Kenmore 141.1786, 141.178600, 141.168600 Owner's Manual

Owner's Manual

Liquid Propane Gas Grill

Model141.168600

Natural Gas

Model141.178600

Grill

Z_ WARNING:

Read this Owner's Manual carefully and be sure your

gas grill is properly assembled, installed and main- tained. Failure to follow these instructions could

result in serious bodily injury and/or property dam-

age. This gas grill is intended for outdoor use only and is not intended to be installed in or on

recreational vehicles or boats.

Note to Installer:

Leave this Owner's Manual with the consumer

after delivery and/or installation.

Note to Consumer: Leave this Owner's Manual in a convenient place

for future reference.

Manufacturer's Customer Service Helpline: If there are damaged or missing parts when you unpack this unit from the shipping box, or you have questions about assembly, call us 8am - 8pm CST,

Monday through Friday at:

1-888-317-7642

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

P47A1D - Date:05/02/2002

Warranty ..................................................... 2

Safety Instructions ..................................... 2

Pre-Assembly Instructions ......................... 4

Hardware, Parts Diagram and Lists ..... 5

Assembly Instructions ................................. 9

z_ WARNI NG

Combustion by-products produced when using this product contain chemicals known

to the State of California to cause cancer,

birth defects, or other reproductive harm.

Lighting Instructions .................................. 17

Cleaning and Maintenance Instructions .... 19

Frequently Asked Questions .................. 21

Cooking Instructions ................................ 22

Cooking Guide and Recipes ................ 23

Full 1-Year Warranty on Grill

For one year from the date of purchase Sears will repair or replace, at our option, any grill part

(except for paint loss and ignitor battery) that is defective in material or workmanship.

Limited Warranty on Selected Grill Parts

From one year after the date of purchase for the designated time periods listed below, Sears will

replace the following grill parts if they are defective in material or workmanship. You wilt be charged for labor.

• Lifetime of Grill: Exterior Stainless Steel Parts, Aluminum Castings (except for paint toss)

• 2 Years: Flame Tamers, Cooking Grids, Burners

• 4 Years: All Other Grill Parts (except ignitor battery)

Warranty Service

Warranty service is available by contacting your nearest Sears Service Center.

Warranty Restrictions

• This warranty is void if grill is used for commer- cial or rental purposes.

• This warranty applies only when the grill is

used in the United States.

• This warranty gives you specific legal rights, and you may also have other rights which vary

from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

z_ WARNING

Failure to comply with these instructions

could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

Grill Installation Codes This gas grill must be installed in accordance with

all local codes. In areas without local codes, follow the latest edition of the National Fuel Gas

Code ANSI Z223.1. In Canada, installation must conform to standard CAN/CGA lb149.1 or 1-b149.

2 (Installation Code for Gas Burning Appliances and Equipment) and all local codes.

Correct LP Gas Tank Use LP gas grill models are designed for use with a

standard 20 lb. Liquid Propane Gas (LP gas) tank, not included with grill box. Never connect your gas grill to an LP gas tank that exceeds

this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maxi-

mum size LP gas tank to use. We recommend buying an "OPD" gas tank which offers an Overfill Prevention Device. This safety feature prevents the tank from being overfilled which can cause mal- function of the LP gas tank, regulator and/or grill.

The LP gas tank must be constructed and marked in accordance with specifications of the U. S. Dept. of Transportation (DOT). In Canada, the LP gas tank must meet the Canadian Transporta- tion and Communications (CTC) specifications. Also be sure:

1. The LP gas tank has a shutoff valve, termi- nating in an LP gas supply tank valve outlet,

that is compatible with a Type 1 tank con-

nection device. The LP gas tank must also have a safety relief device that has a direct

communication with the vapor space of the tank.

2. The tank supply system must be arranged for vapor withdrawal.

3. The LP gas tank used must have a collar to protect the tank valve.

2 © Sears, Roebuck and Co.

Proper Placement and Clearance of Grill Never use your gas grill in a garage, porch, shed,

breezeway or any other enclosed area. Your gas grill is

to be used outdoors only, at least 24 inches from the

back and side of any combustible surface. Your

gas grill should not be placed under any surface that will burn. Do not obstruct the flow of ventilation

air around the gas grill housing. This outdoor gas grill is not intended to be installed in

or on recreational vehicles and/or boats.

WARNING

Failure to comply with these instructions

could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

• Never connect an unregulated LP gas tank to your gas grill. The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11" water column (W.C.) for connection to an LP gas tank.

• Only use the regulator and hose assembly supplied with your gas grill. Replacement

regulators and hose assemblies must be those

specified by Sears.

• Have your LP gas tank filled by a reputable

propane gas dealer and visually inspected and re-qualified at each filling.

• Never fill the gas tank beyond 80% full.

Have your propane gas dealer check the release valve after every filling to ensure that it remains free of defects.

• Always keep LP gas tanks in an upright

position.

• Do not store (or use) gasoline or other flammable vapors and liquids in the vicinity of this gas grill.

• An LP gas tank that is not connected for use must

not be stored in the vicinity of this or any other gas

grill.

• Do not subject the LP gas tank to excessive heat.

• Never store an LP gas tank indoors. If you store your gas grill in the garage or other indoor

location, always disconnect the LP gas tank

first and store it safely outside.

• LP gas tanks must be stored outdoors in a weIFventilated area. Disconnected LP gas tanks

must not be stored in a building, garage or

any other enclosed area.

• When your gas grill is not in use the gas

must be turned off at the LP gas tank.

• The regulator and hose assembly must be

inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is

cut, it must be replaced prior to the grill being

used again.

• Keep the gas regulator hose away from

hot grill surfaces and dripping grease.

Avoid unnecessary twisting of hose. Visually

inspect hose prior to each use for cuts,

cracks, excessive wear or other damage.

If the hose appears damaged do not use the

gas grill. Call Sears at 1-800-4-MY-HOME for a Sears authorized replacement hose.

• Never light your gas grill with the lid closed or before checking to insure the burner tubes are fully seated over the gas valve orifices.

• Never allow children to operate your grill. Do not allow children to play near your grill.

WARNI NG

A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury, death, or prop- erty damage.

• Shut off gas supply to the gas grill.

• Turn the control knobs to OFF position.

• Put out any flame with a fire extinguisher.

• Open grill lid.

• Get away from the LP gas tank.

• Do not try to fix the problem yourself.

• If odor continues or you have a fire you cannot extinquish, call your fire

department. Do not call near the LP gas tank because your telephone

is an electrical device and could

create a spark resulting in fire and/or explosion.

CAUTION: Spiders and small insects occa- sionally spin webs or make nests in the

grill burner tubes during transit and

warehousing. These webs can lead to a gas

flow obstruction which could result in a fire in and around the burner tubes. This type of

fire is known as a "FLASH-BACK" and can cause serious damage to your grill and

create an unsafe operating condition for the user.

Although an obstructed burner tube is not

the only cause of "FLASH-BACK", it is the most common cause.

To reduce the chance of "FLASH-BACK", you must clean the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period

of time.

To reducethechanceof "FLASH-BACK"(see

CAUTIONon page3) cleantheburnertubesand burnersbeforefullyassemblingyourgrill.Remove

thecotterpinfromtherearundersideof each

burnerusinga pairof longnosepliers.Carefully lifteachburnerup andawayfromthegasvalve

orifice,thenreferto Figure1 and performoneof thesethreecleaningmethods:

WARNING

The location of the burner tube with respect to the orifice is vital for safe operation.

Check to ensure the orifice is inside of the

burner tube before using your gas grill. See

Fig. 2. If the burner tube does not fit over the valve orifice, lighting the burner may cause explosion and/or fire.

1. Benda stiffwire,(a lightweightcoathanger workswell)intoa smallhookas shown below.Runthehookthroughtheburnertube

andinsidetheburnerseveraltimesto remove anydebris.

2. Usea bottlebrushwitha flexiblehandle.Run thebrushthroughthe burnertubeand inside

theburnerseveraltimes,removinganydebris.

3. Useanair hoseto forceairthrougheach burnertube.Theforcedair shouldpassdebris orobstructionsthroughthe burnerandout the

ports.

Figure 1

SPARK ELECTRODE AS- j

TO CLEAN BURNER TUBE,

INSERT HOOKHERE

(_) __oooooooo®ooo o o o o

BURNER TUBE COTTER PIN

Figure 2

GAS VALVE ASSEMBLY

ORIFICE BURNER TUBE

GAS COLLECTOR BOX

B NER BURNER PORT

FOOT

• Size 2 phillips screwdriver

• Size 4 phillips screwdriver

• Adjustable wrench

• Long nose pliers

• Open-end wrench, 11/16" size

• Protective work gloves

• Eye protection

Thefollowingtableillustratesa breakdownofthe hardwarepack.It highlightswhatcomponentsareused

inthevariousstagesof assembly.

Ref. Component Qty. to Use

H005 1/4"x1/2" Phillips Head Screw 4 H008 1/4" Nut 4

H001 3/8" Wheel Bolt 2 H002 Spring Washer 2

H003 3/8" Nut 2 H005 1/4"x1/2" Phillips Head Screw 3

H008 1/4" Nut 3 H005 1/4"x1/2" Phillips Head Screw 7

H008 1/4" Nut 7 H005 1/4"x1/2" Phillips Head Screw 4

H008 1/4" Nut 4 H007 M4x6mm Phillips Head Screw 4

H006 1/4"x5/8" Part-Threaded Bolt 4 H005 1/4"x1/2" Phillips Head Screw 2

H008 1/4" Nut 2 H005 1/4"x1/2" Phillips Head Screw 2

H008 1/4" Nut 2 H005 1/4"x1/2" Phillips Head Screw 4

H012 1/4"xl-3/8" Phillips Head Screw 4 H009 1/4" Lock Nut 4

Purpose of Components

Install Bottom Shelf To Cart Legs

Install Wheels To Cart Legs

Install Rear Panel To Cart

Install Top Panel To Cart

Install Door Stops To Cart

Install Door Handles To Doors Install Doors To Cart

Install Pressure Cylinder Holder To Cart (LPG only)

Install Tank Guide To Cart (LPG only)

Restrict Drawer From Being Pulled Out Too Far Install Grill Head To Cart

H004 1/4"x3/4" Phillips Head Screw 8

P0239A Door Handle 2 P5589A Magnetic Door Stop 2

P8080A AA Battery 1

H015 M6 Phillips Head Screw 2 H016 M6 Nut 2

H013 M18x1.5 Nut 1

H014 M8x1.25 Nut

H005 1/4"x1/2" Phillips Head Screw

Install Side Shelf and Side Burner To Cart Install To Front Doors Install To Cart

Install To Electric Ignitor Install Tool Holder To Side Shelf

Install Pressure Cylinder To Pressure Cylinder Guide (LPG only)

Install Tank Hook To Pressure Cylinder (LPG only)

Install Rear Wind Shield To Bowl Side Panel

Actual Size and Quantity of Each Hardware Piece:

/ .... /-- .........

!' // y

... / ,, ?,/

\) ...-/ .............

r-ii /[_

3/8" Wheel Bolt Qty. 2 Spring Washer 3/8" Nut

Ref. # H001 Qty. 2 Qty. 2

Ref. # H002 Ref. # H003 Tool Holder)

\i ........

M6 Phillips Head Screw

Qty. 2

Ref. # H015(packed with

1/4"x3/4" Phillips Head Screw

Qty. 8

Ref. # H004

,/ /

Door Handle Part # P0239A Qty. 2 Scale 1:2

M18x1.5 Nut Qty. 1 (for LPG)

Ref. # H013 (attached to

Pressure Cylinder)

1/4"xl/2" Phillips Head Screw

Qty. 28 (4 for LPG) Ref. # H005

M8x1.25 Nut Qty. 1 (for LPG)

Ref. # H014(attached to Pressure Cylinder)

\ i _

1/4"x5/8" Part-

Threaded Bolt Qty. 4

Ref. # H006

_ j

M4x6mm Phillips 1/4" Nut 1/4" Lock Nut

Head Screw Qty. 22 Qty. 4 Qty. 4 Ref. # H008 Ref. # H009

Ref. # H007

_:::ii;;;;;;;;;;;;;;;;;;;ii_i Ciiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii;i::_

Magnetic Door Stop Part # P5589A

Qty. 2 Scale 1:2

M6 Nut Qty. 2

Ref, # H016(packed

with Tool Holder)

i;]

AA Battery Part # P8080A

Qty. 1 Scale 1:2

.----i]

, [ !

1/4"xl-3/8" Phillips Head Screw

Qty. 4

Ref. # H012

Remove all components from the packing carton and place within easy reach. Do not throw the shipping carton

away; instead use it as an elevated assembly surface.

LPG = Liquid Propane Gas NG = Natural Gas

25a__

25a_

25c

o 22

(NGonly)64

(LPGonly_ 47

(LPGonly)

55 (

41 _ 58

31 33

61 30b

(LPG only) only) (for NG)

7 (LPGonly) 60 _,_

REF# DESCRIPTION PART#

1. Lid - Stainless Steel P0152B

2. Lid Side Panel - Left P0145B

3. Lid Side Panel- Right P0144B

4. Temperature Gauge P0615D

5. Name Plate P0459A

6. Lid Handle P0237C

7. Stainless Steel Cooking Rack P1521C

8. Stainless Steel Cooking Grid P1645C

9. Stainless Steel Flame Tamer P1733A

10. Burner Support Bracket P2207C

11. Burner- main P1935A

12. Gas Collector Box w/ Electrode P2618A

13. Ignition Wire Set P2628B

14. Bowl Panel- Left P0751B

15. Bowl Panel- Right P0752B

16. Bowl Panel- Rear P0732A

17. Bowl Panel - Front P0731A

18. Heat Shield P2968C

19. Gas Valve Assembly - main

20. Gas Manifold P5027C

21. Electric Ignitor P2503C

22. Control Panel P2957C

23. Control Knob P3430A

24. Control Knob Seat P3430C

25a. Strainer Assembly P1151A 25b. Ice Bucket P1156A

25c. Insulation Bucket P1157A

26. Grease Draining Tray P2736C

27. Grease Receptacle P2717C

28. Insert Plate - Stainless Steel P1131B

29. Side Shelf P1131E

30a. Side Burner Body-outer (for LPG) Pl137C 30b. Side Burner Body-outer (for NG) P1137B

31. Bottom Shelf of Cabinet P1040A

32. Cart Legs - Castor Side P0932A

33. Cart Legs - Wheel Side P0832A

34. Pulled-out Spice Tray PS078A

35. Magnetic Door Stop P5589A

36. Castor Seat P4521A

37. Castor P5109A

38. Regulator and Hose (LPG only) P3632L

39. Wheel Hub - Graphite P5113C

40. Wheel- Graphite P5106D

41. Pressure Cylinder Holder P4033C

42. Tank Hook (LPG only) P4033A

LPG P32CIA NG P32C2A

(LPG only)

QTY REF# DESCRIPTION PART# QTY

1 43. Tank Guide (LPG only) P4033B 1 1 44. AA Battery P8080A 1

1 45. Heat-Insulating Spacer P5573A 2 1 46. Fuel Gauge Assembly (LPG only) P80F9B 1 1 47. Fixing Ring (LPG only) P80F9C 1

1 48. Tool Holder P55B6B 1 1 49. Screw Cover P55B6C 2 3 50. Tool Hook P55B6D 5

3 51. Rain Shield P80D5A 6 1 52. Rear Panel P4325A 1

6 53. Top Panel of Cabinet P1040B 1 3 54. Front Door P4324A 2

1 55. Door Handle P0239A 2 1 56. Pot Support PSOC6A 1

1 57. Side Burner Body - Inner P2323B 1 1 58. Electrode Assembly P2627A 1

1 59. Burner Assembly - Side Burner P1920A 1 1 60. Gas Valve Assembly - Side Burner 1

61. Gas Valve Bracket P80C9A 1

62. Connection Tube P3983E 1

63. N.G. 12' Hose Kit (NG only) P3718A 1

64. Air Shutter (NG only) P80C7A 6

65. Rear Wind Shield P8099A 1

66. Heat Shield of Cooler P2971A 1 1 1 1

1 1 2 1 1

1 1 1 1 1

2 2 2 1 2

2 1

LPG P3298E NG P32C3A

--- Owner's Manual P47A1D 1

--- Hardware Pack (contents pg 5/6) P55E9A 1 If there are damaged or missing parts when you

unpack this unit from the shipping box, or you have questions about assembly, call us 8am - 8pm CST,

Monday through Friday at:

1- 888-317-7642

For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week

1-800-366-PART

To make sure you obtain the correct replacement parts for your Kenmore Elite gas grill, please refer to the part numbers on this page. The following information is required to assure you receive the correct parts:

1. Grill Model Number (see CSA label on grill)

2. Part Number

3. Part Description

4. Quantity of parts needed

Important: Keep this Owner's Manual for convenient referral and for part replacement.

Important: Use only Sears authorized parts. The use of any part that is not Sears authorized can be dangerous and will void your product warranty.

Beforeassemblingyourgasgrill,usetheparts

list to check that all necessary parts are included. Inspect all parts for damage as you proceed. Do not

assemble or operate your grill if it appears damaged.

If you have questions during the assembly process, call

8am - 8pm CST, Monday through Friday,

1-888-317-7642

Remove the white PVC protective film from

stainless steel surfaces before assembly. CAUTION:

While it is possible for one person to assemble this gas grill, obtain assistance from another

person when handling some of the larger, heavier pieces, especially the grill head.

Remove all cart parts, hardware, and grill head

from carton. Assemble the gas grill on a protective work surface, such as the shipping box, to avoid

scratching surfaces. Refer to parts list and hard- ware pack illustrations to help assemble your grill.

Assembling The Grill Cart

1. Position Bottom Shelf (Parts List Item #31) with its front vertical ledge facing down. Before

attaching Cart Legs to the Bottom Shelf, make sure its 2 holes for Door Stop are located in

the front. See Fig. 1. Install the Cart Legs- Castor Side on the left side of the Bottom

Shelf, with the Drawer Channel facing in. The

90 degree lip on sides and back of Bottom Shelf must be on the outside of the Side

Panels for proper fit. Secure using 2 of the

1/4"x1/2" Phillips head screws and nuts

provided. Install the Cart Legs-Wheel Side to the other side of Bottom Shelf by using the same-sized screws and nuts.

Figure 1

CARTLEGS

CASTOR SEAT

Figure 2

SEAT I

HOLES FOR DOOR STOP

CASTOR

DRAWER CHANNEL

/ SIDE PANEL

BOTTOM SHELF OF CABINET-

Parts List Item #3I

IMPORTANT:

The 90 degree

lip of Bottom Shelf should be

on outside of

Side Panel.

REAR PANEL

SIDE PANEL

2. Install Rear Panel to inside of Side Panels using 3 of the 1/4"x1/2" Phillips head screws and nuts.

See Fig. 2.

3. Screw the 2 Castors into Castor Seats (see bottom of Cart Legs-Castor Side). Turn threaded

castor stem by hand, clockwise until it stops. Tighten with an Open-end 11/16" wrench. See

Fig. 2.

4. Install the 2 Wheels to the Cart Legs-Wheel Side, by inserting the wheel bolt through the

wheel and axle hole on the cart leg as shown in Fig. 2. Put spring washer and 3/8" nut onto

bolt and tighten securely using a size 4 phillips screwdriver. Do not overtighten or wheel wilt not

turn freely. Snap Wheel Hub Caps onto wheels.

5. Position Top Panel (Parts List Item #53) with its front vertical ledge facing up. Before installing the

Top Panel, make sure its 2 holes for Door Stop are located in the front. Place Top Panel into

position with 90 degree lip on outside of Rear Panel. See Fig. 3. Secure firmly using 7 of the

1/4"xl/2" Phillips head screws and nuts provided.

Figure 3

HOLES FOR DOOR STOP

WHEEL HUB

WHEEL

IMPORTANT: The 90 degree

should be on outside of Rear Panel.

CABINET-Parts

List Item #53

Shelf

Assembling The Cabinet Doors

Install Door Stops to Bottom Shelf and Top Panel of Cabinet. See Fig. 4. Secure firmly using 4 of the 1/4"xl/2" Phillips head screws

and nuts.

If you haven't already done so, remove the

white protective film from the stainless steel

Doors. Attach a Door Handle to each Front

Door using 2 of the M4x6mm Phillips head screws provided. See Fig. 5. Be careful not to scratch the door surfaces.

When installing the Front Doors, make sure the door bolt holes are located on the hinge sides of the Cart Legs.

Install either Front Door by inserting 1/4"x5/8"

part-threaded bolt through the lower door bolt

hole of the Front Door and into the tapped

hole of the Bottom Shelf. Tighten securely.

Next, align the upper door bolt hole of Front

Door with the tapped hole in the Top Panel of Cabinet. Insert 1/4"x5/8" part4hreaded bolt

provided and tighten securely.

Figure 4

HINGE ,' OF CART LEGS

Figure 5

DOOR STOF Foundin

HardwarePack

TOP PANEL OF CABINET

BOI_OM SHELF

5. Repeat these steps to install the other Front Door.

How To Level The Grill Cart So The Doors Line-Up

When the top edge of the cabinet doors do not line-up your grill cart needs to be leveled. This step is often

required after initial assembly and when your grill has been moved to a new location. To level your grill cart, use an 11/16" open-end wrench to unscrew either front

or rear Castor counterclockwise from its Castor Seat (see bottom of the Cart Leg) until the cabinet doors are

aligned. See Fig. 5.

UPPER DOOR BOLT HOLE

DOOR HANDLE

TAPPED HOLE

FRONT DOOR

LOWER DOOR BOLT HOLE

Assembling The LP Gas Tank Hook

Attach the Pressure Cylinder Holder and Tank Guide to the Cart Legs-Wheel Side of grill as shown in Fig. 6. Align the tapped holes of both

parts with the holes on Side Panel. Secure firmly using 4 of the 1/4"x1/2" Phillips head screws and

nuts provided.

Assembling The Grill Pulled-out Spice Tray

1. Install 2 of the 1/4"x1/2" Phillips head screws to the rear of the Track. Without these screws

the Pulled-out Spice Tray will not stop properly.

Figure 6

FOR PULLED-OUT SPICE TRAY

PRESSURE CYLINDER

HOLDER

2. Slide the Pulled-out Spice Tray into the Tracks until it stops. See Fig. 7.

Install 2 of the 1/4"xl/2" Phillips head screws

to the front of the Track. This important step

prevents the Pulled-out Spice Tray from being pulled outside the tracks. See Fig. 7.

Installing The Grill Head

Now that you've assembled the grill cart you

can install the pre-assembled Grill Head. See

Fig. 8. To reduce the weight of the Grill Head, we suggest you open the Grill Lid and remove the packed components. Even with

the components removed, this step requires 2

people to lift and position the Grill Head onto

the grill cart. Be sure to align the 2 holes

beneath the hang ledge on each side of the

Grill Head with the 2 holes on each cross

brace of cart. Raise Grill Lid and insert 4 of

the 1/4"xl-3/8" Phillips head screws and lock

nuts and tighten securely.

2. From the back side of grill head, install the Grease Draining Tray. See Fig. 8.

PULLED-OUT SPICE TRAY

TANK GUIDE

Figure 7

FOR PULLED-OUT

SPICE TRAY

PULLED-OUT SPICE TRAY

Figure 8

3. Center the Grease Receptacle under Grease

Draining Tray. See Fig. 8.

. Install Rear Wind Shield between both Bowl

Side Panels by using 2 of the 1/4"x1/2" Phillips head screws provided. See drawing

below.

GRILL HEAD

I I I !

I I I

GREASE GREASE DRAINING RECEPTACLE

HANG LEDGE

CROSSBRACE

+ 23 hidden pages

Kenmore 141.1786, 141.178600, 141.168600 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual