Kenmore 141.17678800, 141.16678800 Owner's Manual

Use and Care Guide

Liquid Propane Gas (LPG) Grill Model141.16678

Natural Gas (NG)Grill Model141.17678

• Safety

• Assembly

• Use and Care

• Cooking Guide

• Frequently Asked Questions

,®

Call us first if you have any problem with

this product. We can help you with ques- tions about assembly and grill operation or

if there are damaged or missing parts

when you unpack this unit from the ship-

ping box. Please call before contacting

your local retailer.

1-888-317-7642

8am-8pm CST, Monday throu,qh Friday

• NOTE TO ASSEMBLER/INSTALLER: Leave this manual with the consumer.

• NOTETO CONSUMER: Keep thismanual forfuture reference.

• RECORDYOURSERIAL#

(see silver CSA label on main body of grill)

• Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.

• Whether this grill was assembled by you or someone else, you must read this entire manual before using your grill to ensure the grill is properly assembled, installed and maintained.

• Use your grill at least 3 feet away from any wall or surface. Use your grill at least 3 feet away from combustible objects that can melt or catch fire such as vinyl or wood siding, fences and overhangs or sources of ignition including pilot lights on water heaters and live electrical appliances.

• THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.

• Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

• Brass components on the grill, such as hose fittings, propane cylinder valves (sold separately) and burner valve stems, contain

lead which is known to the State of Califor- nia to cause cancer, birth defects, or other

reproductive harm.

Manua! # P80106007H - Date:2007/09/13

Sears, Roebuck and Co., Hoffman Estates, IL 60179, USA www.sears.com

Primary Safety Warnings ........................... 1-3

Warranty Terms and Conditions .................. 2

Pre-Assembly Instructions .............................. 3

Part Diagrams and Lists .......................... 4-9

Assembly Instructions .............................. 10-11

LP Gas Tank Installation ...................... 12-14

Natural Gas Connection .............................. 15

Use & Care Instructions:

• Lighting Instructions ................................. 16

• Troubleshooting ......................................... 17

• Rotisserie Instruction ......................... 18--20

• Cleaning and Maintenance ................ 21-22

• Cooking Guide ................................... A1-A6

• Frequently Asked Questions ............ A7-A8

• Repair Protection Agreement ................ A9

Kenmore Elite Full Warranty

If this grill fails due to a defect in material or work- manship within one year from the date of purchase, call 1-800-4-MY-HOME® to arrange for free repair (or replacement if repair proves impossible).

Limited Warranty on Stainless Steel Burners

Any stainless steel burner that ever rusts through will be replaced free of charge. After the first year

from the date of purchase you must pay the labor cost if you wish to have it installed.

Limited Warranty on Selected Grill Parts

From the date of purchase for the time periods listed below, the following specific grill partswill bereplaced

free of charge if they rust through. After the first year from the date of purchase you must pay the labor

cost if you wish to have them installed.

• Stainless Steel Parts 10 Years (except Burners, see above)

• Painted Steel Parts 3 Years

• Cooking Grids 2 Years

• Heat Diffusers 2Years

All warranty coverage excludes ignitor batteries and

grill part paint loss (except as specified above) or rust- ing (except for rust-through a specified above), which are either expendable parts that can wear out from normal use in less than a year, or are conditions that can bethe result of normal use, accident or improper

maintenance.

All warranty coverage is void if this grill is ever used for commercial or rental purposes.

All warranty coverage applies only if this grill is

used in the United States. This warranty gives you specific legal rights, and

you may have other rights which vary from state to

state.

Sears, Roebuck and Co., Hoffman Estates, IL

IF YOU SMELL GAS:

1. Shut off gas to the appliance. 2 Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call

your gas supplier or your fire

department.

Leaking gas may cause a fire or explosion which could result in property damage, personal injury or death.

1. Do not store spare LP cylinder within 10 feet (3m) of this appliance.

2. Do not store or use gasoline or

other flammable liquids and

vapors within 25 feet (8m) of this appliance.

3. When cooking with oil/grease, do

not allow the oil/grease to get hotter than 350°F (177°C).

4. Do not leave oil/grease unattended.

The Grease Draining Tray and Grease Receptacle must be visually inspected before each grill use. Remove any grease and wash Grease Draining Tray and Grease Receptacle with a mild soap and

warm water solution. Failure to comply

with these instructions could result in

a grease fire or explosion that could cause serious bodily injury, death or property damage.

Never use charcoal or lighter fluid in

this gas grill.

Failure to comply with these instructions

could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.

Spiders and small insects can spin webs and nest in the grill Burner Tubes during transit and

warehousing a gas flow

obstruction res_ around the Burner FIRE" can cause aate an unsafe

To redu you must cl

initial in summer active

in your n used

for an

1. Burner using a Phill

2. Carefully lift eact- away from the

Gas Valve Orifice.

3. Check and clean Burner/Venturi Tubes for insects

and insect nests. A clogged tube can lead to a fire beneath the grill.

4. Refer to the figure below and perform one of

these 3 cleaning methods:

[] METHOD 1: Bend a stiff wire or wire coat

hanger into a small hook as shown and run

the hook through the Burner Tube and inside the Burner several times to remove debris.

TO CLEAN BURNER TUBE,_"""""'_

INSERT HOOK HERE

BumerTube

[] METHOD 2: Use a bottle brush with a flexible

handle and run the brush through the Burner

Tube and inside the Burner several times to

remove any debris.

[] METHOD 3: Use an air hose to force air

through each Burner Tube. The forced air should pass debris or obstructions through

the Burner and out the Ports.

For safe operation ensure the Gas Valve Assem-

bly Orifice is inside the Burner Tube before

using your grill. See figure. If the Orifice is not inside the Burner Tube, lighting the Burner may cause explosion and/or fire resulting in serious bodily injury and/or property damage.

LPG grill models must be used with Liquid Propane Gas and the regulator assembly supplied. Natural Gas models must be used with Natural Gas only. Any attempt to convert the grill from one fuel type to another is extremely hazardous and will void the warranty.

Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area.

Never obstruct the flow of ventilation air around your gas grill housing.

Never disconnect the gas regulator or any gas fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury

or death.

Keep gas regulator hose away from hot grill surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call Sears at 1-800-4-MY-HOME _ (1-800-469-4663) for a Sears replacement hose.

PRE-ASSEMBLY

Read and perform the following pre-assembly instruc- tions:

[]

Tools Required for Assembly include:

• protective work gloves

• protective eyewear

• #3 Phillips Head Screwdriver

[] You will need assistance from another person to handle

the large, heavy parts.

[]

Open Lid of shipping carton and remove parts box and packing materials. Lay cardboard sheet on floor and use as a work surface to protect floor and grill parts from scratches.

[]

Slice all four corners with a utility knife to lay open

the carton. This allows you to remove the compo-

nents packed inside.

[] Use the Hardware and Part Diagrams to ensure all

items are included and free of damage.

[]

Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts

when you unpack the shipping box or you have

questions during the assembly process, call the:

Grill Installation Codes

The installation must conform with local codes or, in the absence of local codes, with either the National

Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propance Installation Code, CSA B149.1, or

Propane Storage and Handling Code, B149.2.

Grill Information Center1-888-317-7642 8am-8pm CST, Monday throu.qh Friday

PART # P06001062A $112G0408E $313G04081 $112G0408E

$313G04081 $112G0306E

Already Installed on

PART DESCRIPTION QTY Hardware Pack 1

Phillips Head Screw 1/4"xl/2" 7 Flange Nut 1/4" 2

Phillips Head Screw 1/4"xl/2" Flange Nut 1/4"

Phillips Head Screw 3/16"x3/8"

the Cart Rear and Right Cart Side Panel

P055360014 Hose Holder (LPG Only) P055360014 Hose Holder (NGOnly)

Already installed on the Cart Bottom Shelf

$233G05461 Wing Bolt5/16"x4-1/2" S303G0504D Special Nut 5/16"

Already installed on the Tool Holder

$313G04081 FlangeNut 1/4"

PURPOSE OF PART Foruse in assemblyof Model 16678-17678

Attaches Side Shelf Left to Bowl Side Panel

Attaches Side Burner Frame to Bowl Side Panel

2 Attaches Decorative Panel to Bowl Side Panel

Attaches Regulator with Hose to Cart Rear Panel and Right

Cart Side Panel

1 Attaches Extension Hose to Right Cart Side Panel

Secures Gas Tank

[ 2 [Attaches Tool Holderto LeftSide Shelf

Phillips Head Screw Flange Nut 1_" 1_" x 1/2" Qty. 4

Qty. 14 Part# $313G04081

Part# S112G0408E

Already installed on the Cart Bottom Shelf

_/!/!/1_!/!/!/!/_!_/!/!_;/!1

Wing Bolt 5/16"x4-1/2" Qty. 1

Part. # S233G05461 Scale 1:2

I-

Already installed on the Tool Holder

Special Nut 5/16" Qty. 1

Part. # S303G0504D Scale 1:2

Already installed on the Cart Rear and Right Side Panel

Hose Holder

Qty. 2 (Model 16678) Qty. 1 (Model 17678)

Part # P0553600!4

Scale 1:2

Phillips Head Screw 3/16"x3/8"

Qty. 2

Part # S112G0306E

(_ Flange Nut 1/4"

* Two Battery/AA included in the Hardware Pack.

Qty. 2

Part# $3!3G04081

3328_

27_

B4_4_

18 \ B2

7744

15 %B9

B10 A4

45 42

A12

53701 _72

KEY DESCRIPTION PART # QTY

1 Lid POO14707M4 1 2 Temperature Gauge P00601287C 1

2A Temperature Gauge Seat P00614027C 1

3 Lid Handle P00205068M 1 4 Protective Pad P055180021 4

5 Name Plate P00410039C 1 6 Cooking Rack/Secondary P01518004G 1

7 Cooking Grid 13" P016040135 2 8 Cooking Grid 6.5" P016040105 1 9 Cooking Grid/Infrared Burner P01615030F 1

10 Heat Diffuser P017080074 5 11 Burner/Main P020080324 5 12 Grill Bowl P0071333E4 1

13 Grease Draining Plate P069020174 2 14 Heat Diffuser Bracket, Front P033280154 5

15 Heat Diffuser Bracket, Rear P033280174 5 16 Burner Heat Shield P069060344 1

17 Grease TrayHeatShield P069010164 1 18 Wind Shield, Rear P069040444 1 19 Burner Bracket P0220509G4 1

Gas Valve/Manifold Assembly (LPG Only) Y0060410 1

Gas Valve/Manifold Assembly (NG Only) Y0060411 1

21 Gas Manifold P03708002C 1 22 Gas Manifold Connector P03715O06D 1

23 Gas Collector Boxwith Electrode P02609O09M 5 24 Electric Wire Set P02615101A 1

25 Electric Wire, 5-contact P02615102A 1 26 Control Panel, Upper P0291182FS 1

27 Control Panel P0291183ES 1 28 Electric Ignitor, 5-port P02502298C 1

29 Electric Ignitor, 2-port P02502282C 1

30 Electric Ignitor Protector, 5-port P03343007A 1 31 Electric Ignitor Protector, 2-port P03343006A 1

32 Control Knob For Main Burner P03426313J 5 33 Control Knob Seat P03413011J 7

Grease Tray (LPG Only) P02717234A 1

Grease Tray (NG Only) P02717244A 1

34A Grease Tray Heat Shield, Lower (LPG Only) P06901017C 1

35 Grease Tray Handle P0272003H4 1 36 Wheel for Grease Tray P05354002A 4 37 Regulator With Hose (LPG Only) P03601039A 1

38 Regulator (NG Only) P03628001B 1

Hose Holder (LPG Only) P055360014 2

Hose Holder (NG Only) P055360014 1 40 Hose, 12 ft. (NG Only) 1/2" ID P03704001A 1 41 Extension Hose (NG only) P03718002L 1

42 Infrared Burner Assembly P020050104 1 43 Thermocouple Bracket P033270354 1

44 Infrared Burner Electrode P02618007M 1 45 Infrared Burner Thermocouple P05305018A 1

46 Bowl Support Bracket, Left P01301010K 1

KEY DESCRIPTION PART# QTY

47 BowlSupportBracket,Right P0130201OK 1

CartBottomShelf(LPGOnly) P010200024 1

CartBottomShelf(NGOnly) P010200034 1 49 CartSidePanel,Left P076140104 1

50 CartSidePanel,Right P076150214 1 51 CartPartitionPanel,Left P07512008N 1 52 CartPartitionPanel,Right(NGOnly) P07512009N 1

53 CartBottomPanelBracket P033280244 4 54 CartRearPanel P077010704 1 55 Caster2-1/2in. P05117010A 2

56 Caster2-1/2in.,withBrake P05110007A 2 57 CasterSeat,LF P05327009Q 1 58 CasterSeat,RF P05327011Q 1 59 CasterSeat,LR P05327010Q 1

60 CasterSeat,RR P05327012Q 1 61 Door,Left P04302040L 1

62 Door,Right P04303040L 1 63 DoorHandle P00205073M 2

64 DoorHingeBracket,UpperLeft P033140414 1 65 DoorHingeBracket,UpperRight P033140494 1

66 CartBracket P033060284 1 67 Weight P05344004Q 1

68 Handle/Drawer P00212003M 2 69 Drawer Y0420010 2

70 CartPartitionPanelBracket,FrontLeft P019070101 1

71 CartPartitionPanelBracket,FrontRight P01907009B 1

72 CartPartitionPanelBracket,Rear P019070111 2 73 DoorMagnet P05523005M 4

74 DrawerSlideSet P01907006B 4 75 SideShelf,Left P01106009S 1

76 DecorativePanelforSideShelf P07503007P 1

77 LightingStick P05313012E 1

78 ToolHolder P05209004F 1 79 ToolHooks P055141314 4

80 ControlKnobForInfraredBurner P03428073H 1 A1 SideBurnerFrame P01108013S 1

A2 DecorativePanelforSideBurnerFrame P07502017P 1 A3 SideBurnerBody P023010194 1

A4 SideBurnerLid P01127007S 1

SideBurnerwithBrassRing(LPOnly) P02002007A 1

SideBurnerwithBrassRing(NGOnly) P02002014A 1 A6 SideBurnerPotSupport P008050104 1

A7 SideBurnerElectrode P02614014C 1

SideBurnerGasValve(LPG) Y0060399 1

SideBurnerGasValve(NG) Y0060490 1 A9 SideBurnerControlKnob P03401373H 1

A10 SideBurnerControlKnobSeat P03408053J 1 A11 SideBurnerConnectionHose,Plug P037050511 1 A12 SideBurnerConnectionHose,Bracket P03341001Q 2 A13 SideBurnerBracket P033270374 1

KEY DESCRIPTION PART# QTY

B1 RotisserieBurnerAssembly P02007067A 1

RotisserieBurnerOrifice(LPGOnly) P06527003A 1

RotisserieBurnerOrifice(NGOnly) P06527004A 1

B3 RotisserieBurnerExtensionTube P03717044B 1 B4 RotisserieBurnerElectrodeAssembly P02610005B 1

B5 RotisserieBurnerWindShield P069060724 1 B6 RotisserieBurnerFrame P020070154 1 B7 RotisserieBurnerWindShield,Front P069050504 1 B8 ControlKnobforRotisserieBurner P03411443J 1 B9 RotisserieBurnerThermocouple P05305021A 1

B10 RotisserieBurnerThermocoupleBracket P033280474 1

RotisserieAssembly Y0250142 1

HardwarePack P06001062A 1

UseandCareGuide P80106007H 1

For the repair or replacement parts you need:

Call anytime 1-800-4-MY-HOME® (1-800-469-4663)

To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts list. The following information is required to ensure you receive the correct parts:

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Part Description

4. Quantity of parts needed Important: Use only Sears replacement parts. The use of any part that is not a Sears replacement part

can be dangerous and will also void your product warranty. Keep this Use and Care Guide for convenient referral and for part replacement.

KEY PARTS DESCRIPTION PART # QTY

1 Rot. Motor Bracket P03307003G 1

2 Rot. Screw #10-24x3/4" UNC $112G10124 2

3 Rot. HexNut #10-24 $362G10124 2

4 Rot. Washer 3/16" $411 G03084 2

5 Rot. Spit P05508170F 1

6 Rot. Holding Fork P05508169F 2

7 Rot. Thumbscrew 3/8"xl/2" $196G06084 3

8 Rot. Collar P05508168F 1 9 Rot. Bushing P05508167F 1

10 Rot. Motor/AC P07101025A 1

IIIIIIIIIIIIIIIIII]

Rot. Thumbscrew Rot. Screw#10-24x3/4" Rot. Washer 3/16" Rot. Hex Nut#10-24 3/8"x1/2" UNC Qty. 2 Qty. 2 Qty. 3 Qty. 2 Part# $411G03084 Part# S362G10124

Part# $196G06084 Part# $1!2G10124

Install Left Side Shelf and Right Side Burner Frame

[] Place the Side Shelf over the Left Side Shelf Brackets and Side Burner Frame over the

Right Side Shelf Brackets.

[] Tighten securely by using Screws and Nuts provided. [] Secure Decorative Panel to Bowl Side Panel using Phillips Head Screw 3/16"x3/8". [] Remove 2 Flange Nuts from the Tool Holder. Slide the 4 Tool Hooks onto the Tool

Holder with the hooks facing the Left Side Shelf. Attach Tool Holder to Side Shelf using these Flange Nuts.

[] From the front of the grill, slide the assembled Tray side tabs over the side rails

underneath the Grill Bowl.

Phillips Head Screw 1/4" x 1/2"

Qty. 14 Part# $112G0408E

Flange Nut 1/4" Qty. 4

Part# $3!3G04081

Decorative Panel

Grease Tray

Phillips Head Screw 3/16"x3/8" Qty. 2

Part # S112G0306E

Install Side Burner Connection Hose

[] Push back Sleeve of the Socket. See Figure A.

insert Plug then release Sleeve. See Figure B. Push Plug until sleeve snaps forward locking the Plug into the Socket. See Figure C.

[] Push the Side Burner Hose into hose holder.

Figure A

PLUG

Figure B

SOCKET

SLEEVE

Figure C

Decorative Panel

Hose Holders

Plug

_\SLEEVE

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