Kenmore 141.17678801 Owner's Manual

Use and Care Guide

! T

Liquid Propane Gas (LPG) Grill Model141.16678801

Natural Gas (NG)Grill Model141.17678801

• Safety

• Assembly

• Use and Care

• Cooking Guide

• Frequently Asked Questions

Call us first if you have any problem with this product. We can help you with ques-

tions about assembly and grill operation or if there are damaged or missing parts

when you unpack this unit from the ship- ping box. Please call before contacting

your local retailer.

1- 888-317-7642

8am-8pm CST, Monday throu,qh Friday

• NOTE TO ASSEMBLER/INSTALLER: Leave this guide with the consumer.

• NOTETO CONSUMER: Keep this guide for future reference.

• RECORDYOURSERIAL#

(see silver CSA label on main body of grill)

• Failure to comply with these instructions could result in a fire or explosion that could cause

serious bodily injury, death or property damage.

• Whether this grill was assembled by you or someone else, you must read this entire manual before using your grill to ensure the grill is

properly assembled, installed and maintained.

• Use your grill at least 3 feet away from any

wall or surface. Use your grill at least 3 feet

away from combustible objects that can melt or

catch fire such as vinyl or wood siding, fences and overhangs or sources of ignition including pilot lights on water heaters and live electrical appliances.

• THIS GASAPPLIANCE ISDESIGNED FOR OUT- DOOR USE ONLY.

• Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area.

• Never obstruct the flow of ventilation air around your gas grill housing.

• Never disconnect the gas regulator or any gas

fitting while your grill is lit. A lit grill can ignite

leaking gas and cause a fire or explosion which could result in property damage, personal injury

or death.

Guide # P80106008H - Date:2008/01/15

Sears, Roebuck and Co., Hoffman Estates, IL 60179, USA www.sears.com

Primary Safety Warnings ........................... 1-3

Warranty Terms and Conditions .................. 2

Pre-Assembly Instructions .............................. 3

Part Diagrams and Lists .......................... 4-9

Assembly Instructions .............................. 10-12

LP Gas Tank Installation ...................... 13-15

Natural Gas Connection .............................. 16

Use & Care Instructions:

• Lighting Instructions ................................. 17

• Troubleshooting ......................................... 18

• Rotisserie Instruction ......................... 19--21

• Cleaning and Maintenance ................ 22-23

• Cooking Guide ................................... A1-A6

• Frequently Asked Questions ............ AS-A9

• Repair Protection Agreement ............... A10

1. Do not store spare LP cylinder within 10 feet (3m) of this appliance.

2. Do not store or use gasoline or

other flammable liquids and vapors within 25 feet (8m) of this appliance.

3. When cooking with oil/grease, do not allow the oil/grease to get hotter 350°F (177°C)

4. Do not leave oil/grease unattended.

Kenmore Elite Full Warranty If this grill fails due to a defect in material or

workmanship within two years fro(_, the date of purchase, call 1-800-4-MY-HOME to arrange for

free repair (or replacement if repair proves impossible).

Limited Warranty on Stainless Steel Burners

Any stainless steel burner that ever rusts through will be replaced free of charge. After

the second year from the date of purchase you must pay the labor cost to have it installed.

Limited Warranty on Selected Grill Parts For three years from the date of purchase, any

stainless or painted steel part will be replaced Free of charge if it rusts through. After the second year from the date of purchase you *nust pay the labor cost to have it installed.

All warranty coverage excludes ignitor batteries

and grill part paint loss or rusting, which are either expendable parts that can wear out from

normal use in less than a year, or are condi- tions that can be the result of normal use, accident or improper maintenance.

All warranty coverage is void if this grill is ever

used for commercial or rental purposes.

• LPG models must be used with Liquid Propane Gas and the regulator assembly

supplied. Natural Gas models must be used with Natural Gas only.

Keep gas regulator hose away from hot grill surfaces and dripping grease. Avoid unneces- sary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive

wear or other damage. If the hose appears

damaged do not use the gas grill. Call Sears at 1-888-317-7642 for a certified replacement hose.

California Proposition 65 Combustion byproducts produced when using

this product contain chemicals known to the

State of California to cause cancer, birth de-

fects, or other reproductive harm.

Brass components on the grill, such as hose

fittings, propane cylinder valves (sold sepa-

rately) and burner valve stems, contain lead

which is known to the State of California to cause cancer, birth defects, orother reproduc-

tiveharm.

Never use charcoal or lighter fluid in this gas grill. Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or

propertydamage.

All warranty coverage applies only if this grill is Jsed in the United States.

This warranty gives you specific legal rights, and you may have other rights which vary from

state to state.

Sears, Roebuck and Co., Hoffman Estates, IL

i i

The Grease Draining Tray and Grease Recep- tacle must be visually inspected before each grill use.Remove any grease and wash Grease

Draining Tray and Grease Receptacle with a

mild soap and warm water solution. Failureto

comply with these instructions could re- sult in a grease fire or explosion that cou Id

cause serious bodilyinjury, death or prop- erty damage.

Failure to comply with these instructions may result in a hazardous situation which, if not

avoided, may result in injury.

Spiders and small insects can spin webs and nest in the grill BL transit and

warehousing as flow obstruction around the

Burner FIRE" can caus ate an unsafe

as folb o this at least _ll or

whenever and if your grill ha

period of time

1. Remove the the rear of each Main Burner using a Phillips Head Screwdriver.

2. Carefully lift each Burner up and away from the Gas Valve Orifice.

3. Check and clean Burner/Venturi Tubes for insects and insect nests. A clogged tube can

lead to a fire beneath the grill.

4. Refer to the figure below and perform one of

these 3 cleaning methods:

[] METHOD 1: Bend a stiff wire or wire coat

hanger into a small hook as shown and run the hook through the Burner Tube and inside

the Burner several times to remove debris.

To expedite the assembly process follow these general guidelines:

[] Tools Required forAssembly :

• protective work gloves

• Phillips Head Screwdriver

[]

While it is possible for one person to unpack this gas grill, obtain assistance from another person when handling the large pieces.

[]

Use the Hardware and Part Diagrams to ensure all items are included and free of damage.

[]

Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process, call the:

Grill Information Center 1-888-317-7642

8am-8pm CST, Monday throu.qh Friday

Grill Installation Codes

The installation must conform with local codes or, in the

absence of local codes, with the National Fuel Gas

Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA58,Natural Gas and Propane Installation Code, CSA B149.1, Propane Storage and Handling Code, B149.2.

When using electrical appliances, basic

safety precautions should always be used.

TO CLEAN BURNERTUBE, INSERT HOOK Burner Port

HERE L_ Foo_

_Burner Tube

[] METHOD 2: Use a bottle brush with a flexible

handle and run the brush through the Burner Tube and inside the Burner several times to

remove any debris.

[] METHOD 3: Use an air hose to force air

through each Burner Tube. The forced air should pass debris or obstructions through

the Burner and out the Ports.

For safe operation ensure the Gas Valve Assem- bly Orifice is inside the Burner Tube before using

your grill. See figure. If the Orifice is not inside the Burner Tube, lighting the Burner may cause

explosion and/or fire resulting in serious bodily injury and/or property damage.

Gas VaIve AssembIy Orifice

BurnerTube

If you smell gas:

1. Shut off gas to the appliance. 2 Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from

the appliance and immediately call your gas supplier or your fire

department.

• This appliance, when installed, must be electri- cally grounded in accordance with local codes

or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the

Canadian Electrical Code, CSA C22.1.

• Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.

PART#

P06001062A S112G0408E

S313G04081 S112G0408E

$313G04081 S112G0306E

Alreadylnstalled onthe

PARTDESCRIPTION Hardware Pack

Phillips Head Screw 1/4"xl/2" Flange Nut 1/4"

Phillips Head Screw 3/16"x3/8"

QTY PURPOSEOFPART

1 For use in assemblyofMode1141.16678801 & 141.17678801

Attaches Side Shelf Left to Bowl Side Panel

2 7

Attaches Side Burner Frame toBowl Side Panel

2 Attaches Decorative Panel to Bowl Side Panel

Cart Rear and Right Cart Side Panel

P055360014 Hose Holder(LPG Only)

P055360014 Hose Holder (NG Only) 1 Attaches Extension Hose to Right Cart Side Panel Already installed on the Cart Bottom Shelf

S233G05461 Wing Bolt5/16"x4-1/2" S303G0504D Special Nut 5/16" Already installed on the Tool Holder

$313G04081 Flange Nut 1/4"

2 Attaches Regulator with Hose to Cart Rear Panel and Right

Cart Side Panel

Secures Gas Tank

I 2 IAttaches Tool Holder to Left Side Shelf

Already installed on the Cart Rear and Right Side Panel

Hose Holder

Phillips Head Screw Flange Nut 1/4"

1/4" x 1/2" Qty. 4

Qty. 14 Part # S313G04081 Part # S112G0408E

Already installed on the Cart Bottom Shelf

Qty. 2 (Model 141.16678801) Qty. 1 (Model 141.1767880!)

Part # P055360014

Scale 1:2

_!/_!/!/!/!/!/_!/!/!/!1

Wing Bolt 5/16"x4-1/2" Qty. 1

Part # $233G05461

Scale 1:2

Already installed on the Tool

Holder

Flange Nut 1/4" Qty. 2 Part # $3!3G04081

* Two Battery/AA included in the Hardware Pack.

Speciai Nut 5/16" Qty. 1

Part # S303G0504D

Scale 1:2

Phillips Head Screw 3/16"x3/8" Qty. 2

Part # S112G0306E

20_

33 28

23_

8 18

9 15

12 19

\ B2

% B9

B10

A4_

KEY DESCRIPTION PART # QTY

1 Lid Assembly P0014707M4 1

2 Temperature Gauge P00601287C 1

2A Temperature Gauge Seat P00614027C 1

3 Lid Handle P00205068M 1

3A Lid Handle Heat Insulating Spacer P06801028A 2

4 Protective Pad P055180021 4

5 Name Plate P00410039C 1

6 Cooking Rack/Secondary P01518004A 1

7 Cooking Grid 13" P01604013B 2 8 Cooking Grid 6.5" P01604010A 1 9 Cooking Grid/Infrared Burner P01615030F 1

10 Heat Diffuser P017080364 5 11 Burner/Main P020080324 5 12 Grill Bowl P0071344E4 1

13 Grease Draining Plate P069020174 2 14 Heat Diffuser Bracket, Front P033280154 5 15 Heat Diffuser Bracket, Rear P033280174 5

16 Burner Heat Shield P069060344 1 17 Grease Tray Heat Shield, Upper P069030634 1

18 Wind Shield, Rear P069040444 1 19 Burner Bracket P0220509G4 1

20 21 Gas Manifold P03708002C 1

22 Gas Manifold Connector P03715006D 1 23 Gas Collector Box with Electrode P02609009M 5 24 Electric Wire Set P02615123A 1

25 Electric Wire Set, 7-contact P02615124A 1 26 Control Panel, Upper P0291182FS 1

27 Control Panel P0291183ES 1

27A Control Panel Bracket P03303029D 2

28 Electric Ignitor, 4-port P02502274C 2

30 Electric Ignitor Protector, 5-Port P03343007A 2 31 Bowl Wind Shield P069060764 1

32 Control Knob P03428073H 6

32A Control Knob Spring P05504021A 8

33 Control Knob Seat P03413011J 7 34

34A Grease Tray Heat Shield (LPG Only) P06901017C 1

35 Grease Tray Handle P0272003H4 1 36 Wheel for Grease Tray P05354002A 4 37 Regulator With Hose, 27" (LPG Only) P03601039A 1 38 Regulator (NG Only) P03628001B 1

39 Hose Holder P055360014 2

40 Hose, 12ft., 1/2" ID (NG) P03704001A 1 41 Extension Hose (NG Only) P03718002L 1 42 Infrared Burner Assembly P020050104 1 43 Thermocouple Bracket P033270354 1

44 Infrared Burner Electrode P02618007M 1 45 Infrared Burner Thermocouple P05305018A 1

Gas Valve/Manifold Assembly (LPG Only) Y0060410 1 Gas Valve/Manifold Assembly (NG Only) Y0060411 1

Grease Tray (LPG Only) P02717234A 1 Grease Tray (NG Only) P02717244A 1

KEY DESCRIPTION PART# QTY

46 BowlSupportBracket,Left P01301010K 1 47 BowlSupportBracket,Right P01302010K 1

48 49 CartSidePanel,Left P076140104 1

50 CartSidePanel,Right P076150214 1 51 CartPartitionPanel,Left P07512008N 1

52 CartPartitionPanel,Right(NGOnly) P07512009N 1 53 CartBottomPanelBracket P033280244 4

54 CartRearPanel P077010704 1 55 Caster2-1/2in. P05117010A 2

56 Caster2-1/2in.,withBrake P05110007A 2 57 CartSeat,LF P05327009Q 1 58 CartSeat,RF P05327011Q 1

59 CartSeat,LR P05327010Q 1 60 CartSeat,RR P05327012Q 1 61 Door,Left P04302040L 1 62 Door,Right P04303040L 1

63 DoorHandle P00205073M 2 64 DoorHingeBracket,UpperLeft P033140414 1

65 DoorHingeBracket,UpperRight P033140494 1 66 CartBracket P033060284 1

67 Weight P05344004Q 1 68 Handle/Drawer P00212003M 2

69 Drawer Y0420010 2 70 CartPartitionPanelBracket,FrontLeft P019070101 1 71 CartPartitionPanelBracket,FrontRight P019070091 1

72 CartPartitionPanelBracket,Rear P019070111 2 73 DoorMagnet P05523005M 4

74 DrawerSlideSet P01907006B 2 75 SideShelf,Left P01106009S 1

76 DecorativePanelforSideShelf P07503007P 1 77 LightingStick P05313012E 1

78 ToolHolder P05209004H 1 79 ToolHooks P055141314 4

A1 SideBurnerFrame P01108013S 1 A2 DecorativePanelforSideBurnerFrame P07502017P 1

A3 SideBurnerBody P023010194 1 A4 SideBurnerLid P01127007S 1

A5 A6 SideBurnerPotSupport P008050104 1

A7 SideBurnerElectrode P02614053C 1 A8 A9 SideBurnerControlKnob P03401013H 1

A10 SideBurnerControlKnobSeat P03408053J 1 A11 SideBurnerConnectionHose,Plug P037050511 1

CartBottomShelf(LPGOnly) P010200024 1 CartBottomShelf(NGOnly) P010200034 1

SideBurnerwithBrassRing(LPOnly) P02002007A 1 SideBurnerwithBrassRing(NGOnly) P02002014A 1

SideBurnerGasValve(LPGOnly) Y0060589 1 SideBurnerGasValve(NGOnly) Y0060590 1

KEY DESCRIPTION PART# QTY

A12 SideBurnerConnectionHose,Bracket P033410014 2 A13 SideBurnerBracket P033270374 1

A14 ElectricWire,1-contact P02627001L 1

B1 RotisserieBurnerAssembly P02007067A 1 B2

RotisserieBurnerOrifice(LPGOnly) P06527003A 1 RotisserieBurnerOrifice(NGOnly) P06527004A 1

B3 RotisserieBurnerExtensionTube P03717044B 1 B4 RotisserieBurnerElectrodeAssembly P02610005B 1

B5 RotisserieBurnerWindShield P069060724 1 B6 RotisserieBurnerFrame P020070154 1

B7 RotisserieBurnerWindShield,Front P069050504 1 B8 ControlKnobForRotisserieBurner P03411423J 1

B9 RotisserieBurnerThermocouple P05305021A 1

B10 RotisserieBurnerThermocoupleBracket P033280474 1

RotisserieAssembly Y0250142 1 HardwarePack P06001062A 1 UseandCareGuide P80106008H 1

For the repair or replacement parts you need:

Call anytime 1-800-4-MY-HOME® (1-800-469-4663)

To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts

list. The following information is required to ensure you receive the correct parts:

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Part Description

4. Quantity of parts needed Important: Use only Sears replacement parts. The use of any part that is not a Sears replacement part

can be dangerous and will also void your product warranty. Keep this Use and Care Guide for convenient referral and for part replacement.

KEY PARTS DESCRIPTION PART # QTY

1 Rot. Motor Bracket P03307003G 1 2 Rot. Screw #10-24x3/4" UNC $112G10124 2

3 Rot. Hex Nut #10-24 $362G10124 2 4 Rot. Washer 3/16" S411G0308B 2 5 Rot. Spit P05508170F 1 6 Rot. Holding Fork P05508169F 2

7 Rot. Thumbscrew 3/8"xl/2" S196G0608B 3 8 Rot. Collar P05508168F 1

9 Rot. Bushing P055081 67F 1

10 Rot. Motor/AC P07101025A 1

[)IIIIIIIIIIIIIIII

Rot. Thumbscrew Rot. Screw#10-24x3/4" Rot. Washer 3/16" Rot. Hex Nut#10-24 3/8"x1/2" UNC Qty. 2 Qty. 2 Qty. 3 Qty. 2 Part# S411G0308B Part# S362G10124

Part# S196G0608B Part# $1!2G10124

Install Left Side Shelf and Right Side Burner Frame

[] Raise lid and remove all packing materials. [] Place the Side Shelf over the Left Side Shelf Brackets and Side Burner Frame over the

Right Side Shelf Brackets. [] Tighten securely by using Screws and Nuts provided. [] Secure Decorative Panel to Bowl Side Panel using Phillips Head Screw 3/16"x3/8".

[] Remove 2 Flange Nuts from the Tool Holder. Slide the 4 Tool Hooks onto the Tool

Holder with the hooks facing the Left Side Shelf. Attach Tool Holder to Side Shelf

using these Flange Nuts. [] From the front of the grill, slide the assembled Tray side tabs over the side rails

underneath the Grill Bowl.

Phillips Head Screw 1/4" x 1/2"

Qty. 14

Part# S112G0408E

Phillips Head Screw

3/16"x3/8" Qty. 2

Part # S112G0306E

Flange Nut 1/4"

Qty. 4

Part# $313G04081

I-

Already installed on the Tool

Holder

Qty. 2 Flange Nut 1/4"

Part# $313G04081

Decorative Panel

Grease Tray

Decorative Panel

Figure A

PLUG SOCKET

Figure B

Figure C

Install Side Burner Connection Hose

[] Push back Sleeve of the Socket. See Figure A. Insert Plug then release Sleeve.

See Figure B. Push Plug until sleeve snaps forward locking the Plug into the Socket. See Figure C.

[] Push the Side Burner Hose into hose holder. [] Push the Socket of Side Burner Electrode Wire into Plug. (See Figure 2).

Figure 1

Plug

Hose Holders

_SLEEVE

Side Burner Electrode Wire

Figure 2

Plug Socket

Install Ignitor Batteries

[] Unscrew Ignitor Cap from Control Panel. [] Place supplied AA batteries into the

ignitor Slots with positive pole facing

you.

[] Position the Caps and Springs over the

AA batteries and tighten onto Control

Panel.

Main Burners Electrode Check Perform this Electrode Check with the

assistance of another person.

This test will ensure that the Spark Electrode Tips are properly positioned so your grill lights easily and properly.

Spark Receiver Spark Electrode Tip

[]

Be sure all Control Knobs are set to "OFF" and open the Grill Lid.

[]

Have your assistant stand behind to the right of the grill and look toward the front of the grill bowl. Never put your face

inside the Grill Bowl.

[]

Press the Ignitor Cap. You should hear a "clicking" sound. Your assistant should see a blue spark within each Gas Collector Box. If a spark is present the Electrode Tips are properly positioned.

[]

If no spark is seen, the Spark Gap needs to be adjusted as follows:

• If the gap between the Spark Elec- trode Tip and Receiver is more than 3/16" use long nose pliers to gently squeeze the Gas Collector Box to

narrow gap.

• If no "clicking" sound is heard:

• AA Batteries may be installed back-

wards.

• Electric wires may be loose. Remove

the AA Batteries and inspect the Ignitor Junction Box found behind the

Control Panel and reconnect any loose wires.

H nstall Cooking Components

Secondary Cooking

Cookin

SIots for Secondary

Cooking Rack

[] Place the Heat Diffusers on lower ledge

above Burners.

[] Place Cooking Grids on bowl ledge. [] Place the Secondary Cooking Rack into

the slots on Grill Bowl Side Panels

Diffusers

When you have finished assembling your grill be sure that all screws are tightened

for safe operation of your grill.

H Side Burner Electrode Check

[] Open side burner lid. Remove plastic

shipping band from burner and pot support.

[] Push and turn side burner Control Knob

to _€. Look for spark between tip of electrode and burner.

[] If you don't see a spark from side burner elec-

trode, adjust gap between electrode and burner surface to 3/16 in.

Failure to read and follow the Use and Care

Instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.

CORRECT LP GAS TANK USE

[] LP Gas grill models are designed for use with a

standard 20 lb. Liquid Propane Gas (LP Gas) tank, not included with grill. Never connect your gas grill to an LP Gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maximum size LP Gas tank to use. You must use an "OPD" gas tank which offers a listed Overfill Prevention Device. This safety feature prevents tank from being overfilled which can cause malfunction of LP Gas tank, regulator and/or grill.

[] The LP Gas tank must be constructed and marked in

accordance with the Specifications for LP-Gas Cylin- ders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable.

[] The LP Gas tank must have a shutoff valve, terminat-

ing in an LP Gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The

LP Gas tank must also have a safety relief device that has a direct connection with the vapor space of

the tank.

[] The tank supply system must be arranged for vapor

withdrawal.

[] Use of alcohol, prescription or non-prescription

drugs can impair your ability to properly assemble and safely operate your grill.

[] Keep fire extinguisher readily accessible. In the

event of a oil/grease fire, do not attempt to extinguish with water. Use type B extinguisher

or smother with dirt, sand or baking soda.

[] In the event of rain, cover the grill and turn off

the burner and gas supply.

[] Use your grill on a level, stable surface in an

area clear of combustible materials.

[] Do not leave grill unattended when in use. [] Do not move the appliance when in use. [] Allow the grill to cool before moving or storing. [] Do not use your grill as a heater. [] This grill is not intended to be installed in or on

recreational vehicles and/or boats.

[] Never use charcoal in this gas grill.

[] The LP Gas tank used must have a collar

to protect the tank valve.

[] Never connect an unregulated LP gas tank to your

gas grill. The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11" water column (W.C.) for connection to an LP

gas tank. Only use the regulator and hose assembly supplied with your gas grill. Replacement regulators

and hose assemblies must be those specified by Sears. See Parts List.

[] Have your LP Gas dealer check the release valve

after every filling to ensure it remains free of defects. [] Always keep LP Gas tank in upright position. [] Do not subject the LP Gas tank to excessive heat. [] Never store an LP Gas tank indoors. If you store

your gas grill in the garage always disconnect the LP Gas tank first and store it safely outside.

[] LP Gas tanks must be stored outdoors in a well-

ventilated area and out of the reach of children.

[] Disconnected LP Gas tanks must not be stored in a

building, garage or any other enclosed area.

[] The regulator and hose assembly can be seen after

opening the doors (if applicable) and must be inspected before each use of the grill. If there is

excessive abrasion or wear or if the hose is cut, it must be replaced prior to using the grill again.

[] Never light your gas grill with the lid closed or

before checking to ensure the burner tubes are fully

seated over the gas valve orifices. [] Never allow children to operate your grill. Do not

allow children or pets to play near your grill.

A Do not store a spare LP-Gas tank under or near

this appliance. B. Never fill the tank beyond 80 percent full; and C. If the information in "(a)" and "(b)" is not followed

exactly, a fire causing death or serious injury may

occur.

• Use your grill at least 3 feet away from any wall or surface. Use your grill at least 3 feet

away from combustible objects that can melt or catch fire such as vinyl or wood siding,

fences and overhangs or sources of ignition including pilot lights on water heaters and live

electrical appliances.

• Outdoor cooking gas appliance shall not be used under overhead combustible construction.

• Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area.

• Never obstruct the flow of ventilation air around your gas grill housing.

• In windy conditions, always position the front of grill to face oncoming wind to reduce smoke and heat blowing in your face and prevent potential hazards to self and grill.

NOTE: For illustration purpose,

your grill model may differ

NOTE about LP Gas Tank Exchange Programs

• Many retailers that sell grills offer you the option of replacing your empty LP Gas tank through an exchange service. Use only those reputable exchange compa- nies that inspect, precision fill, test and certify their

tanks. Exchange your tank only for an OPD safety feature-equipped tank as described in the LP Gas tank

section of this guide.

• Always keep new and exchanged LP Gas tanks in an upright position during use, transit or storage.

• Leak test new and exchanged LP Gas tanks BEFORE

connecting one to your grill.

How to Leak Test your LP Gas Tank For your safety:

• All leak tests must be repeated each time your LP Gas tank is exchanged or refilled.

• When checking for gas leaks do not smoke.

• Do not use an open flame to check for gas leaks.

• Your grill must be leak tested outdoors in a well- ventilated area, away from ignition sources such as gas fired or electrical appliances. During the leak test,

keep your grill away from open flames or sparks.

• Do not use household cleaning agents. Damage to gas assembly components can result.

To Install LP Gas Tank (LPG model only): Secure a 201b LP Gas Tank to Gas Grill

[] Screw the Wing Bolt and Special Nut to Cart

Bottom Shelf.

[] Turn your LP Gas Tank Valve clockwise to the

closed or OFF positon.

[] Place LP Gas tank into tank hole on bottom shelf

or (on select models) slide the Tank Tray out of

the cabinet until it is fully extended. The Tank Tray

has an auto lock position and may need to be pulled firmly.

[] install the tank so the Tank Valve faces the front

right corner of cabinet.

[] Secure Gas Tank with Special Nut and Wing Bolt.

[] Use a clean paintbrush and a 50/50 mild soap and

water solution.

[] Brush soapy solution onto LP Gas tank in the areas

indicated by the arrows. See diagram.

[] If growing bubbles appear do not use or move the

LP Gas tank. Call an LP Gas Supplier or your Fire Department.

The Special Nut has to be mounted to the

Wing Bolt BEFORE

inserting tank into

tank hole.

With the Special Nut, the Wing Bolt holds

the tank foot firmly.

H!I!I/I!/!/!I!/!/!I//!///////_

Special Nut 5/16" Wing Bolt 5/16"x4-1/2" Qty 1 Qty. 1

Part # S303G0504D Part # $233G05461 Scale 1:2 Scale 1:2

If growing bubbles appear do not use or move

the LP Gas tank. Contact an LP Gas Supplier or your fire department!

NOTE: Many different size propane gas tank bottom

collars are available in the market, especially with the

popularity of tank exchange programs, tf your tank bottom collar does not fit into the tank hole after attaching

the special nut to the wi ng bolt, simply remove the special

nut and secure the tank using the wing bolt only.

LP Gas Model only: Connect Regulator with Hose to your LP Gas Tank

[] Turn all Burner Valves to the OFF position. [] Inspect the valve connection port and regulator

assembly for damage or debris. Remove any debris. Never use damaged or plugged equip-

ment.

[] Connect the regulator assembly to the tank valve

and HAND TIGHTEN nut clockwise to a full stop. DO NOT use a wrench to tighten because it could

damage the Quick Coupling Nut and result in a hazardous condition.

[] Open the tank valve 1/4 to 1/2 (counterclockwise)

and use a soapy water solution to check all connections for leaks before attempting to light your grill. See "Checking for LP Gas Leaks". If a leak is found, turn the tank valve off and do not use your grill until the leak is repaired.

Type 1 connection per ANSI Z21.58-2007/CSA

1.6-2007 Quick

Couphng Nut

Check all connections for LP Gas Leaks

Never test for leaks with a flame. Prior to first use,

at the beginning of each season, or every time your LP Gas tank is changed, you must check for

gas leaks. Follow these three steps: [] Make a soap solution by mixing one part liquid

detergent and one part water.

[] Turn the grill Control Knobs to the full OFF

position, then turn the gas ON at source.

[] Apply the soap solution to all gas connections

indicated by the arrows. See diagram. If bubbles appear in the soap solution the connections are not properly sealed. Check each fitting and tighten or repair as necessary.

Gas Valve / Manifold Assembly

CAUTION: When the appliance is not in use the gas

must be turned off at the tank. Place dust cap on

cylinder valve outlet whenever the cylinder is not in

use. Only install the type of dust cap on the cylinder

valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage

of propane.

If you have a gas leak that cannot be repaired ] by tightening, turn off the gas at the source,

disconnect fuel line from your grill and call / 1-800-4-MY-HOME ® or your gas supplier for repair_

assistance, j

LP Gas Tank

Disconnecting A Liquid Propane Gas (LPG)

Tank From Your Grill

[] Make sure the Burner Valves and LP Gas tank

valve are off. (Turn clockwise to close.)

[] Detach the hose and regulator assembly from

the LP Gas tank valve by turning the Quick Coupling Nut counterclockwise.

Natural Gas Model only:

Connecting Natural Gas To Your Grill

[] Connect the Swivel nut of the 12' Natural Gas

Hose to the vertical fitting of NG Regulator as shown in Fig. 1. Connect the other hose end (male plug) to the gas supply line from house. Also, read and follow all natural gas safety

instructions below.

Natural Gas Safety Instructions

[]

Your natural gas grill is designed to operate on natural gas only, at a pressure of 4" water column (W.C.) with natural gas regulator. The gas pres- sure Regulator supplied with this appliance must be used. This Regulator is set for an outlet pressure of 4" W.C.

[]

Install a Shutoff Valve at the gas supply source outdoors at a point after the gas pipe exits the

outside wall and before the quick-disconnect hose. Or install it at the point before the gas line

piping enters the ground. See Fig. 2.

[]

Pipe sealing compound or pipe thread tape resistant to the action of natural gas must be used on all male pipe thread connections.

[]

Disconnect your gas grill from fuel source when the gas supply is being tested at high pressures. This gas grill and its individual shutoff valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pressure in excess of 1/2 psi (3.5kpa).

[]

Turn off your gas grill when the gas supply is being tested at low pressures. The grill must be isolated from the gas supply pipe system by closing its individual manual shutoff valve during any pressure testing of the gas supply pipe system at pressures equal to or less than 1/2 psi (3.5kpa).

Fig. 1

• ,_se, 12 ft./NG

Swivel nut

Vertical fitting_

Check all connections for NG Leaks

Never test for leaks with a flame. Prior to first use,

at the beginning of each season, you must check for gas leaks. Follow these three steps:

[] Make a soap solution by mixing one part liquid

detergent and one part water.

[] Turn the grill Control Knobs to the full OFF

position, then turn the gas ON at source.

[] Apply the soap solution to all gas connections

indicated by the arrows. See Fig. 3. If bubbles appear in the soap solution the connections are not properly sealed. Check each fitting and tighten or repair as necessary.

Fig. 3

Gas Valve Manifold Assembly

Fig. 2

To Grill

Outside Wall

Male Fitting

Inside Wall

Gas ;upply

Shut Off

Locking Shut Off

Quick

Disconnect

NG Regulator

Hose, 12 ft./NG

If you have a gas leak that cannot be repaired by tightening, turn off the gas at the source,

disconnect fuel line from your grill and call

1-800-4-MY-HOME ° or your gas supplier for repair

assistance.

Grill Lighting Instructions

1. Before each use, check all hoses for cracks, nicks, cuts, burns or abrasions. If a hose is damaged in any way, do not use your grill before replacing the hose with an authorized part from the Parts List. Also make sure all gas supply connections are securely tightened.

2. Familiarize yourself with the safety and Use and Care instructions in this Manual. Do not smoke while lighting grill or checking gas supply connections.

3. Be sure the LP Gas tank is filled.

4. Open the Grill Lid during lighting.

Failure to replace a faulty hose, secure gas supply connections or to open the Lid before proceeding to the Lighting Procedures could result in a fire or explosion that could cause serious bodily injury,

death, or property damage.

5. Set Control Knobs to OFF and open the LP Gas tank valve SLOWLY 1/4 of a turn. For Natural Gas

open the Shut Off Valve at source.

OFF

6. Push and turn Burner Control Knob to _€ and you will

hear a clicking sound as the burner is being ignited. Once the burner is lit, turn the knob back to Hi.

Open LP Gas tank

Low_

OFF

7. If ignition does not occur in 5 seconds, turn gas off at

source and turn Control Knobs OFF. Wait at least 5 minutes for gas to clear, then retry. If your grill still fails

to light turn the burner Control Knob(s) and gas source OFF and conduct a leak test of ALL gas connections and gas sources as explained in the LP Gas Tank

installation of this manual. If no leaks are detected,

wait 5 minutes for any gas to clear and repeat the lighting procedure.

8. After one Burner is lit, turn the tank valve SLOWLY one

more 1/4 of a turn.

9. Turn Knob for each other burner and light as you move

toward the fuel source.

Burner Control Knobs on Control Panel

Main Burner Rotisserie Infrared

Burner Burner

Rotisserie Burner Lighting Instructions

1. Follow steps 1 through 5 of the Grill Lighting Instructions.

2. Push and turn Burner Control Knob to _ and hold knob in.

3. Keep pressing while you turn knob to Hi and hold in 5 - 10 seconds before releasing.

4. If ignition does not occur in 10 seconds, turn gas off at source and turn Control Knobs OFF. Wait at least

5 minutes for gas to clear, then retry. If your grill still fails to light turn the Control Knob(s) and gas source OFF and conduct a leak test as explained in

the LP Gas Tank Installation of this manual. If no

leaks are detected, wait 5 minutes for any gas to

clear and repeat the lighting procedure.

5. After Burner is lit, turn the tank valve SLOWLY one more 1/4.

IMPORTANT: Do not use the Rotisserie Burner and Main Burners at the same time. Backburner is for Rotisserie

Cooking only.

ROTISSERIE BURNER KNOB:

OFF

Infrared Burner

Follow steps 1 through 5 of the Grill Lighting Instructions.

2. Push and turn Burner Control Knob to _: and hold knob in.

3. Keep pressing while you turn knob to Hi and hold in 5 - 10 seconds before releasing.

4. If ignition does not occur in 10 seconds, turn gas off at source and turn Control Knobs OFF. Wait at least

5 minutes for gas to clear, then retry. If your grill still fails to light turn the Control Knob(s) and gas source OFF and conduct a leak test as explained in

the LP Gas Tank Installation of this manual. If no leaks are detected, wait 5 minutes for any gas to

clear and repeat the lighting procedure.

5. After Burner is lit, turn the tank valve SLOWLY one more 1/4 of a turn.

INFRARED BURNER SIDE BURNER KNOB: KNOB:

OFF

Lighting Instructions

Side Burner Lighting Instructions

1. Follow steps 1 through 5 of the Grill Lighting Instructions.

2. Push and turn Burner Control Knob to _¢and you will hear a clicking sound as the burner is being ignited. Once the burner is lit,tum the knob back to Hi.

3. If ignition does not occur in 5 seconds, turn gas off at source and turn Control Knobs OFF. Wait at least

5 minutes for gas to clear, then retry. If your grill still fails to light turn the Control Knob(s) and gas source OFF and conduct a leak test as explained in

the LP Gas Tank Installation of this manual. If no leaks are detected, wait 5 minutes for any gas to

clear and repeat the lighting procedure.

4. After Burner is lit, turn the tank valve SLOWLY one more 1/4 of a turn.

Manually Lighting Your Grill By Paper Match

To light your gas grill by match, insert a match into the Lighting Stick and follow steps 1 through 5 of the Grill Lighting Instructions. Then, light the match and place

(continue over page)

LightingStickthroughtheCookingGridonthegrillasshown below.TurnthenearestControlKnobtotheHisettingto releasegas.TheBurnershouldlightimmediately.

Match

Disconnected Electric Wires

[]

Correction: Inspect the Electric Ignitor (see Parts List) found behind the Control Panel. Connect loose Electric wires to Junction Box and try to light the grill.

[]

Weak AA battery Correction: Unscrew the ignitor Cap and replace the battery.

[]

If the grill still does not light you may need to purge air from the gas line or reset the regulator excess gas flow device. Note: This procedure should be done every time a new LP Gas tank is connected to your grill.

LightingStick

Troubleshooting

If the grill fails to light :

1. Turn gas off at source and turn Control Knobs to OFF. Wait at least 5 minutes for gas to clear, then retry.

2. If your grill still fails to light, check gas supply and connections.

3. Repeat lighting procedure. If your grill still fails to operate, turn the gas off at source, turn the Control Knobs to OFF, then check the following:

[] Misalignment of Burner Tubes over Orifices

Correction: Reposition Burner Tubes over Orifices. See Cleaning Burner Tubes and Burner Ports.

[]

Obstruction in gas line Correction: Remove fuel line from grill. Do not smoke! Open gas supply for one second to clear any obstruction from fuel line. Close off gas supply at source and reconnect fuel line to grill.

[]

Plugged Orifice Correction: Remove Burners from grill by removing the screw from the rear of each Burner using a

Phillips Head Screwdriver. Carefully lift each Burner up and away from gas valve Orifice. Remove the Orifice from gas valve and gently clear any obstruc- tion with a fine wire. Then reinstall all Orifices,

Burners, Screws and cooking components.

If an obstruction is suspected in Gas Valves or

Manifold, call the Grill Information Center. 1-888- 317-7642

Obstruction in Burner Tubes

[]

Correction: Follow the Burner Tube cleaning procedure on page 23 of this Use and Care Guide.

[]

Misalignment of Ignitor on Burner Correction: Check for proper position of the

Electrode Tip as shown in step 4 page 12. The gap between the Spark Electrode Tip and Spark

Receiver should be approximately 3/16". Adjust if necessary. With the gas supply closed and all Control Knobs set to OFF press the Electric

Ignitor cap and check for the presence of a spark at the Electrode.

To purge air from your gas line and/or reset

the regulator excess gas flow device:

[] Turn Control Knobs to the OFF position.

[] Turn off the gas at the tank valve.

For Natural Gas shut off NG valve.

[] Disconnect regulator from LP Gas tank.

For Natural Gas disconnect regulator from 12 ft. Natural Gas Hose.

[]

Let unit stand 5 minutes to allow air to purge

from gas line.

[]

Reconnect regulator to the LP Gas tank. For Natural Gas reconnect regulator to 12 ft.

Natural Gas Hose.

[] Turn tank valve on SLOWLY 1/4 of a turn.

For Natural Gas open Shut Off valve. [] Open the Grill Lid. [] Push and turn the LEFT Control Knob to Hi. [] Press Electric Ignitor for 3-4 seconds to light

the burners.

Should a FLASHBACK fire occur in or around the Burner Tubes, follow the instructions below.

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

• Shut off gas supply to the gas grill.

• Turn the Control Knobs to OFF position.

• Open the Grill Lid.

• Put out any flame with a Class B fire extinguisher.

• Once the grill has cooled down, clean the Burner Tubes and Burners according to the cleaning instructions in this Use

and Care Guide.

GRILL INFORMATION CENTER /

Call8amto8pmCST 1-888-317-7642 MondaythroughFriday

Never lean over the grill cooking area

while lighting your gas grill. Keep your face and body a safe distance (at least

18 inches) from the Lighting Hole or Burners when lighting your grill by

match.

CORRECT ROTISSERIE USE

Read all instructions before initial use. IMPORTANT: When using electrical appliances, basic

safety precautions should always be used.

The Rotisserie Motor is set for 120V, 60Hz AC current.

The Rotisserie is for outdoor use only.

Do not let children operate or play nearby your grill or Rotisserie.

Connecting Rotisserie Always attach the assembled Rotisserie to your grill first and then plug the Cord into an outlet.

Operating Rotisserie Do not operate the Rotisserie if the cord or plug be- comes damaged, or if the Rotisserie malfunctions or has been damaged in any manner.

The use of accessory attachments is not recommeded by the manufacturer and may cause injuries. Do not use

this Rotisserie other than for its intended use.

Do not immerse Electrical Cord, Plug or Motor in water or expose to rain, as this may result in an electrical

shock.

Disconnect Rotisserie Be careful as all surfaces will be hot, both grill and

Rotisserie parts. Use protective mitts to handle the Rotisserie.

Keep any electrical supply cord and the fuel supply hose away from any heated surface.

ELECTRICAL EQUIPMENT USE

To protect against electric shock, do not immerse cord or plugs in water or other liquid.

Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off

parts.

3. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunc- tions or has been damaged in any manner. Contact the

manufacturer for repair.

4. Do not let the cord hang over the edge of a table or touch hot surfaces.

5. Do not use an outdoor cooking gas appliance for purposes other than intended.

6. When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the

outlet.

Use only a Ground Fault interrupter (GFI) protected circuit with this outdoor cooking gas appliance.

Never remove the grounding plug or use with an adapter of 2 prongs.

9. Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for outdoor use with a W-A marking.

Unplug the Rotisserie from electrical outlet when not in use and before cleaning. Allow to cool before adding or removing parts.

When Roitsserie cooking place a Cooking Pan under the food to be cooked as this will capture the drippings and keep your grill clean of excess grease which could

cause a fire. CAUTION: Handle with care when moving a Cooking

Pan with hot oils

Should a grease fire occur, turn the burners and gas off and leave the grill lid Closed until the fire is out.

Store the Rotisserie indoors When Rotisserie is not in use, store it indoors in a dry

place.

Remove all components from the carton.

Attach the Motor Bracket on the outside of the left grill bowl panel. Align the two holes of the Bracket with the holes on the grill bowl. Tighten securely using two Screws #10-24x3/4" UNC, Plain Washers and Nuts provided.

Washer

[ 11111111111111111

Rot. Screw #10-24x3/4" UNC x2

Rot. Washer x2

Rot. Nut #10-24 x2

Motor Bracket

Rot. Screw#10-24x3/4"

UNC with washers and nuts

#10-24 Nut

Outside of left grill bowl panel

Slide the Spit through the piece of meat or poultry and the Holding Forks onto each end of the Rotisserie

Spit. Adjust spacing between Holding Forks to accommodate your food, then tighten the Thumbscrews to keep the Holding Forks in position. Slide the Collar and Bushing onto the threaded end of the Spit.

Do not tighten the Collar Thumbscrew until the Rotisserie is placed into your grill.

Thumbscrew 3/8"x1/2"

Rot.Thumbscrew 3/8"xl/2" x3

Holding Forks

Spit

Bushing

Collar

Thumbscrew 3/8"x1/2"

4. InstalltheAC(alternatingcurrent)RotisserieMotorontotheMotorBracketasshownbelow.Besure the Motorattachesto the Bracketwiththeelectricalcorddown.

Rotisserie Motor

Motor Bracket

. Insert the assembled Rotisserie into the Motor as shown below. The Motor should be on the left side

of your grill. Place the Bushing into the slot opening on the right side of your grill bowl, then tighten the Collar Thumbscrew to the left of the Bushing. The Collar will stabilize the Rotisserie during the cooking process and the Bushing allows the Rotisserie Spit to turn smoothly. Plug the Rotisserie into

an outlet and turn on to test.

Motor

Holding Forks

Thumtscrew

Spit Collar

Thumbscrew

Bu_'

The Bushinq and Collar must always be used with this Rotisserie.

BEFORE rotisserie cooking you will need to remove the Cooking Grid(s) and possibly the Heat Diffuser(s)

from your grill. When rotisserie cooking place a Cooking Pan under the food to be cooked. This will

capture the drippings and keep your grill clean of excess grease which could cause a fire. Use caution

when moving a Cooking Pan containing hot oils.

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