Kenmore 146.03358410 Use & Care Manual
Use & Care Guide
Manual de Uso y Cuidado
English / EspaSol
I<enmore Elite°
@ @
P_rri g d_
Model/Modelo: 146.03358410
Item / Artfculo: 640-06201888-2
s
P/N 50600322
Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com
www.sears.com
www.kmart.com
®
Dear New Kenmore Owner,
Congratulations on the purchase your new Kenmore Elite 700 Series Gas Grill! Kenmore Elite
Series Grills have been designed and engineered from the bottom up, with focus on even the
smallest detail. This grill has been designed to provide you with even cooking results, fast
performance, and precise control so you have complete confidence every time you grill.
The Kenmore brand has over a 100-year history of providing innovative solutions that enable our
members and customers to get more out of their lives. During this time, the Kenmore brand has
evolved through technology, style and the specific needs of every generation. Yet, one constant
remains - all Kenmore products offer keys to more living such as greater convenience, better
performance and time saved. Your new Kenmore Elite gas grill is another example of this great
Kenmore legacy.
Of course, if you should have any issues with your new grill, please contact us at 1-800-4-MY-
HOME, or through Sears.com. We also hope you will share your grill recipes and stories with us
and others. You can do this by visiting the Kenmore cookmore.com or grillingishappiness.com
websites.
Thank you for allowing us to make this amazing product a part of your life. We hope you enjoy
many great meals with your family and friends creating many happy memories.
Kenmore•
tested for livin8"
If you smell gas:
1 Shut off gas to the appliance.
2 Extinguish any open fl_me
3, Open lid,
4. _f OdOr ¢ont]nues_ keep awoy from the
appliance and immedietefy cai[ your gas
_upp[ier or you_ fire deportment.
]o Do not store or use gasol{ne or other
flammable liquids or vapors in the vicinity of
this or any other _pplionce,
2, An LP cytJnder not connected for use shu_l not
be stored in the v_c_n_ty of this or any other
oppl_once.
2 " 146.03358410
2014 © Sears Brands, LLC
Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call 1-888-287-0735. You will be speaking to a
representative of the grill anufacturer and not a Sears
employee. To order new parts call Sears at
1-800-4-MY-HOME u_.
Product Record
IMPORTANT:Fillout the product record informationbelow.
Model Number
Serial Number
Date Purchased
See rating label on grill for serial number.
I i
CAUTION
For residential use only. Do not use for commercial
cooking.
Installation Safety Precautions
• Please read this User's Manual in its entirety before using
the grill.
• Failure to follow the provided instruction can result in
seriously bodily injury and/or property damage.
• Some parts of this grill may have sharp edges. Please
wear suitable protective gloves.
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords
and/or fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.
IMPORTANT: This grill is intended for outdoor use only and is
not intended to be installed in or on recreational vehicles or
boats.
NOTE TO INSTALLER: Leave this User's Manual with the
customer after delivery and/or installation.
NOTE TO CONSUMER: Leave this User's Manual in a
convenient place for future reference.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates animminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may resultin minor or
moderate injury.
146.03358410 ° 3
For Your Safety ...
Grill Service Center...
Product Record Information...
Installation Safety Precautions...
Safety Symbols ...
Kenmore Grill Warranty...
Use and Care...
Parts List...
Parts Diagram...
Before Assembly ...
Assembly...
Troubleshooting...
2
3
3
3
3
5
•.. 6-14
•..15
• .17
... 18-20
•..21-36
•. •37-39
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME ®
CALIFORNIA PROPOSITION 65
1•
2•
Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
This Product contains chemicals, including lead and
lead compounds, known to the State of California to
cause cancer, birth defects or other reproductive
harm.
Wash your hands after using this product.
Repair Protection Agreements
Congratulations on making a smart purchase. Your new Kenmore ®
product is designed and manufactured for years of dependable
operation. But like all products, it may require repair from time to time
That's when having a Repair Protection Agreement can save you
money and aggravation.
Purchase a Repair Protection Agreement now and protect /ourself
from unexpected hassle and expense,
Here's what the Repair Protection AgreemenU _includes:
[]
[]
[]
[]
[]
Expert service by our 10,000 professional repair specialists
Unlimited service and nocharge for parts and labor on all
covered repairs
Product replacement up to $1500 if your covered product
can't be fixed
Discount of 25% from regular price of service and related
installed parts not covered by the agreement; also, 25% off
regular price of preventive maintenance check
Fasthelp by phone - we call it Rapid Resolution -
phone support from a Sears representative. Think of us
as a "talking owner's manual."
Once you purchase the Repair Protection Agreement, a simple phone
call isall that it takes for you to schedule service. You can call
anytime day or night, or schedule a service appointment online.
The Repair Protection Agreement is a risk-free purchase. Ifyou
cancel for any reason during the product warranty period, we will
provide a full refund. Or, a prorated refund anytime after the
product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply. For prices and
additional information in the U.S.A.call 1-800-827-6655.
This grill is rated at 96,000 BTU. This is more than one
standard 20 lb. LP tank can deliver at once, especially
in cold weather• Do not operate the 5 main burners
while the rotisserie burner is being used. Or do not
operate the rotisserie burner when the 5 main burners
are being used.
4 "146.03358410
Kenmore Elite Limited Warranty
When installed, operated and maintained according to all supplied instructions, free in-home warranty service is
provided from the date of purchase for the parts, time periods and conditions specified in the list below. Call
1-800-4-MY-HOME® to arrange for warranty service.
Two years replacement and installation for all parts defective in material or workmanship
Three years replacement for a cooking grid that ruststhrough or burns through
Two years replacement for a heat diffuser that ruststhrough or burns through
Fifteenyears replacement for a burner that ruststhrough or burns through
Twenty-five years part replacement if the firebox cast aluminum sidewalls, lid porcelain coated shroud.
After the second year from the purchase date, you are responsible for the labor cost of part installation.
All warranty coverage excludes ignitor batteries and grill part paint loss, discoloration or surface rusting, which are
either expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the
result of normal use, accident or improper maintenance.
All warranty coverage is void if this product is ever used for other than private household purposes.
This warranty applies only within the conditions stated above, and will NOT pay for:
1.Expendable items that can wear out from normal usewithin the warranty period, including but not limited to batteries,
light bulbs and surface coatings or finishes.
2. A service technician to instruct the user in correct product installation, operation or maintenance.
3. A service technician to clean or maintain this product.
4. Damage to or failure of this product if it is not installed, operated or maintained according to all instructions supplied
with the product.
5. Damage to or failure of this product resulting from accident, abuse, misuseor use for other than its intended purpose.
6. Damage to or failure of this product resulting from natural catastrophe, such as flood, fire or storm.
7. Damage to or failure of this product caused by the use of detergents, cleaners, chemicals or utensils other than those
recommended inall instructions supplied with the product.
8. Damage to or failure of parts or systems resulting from unauthorized modifications made to this product.
Disclaimer of implied warranties; limitation of remedies
Customer's sole and exclusive remedy under this limited warranty shall be product repair as provided herein. Implied
warranties, including warranties of merchantability or fitnessfor a particular purpose, are limited to one year or the
shortest period allowed by law. Sears shall not be liable for incidental or consequential damages. Some states and
provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitation on the duration of
implied warranties of merchantability or fitness, so these exclusions or limitations may not apply to you.
This warranty applies only while this appliance is used inthe United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation,
Hoffrnan Estates, JL60179
146.03358410 ° 5
• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.
• Never fill a cylinder beyond 80% full.
• If the information in the two points above isnot
followed exactly, a fire causing death or serious
injury may occur.
• An overfilled or improperly stored cylinder is a
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping,
immediately get away from the LPcylinder and
appliance and call your fire department.
LP Tank Removal, Transport And Storage
• Turn OFF all control knobs and LPtank valve. Turn coupling nut
counterclockwise by hand only - do not use tools to
disconnect. Lift LPtank wire upward off of LPtank collar, then lift
LPtank up and off of support bracket. Install safety cap onto LP
tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LPTank Valv i
Cap
Retainer Strap
• A disconnected LPtank in storage or being transported must
have a safety cap installed (as shown). Do not store an LPtank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LPtank inside a vehicle
which may become overheated by the sun.
• Do not store an LPtankin an area where children play.
LP Cylinder
• The LPcylinder used with your grill must meet the following
requirements:
• Use LPcylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
Capacity maximum.
• LPcylinders must be constructed and marked in accordance
with specifications for LPcylinders of the U.S.Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LPcylinder collar for
marking.
• LPcylinder valve must have:
• Type 1outlet compatible with
regulator or grill.
• Safety relief valve.
• ULlisted Overfill Protection
Device (OPD). This OPD safety OPD Hand Wheel
feature is identified by a unique triangular hand wheel. Use
only LPcylinders equipped with this type of valve.
• LPcylinder must be arranged for vapor withdrawal and
include collar to protect LPcylinder valve. Always keep LP
cylinders in upright position during use,transit or storage.
LPcylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
• LPgas is nontoxic, odorless and colorless when produced. For
Your Safety, LPgas has been given anodor (similar to rotten
cabbage) so that it can be smelled.
• LPgas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
• Use only licensed and experienced dealers.
• LPdealer must purge new cylinder before filling.
• Dealer should NEVER fill LPcylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
• A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LPgas dealer for assistance.
• Do not release liquid propane (LP)gas into the atmosphere. This
isa hazardous practice.
• To remove gas from LPcylinder, contact an LPdealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.
6 °146.03358410
LPTank Exchange Connecting Regulator To The LPTank
• Many retailers that sell grills offer you the option of replacing
your empty LPtank through an exchange service. Use only those
reputable exchange companies that inspect, precision fill, test
and certify their cylinders. Exchange your tank only for an OPD
safety feature-equipped tank as described in the "LPTank"
section of this manual.
• Always keep new and exchanged LPtanks in upright position
during use,transit or storage.
• Leaktest new and exchanged LPtanks BEFOREconnecting to
grill.
1.LPtank mustbe properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFFposition.
3. Turn LPtank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LPtank valve. Always use
cap and strap supplied with valve.
LP Tank Leak Test
For your safety
• Leaktest mustbe repeated each time LPtank isexchanged or
refilled.
• Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
• Usea clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
Safety Relief
OPD Hand Wheel
De1 outlet with
thread on outside
/
Strap and Cap
Do not insert a POL transport plug
(plastic part with external
threads) into the type 1 valve
outlet. If will defeat the Safety
Relief Valve feature.
• Do not use household cleaning agents. Damage to the gas
train components (valve/hose/regulator) can result.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LPtank valve so as not to crossth-
thread the connection.
Nipple has to be
centered into the LP
tank vaJIe" _ __'___
146.03358410 ° 7
Hold coupling nut and regulator
as shown for proper connection
to LP tank valve.
B.Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LPtank
valve, resulting insome resistance. An additional one-half to
three-quarters turn is required to complete the connection.
Tighten by hand only - do not usetools.
NOTE:
Ifyou cannot complete the connection, disconnect regulator
and repeat steps 5 and B.If you are still unable to complete the
connection, do not use this regulator!
Call 1-800-4-MY-HOME ® for an identical replacement part.
Leak Testing Valves, Hose and Regulator
1.Turnall grill control knobs to OFF.
2.Be sure regulator is tightly connected to LPtank.
3.Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME ®.
4.Brush soapy solution onto areas where bubbles are shown in
picture below:
• Never remove threaded
orifice at end of valve.
• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leakingpropane may result in
explosion, fire, severe personal injury, or death.
• Outdoor gas appliance is not intended to be installed
in or on a boat.
• Outdoor gas appliance is not intended to be installed
in or on an RV.
• Never attempt to attach this grill to the self-contained
LPgas system of a camper trailer or motor home.
• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close
LPcylinder valve and call LPgas supplier or your fire
department !
5. If "growing" bubbles appear, there isa leak. Close LPtank
valve immediately and retighten connections. If leaks cannot be
stopped do not try to repair. Call for replacement
parts at 1-800-4-MY-HOME ®.
6. Always close LPtank valve after performing leak test by
turning hand wheel clockwise.
8 "146.03358410
For Safe Use of Your Grill and to Avoid Serious
Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that
burn.
• Do not block holes in sides or back of grill.
• Use grill only in well-ventilated space. NEVER use
in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of
any kind.
• Do not use charcoal or ceramic briquets in a gas
grill.
• Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch
fire, or to sources of ignition such as pilot lights on
water heaters, live electrical appliances, etc.
• Apartment Dwellers:
Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from
walls or rails. Do not use on or under balconies.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LPcylinder from
specified operation position.
Safety Tips
• Before opening LPcylinder valve, check the coupling nut for
tightness.
• When grill is not in use, turn off all control knobs and LPcylinder
valve.
• Never move grill while in operation or still hot.
• Use long-handled barbecue utensils and oven mitts to avoid burns
and splatters.
• Maximum load for sideburner and side shelf is 10Ibs.
• The grease tray must be inserted into grill and emptied after each
use. Do not remove grease tray until grill has completely cooled.
• Clean grill often, preferably after each cookout. If a bristle brush is
used to clean any of the grill cooking surfaces, ensure no loose
bristles remain on cooking surfaces prior to grilling. It is not
recommended to clean cooking surfaces while grill ishot.
• Ifyou notice grease or other hot material dripping from grill,
determine the cause, correct it, then clean and inspect valve. Keep
ventilation openings in cylinder enclosure (grill cart) free and clear
of debris.
• Do not store objects or materials inside the grill cart enclosure that
would block the flow of combustion air to the underside of either
the control panel or the firebox bowl.
• The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
• Ifyou have a grill problem see the "Troubleshooting Section".
• Ifthe regulator frosts, turn off grill and LPcylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Returnto supplier!
CAUTION
• Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP
cylinder off.
• Do not leave grill unattended while preheating or burning
off food residue on HI. If grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
Main Burner Igniter Lighting
ADo not lean over grill while lighting.
1.Open lid during lighting.
2. Turn on valve from source or tank.
3. Pushand turn any Main Burner control knob to _ Hi
and hold in.You will hear a clicking sound from the
electrodes of all burners.
4. If ignition does not occur in 5 seconds, turn the burner controls
OFF, wait 5 minutes, and repeat the lighting procedL
5. To ignite any other Main Burner, turn knob to HI.
6. To ignite the Side Burner, follow steps 2-4 using the Side
Burner knob.
7. To ignite the, follow steps 2-4 using the
Searing Burner knob.
8. To ignite the Rotisserie Burner, follow steps 2-4 using the
Rotisserie Burner knob.
Ifigniter does not work, follow Match Lighting instructions.
146.03358410 ° 9
Turn controls and gas source or tank OFF when not
in use.
CAUTION
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could ignite with risk of injury.
Match Lighting
ADo not lean over grill while lighting.
1.Open lid during lighting.
2. Place match into match holder (hanging on back of left door).
Light match, place into lighting hole on left side of firebox.
3. Turn right knob to HI position. Be sure burner lights and stay lit.
4. Light other burners follow with step 3.
Side burner Match Lighting
1.Open side burner lid.
Turn on gas at LPcylinder.
2. Place lit match near burner.
3. Turn side burner knob to HI.
Be sure burner lights and stays lit.
Searing burner Match Lighting
1.Open searing burner lid.
Turn on gas at LPcylinder.
2. Place lit match near burner.
3. Turn searing burner knob to ON.
Be sure burner lights and stays lit.
Rotisserie burner Match Lighting
1.Open lid and remove the Warming
Rack. Turn on gas at LPcylinder.
2. Place lit match near burner.
3. Turn searing burner knob to ON.
Be sure burner lights and stays lit.
Burner Flame Check
• Remove cooking grates and heat diffusers. Light burners, turn
knobs from HI to LO. You should see a smaller flame in
LO position than seen on HI. Perform burner flame check
on sideburner, also. Always check flame prior to each use. If
only low flame isseen refer to "Sudden flame drop or low flame" in
the Troubleshooting Section.
--HI
Turning Grill Off
• Turn all knobs to OFF position. Turn LPcylinder off by turning
Igniter Check
• Turn gas off at LPcylinder. Pressand hold electronic igniter
button. "Clicking" should be heard and spark seen each time
between collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Valve Check
• Important: Make sure gas is off at LPcylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF position. Valves should turn smoothly.
Hose Check
• Before each use,check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
valve/hose/regulator as specified in the parts list of this Use & Care
Guide.
General Grill Cleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or usea grill cleaner with scrub brush
on insides of grill lid and bottom. Rinseand allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner, Use nonabrasive scouring powder
for stubborn stains,
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water, Wipe dry with a soft
n.onabrasive cloth,
• Stainless steel surfaces: To maintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use, Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad, Useonly in direction of brushed finish to avoid damage,
Do not use abrasive pad on areas with graphics.
• Cooking surfaces: Ifa bristle brushis used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling, It is not recommended to
clean cooking surfaces while grill is hot,
10 • 146.03358410
CAUTION
SPIDER ALERT!
IMPORTANT: Always ensure that the venturi burner tubes
are clean. A venturi burner tube has a narrow area in
which spiders tend to build nests.
If you notice that your grill is getting hard to light or that the
flame isn't as strong as it should be, take the time to check and
clean the venturi's.
o
A
Spiders or small insects have been known to create "flashback"
problems. The spiders spin webs, build nests and lay eggs in the grill's
venturi tube(s) obstructing the flow of gas to the burner. The
backed-up gas can ignite in the venfuri behind the control panel. This
is known as a flashback and it can damage your grill and even cause
injury.
Toprevent flashbacksand ensuregood performance the burner and
venturiassemblyshouldbe removed from the grill and cleaned
•before usewhenever the grill hasbeen idle for an extended period.
_,. .................................................................................................................................................................................... :j _r'_
Storing Your Grill
• Clean cooking grates
• Store in dry location
• When LPcylinder is connected to grill, store outdoors in a
wellventilated space and out of reach of children
• Cover grill if stored outdoors Choose from a variety of grill
covers offered by manufacturer once available
• Store grill indoors ONLY if LPcylinder isturned off and
Disconnected, remove from grill and stored outdoors
• When removing grill from storage, follow "Cleaning the Burner
Assembli' instructions before starting grill
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill
1 Turn gas off at control knobs and LPcylinder
2 Remove cooking grates and heat diffusers
3 Remove cotter pin from rear of burners
4 Carefully lift each burner up and away from valve openings
We s.uggestthree ways to clean the burner tubes. Use the one
easiest for you
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook Runthe hook through each burner
tube several times
(B) Use a narrow bottle brush with a flexible handle (do not use
a brass wire brush), runthe brushthrough each burner tube
several times
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports Check each
port to make sure air comes out each hole
5 Wire brush entire outer surface of burner to remove
food residue and dirt
B Clean any blocked ports with a stiff wire such as an
open paper clip
7 Check burner for damage, due to normal wear and
corrosion some holes may become enlarged If any large
cracks or holes are found replace burner
VERYIMPORTANT: Burner tubes must reengage valve
openings. See illustrations below.
8 Carefully replace burners
9. Attach burners to brackets with cotter pin
10 Replace heat diffusers and cooking grates
146.03358410 ° 11
Indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on the grill
by indirect heat. Place food over unlit burner(s); the heat from lit
burners circulates gently throughout the grill, cooking meat or
poultry without the touch of a direct flame. Thismethod greatly
reduces flare-ups when cooking extra fatty cuts because there is no
direct flame to ignite the fats and juices that drip during cooking.
1 Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.
Indirect Cooking Instructions
• Always cook with the lid closed.
• Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may
need to be increased to insure sufficient cooking
temperature.
• Place food over over unlit burner(s).
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils,and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Usea
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly. For
more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am
4:00 pm EST).
How To Tell If Meat Is Grilled Thoroughly
• Meat and poultry cooked on a grill often browns very fast
on the outside. Use a meat thermometer to be sure food has
reached a safe internal temperature, and cut into food to
check for visual signsof aloneness.
• Whole poultry should reach 180° F;breasts, 170° F. Juices
should run clear and flesh should not be pink.
• Hamburgers made of any ground meat or poultry should
reach 160° F,and be brown in the middle with no pink juices
Beef, veal and lamb steaks, roasts and chops can be
cooked to 145° F.All cuts of pork should reach 160° F.
• NEVER partially grill meat or poultry and finish cooking
later. Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like
hot dogs, grill to 165° F,or until steaming hot.
WARNING: To ensure that it issafe to eat, food must be cooked
to the minimum internal temperatures listed in the table below.
USDA* Recommended Safe Minimum Internal Temperatures
145° F
145° F
160° F
160° F
165° F
Beef, Veal, Lamb and Pork - Whole Cuts_
Fish
Beef, Veal, Lamb and Pork - Ground
Egg Dishes
Turkey, Chicken & Duck - Whole, Pieces &
Ground
_United States Department of Agriculture
_AIIow meat to rest three minutes before carving or consuming.
12 ° 146.03358410
To purchase Natural Gas Conversion Parts call sears at
1-800-4-MY-HOME ®
Natural gas conversion kit
(Manufacturer Part NO... 30800339
Your grill can be converted to natural gas with this
conversion kit by a qualified gas technician only. In order
to convert this grill the technician will need this
conversion kit.
Natural gas 12' hose
If converting the grill to natural gas, the technician in
most cases will need this12' extension hose with 1/2" ID
(inner diameter), which is included in the natural gas
conversion kit.
146.03358410 • 13
Gas Requirements
For Natural Gas Connection
Preparing:
1. Turnoff gas supply, and then remove cap on gas
Supply side.
2. Recommended: Install a shut-off valve on
gas supply side before installing the socket.
3. Socket should be installed by an authorized
technician in accordance with the national fuel gas
code (NFPA 54/ANSI223.1)
4. Before inserting plug, turn on gas supply and leak
test all connections including the stem of the shut-off
valve and the opening of the socket. For best results,
use and ammonia-free soap & water solution.
Operating Instructions:
1.To connect, push back socket sleeve.
Socket Sleeve Plug
LP Gas
If your grill isfor LPGas, the regulator supplied isset for
an U-in. Water column (WC) and is for use with LPgas
only. The factory-supplied regulator and hose must be
used with a 20-lb. LPgas tank.
Natural Gas
If your grill is for Natural Gas, it is set for a 7-in. water
column (WC) and is for use with Natural Gas only. Gas
pressure is affected by gas line size and the length of
gas line run from house gas line. Follow the
recommendations in the chart below.
From House to Grill
Distance Tubing Size
Up to 25 ft. 3/'8 in. diameter
26-50 ft. 1/2 in. diameter
5H00 if, 2/3 of the run: 3/4 in. diameter
1/'3 of the run: 1/2 in, diameter
Over 101ft. 3/4 in. dia_ter
2. Insert plug and release sleeve.
3. Pushplug until sleeve snaps forward. (Gas will flow
automatically. Failure to connect plug properly to
socket will inhibit gas flow to the appliance.)
To disconnect
1. Pull Sleeve back. Pull plug out socket. (Gas is
automatically shut off.)
2. Close shut-off valve and replace dust caps on socket
and plug.
14 ° 146.03358410
Key Description
1 Lid,Side Burner
2 Rotate Rod,Side Burner
3 End Cap, RightSide Shelf
4 RightSide Shelf
5 Cooking Grid, Side Burner
6 Searing Burner Base
7 Grease Cup ,Searing Burner
8 Double Igniter Wire, Searing Burner
9 Fascia, Right Side Shelf
10 Searing Burner
11 Side Shelf Badge
12 Control Panel
13 Control Panel Inner Panel
14 Led Light Strip
15 Ground Wire
16 Control Panel Glass
17 Pulseground wire
18 Switch Box
19 Waterproof Switch
20 Gas Valve, Side Burner
21 Thermocouple Assembly
22 Gas Hose B
23 Side Burner Hose
24 Safety Switch
25 Gas Valve, Main Burner
26 Gas Valve, Searing Burner
27 Manifold, Side Burner
28 Manifold, RotisserieBurner
29 Manifold, Main Burner
30 Gas Hose
31 Gas Hose A
32 Regulator Retention Bracket
33 Connector B
34 Regulator
Qty
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
2
1
5
1
2
1
1
1
1
1
1
1
Part Number
41500041
41500205
30800206
50600033
50600203
50600036
50600039
50600225
50600041
50600081
50600201
50600019
50600023
50600230
61300096
50600202
30800244
41500221
41500220
41500208
50600214
50600215
40900216
50600213
50600211
50600212
41500042
50600030
50600024
50600232
61300097
30800054
30800218
50600233
Key Description
35 Hose Retaining Clip
36 Control Knob Bezel
Control Knob Bezel,
37
Rotisserie Burner
38 Control Knob, Rotisserie Burner
39 Control Knob, Searing Burner
40 Control Knob
41 Bottom Shelf
42 Top Magnet Box
43 Magnet
44 Bottom Magnet Box
45 Caster
46 Caster with Brake
47 Cart Support Angel Bar
48 FuelGauge
49 Tank Positioning Pin
50 Grease Box
51 Door Bracket
52 RightSide Panel
53 Battery Box
54 Battery Module
55 Door Hinge
56 Match Holder
57 Match Holder Bracket
58 Match Holder Chain
59 Door Handle
60 Right Door
61 Left Door
62 LeftSide Panel
63 Tank Baffle
64 Transformer
65 Three legs power line
66 Wire Slot C
67 Back Panel
68 Hole Bushing
Qty
1
7
1
1
1
6
1
1
4
1
2
2
2
1
2
1
1
1
1
1
4
1
1
1
2
1
1
1
2
1
1
1
1
2
Part Number
30800226
40900036
50403001
50600218
50600217
30800219
50600072
50600057
40200094
50600076
30800238
30800237
50600058
30800087
30800229
30800082A
50600056
50600051
41500223
50600050
30800236
40800128
40800129
50600231
50600069
50600066
50600060
50600045
50600074
41500216
50600229
50600049
50600055
30800245
146.03358410 ° 15
Key Description
69 Electronic Ignition Module
70 Main Burner Electrode L345
71 Main Burner Electrode L500
72 Main Burner Electrode L715
73 Main Burner Electrode L560
74 Main Burner Electrode L405
75 Grease Tray
76 Lamp Seat
77 Thermocouple Bracket
78 Motor Support Bracket
79 Motor Support
80 Main Burner
81 Fascia, LeftSide Shelf
82 Igniter Wire, Side Burner
83 Side burner bracket C
84 Side Burner Base
85 Cooking Grid, Side Burner
86 Side Burner
87 EndCap, Left Side Shelf
88 Left Side Shelf
89 Motor
90 Rotisserie Rod
91 Fork
Qty
2
1
1
1
1
1
1
2
1
1
1
5
1
1
1
1
1
1
1
1
1
1
2
Part Number
61200215
50600219
50600220
50600223
50600222
50600221
50600014
41500021
50600028
50600026
50600027
30800086
41500044
41500213
41500040
41500036
41500203
41500224
30800205
41500030
50600210
50600206
50600207
Key Description Qty
92 Wing Screw, Flat Head Set 1
Screw
93 Shaft Collar 1
94 Lid Rubber Bumper, Front 2
95 Lid Rubber Bumper, Back 2
96 Temperature Gauge 1
97 Temp Gauge Bezel 1
98 Logo 1
99 Rotate Rod, Lid 2
100 Lid Handle Spacers 2
101 Bezel, Lid Handle 2
102 Cotter Pin 7
103 Lid Handle 1
104 Lid 1
105 Rear Panel, Rotisserie Burner 1
106 Lamp 2
107 Rotisserie Burner 1
108 Wire Slot A 1
109 Wire Slot B 2
110 Warming Rack 1
111 Cooking Grate 3
112 Heat Diffuser 5
113 Double Igniter Wire, 1
Rotisserie Burner
114 Firebox 1
Part Number
50600209
50600208
30800233
40800107
30800207
30800208
30800209
40800108
30800231
30800011
110050
50600006
50600002
50600029
40500218
50600080
50600013
41500015
50600204
50600205
41500013
50600224
50600008
Not Pictured
Hardware Pack
Manual
1
1
50600330
50600322
If you are missing hardware or have
damaged parts after unpacking grill,
call 1-888-287-0735 for replacement.
To order replacement parts after using grill,
call 1-800-4-MY-HOME ®
16 ° 146.03358410
o
NOTICE. Once you have unpacked the grill according to the STOP SHEET instructions, check all
grill parts against the pictures on this and the following two pages. If any parts are missing or
damaged, call 1-888-287-0735
18 * 146.03358410
1_6.03
@
......,,,,,,_,_,_,_,_,_i_i!_ii!ii!iiii_ii!!!,!iii_¸ • ' 'i _
........._,,_,_ii*,iii,,_y
20 * 146.03358410
CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES.
Tools Required:
• Adjustable wrench (not provided)
• #2 and #3 Philips Screwdriver and Slotted Screwdriver (not provided)
• The following hardware is provided in blister pack for convenient use.
M4X10 Screws
Qty: 2 pcs
M6X13 Screws
Qty: 10 pcs
M4X12 Screws
Qty: 2 pcs
AA Battery
Qty: 6 pcs
146.03358410 ° 21
Left Side Shelf Assembly
[] Hang shelf onto brackets on left side of firebox. (A)
[] Attach shelf to firebox from inside with (2) M6x13 screws. (B)
[] Attach shelf to firebox from outside with (3) M6x13 screws and (1)M4x12 screw. (C)
A
M6X13 screws Qty: 5 pcs
/
M4X12screws Qty:l pc
C /
22 • 146.03358410
RightSide Shelf Assembly
[] Hang shelf onto brackets on right side of firebox. (A)
[] Attach shelf to firebox from inside with (2) M6x13 screws. (B)
[] Attach shelf to firebox from outside with (3) M6x13 screws and (1)M4x12 screw. (C)
A
M6X13 screws Qty: 5 pcs
M4X12screws Qty:l pc
146.03358410 • 23
Left Side burner
[] Remove plastic packaging from side burner valve. Remove side burner grate from within side
burner shelf.
[] Connect flat igniter wire tip to the igniter pin on the side burner valve. (A & B)
[] Remove the 2 pre-installed screws from the valve control stem and set them aside. (C)
[] Loosen the side burner to insert gas valve. To loosen, remove the two screws on front bracket,
and loosen the rear bracket screws halfway. (D&E)
[] Insert the gas valve into the side burner (F),and insert the valve control stem through the hole
in shelf fascia. (I)
[] Replace side burner front bracket and tighten in place with 2 previously removed screws. (G)
Tighten screws on back bracket. (H)
[] Attach bezel to fascia and valve control stem with the 2 previously removed valve control
stem screws (I).
[] Pushcontrol knob onto side burner valve stem. (J) Replace side burner grate. (K)
[] Connect the round igniter wire tip to the pin on the white electrode protruding from the
bottom of the side burner shelf. (L)
24 ° 146.03358410
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