
LP tank up and off of support bracket. Install safety cap onto LP
tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.

LP Tank Valve

• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.

• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.

LP Cylinder Filling

• Use only licensed and experienced dealers.

• LP dealer must purge new cylinder before filling.

• Dealer should NEVER fill LP cylinder more than 80% of LP

cylinder volume. Volume of propane in cylinder will vary by
temperature.

• A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.

• Do not release liquid propane (LP) gas into the atmosphere. This
is a hazardous practice.

• To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone

directory under “Gas Companies” for nearest certified LP

dealers.

Safety Cap

Retainer Strap

• A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.

• Do not store an LP tank in an area where children play.

DANGER

• Never fill a cylinder beyond 80% full.

• If the information in the two points above is not
followed exactly, a fire causing death or serious
injury may occur.

• An overfilled or improperly stored cylinder is a
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with risk
of property damage, serious injury or death.

• If you see, smell or hear gas escaping, immediately
get away from the LP cylinder and appliance and
call your fire department.

LP Tank Exchange

• Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only those
reputable exchange companies that inspect, precision fill, test
and certify their cylinders. Exchange your tank only for an OPD
safety feature-equipped tank as described in the "LP Tank"
section of this manual.

• Always keep new and exchanged LP tanks in upright position
during use, transit or storage.

• Leak test new and exchanged LP tanks BEFORE connecting to
grill.

Connecting Regulator To The LP Tank

1. LP tank must be properly secured onto grill. (Refer to

assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LP tank OFF by turning OPD hand wheel clockwise to a

full stop.

4. Remove the protective cap from LP tank valve. Always use

cap and strap supplied with valve.

ck

LP Tank Leak Test

For your safety

OPD Hand Wheel

Type 1 outlet with

thread on outside

Safety Relief Valve

Strap and Cap

• Leak test must be repeated each time LP tank is exchanged or
refilled.

• Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

• Grill must be leak tested outdoors in a well-ventilated area,

away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.

• Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.

Do not insert a POL transport plug

(plastic part with external
threads) into the type 1 valve
outlet. It will defeat the Safety
Relief Valve feature.

WARNING

If “growing” bubbles appear do not use or move the LP

tank. Contact an LP gas supplier or your fire department!

5. Hold regulator and insert nipple into LP

tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to crossth­ thread the connection.

Nipple has to be
centered into the LP
tank valve.

6 • 146.53496710

▲Do not use household cleaning agents. Damage to the gas

train components (valve/hose/regulator) can result.

146. 53496710 • 7

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.

2. Be sure regulator is tightly connected to LP tank.

3. Completely open LP tank valve by turning OPD hand wheel

counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-844-553-6667.

4. Brush soapy solution onto areas where bubbles are shown in

picture below:

Hold coupling nut and regulator

as shown for proper connection

▲

to LP tank valve.

Never remove threaded

orifice at end of valve.

6. Turn the coupling nut clockwise and tighten to a full stop. The

regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the connection.
Tighten by hand only - do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator
and repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
Call 1-844-553-6667 for an identical replacement part.

DANGER

• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.

5. If “growing” bubbles appear, there is a leak. Close LP tank

valve immediately and retighten connections. If leaks cannot be
stopped do not try to repair. Call Sears for replacement
parts at 1-844-553-6667.

6. Always close LP tank valve after performing leak test by

turning hand wheel clockwise.

WARNING

•

Outdoor gas appliance is not intended to be installed

in or on a boat.

•

Outdoor gas appliance is not intended to be installed

in or on an RV.

•

Never attempt to attach this grill to the self-contained

LP gas system of a camper trailer or motor home.

•

Do not use grill until leak-tested.

•

If a leak is detected at any time, STOP and call the fire

department.

• If you cannot stop a gas leak, immediately close
LP cylinder valve and call LP gas supplier or your fire
department !

Safety Tips

WARNING

For Safe Use of Your Grill and to Avoid Serious
Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that

burn.

• Do not block holes in sides or back of grill.

• Use grill only in well-ventilated space. NEVER use

in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of
any kind.

• Do not use charcoal or ceramic briquets in a gas
grill.

(Unless briquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch
fire or sources of ignition such as pilot lights on
water heaters, live electrical appliances, etc.

▲ Before opening LP cylinder valve, check the coupling nut for

tightness.

▲ When grill is not in use, turn off all control knobs and LP cylinder

valve.

▲ Never move grill while in operation or still hot.
▲ Use long-handled barbecue utensils and oven mitts to avoid burns

and splatters.

▲ Maximum load for side shelf is 10 lbs.
▲ The grease tray must be inserted into grill and emptied after each

use. Do not remove grease tray until grill has completely cooled.

▲ Clean grill often, preferably after each cookout. If a bristle brush is

used to clean any of the grill cooking surfaces, ensure no loose
bristles remain on cooking surfaces prior to grilling. It is not
recommended to clean cooking surfaces while grill is hot.

▲ If you notice grease or other hot material dripping from grill

Determine the cause, correct it, then clean and inspect valve,
Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.

▲ Do not store objects or materials inside the grill cart enclosure that

would block the flow of combustion air to the underside of either
the control panel or the firebox bowl.

▲ The regulator may make a humming or whistling noise during

operation. This will not affect safety or use of grill.

▲ If you have a grill problem see the "Troubleshooting Section".
▲ If the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!

CAUTION

• Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP

cylinder off.

• Do not leave grill unattended while preheating or burning
off food residue on HI. If grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.

Electronic Ignition Lighting Instructions

1. Open lid during lighting.

2. Turn ON gas valve on tank.

3. Turn Main Burner knob to Hi.

4. Push and hold Electronic Ignition button. You will hear

a clicking sound from the electrodes.

5. If Ignition does NOT occur in 5 seconds, turn the burner

control knob OFF, wait 5 minutes, and repeat the lighting
procedure.

6. To ignite other Main Burner, follow steps 2-4 using other

Main Burner knob.

• Apartment Dwellers:
Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from
walls or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.

• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.

• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.

8 • 146.53496710

WARNING

Turning Grill Off

• Turn all knobs to OFF position. Turn LP cylinder off by turning

Ignitor Check

• Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Clicking" should be heard and spark seen each time
between collector box or burner and electrode. See
"Troubleshooting" if no click or spark.

Valve Check

• Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF position. Valves should turn smoothly.

Hose Check

• Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only

valve/hose/regulator as specified in the parts list of this Use & Care
Guide.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted

surfaces.

• Porcelain surfaces: Because of glass-like composition, most

residue can be wiped away with baking soda/water solution or

specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.

• Stainless steel surfaces: To maintain your grill’s high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

• Remove cooking grates and flame tamers. Light burners, rotate
knobs from HI to LO. You should see a smaller flame in
LO position than seen on HI. Always check flame prior to
each use. If only low flame is seen refer to "Sudden drop or low
flame" in the Troubleshooting Section.

Burner Flame Check

Match Lighting

▲Do not lean over grill while lighting.

1. Open lid during lighting.

2. Place match into match holder (hanging on inside of grill cart

door).

Light match, place into lighting hole on left side of firebox.

3. Turn right knob to HI position. Be sure burner lights and stay lit.

146. 53496710 • 9

Turn controls and gas source or tank OFF when not

in use.

CAUTION

HI

LO

If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
The valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury

.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well)

into a small hook. Run the hook through each burner

tube several times.

(B) Use a narrow bottle brush with a flexible handle (do not use

a brass wire brush), run the brush through each burner tube
several times.

(C) Wear eye protection: Use an air hose to force air into

the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.

5. Wire brush entire outer surface of burner to remove

food residue and dirt.

6. Clean any blocked ports with a stiff wire such as an

open paper clip.

7. Check burner for damage, due to normal wear and

corrosion some holes may become enlarged. If any large
cracks or holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve
openings. See illustrations below.

8. Carefully replace burners.

9. Attach burners to brackets with cotter pin.

10. Reposition carryover tubes and attach to burners. Replace

heat diffusers and cooking grates.

Cleaning the Burner Assembly

CAUTION

SPIDER ALERT!

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.

1. Turn gas off at control knobs and LP cylinder

2. Remove cooking grates and heat diffusers.

3. Remove cotter pin from rear of burners.

4. Carefully lift each burner up and away from valve openings.

SPIDER ALERT!

.

.

Spiders or small insects have been known to create “flashback”
problems. The spiders spin webs, build nests and lay eggs in the grill’s
venturi tube(s) obstructing the flow of gas to the burner. The
backed-up gas can ignite in the venturi behind the control panel. This
is known as a flashback and it can damage your grill and even cause
injury.

To prevent flashbacks and ensure good performance the burner and
venturi assembly should be removed from the grill and cleaned
before use whenever the grill has been idle for an extended period.

.

Storing Your Grill

•Clean cooking grates.

•Store in dry location.

•When LP cylinder is connected to grill, store outdoors in a

well-ventilated space and out of reach of children.

•Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer once available.

•Store grill indoors ONLY if LP cylinder is turned off and
Disconnected, remove from grill and stored outdoors.

• When removing grill from storage, follow “Cleaning the Burner
Assembly” instructions before starting grill.

10 • 146.53496710

SPIDER ALERT!

If you notice that your grill is getting hard to light or that the

flame isn’t as strong as it should be, take the time to check and
clean the venturi’s.

IMPORTANT: Always ensure that the venturi burner tubes
are clean. A venturi burner tube has a narrow area in
which spiders tend to build nests.

146. 53496710 • 11

Indirect Cooking

Poultry and large cuts of meat cook slowly to perfection on the grill
by indirect heat. Place food over unlit burner(s); the heat from lit
burners circulates gently throughout the grill, cooking meat or
poultry without the touch of a direct flame. This method greatly
reduces flare-ups when cooking extra fatty cuts because there is no
direct flame to ignite the fats and juices that drip during cooking.

Food Safety

Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly. For
more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC [phone], 10:00 am

4:00 pm EST).

1 Burner Cooking

Cook with direct or indirect heat.

Best for smaller meals or foods.
Consumes less fuel.

Indirect Cooking Instructions

• Always cook with the lid closed.

• Due to weather conditions, cooking times may vary. During

cold and windy conditions the temperature setting may
need to be increased to insure sufficient cooking
temperature.

• Place food over over unlit burner(s).

How To Tell If Meat Is Grilled Thoroughly

• Meat and poultry cooked on a grill often browns very fast
on the outside. Use a meat thermometer to be sure food has
reached a safe internal temperature, and cut into food to
check for visual signs of doneness.

• Whole poultry should reach 180° F; breasts, 170° F. Juices
should run clear and flesh should not be pink.

• Hamburgers made of any ground meat or poultry should
reach 160° F, and be brown in the middle with no pink juices.
Beef, veal and lamb steaks, roasts and chops can be
cooked to 145° F. All cuts of pork should reach 160° F.

• NEVER partially grill meat or poultry and finish cooking
later. Cook food completely to destroy harmful bacteria.

• When reheating takeout foods or fully cooked meats like
hot dogs, grill to 165° F, or until steaming hot.

2 Burner Cooking

Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.

WARNING: To ensure that it is safe to eat, food must be cooked
to the minimum internal temperatures listed in the table below.

USDA* Recommended Safe Minimum Internal Temperatures

Beef, Veal, Lamb and Pork – Whole Cuts**

145°F

Pork

160°F

Egg Dishes

160°F

Steaks and Roasts of Beef,

Veal or Lamb

145°F

Ground Beef, Veal or Lamb

160°F

Whole Poultry (Turkey,

Chicken, Duck, etc.)

165°F

Ground or Pieces Poultry

165°F

(Chicken Breast, etc.)

*United States Department of Agriculture

USDA* Recommended Safe Minimum Internal Temperatures

Beef, Veal, Lamb and Pork – Whole Cuts**

145° F

Fish

145° F

Beef, Veal, Lamb and Pork – Ground

160° F

Egg Dishes

160° F

Turkey, Chicken & Duck – Whole, Pieces &
Ground

165° F

* United States Department of Agriculture
**Allow meat to rest three minutes before carving or consuming.

Key

Description

Qty

Part Number

Key

Description

Qty

Part Number

A01

Lid 1 20200004C

C05

Bezel, Control Knob

2

30400114

A02

Temperature Gauge

1

40900218

C06

Gas Valve

2

20200070

A03

Logo Plate

1

40800106

C07

Side Shelf Support holder

2 30400120

A04

Front Silicone Rubber Bumper

2

40700103

C08

Electronic Ignition Module

1

40600030

A05

Lid Handle Insulate Plate

2

40700022

C09

Control Knob

2

40900206

A06

Bezel, Lid Handle

2

40900013

D01

Left Drip Tray Bracket

1

20700034

A07

Lid Handle

1

20200008

D02

Left Side Panel

1

20700033

B01

Firebox

1

20700004

D03

Door Magnet Box

2

40200094

B02

Rotated Rod, Lid

2

50300207

D04

Right Drip Tray Bracket

1

20700035

B03

Back Silicone Rubber Bumper

2

50300205

D05

Plastic Hole Plug, Door Handle

2

40900225

B04

Left Back(Right Front)
Side Shelf Support Bracket

2

30400061

D06

Door Handle

1

40900076

B05

Left Front(Right back)
Side Shelf Support Bracket

2

30400063

D07

Door 1 20700041
B06

No.2 Igniter Wire

1

30400053

D08

Match Holder Clip

1

40500212

B07

No.1 Igniter Wire

1

20200033

D09

Match Holder Chain

1

120003

B08

Warming Rack

1

20200015

D10

Match Holder

1

40800128

B09

Cooking Grid

2

20200016

D11

Right Side Panel

1

20700036

B10

Heat Diffuser

2

40800023

D12

Cart Support Angle Bar

2

40900060

B11

Main Burner

2

20700014

D13

Right Top Door Hinge pin
Bracket

1

40200057

B12

Left Side Shelf

1

30400057

D14

Door Rail

1

20700039

B13

Right Side Shelf

1

30400065

D15

Drip Tray

1

20700015

B14

Back Baffle

1

20700013

D16

Drip Box

1

30800082A

B15

Back Rail

1

20200021

D17

Back Panel

1

20700037

B16

Manifold Clamp

1

30400049

D18

Cotter Pin

6

110050

B17

Front Rail

1

20200019

D19

Tank Holder

1

20700049

B18

Grease Tray Baffle

2

20700012

D20

Swivel Caster with Brake

2

20700048

C01

Hose Holder

1

30400117

D21

Standard Caster

1

40900214

C02

Manifold, Main Burner

1

20200031

D22

Swivel Caster

1

40900213

C03

Regulator

1

30400051

D23

Bottom Shelf

1

20700045

C04

Control Panel

1

20200026

Not Pictured

Hardware Pack

1

20700062

Manual

1

20700056

If you are missing hardware or have
damaged parts after unpacking grill,
call 1-888-287-0735 for replacement.

To order replacement parts after using grill,
call 1-844-553-6667

12•146. 53496710

A01

A02

A03

A04

A06

A07

B02
B03

B01

B05

B04

B08

B09

B10

B11

B12

B13

B14

B15

B17

B18

D13

D14

D15

D16

D17

D19

D18

D20

D12

D11

D04

C08

C07

C06

B06

D21

C01

C02

C03

C04

C05

D01

C09

D03

D02

D22

D06

D07

B07

B16

D23

A05

D08

D09

D10

D05

PARTS DIAGRAM

146. 53496710 •13

BEFORE ASSEMBLY

NOTICE: Once you have unpacked the grill according to the STOP SHEET
instructions, check all grill parts against the pictures on this and the following two
pages. If you parts are missing or damaged, call 1-888-287-0735.

14•146. 53496710

BEFORE ASSEMBLY

146. 53496710 •15

BEFORE ASSEMBLY

16•146.53496710

ASSEMBLY

CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES.

Tools Required:

 Adjustable wrench (not provided)
 Screwdriver (not provided)
 7/16” Combination wrench (not provided)
 The following hardware is provided in blister pack for convenient use.

M6X13 screws

Qty:24 pcs

M4X10 screws

Qty: 26 pcs

M6X12 shoulder screws

Qty:8 pcs

AA Battery
Qty: 1 pc

Hexagon Wrench
Qty:1 pc

Cotter pins

Qty: 2 pcs

146. 53496710•17

18 • 146.53496710

Bottom Shelf

 Turn bottom shelf upside down. Take out the tank holder. Attach the swivel caster &

standard caster on bottom shelf with (8) M6x13 screws. See A

 Screw the swivel casters with brake into the bottom shelf by hand, then tighten them with

the supplied hexagon wrench. See B.

 Turn bottom shelf right side up and attach tank holder on the bottom shelf. Turn bottom

shelf upside down and secure the cotter pins to tank holder. See C

A

B

C

M6X13 screw Qty: 8 pcs

Swivel Caster

Standard Caster

Swivel Caster with Brake