Customer Service Helpline: If you have questions about assembly or grill operation, or if there
are damaged or missing parts when you unpack this unit from the shipping box, call us Sam - 8pm
CST, Monday through Friday at: 1-888-317-7642
WARNING:
Read this Owner's Manual carefully and be sure
your gas grill is properly assembled, installed and
maintained. Failure to follow these instructions
could result in serious bodily injury and/or property
damage. This gas grill is intended for outdoor use
only and is not intended to be installed in or on
recreational vehicles or boats.
Note to Installer: Leave this Owner's Manual
with the consumer after delivery and/or installation.
For the Lifetime of this Kenmore Eiite Grili, Sears
will repair or replace, at our option, any Exterior
Stainless Steel or Aluminum Casting Parts (except for
paint loss).
Fuii 2-Year Warranty on Grill:
For 2 years from the date of purchase Sears will repair
or replace, at our option, any grill part (except for paint
loss, rusting and ignitor battery) that is defective in
material or workmanship.
A WARNING
Combustion byproducts produced when using
this product contain chemicals known to the
State of California to cause cancer, birth
defects, or other reproductive harm.
A WARNING
Failure to comply with these instructions
could result in a fire or explosion that
could cause serious bodily injury, death, or
property damage.
A WARNING
Your grill will get very hot. Never lean over
the cooking area while using your grill. Do not
touch cooking surfaces, grill housing. Lid or any
other grill parts while the grill is in operation, or
until the grill has cooled down after use.
Failure to comply with these instructions
may result in serious bodily injury.
FOR YOUR SAFETY
1.
Do not store or use gasoline or other flam
mable material and liquids in the vicinity of this
or any other appliance.
2.
A LP cylinder not connected for use must not
be stored in the vicinity of this or any other
appliance.
Limited 3 Year Warranty on Selected Grill Parts;
From 2 years after the date of purchase for a 3-year
period, Sears will replace Flame Tamers, Cooking
Grids. Burners and All Other Parts (except for ignitor
battery) if they are defective in material or
workmanship. You will be charged for labor.
Warranty Service
Warranty service is available by contacting the 0
nearest Sears Service Center at 1-800-4-MY-HOME
Warranty Restrictions
• This warranty is void if grill is used for com
mercial or rental purposes.
• This warranty applies only when the grill is
used in the United States.
• This warranty gives you specific legal rights,
and you may also have other rights which vary
from state to state.
Sears, Roebuck and Co., Dept. 817WA,
Hoffman Estates, IL 60179
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open Lid.
4. If odor continues, immediately call your gas
supplier or your fire department.
LP Gas Safety Instructions
IMPORTANT: Your Kenmore LP Gas Grill cannot
be converted to use Natural Gas. Attempting to do
so is extremely hazardous and will also void the
grill warranty.
Grill Installation Codes
This gas grill must be installed in accordance with
all local codes. In areas without local codes, follow
the latest edition of the National Fuel Gas Code
ANSI Z223.1. and National Electrical Code ANSI/
NFPA 70 In Canada, installation must conform to
standard CAN/CGA 1b149.1 or 1-b149.2 (Installation
Code for Gas Burning Appliances and Equipment)
and all local codes.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a
standard 20 lb. Liquid Propane Gas (LP gas) tank,
not included with grill box. Never connect your gas
grill to an LP gas tank that exceeds this capacity.
A tank of approximately 12 inches in diameter by
This safety feature prevents the tank from being
overfilled which can cause malfunction of the LP
gas tank, regulator and/or grill.
The LP gas tank must be constructed and
marked in accordance with specifications of the U.
S. Dept, of Transportation (DOT). In Canada, the
LP gas tank must meet the Canadian Transporta
tion and Communications (CTC) specifications. Also
be sure to read and follow all LP instructions
below.
1. The LP gas tank has a shutoff valve, termi
nating in an LP gas supply tank valve outlet,
that is compatible with a Type 1 tank con
nection device. The LP gas tank must also
have a safety relief device that has a direct
connection with the vapor space of the tank.
2. The tank supply system must be arranged
for vapor withdrawal.
3. The LP gas tank used must have a collar
to protect the tank valve.
Proper Placement and Clearance of Grill
Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill is
to be used outdoors only, at least 24 inches from the
back and side of any combustible surface. Your
gas grill should not be placed under any surface
that will burn. Do not obstruct the flow of ventilation
air around the gas grill housing.
This outdoor gas grill is not intended to be installed in
or on recreational vehicles and/or boats.
• Never connect an unregulated LP gas tank to
your gas grill. The gas regulator assembly
supplied with your gas grill is adjusted to have
an outlet pressure of 11" water column (W.C.)
for connection to an LP gas tank.
• Only use the regulator and hose assembly
supplied with your gas grill. Replacement
regulators and hose assemblies must be those
specified by Sears.
• Have your LP gas tank filled by a reputable
propane gas dealer and visually inspected and
re-qualified at each filling.
• Never fill the gas tank beyond 80% full.
Have your propane gas dealer check the
release valve after every filling to ensure that it
remains free of defects.
• Always keep LP gas tanks in an upright
position.
• Do not store (or use) gasoline or other flammable
vapors and liquids in the vicinity of this gas grill.
• An LP gas tank that is not connected for use must
NOT be stored on bottom shelf or in the vicinity of
this or any other gas grill.
• Do not subject the LP gas tank to excessive heat.
• Never store an LP gas tank indoors. If you
store your gas grill in the garage or other indoor
location, always disconnect the LP gas tank
first and store it safely outside. 3
LP gas tanks must be stored outdoors in a
well-ventilated area and out of the reach of
children. Disconnected LP gas tanks must not
be stored in a building, garage or any other
enclosed area.
When your gas grill is not in use the gas
must be turned off at the LP gas tank.
The regulator and hose assembly must be
inspected before each use of the grill. If there
is excessive abrasion or wear or if the hose
is cut, it must be replaced prior to the grill
being used again.
Keep the gas regulator hose away from hot
grill surfaces and dripping grease. Avoid
unnecessary twisting of hose. Visually inspect
hose prior to each use for cuts, cracks,
excessive wear or other damage. If the hose
appears damaged do not use the gas grill.
Call Sears at 1-800-366-PART (1-800-366-7278)
for a Sears authorized replacement hose.
Never light your gas grill with the lid closed
or before checking to ensure the burner tubes
are fully seated over the gas valve orifices.
Never allow children to operate your grill. Do
not allow children to play near your grill.
A WARNING
A strong gas smell, or the hissing sound of
gas indicates a serious problem with your
gas grill or the LP gas tank. Failure to
immediately follow the steps listed below
could result in a fire or explosion that could
cause serious bodily injury, death, or prop
erty damage.
• Shut off gas supply to the gas grill.
• Turn the Control Knobs to OFF position.
• Put out any flame with a proper fire
extinguisher.
• Open Grill Lid.
• Get away from the LP gas tank.
• Do not try to fix the problem yourself.
• If odor continues or you have a fire you
cannot extinguish, call your fire department.
Do not call near the LP gas tank because
your telephone is an electrical device and
could create a spark resulting in fire and/or
explosion.
NOTE: The normal flow of gas through the
regulator and hose assembly can create a
humming noise. A low volume of noise is
perfectly normal and will not interfere with
operation of the grill. If humming noise is
loud and excessive you may need to purge
air from the gas line or reset the regulator
excess gas flow device. This purging proce
dure should be done every time a new LP
gas tank is connected to your grill. For help
with this procedure refer to page 20, step 4,
or call the Customer Service Helpline for
assistance, Sam - 8pm CST, Monday through
Friday 1-888-317-7642.
Natural Gas Safety Instructions
Figure 1 (Natural gas model only)
IMPORTANT: your Kenmore Natural Gas Grill cannot
be converted to use LP Gas. Attempting to do so
is extremely hazardous and will also void the grill
warranty.
• Your natural gas grill is designed to operate on
natural gas only, at a pressure of 7" water column
(W.C.) (1/4 psi or 1.75 kpa), regulated at the
residential meter. Check with your gas utility
company for local gas pressure and with your
local municipality for building code requirements. If
your residential gas line pressure has not been
regulated to 7" W.C., contact your local gas utility
company for professional assistance.
• It is recommended that a Shutoff Valve be installed
at the gas supply source outdoors. Install at a point
after the gas pipe exits the outside wall and before
the quick-disconnect hose, or install it at the point
before the gas line piping enters the ground.
See Fig. 1.
• Pipe sealing compound or pipe thread tape resistant
to the action of natural gas must be used on all male
pipe threads when making the connection.
• Disconnect your gas grill from fuel source when
the gas supply is being tested at high pressures.
This gas grill and its individual shutoff valve must
be disconnected from the gas supply pipe system
during any pressure testing of that system at
pressure in excess of 1/2 psi (3.5kpa).
GAS SUPPLY
• Turn off your gas grill when the gas supply is
being tested at low pressures. The grill must be
isolated from the gas supply pipe system by
closing its individual manual shutoff valve during
any pressure testing of the gas supply pipe
system at pressures equal to or less than 1/2 psi
(3.5kpa).
CAUTION: BEWARE OF FLASHBACK
Flashback Prevention
CAUTION: Spiders and small insects occa-
sionaily spin webs or make nests in the grili
Burner Tubes during transit and warehousing.
These webs can iead to a gas fiow obstruc
tion which couid result in a fire in and around
the Burner Tubes. This type of fire is known
as a "FLASHBACK" and can cause serious
damage to your grill and create an unsafe
operating condition for the user.
To reduce the chance of "FLASHBACK", you
must ciean the burner tubes before assem
bling your griil, and at ieast once a month in
late summer or early fall when spiders are
most active. Also perform this Burner Tube
cleaning procedure if your grill has not been
used for an extended period of time.
To reduce the chance of "FLASHBACK" (see
CAUTION at right) clean the Burner Tubes and
Burners before fully assembling your grili.
Remove the Cotter Pin from the rear underside
of each Burner using a pair of long nose pliers.
Carefully lift each Burner up and away from the
Gas Valve Orifice, then refer to Figure 1 and
perform one of these three cleaning methods:
1.
Bend a stiff wire, (a lightweight coat hanger
works well) into a small hook as shown
below. Run the hook through the Burner Tube
and inside the Burner several times to remove
any debris.
C
Use a bottle brush with a flexible handle.
2.
Run the brush through the Burner Tube and
inside the Burner several times, removing any
debris.
3.
Use an air hose to force air through each
Burner Tube. The forced air should pass
debris or obstructions through the Burner and
out the Ports.
>
Figure 1
Awarning
The location of the Burner Tube with re
spect to the Orifice is vital for safe
operation. Check to ensure the Orifice is
inside the Burner Tube before using your
gas grill. See Fig. 2. If the Burner Tube
does not fit over the Valve Orifice, lighting
the Burner may cause explosion and/or fire.
Figure 2
GAS VALVE ASSEMBLY
Tools Required for Assembly
#2 Phillips screwdriver
#4 Phillips screwdriver
Adjustable wrench
Long nose pliers
Open-end wrench, 11/16" size
Protective work gloves
Eye protection
Utility knife
Contents for Hardware Pack (Part #P06001027A)
The following table illustrates a breakdown of the hardware pack. It highlights what components are used
in the various stages of assembly.
Ref.
H005
H030
H005
Component
1/4"x1/2" Phillips Head Screw
1/4"x50mm Phillips Head Screw
1/4"xi/2" Phillips Head Screw
H0051/4"x1/2" Phillips Head Screw
H030
H005
H005
1/4"x50mm Phillips Head Screw
1/4"x1/2" Phillips Head Screw
1/4"x1/2" Phillips Head Screw
H0333/16"x9mm Phillips Head Screw
H005
H032
H031
H034
H029
P05301001A
1/4"x1/2" Phillips Head Screw
1/4"x30mm Phillips Head Screw
1/4”x3/4" Phillips Head Screw
1/4"x3/4" Flat Head Screw
5/16"x89mm Wing Bolt
AA Battery
P05313023BManual Lighting Stick
H035
M4x8mm Phillips Head Screw
Qty.
16
Purpose of Components
Install Caster To Caster Seats of Bottom Shelf
8
Attaches Cart Side Panels To Bottom Shelf
8
Attaches Rear Panel To Cart
4
Attaches Tank Pull-out Tray Kit To Bottom Shelf
(LPG model only)
4
Attaches Door Bracket To Cart
4
Install Decorative Panel To Cart
4
Install Division Panel to Cart (LPG model only)
8Install Door Axle Brackets To Cart
2
For the repair or replacement parts you need; Call anytime
1 -800-4-MY-HOME'®(1-800-469^663)
To make sure you obtain the correct replacement parts for your Kenmore gas grill, please refer to the
part numbers on this page. The following information is required to assure you receive the correct parts:
1. Grill Model Number {see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important: Keep this Owner's Manual for convenient referral and for part replacement.
Important: Use only Sears authorized parts. The use of any part that is not Sears authorized can be
dangerous and will also void your product warranty.
Customer Service Helpline: If you have questions about assembly or if there are damaged or missing
parts when you unpack this unit from the shipping box, call us Sam - 8pm CST,Monday through Friday at:
1-888-317-7642
Assembly Instructions
CAUTION: While it is possible for one person to
assemble this grill, obtain assistance from another
person when handling some of the larger, heavier
pieces, especially the grill head.
1. Open Lid of shipping carton and remove top sheet of
cardboard. Lay cardboard sheet on floor and use as
a work surface to protect floor and grill parts from
scratches.
2. Slice all carton corners with a sharp utility knife to
lay open the carton panels. This will allow you to
raise the grill head Lid, remove the components
packed inside the head, and make the head easier
to lift.
3. Remove packing materials and parts boxes resting
on grill head
4. With an assistant, lift the grill head away from the
shipping carton and place it on the cardboard work
surface.
5. Open all parts boxes. Use the parts list to check
that all parts have been included.
6. Inspect the grill for damage as you assemble it. Do
not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box, or you have
questions during the assembly process, call:
Figure 1
1-888-317-7642
8 a.m. - 8 p.m CST, Mon. - Fri.
Assembling The Grill Cart
NOTE: To aid in assembly, compare hardware to
diagrams on page 6
1. Turn over the Bottom Shelf on floor. Install the
4 Casters to Caster Seats on the Bottom Shelf.
Align the holes on Caster with the threaded
holes on Caster Seat. Tighten securely by
using 16 of the 1/4"x1/2" Phillips head screws
provided. See Fig. 1.
2. Before attaching the Bottom Shelf to Cart Side
Panels be sure Door Stop for Magnets on the
Bottom Shelf and holes for Door Axle Brackets
on Cart Side Panels are located on the front
side. See
3. Install the Bottom Shelf between Cart Side
Panels. Align the holes on Cart Side Panels
with the threaded holes at the corners of
Bottom Shelf. Tighten securely by using 8 of
the 1/4"x50mm Phillips Head Screws provided.
See Fig. 2.
Fig. 2.
Figure 3
4. Install the Rear Panel to inside of rear Cart
Side Panels and to rear of Bottom Shelf. Align
the holes on the Rear Panel with the threaded
holes on rear Cart Side Panels and rear
Bottom Shelf. Tighten securely by using 8 of
the 1/4"x1/2" Phillips Head Screws provided.
See Fig. 3.
5. Place the Tank Pull-out Tray Kit on the Bottom
Shelf. Extend the Tank Tray outward from its
Bracket so you can align the holes on the Bracket
with the threaded holes on the top of Bottom Shelf.
Tighten securely by using 4 of the 1/4"x1/2" Phillips
Head Screws provided. See Fig. 4. Slide tray back
into Bracket,
6. Before installing the Door Bracket to the
inside of front Cart Side Panels be sure Door
Stops for Magnets on the Door Bracket are
located on the front side. See Fig. 5.
7. Install the Door Bracket to the inside of front
Cart Side Panels. Align the threaded holes on
the Door Bracket with the holes on Cart Side
Panels. Tighten securely by using 4 of the
1/4"x50mm Phillips Head Screws provided.
See Fig. 5.
8. Remove the white protective film from the
stainless steel Decorative Panel.
9. Install the Decorative Panel to the Cart. Align
the 2 threaded holes on the bottom of Door
Bracket and the 2 threaded holes on the top
of Bottom Shelf with the 4 holes on the
Decorative Inside Plate. Tighten securely by
using 4 of the 1/4"x1/2" Phillips Head Screws
provided. Then Tighten 4 loose screws on the
Door Bracket. See Fig. 6
Figure 4 (LP gas model only)
CART SIDE
PANEL-LEFT
REAR
10. Install the Division Panel to the Cart. Align the
2 threaded holes on the Decorative Inside Plate
and 2 holes on the Rear Panel with the holes
on the Division Panel. Tighten securely by
using 4 of the 1/4"x1/2" Phillips Head Screws
provided. See Fig. 7
Installing The Cabinet Doors and Wire Basket
1. Remove the white protective film from the stain
less steel Door Panel and stainless steel Door
Axle Bracket.
2. Install the Door Axle Bracket-left bottom to the
Left Cart Side Panel. Align the threaded holes
on the Door Axle Bracket-left bottom with the
holes on the bottom of Left Cart Side Panel.
Tighten securely by using 2 of the 3/16''x9mm
Phillips Head Screws provided. See Fig. 8a.
3. Place the axle on bottom of the Left Door
Panel to the Door Axle Bracket-left bottom.
See Fig. 8b.
4. Before installing the Door Axle Bracket-left top
to the Left Cart Side Panel, with an assistant,
hold the Door Panel and keep it vertical.
Figure 8a
5. Place the axle on top of the Left Door Panel to
the Door Axle Bracket-left top. Install the Door
Axle Bracket-left top to the Left Cart Side
Panel. Align the holes on the Door Axle
Bracket-left top with threaded holes on the top
of Left Cart Side Panel. Tighten securely by
using 2 of the 3/16''x9mm Phillips Head
Screws provided. See Fig. 8c.
6. Follow steps 1 to 5 of the Installing the Left
Cabinet Door Procedures to install Right cabinet
Doors.
7. Attach the Wire Basket to the Left Trim Plate
as shown in Fig.8d. Tighten securely using 2
of the 1/4"x1/2" Phillips Head screws provided.
Place the Division Wire on the Wire Bracket.
Figuré 8c
CART SIDE
Figure 8b
CART SIDE
Figure 8d
12
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