Kenmore 146.1614221 User Manual

Use & Care Guide
Manual de Uso y Cuidado

English / Español

Model/Modelo: 146.16142210
Item / Artículo: 640-03982839-7

Kenmore®

Liquid Propane Gas Grill

Parilla a gas de propane liquido

P/N 40900319
Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com
www.sears.com
www.kmart.com

™

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

4.

Installation Safety Precautions

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.
If odor continues, keep away from the

appliance and immediately call your gas
supplier or your fire department.

WARNING

Do not store or use gasoline or other

1.

flammable liquids or vapors in the vicinity of
this or any other appliance.

2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly,
please call 1-888-287-0735. You will be speaking to a
representative of the grill manufacturer and not a Sears
employee. To order new parts call Sears at
1-800-4-MY-HOME

Product Record

IMPORTANT: Fill out the product record information below.

®

.

• Please read this User’s Manual in its entirety before using

the grill.

• Failure to follow the provided instruction can result in
seriously bodily injury and/or property damage.

• Some parts of this grill may have sharp edges. Please
wear suitable protective gloves.

• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.

• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.

• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords
and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.

IMPORTANT: This grill is intended for outdoor use only and is
not intended to be installed in or on recreational vehicles or
boats.

NOTE TO INSTALLER: Leave this User’s Manual with the
customer after delivery and/or installation.

NOTE TO CONSUMER: Leave this User’s Manual in a
convenient place for future reference.

Safety Symbols

The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.

DANGER

Model Number

Serial Number

See rating label on grill for serial number.

Date Purchased

WARNING: Indicates an potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION

For residential use only. Do not use for commercial
cooking.

2 • 16142-40900319
© 2012 KCD IP, LLC

CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor or
moderate injury.

WARNING

CAUTION

TABLE OF CONTENTS

For Your Safety . . .

Grill Service Center. . .

Product Record Information . . .

Installation Safety Precautions . . .

Safety Symbols . . .

Kenmore Grill Warranty . . .

Use and Care . . .

Parts List . . .

Parts Diagram . . .

Before Assembly . . .

Assembly . . .

Troubleshooting . . .

Repair Protection Agreements
Congratulations on making a smart purchase. Your new Kenmore
product is designed and manufactured for years of dependable
operation. But like all products, it may require repair from time to time
That's when having a Repair Protection Agreement can save you
money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself
from unexpected hassle and expense.

Here’s what the Repair Protection Agreement* includes:

Expert service by our 10,000 professional repair specialists
Unlimited service and no charge for parts and labor on all

covered repairs

Product replacement up to $1500 if your covered product

can't be fixed

Discount of 25% from regular price of service and related

installed parts not covered by the agreement; also, 25% off

regular price of preventive maintenance check

Fast help by phone - we call it Rapid Resolution -

phone support from a Sears representative. Think of us
as a "talking owner's manual."

Once you purchase the Repair Protection Agreement, a simple phone
call is all that it takes for you to schedule service. You can call
anytime day or night, or schedule a service appointment online.

The Repair Protection Agreement is a risk-free purchase. If you
cancel for any reason during the product warranty period, we will
provide a full refund. Or, a prorated refund anytime after the
product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply. For prices and
additional information in the U.S.A. call 1-800-827-6655.

*Coverage in Canada varies on some items. For full details
call Sears Canada at 1-800-361-6665.

. . 2

. . 2

. 2

. . 2

. . 2

. 3

. . . 4-10

. . . 11

. . 12

. . . 13-16

. 17-25

. 26-28

®

WARRANTY

KENMORE GRILL WARRANTY

One Year Full Warranty on Kenmore Grill

If this grill fails due to a defect in material or workmanship
within one year from the date of purchase, call 1-800-4-MY

®

HOME
proves impossible).

to arrange for free repair (or replacement if repair

Limited Warranty on Burners

For five years from the date of purchase, any burner that
rusts through will be replaced free of charge. After the first
year from the date of purchase, you pay for labor if you wish
to have it installed.

All warranty coverage excludes igniter battery and grill part
paint loss, discoloration or rusting, which are either
expendable parts that can wear out from normal use within
the warranty period, or are conditions that can be the result
of normal use, accident or improper maintenance.

All warranty coverage is void if this grill is ever used for
commercial or rental purposes.

All warranty coverage applies only if this grill is used in the
United States.

This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.

Sears Brands Management Corporation
Hoffman Estates, IL 60179

Sears Installation Service

For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. call 1-800-4-MY-HOME®

WARNING

CALIFORNIA PROPOSITION 65

This product contains chemicals, including lead
and lead compounds, known to the state of
California to cause cancer, birth defects or other
reproductive harm.

Wash your hands after handling this product.

16142-40900319 • 3

USE AND CARE

DANGER

• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.

• If the information in the two points above is not
followed exactly, a fire causing death or serious
injury may occur.

• An overfilled or improperly stored cylinder is a
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.

• If you see, smell or hear gas escaping,
immediately get away from the LP cylinder and
appliance and call your fire department.

LP Tank Removal, Transport And Storage

• Turn OFF all control knobs and LP tank valve. Turn coupling nut

counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then lift
LP tank up and off of support bracket. Install safety cap onto LP
tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.

LP Tank Valve

Safety Cap

Retainer Strap

• A disconnected LP tank in storage or being transported must

have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.

• Do not store an LP tank in an area where children play.

4 • 16142-40900319

LP Cylinder

• The LP cylinder used with your grill must meet the following
requirements:

• Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

Capacity maximum.

• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.

• LP cylinder valve must have:

• Type 1 outlet compatible with

regulator or grill.

• Safety relief valve.

• UL listed Overfill Protection

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.

• LP cylinder must be arranged for vapor withdrawal and
include collar to protect LP cylinder valve. Always keep LP
cylinders in upright position during use, transit or storage.

LP cylinder in upright position for vapor withdrawal

OPD Hand Wheel

LP (Liquefied Petroleum Gas)

• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.

• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.

LP Cylinder Filling

• Use only licensed and experienced dealers.

• LP dealer must purge new cylinder before filling.

• Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.

• A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.

• Do not release liquid propane (LP) gas into the atmosphere. This
is a hazardous practice.

• To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.

LP Tank Exchange

• Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only those
reputable exchange companies that inspect, precision fill, test
and certify their cylinders. Exchange your tank only for an OPD
safety feature-equipped tank as described in the "LP Tank"
section of this manual.

• Always keep new and exchanged LP tanks in upright position
during use, transit or storage.

• Leak test new and exchanged LP tanks BEFORE connecting to
grill.

LP Tank Leak Test
For your safety

• Leak test must be repeated each time LP tank is exchanged or
refilled.

• Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

• Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.

• Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.

Connecting Regulator To The LP Tank

1. LP tank must be properly secured onto grill. (Refer to
assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.

4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.

ck

OPD Hand Wheel

Type 1 outlet with
thread on outside

Safety Relief Valve

Strap and Cap

WARNING

If “growing” bubbles appear do not use or move the LP
tank. Contact an LP gas supplier or your fire department!

▲Do not use household cleaning agents. Damage to the gas

train components (valve/hose/regulator) can result.

Do not insert a POL transport plug
(plastic part with external
threads) into the type 1 valve
outlet. It will defeat the Safety
Relief Valve feature.

5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to crossth­thread the connection.

Nipple has to be
centered into the LP
tank valve.

16142-40900319 • 5

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP tank.

3.Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at

Hold coupling nut and regulator
as shown for proper connection
to LP tank valve.

6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the connection.
Tighten by hand only - do not use tools.

1-800-4-MY-HOME®.

4.Brush soapy solution onto areas where bubbles are shown in
picture below:

Never remove threaded

▲

orifice at end of valve.

NOTE:

If you cannot complete the connection, disconnect regulator
and repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
Call 1-800-4-MY-HOME

®

for an identical replacement part.

DANGER

• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.

WARNING

Outdoor gas appliance is not intended to be installed

•

in or on a boat.
Outdoor gas appliance is not intended to be installed

•

in or on an RV.
Never attempt to attach this grill to the self-contained

•

LP gas system of a camper trailer or motor home.
Do not use grill until leak-tested.

•

If a leak is detected at any time, STOP and call the fire

•

department.

• If you cannot stop a gas leak, immediately close
LP cylinder valve and call LP gas supplier or your fire
department !

5. If “growing” bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot be
stopped do not try to repair. Call for replacement
parts at 1-800-4-MY-HOME

6. Always close LP tank valve after performing leak test by
turning hand wheel clockwise.

®

.

6 • 16142-40900319

Safety Tips

WARNING

For Safe Use of Your Grill and to Avoid Serious
Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that
burn.

• Do not block holes in sides or back of grill.

• Use grill only in well-ventilated space. NEVER use
in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of
any kind.

• Do not use charcoal or ceramic briquets in a gas
grill.

• Use grill at least 3 ft. from any wall or surface.

Maintain 10 ft. clearance to objects that can catch
fire, or to sources of ignition such as pilot lights on
water heaters, live electrical appliances, etc.

▲ Before opening LP cylinder valve, check the coupling nut for

tightness.

▲ When grill is not in use, turn off all control knobs and LP cylinder

valve.

▲ Never move grill while in operation or still hot.
▲ Use long-handled barbecue utensils and oven mitts to avoid burns

and splatters.

▲ Maximum load for sideburner and side shelf is 10 lbs.
▲ The grease tray must be inserted into grill and emptied after each

use. Do not remove grease tray until grill has completely cooled.

▲ Clean grill often, preferably after each cookout. If a bristle brush is

used to clean any of the grill cooking surfaces, ensure no loose
bristles remain on cooking surfaces prior to grilling. It is not
recommended to clean cooking surfaces while grill is hot.

▲ If you notice grease or other hot material dripping from grill,

determine the cause, correct it, then clean and inspect valve.
ventilation openings in cylinder enclosure (grill cart) free and clear
of debris.

▲ Do not store objects or materials inside the grill cart enclosure that

would block the flow of combustion air to the underside of either
the control panel or the firebox bowl.

▲ The regulator may make a humming or whistling noise during

operation. This will not affect safety or use of grill.

▲ If you have a grill problem see the "Troubleshooting Section".
▲ If the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!

Keep

• Apartment Dwellers:

Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from
walls or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A

buildup of non-ignited gas inside a closed grill is
hazardous.

• Never operate grill with LP cylinder out of correct

position specified in assembly instructions.

• Always close LP cylinder valve and remove

coupling nut before moving LP cylinder from
specified operation position.

CAUTION

• Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP
cylinder off.

• Do not leave grill unattended while preheating or burning
off food residue on HI. If grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.

Main Burner Igniter Lighting

▲Do not lean over grill while lighting.

1. Open lid during lighting.

2. Turn on valve from source or tank.

3. To ignite, turn Ignition Burner knob to HI.

4. Push and hold electronic ignition button.

5. If ignition does not occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes, and repeat the lighting
procedure.

6. To ignite any other Main Burner, turn knob to HI.

7. To ignite the Side Burner, follow steps 3-5 using the Side
Burner knob.

If igniter does not work, follow Match Lighting instructions.

16142-40900319 • 7

W

Burner Flame Check

WARNING

Turn controls and gas source or tank OFF when not
in use.

CAUTION

If ignition does not occur in 5 seconds, turn the

• Remove cooking grates and heat diffusers. Light burners, turn
knobs from HI to LO. You should see a smaller flame in
LO position than seen on HI. Perform burner flame check
on sideburner, also. Always check flame prior to each use. If
only low flame is seen refer to "Sudden flame drop or low flame" in

the Troubleshooting Section.

HIGH

LO

HI

LO

burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could ignite with risk of injury.

Match Lighting

▲Do not lean over grill while lighting.

1. Open lid during lighting.

2. Place match into match holder (hanging on right back leg).
Light match, place into lighting hole on left side of firebox.

3. Turn right knob to HI position. Be sure burner lights and stay lit.

4. Light other burners follow with step 3.

Sideburner Match Lighting

1. Open sideburner lid. Turn on gas at LP cylinder.

2. Place lit match near burner.

3. Turn sideburner knob to HI. Be sure burner lights and stays lit.

Turning Grill Off

• Turn all knobs to OFF position. Turn LP cylinder off by turning

Igniter Check

• Turn gas off at LP cylinder. Press and hold electronic igniter
button. "Click" should be heard and spark seen each time
between collector box or burner and electrode. See
"Troubleshooting" if no click or spark.

Valve Check

• Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF position. Valves should turn smoothly.

Hose Check

• Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
valve/hose/regulator as specified in the parts list of this Use & Care
Guide.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted

surfaces.

• Porcelain surfaces: Because of glass-like composition, most

residue can be wiped away with baking soda/water solution or

specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.

.

• Stainless steel surfaces: To maintain your grill’s high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

8 • 16142-40900319

W

Cleaning the Burner Assembly

CAUTION

ARNING

SPIDER ALERT!

SPIDER ALERT!

SPIDER ALERT!

IMPORTANT: Always ensure that the venturi burner tubes
are clean. A venturi burner tube has a narrow area in
which spiders tend to build nests.

If you notice that your grill is getting hard to light or that the
flame isn’t as strong as it should be, take the time to check and
clean the venturi’s.
clean the venturi’s.

CONTROL PANEL

Spiders or small insects have been known to create “flashback”
problems. The spiders spin webs, build nests and lay eggs in the grill’s
venturi tube(s) obstructing the flow of gas to the burner. The
backed-up gas can ignite in the venturi behind the control panel. This
is known as a flashback and it can damage your grill and even cause
injury.

To prevent flashbacks and ensure good performance the burner and
venturi assembly should be removed from the grill and cleaned

.

before use whenever the grill has been idle for an extended period.

VALVE

SPIDER WEBS

INSIDE VENTURI

BURNER

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.

1. Turn gas off at control knobs and LP cylinder.

2. Remove cooking grates and heat diffusers.

3. Remove cotter pin from rear of burners.

4. Carefully lift each burner up and away from valve openings.

.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well)

into a small hook. Run the hook through each burner

tube several times.

(B) Use a narrow bottle brush with a flexible handle (do not use

a brass wire brush), run the brush through each burner tube
several times.

(C) Wear eye protection: Use an air hose to force air into

the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.

5. Wire brush entire outer surface of burner to remove

food residue and dirt.

6. Clean any blocked ports with a stiff wire such as an

7. Check burner for damage, due to normal wear and

VERY IMPORTANT: Burner tubes must reengage valve
openings. See illustrations below.

8. Carefully replace burners.

9. Attach burners to brackets with cotter pin.

10. Reposition carryover tubes and attach to burners. Replace

open paper clip.

corrosion some holes may become enlarged. If any large
cracks or holes are found replace burner.

heat diffusers and cooking grates.

Storing Your Grill

•Clean cooking grates.

•Store in dry location.

•When LP cylinder is connected to grill, store outdoors in a
well-ventilated space and out of reach of children.

•Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer once available.

•Store grill indoors ONLY if LP cylinder is turned off and
Disconnected, remove from grill and stored outdoors.

• When removing grill from storage, follow “Cleaning the Burner

s

sembly” instructions before starting grill.

A

Electrode

16142-40900319 • 9

Indirect Cooking

Poultry and large cuts of meat cook slowly to perfection on the grill
by indirect heat. Place food over unlit burner(s); the heat from lit
burners circulates gently throughout the grill, cooking meat or
poultry without the touch of a direct flame. This method greatly
reduces flare-ups when cooking extra fatty cuts because there is no
direct flame to ignite the fats and juices that drip during cooking.

1 Burner Cooking

Cook with direct or indirect heat.

Best for smaller meals or foods.
Consumes less fuel.

Indirect Cooking Instructions

• Always cook with the lid closed.

• Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may
need to be increased to insure sufficient cooking
temperature.

• Place food over over unlit burner(s).

2 Burner Cooking

Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.

Food Safety

Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.

Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.

Chill: Refrigerate prepared foods and leftovers promptly. For
more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC [phone], 10:00 am

4:00 pm EST).

How To Tell If Meat Is Grilled Thoroughly

• Meat and poultry cooked on a grill often browns very fast

on the outside. Use a meat thermometer to be sure food has
reached a safe internal temperature, and cut into food to
check for visual signs of doneness.

Whole poultry should reach 180° F; breasts, 170° F. Juices

•
should run clear and flesh should not be pink.

•

Hamburgers made of any ground meat or poultry should
reach 160° F, and be brown in the middle with no pink juices
Beef, veal and lamb steaks, roasts and chops can be
cooked to 145° F. All cuts of pork should reach 160° F.

• NEVER partially grill meat or poultry and finish cooking
later. Cook food completely to destroy harmful bacteria.

• When reheating takeout foods or fully cooked meats like
hot dogs, grill to 165° F, or until steaming hot.

WARNING: To ensure that it is safe to eat, food must be cooked
to the minimum internal temperatures listed in the table below.

USDA* Recommended Safe Minimum Internal Temperatures

USDA* Safe Minimum Internal Temperatures

Beef, Veal, Lamb and Pork – Whole Cuts** 145° F

Fish

Fish 145° F

Pork

Beef, Veal, Lamb and Pork – Ground 160° F

Egg Dishes

Egg Dishes 160° F

Steaks and Roasts of Beef,

Turkey, Chicken & Duck – Whole, Pieces &

Veal or Lamb

Ground

Ground Beef, Veal or Lamb

* United States Department of Agriculture

Whole Poultry (Turkey,

**Allow meat to rest three minutes before carving or consuming.

Chicken, Duck, etc.)
Ground or Pieces Poultry

(Chicken Breast, etc.)

145°F
160°F
160°F

165° F

145°F
160°F

165°F
165°F

*United States Department of Agriculture

10 • 16142-40900319

Key Description Qty

1 Side Burner Lid 1 40200044 30 Cotter Pin 8 110050
2 Rotate Rod, Side Burner Lid 2 40800118 31 Cart Support Angle Bar 2 40900060
3 Side Burner Grid 1 40800119 32 Tank Holder 1 40800130
4 Side Burner 1 40800121 33 Left Door 1 40900062
5 Igniter Wire, Sideburner 1 40800120 34 Left Side Panel 1 40900052
6 Located Pin, Side Burner 2 40800135 35 Mater Holder 1 40800128
7 Side Burner Base 1 40800063 36 Mater Holder Bracket 1 40800129
8 Right Side Shelf 1 40200035 37 Back Panel 1 40900056

9 Fascia, Right Side Shelf 1 40900046 38 Door Bracket 1 40900059
10 Electronic Ignition Module 1 40800122 39 Back Rail 1 40900057
11 Control Panel 1 40900032 40 Grease Cup 1 40800026
12 Gas Valve, Main Burner 4 40900205 41 Grease Cup Clip 1 40800131
13 Side Burner Hose 1 40900210 42 Grease Tray 1 40900029
14 Gas Valve, Side Burner 1 40900209 43 Fascia, Left Side Shelf 1 40900040
15 Manifold, Main Burner 1 40800037 44 Left Side Shelf 1 40200024
16 Regulator 1 40800115 45 Silicome Rubber Bumper 4 50300025
17 Control Knob Bezel 5 40900036 46 Temperature Gauge 1 40900201
18 Control Knob 5 40900206 47 Logo 1 40800106
19 Right Side Panel 1 40900054 48 Rotate Rod, Lid 2 50300207
20 Door Hinge 4 40900211 49 Lid 1 40900003
21 Door Magnet 4 40200094 50 Bezel, Lid Handle 2 40900013
22 Hole Bushing 1 40400005 51 Lid Handle 1 40900012
23 Right Door 1 40900066 52 Warming Rack 1 40900203
24 Door Handle 2 40900076 53 Cooking Grate 2 40900204
25 Door Magnet Box 1 40200072 54 Heat Diffuser 4 40800023
26 Bottom Shelf 1 40900069 55 Flame Carry Over Tube 3 40800022
27 Standard Caster 2 40900214 56 Firebox 1 40900015
28 Swivel Caster with Brake 2 40900212 57 Electrode, Main Burner 1 40900207
29 Tank Baffle 1 40200070 58 Main Burner 4 40900030

Part

Number

Key Description Qty

Part

Number

Not Pictured

Hardware Pack 1 40900320
Manual 1 40900319

If you are missing hardware or have
damaged parts after unpacking grill,
call 1-888-287-0735 for replacement.

To order replacement parts after using grill,
call 1-800-4-MY-HOME®

16142-40900319 • 11

S

DIAGRAM

12 • 16142-40900319

BEFORE ASSEMBLY

READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM

SHIPPING BOX.

Step 1: Open shipping box by slicing down its edges with a box cutter, take out hardware pack,

manual, bottom shelf, two doors. Next remove the two side panels, warming rack, door bracket,

back rail and back panel. Remove all parts from plastic bags.

16142-40900319 • 13

BEFORE ASSEMBLY

Step 2: Remove the left and right Styrofoam from Grill Head. Open grill lid and take out the boxes,

packaged grates and grease tray. Remove all packing material, and take all parts out of boxes.

14 • 16142-40900319

BEFORE ASSEMBLY

16142-40900319 • 15

ASSEMBLY

CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES.

Tools Required:

 Adjustable wrench (not provided)
 Screwdriver (not provided)
 7/16” Combination wrench (not provided)
 The following hardware is provided in blister pack for convenient use.

M4X10 screw
Qty: 28 pcs

M5X10 screw
Qty: 4 pcs

M6X13 screw
Qty: 32 pcs

M4X10 countersunk head screw
Qty: 8 pcs

M5 flat washer
Qty: 4 pcs

M6 compression washer
Qty: 8 pcs

AAA Battery
Qty: 1 pc

16 • 16142-40900319

2

1

Bottom Shelf
Turn bottom shelf upside down. Attach the casters to bottom shelf with (16) M6x13 screws. Note:
Install each caster into the correct position as shown in the figure below. The standard caster will
only install in one direction.

□ Turn bottom shelf right side up. Attach door magnets to bottom shelf with (2) M4x10 screws.

M6X13 screw Qty: 16 pcs M4X10 screw Qty: 2 pcs

Standard Caster
Key#: 27
Part#: 40900214

Swivel Caster with Brake
Key#: 28
Part#: 40900212

16142-40900319 • 17

Cart

□ To attach side panels, align side panel leg holes with leg holes on each side of bottom shelf.

Left side panel has match holder attachment.

□ Attach left and right side panels to sides of bottom shelf with (4) M6x13 screws. (A)
□ Attach back panel to bottom shelf and two side panels with (6) M4x10 screws. (B)
□ Attach tank baffle bar to back panel and bottom shelf with (2) M4x10 screws. (C)
□ Align door bracket holes with holes on side panels. Attach bracket to side panels with (4)

M4x10 screws. (D) Note: Attach bracket so that magnets are at top.

□ Align the holes in the cart support angle bars with holes on bottom shelf and side panels.

Attach angle bars with (8) M4x10 screws. (E)

M6X13 screw Qty: 4 pcs

M6 flat washer(Dia 16)
Qty: 4 pcs

A

M4X10 screws Qty: 20 pcs

B

D

C

E

18 • 16142-40900319

Front Doors

□ Remove the (4) M5x15 screws pre-assembled to the door handle ends, and use them to

attach handles to doors.

□ Place the door in front of cart, align door hinge holes with holes on side of door, and attach

the door to the door hinges with (4) M4x10 countersunk head screws. Do not fully tighten at
this time. Repeat this for the other door.

□ Close the doors to adjust them to line up as necessary, and fully tighten screws.

M4x10 countersunk head screws
Qty: 4pcs

16142-40900319 • 19

Grill Head to Cart

□ This step requires two people to lift and position grill head onto cart.
□ Remove the tie wraps securing regulator hose to underside of grill head. Pull hose and igniter

wires out to side of grill head.

□ Carefully lower the grill head onto the cart. Make sure the regulator hose and igniter wires

are hanging outside the cart. Open lid and attach head to cart with (4) M6x13 screws and
M6 compression washers.

□ Align back rail holes with holes on side panels and firebox. Attach back rail with (4) M4x10

screws.

M6X13 screw Qty: 4 pcs

M6 compression washer Qty: 4 pcs

M4X10 screw Qty: 4 pcs

20 • 16142-40900319

M5X10 screw Qty: 2 pcs

M6X13 screws Qty: 4 pcs

M4X10 screw Qty: 1 pc

B C

Left Side Shelf

□ Attach fascia to left side shelf with (2) M5x10 screws and M5 flat washers. (A)
□ Hang shelf onto brackets on left side of firebox.
□ Attach shelf to firebox as follows:

- From inside to outside of firebox with (2) M6x13 screws and M6 compression washers. (B)

- From outside to inside of firebox with (2) M6x13 screws. (C)

□ Attach fascia to control panel with (1) M4x10 screw. (C)

M5 flat washer
Qty: 2 pcs

A

M6 compression washer
Qty: 2 pcs

142-40900319 • 21

A C

Right Side Shelf

□ Remove sideburner grate from sideburner before assembling and attaching the right side shelf.

9

□ Attach fascia to right side shelf with (2) M5x10 screws and M5 flat washers.(A)
□ Hang right side shelf onto the brackets on right side of firebox.
□ Attach shelf to firebox as follows:

- From inside to outside of firebox with (2) M6x13 screws and M6 compression washers. (B)

- From outside to inside of firebox with (2) M6x13 screws. (C)

□ Attach fascia to control panel with (1) M4x10 screw. (C)

M5X10 screw Qty: 2 pcs

M6X13 screws Qty: 4 pcs

M4X10 screw Qty: 1 pc

M5 flat washer
Qty: 2 pcs

M6 compression washer
Qty: 2 pcs

B

A

C B

22 • 16142-40900319

Sideburner

□ Loosen side burner in side shelf. (B ). To loosen, unscrew and remove two front screws holding

sideburner in place. (A). Note: Do not loosen electrode screw.

□ Remove the 2 pre-installed screws from the valve stem and set them aside. (C)
□ Insert valve stem through hole in fascia. (D) Attach bezel to fascia and valve face with previously

removed 2 screws.

□ Place sideburner tube over the valve, making sure that valve is inside sideburner tube. (F)
□ Push control knob onto sideburner valve stem. (G)
□ Reattach sideburner to sideburner shelf with the 2 previously removed screws. Replace sideburner

grate. (H)

□ Connect both igniter wires to the igniter module on the inside of the right fascia. To connect, push

igniter wire tips onto pins in igniter module.(I)

□ Unscrew igniter cap from control panel. Insert (1) AAA battery (provided in blister pack) into battery

slot with positive end (+) facing outward. Screw igniter cap back onto panel. (J)

Attach bezel with black mark facing up (E).

A B

A B

C

C

E F

D

D

E

F

16198-40700219 • 23

G H

G

H

I

I J

Heat Diffusers, Cooking Grates and Warming Rack

□ Place heat diffusers over burners. Diffusers will fit in firebox in either direction. Fit tabs in

firebox front through slots in diffuser tips. Fit diffuser tips over tabs in firebox rear.

□ Place cooking grates onto grate rests at front and rear of firebox .
□ Insert warming rack into brackets at top of firebox as shown.

24 • 16142-40900319

13

Grease Tray, Grease Cup and LP tank

□ Hang grease cup clip from bottom of grease tray. Slide grease tray into bottom of firebox

from back. Make sure the grease drainage hole is on the right side, as seen from the back of
the grill. Place grease cup into grease cup clip.

□ Feed the regulator and hose through the hole in the right side panel.
□ LP tank is sold separately. Use only with an OPD (Overfill Protection Device) equipped LP

tank. Fill and leak check before attaching to grill and regulator.

□ Place LP tank into hole in bottom shelf with tank collar opening facing to the front as shown.

Raise tank holder to hold LP tank securely in place.

□ When the grill is in the desired location, lock the caster brakes; this will help the grill stay in

place for safe operation.

CAUTION

Failure to install grease cup clip and cup
will cause hot grease to drip from bottom
of grill with risk of fire or property
damage.

Failure to install tank correctly may allow
gas hose to be damaged in operation.

CAUTION

16142-40900319 • 25

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Gas leaking from

cracked/cut/burned

hose.

Gas leaking from LP

cylinder.

Gas leaking from LP

cylinder valve.

Gas leaking between LP

cylinder and regulator

connection.

Fire coming through

control panel.

Grease fire or

continuous excessive

flames above cooking

• Damaged hose.

• Mechanical failure due to rusting or
mishandling.

• Failure of cylinder valve from
mishandling or mechanical failure.

• Improper installation, connection not
tight, failure of rubber seal.

• Fire in burner tube section of burner
due to blockage.

• Too much grease buildup in burner
area.

Troubleshooting

Problem Possible Cause

GAS ISSUES:

Burner(s) will not light
using igniter.
(See Electronic
Ignition
Troubleshooting also)

Continued on next
page.

26 • 16142-40900319

• Trying to light wrong burner.

• Burner not engaged with control

valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP

cylinder.

• Coupling nut and LP cylinder valve not
fully connected.

• Electrode cracked or broken; “sparks
at crack.

• Electrode tip not in proper position.

• Wire and/or electrode covered with
cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking)
between igniter and electrode.

• Dead battery.

•Turn off gas at LP cylinder or at source on natural gas systems.
If the hose is cracked or cut but not burned, simply replace
valve / hose / regulator. If the hose is burned, the cause could
be other than a faulty valve/hose/regulator. Discontinue use of
grill until a plumber or gas technician has investigated and
corrected the problem.

• Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

•Turn off LP cylinder valve. Remove regulator from cylinder and
visually inspect rubber seal for damage. See LP Cylinder Leak
Test and Connecting Regulator to the LP Cylinder.

•Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After fire is out and grill is cold,
remove burner and inspect for spider nests or rust. See Spider
Alert and Cleaning the Burner Assembly sections of this Use &
Care Guide.

• Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After cooling, clean food particles
and excess grease from inside firebox area, grease tray, and
other surfaces.

Prevention/Solution

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or
other matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty,
refer to “Sudden drop in gas flow.”

• Turn off knobs and disconnect coupling nut from LP cylinder.
Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters

additional turn until solid stop. Tighten by hand only - do not use
tools.

• Replace electrode(s).

Main Burners:

• Tip of electrode should be pointing toward gas port opening
on burner. The distance should be 1/8” to 1/4”. Adjust if
necessary.

Sideburner

• Tip of electrode should be pointing toward gas port opening
on burner. the distance should be 1/8” to 3/16”. Adjust if
necessary.

• Clean wire and/or electrode with rubbing alcohol and clean
swab.

• Reconnect wires or replace electrode/wire assembly.

• Replace igniter wire/electrode assembly.

• Replace with a new AAA-size alkaline battery.

Troubleshooting (continued)

Problem

Burner(s) will not light
using igniter.
(See Electronic
Ignition
Troubleshooting also)

Pro

Burner(s) will not
match light.

Sudden drop in gas
flow or low flame.

Possible Cause

ELECTRONIC IGNITION:

• No spark, no ignition noise.

• No spark, some ignition noise.

• Sparks, but not at electrode or at full
strength.

• See “GAS ISSUES:” on previous
page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve tripped.

• Vapor lock at coupling nut/LP

cylinder connection.

Prevention/Solution

• See Section I of Electronic Ignition System.

• See Section II of Electronic Ignition System.

• See Section III of Electronic Ignition System.

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Use and Care.

• Check for gas in LP cylinder.

•Turn off knobs, wait 30 seconds and light grill. If flames are
still low, turn off knobs and LP cylinder valve. Disconnect
regulator. Reconnect regulator and leak-test. Turn on LP
cylinder valve, wait 30 seconds and then light grill.

•Turn off knobs and LP cylinder valve. Disconnect coupling nut
from cylinder. Reconnect and retry.

Flames blow out.

Flare-up.

Persistent grease fire.

Flashback…
(fire in burner tube(s)).

Unable to fill LP
cylinder.

One burner does
not light from
other burner(s).

• High or gusting winds.

• Low on LP gas.

• Excess flow valve tripped.

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup
around burner system.

• Burner and/or burner tubes are
blocked.

• Some dealers have older fill nozzles

with worn threads.

• Grease buildup or food particles in
end(s) of carryover tube(s).

• Turn front of grill to face wind or increase flame height.

• Refill LP cylinder.

• Refer to “Sudden drop in gas flow” above.

• Clean burners and inside of grill/firebox.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

•Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in
position and let fire burn out. After grill cools, remove and
clean all parts.

• Turn knobs to OFF. Clean burner and/or burner tubes. See
burner cleaning section of Use and Care.

•

The worn nozzles don’t have enough “bite” to engage the

valve. Try a second LP dealer.

•

Clean carry-over tube(s) with wire brush.

16142-40900319 • 27

Troubleshooting - Electronic Ignition

Problem

SECTION I
No sparks appear at
any electrodes when
control knob turned
to HI: no noise can
be heard from spark
module.

SECTION II
No sparks appear at
any electrodes when
control knob turned
to HI; noise can be
heard from spark
module.

Possible Cause

• Battery not installed
properly.

• Dead battery.

• Button assembly not
installed properly.

• Faulty spark module.

• Output lead

connections not
connected.

• Check battery orientation.

• Has battery been used
previously?

•

Check to insure threads are
properly engaged. Button
should travel up and down
without binding.

• If no sparks are generated
with new battery and good
wire connections, module is
faulty.

• Are output connections
on and tight?

Preventio

• Install battery (make sure that “+” and “-”
connectors are oriented correctly, with “+” end
up and “-” end down.)

• Replace battery with new AAA-size alkaline
battery.

• Unscrew button cap assembly and reinstall,
making sure threads are aligned and engaged
fully.

• Replace spark module assembly.

• Remove and reconnect all output

connections at module and electrodes.

SECTION III
Sparks are present
but not at all
electrodes and/or
not at full strength

• Output lead
connections not
connected.

• Electrical arc
between output wires
and grill frame.

• Weak battery.

• Electrodes are wet.

• Electrode(s) cracked
or broken; sparks
appear where
cracked.

• Are output connections on
and tight?

•

If possible, observe grill in
dark location. Operate
ignition system and look for
arcing between output
wires and grill frame.

• All sparks present but
weak or at slow rate.

•

Has moisture accumulated
on electrode and/or in
burner ports?

• Inspect electrodes for
cracks.

•

Remove and reconnect all output connections

at module and electrodes.

• If sparks are observed other than from
burner(s), wire insulation may be damaged.
Replace wires.

• Replace battery with a new AAA-size
alkaline battery.

• Use paper towel to remove moisture.

• Replace cracked or broken electrodes.

28 • 16142-40900319

Get it fixed, at your home or ours!

Your Home

For troubleshooting, product manuals and expert advice:

www.managemylife.com

For repair – in your home – of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

®

1-800-4-MY-HOME

Call anytime, day or night (U.S.A. and Canada)

www.sears.com www.sears.ca

(1-800-469-4663)

Our Home

For repair of carry-in items like vacuums, lawn equipment,

and electronics, call anytime for the location of your nearest

Sears Parts & Repair Service Center

1-800-488-1222 (U.S.A.) 1-800-469-4663 (Canada)

www.sears.com www.sears.ca

To purchase a protection agreement on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparación

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR

(1-888-784-6427)

www.sears.com

®

Au Canada pour service en français:

1-800-LE-FOYER

(1-800-533-6937)

www.sears.ca

MC

® Registered Trademark / TM Trademark of KCD IP, LLC in the United States, or Sears Brands, LLC in other countries
® Marca Registrada /

MC

Marque de commerce / MD Marque déposée de Sears Brands, LLC

TM

Marca de Fábrica de KCD IP, LLC en Estados Unidos, o Sears Brands, LLC in otros países