Kenmore 141.17337 User Manual

Owner's Manual
Liquid Propane Gas Grili

Model 141.15337

Natural Gas Grill

Model 141.17337

Customer Service Helpline: If you have questions about assembly or grill operation, or if there are damaged or missing parts when you unpack this unit from the shipping box, cail us Sam - 8pm CST, Monday through Friday at: 1-888-317-7642
WARNING:
Note to Installer: Leave this Owner's Manual
with the consumer after delivery and/or installa tion.
Note to Consumer: Leave this Owner's
Manual in a convenient place for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
P80106054A - Date: 2003/10/28
Table of Contents
Read These Safety Instructions
Warranty.....................................................2
Safety Instructions
.....................................
Hardware...................................................6
Parts Diagram and Lists
..........................
10
Assembly Instructions..............................13
Lighting Instructions
................................
24 Cleaning and Maintenance Instructions...27 Frequently Asked Questions Cooking Instructions
..............................
Cooking Guide and Recipes
...................
...................
29
A-1
A-2
Kenmore Grill Warranty
Full 1-Year Warranty on Grill
For one year from the date of purchase Sears will repair or replace, at our option, any grill part (except for paint loss, rusting and ignitor battery) that is defective in material or workmanship.
Limited Warranty on Selected Grill Parts
From one year after the date of purchase for the designated time periods listed below, Sears will replace the following grill parts if they are defec tive in material or workmanship. You will be charged for labor.
• Lifetime of Grill: Aluminum Castings (except for
paint loss)
• 1 Year: Cast Iron Burners
• 2 Years: All Other Grill Parts (except flame tamers,
cooking grids and ignitor battery)
Warranty Service
Warranty service is available by contacting the nearest Sears Service Center at 1-800-4-MY­HOME®
Warranty Restrictions
• This warranty is void if grill is used for com
mercial or rental purposes.
• This warranty applies only when the grill is
used in the United States.
• This warranty gives you specific legal rights,
and you may also have other rights which vary
from state to state.
Sears, Roebuck and Co., Dept. 81 TWA, Hoffman Estates, IL 60179
Awarning
2
Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Awarning
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
Awarning
Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, Lid or any other grill parts while the grill is in operation, or until the grill has cooled down after use.
Failure to comply with these instructions may result in serious bodily injury.
Awarning
(a) Do not store a spare LP-gas cylinder under or near this appliance; (b) Never fill the cylinder beyond 80 percent full; and (c) !f the information in "(a)" and "(b)" is not followed exactly, a fire causing death or serious injury may occur.
____________________
FOR YOUR SAFETY
Do not store or use gasoline or other flam mable materia! and liquids in Ihe vicinity of this
or any other appliance. A LP cylinder not connected for use must not be stored in the vicinity of this or any other appliance.
FOR YOUR SAFETY
If you smell gas; 1-Shut off gas to the appliance.
2. Extinguish any open flame such as candle, cigarette, lighter, etc., that could cause gas to
ignite.
3-Open the Grill Lid.
4. If odor continues. Immediately call your gas supplier or your fire department.
LP Gas Safety Instructions
IMPORTANT: Your Kenmore LP Gas Grill cannot
be converted to use Natural Gas. Attempting to do so is extremely hazardous and will also void the grill warranty.
Grill Installation Codes
The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/ CGA-B149.1, Naturai Gas and Propane Instailation Code.
©Sears, Roebuck and Co.

Correct LP Gas Tank Use

LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas (LP gas) tank, not included in grill box. Never connect your gas grill to an LP gas tank ttiat exceeds this capacity. A
tank of approximately 12 inches in diameter by
18-1/2 inches high is the maximum size LP gas tank to use. You must use an "OPD" gas tank which offers a listed Overfill Prevention Device. This safety feature prevents tank from being over filled which can cause malfunction of LP gas tank,
regulator and/or grill.
The LP gas tank must be constructed and marked
in accordance with the Specifications for LP-Gas Grinders of the U.S. Department of Transportation (D.O.TJ or the National Standard of Canada, CAN/ CSA-B339, Cylinders, Spheres and Tubes for Trans portation of Dangerous Goods; and Commission, as applicable.
The LP gas tank has a shutoff valve, termi
1. nating in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank con nection device. The LP gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank. The tank supply system must be arranged
2. for vapor withdrawal.
The LP gas tank used must have a collar
3.
to protect the tank valve.
Proper Placement and Clearance of Grill Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill is to be used outdoors only, at least 24 inches from the back and side of any combustible surface. Do not locate this appliance under overhead unprotected combustible surfaces. Do not obstruct the flow of ventilation air around the gas grill housing.
This outdoor gas grill is not intended to be installed in or on recreational vehicles and/or boats.
Never connect an unregulated LP gas tank to your gas grill. The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11" water column (W.C.) for connection to an LP gas tank.
Only use the regulator and hose assembly supplied with your gas grill. Replacement regulators and hose assemblies must be those specified by Sears.
Have your LP gas tank filled by a reputable propane gas dealer and visually inspected and re-qualified at each filling.
Never fill the gas tank beyond 80% full. Have your propane gas dealer check the release valve after every filling to ensure that it remains free of defects.
Always keep LP gas tanks in upright position. Do not store (or use) gasoline or other flammable vapors and liquids in the vicinity of this gas grill.
LP gas tanks not connected for use must NOT be stored on bottom shelf or in the vicinity of this or any other gas grill.
Do not subject the LP gas tank to excessive heat.
Never store an LP gas tank indoors. If you store your gas grill in the garage or other indoor location, always disconnect the LP gas tank first and store it safely outside.
LP gas tanks must be stored outdoors in a weii-ventiiated area and out of the reach of children. Disconnected LP gas tanks must not be stored in a building, garage or any other enclosed area. When your gas grill is not in use the gas must be turned off at the LP gas tank. The regulator and hose assembly can be seen after opening the doors (if applicable), must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the grill being used again. Keep the gas regulator hose away from hot grill surfaces and dripping grease. Avoid unnec essary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call Sears at 1-800-4-MY-HOME (1-800-469-4663) for a Sears authorized replacement hose. Never light your gas grill with the lid closed or before checking to ensure the burner tubes are
fully seated over the gas valve orifices.
Never allow children to operate your grill. Do not allow children to play near your grill.
Awarning
A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury, death, or prop erty damage.
• Shut off gas supply to the gas grill.
• Turn the Control Knobs to OFF position.
• Put out any flame with a proper fire extin guisher.
• Open Grill Lid.
• Get away from the LP gas tank.
• Do not try to fix the problem yourself.
• If odor continues or you have a fire you cannot extinguish, call your fire department. Do not call near the LP gas tank because your telephone is an electrical device and could create a spark resulting in fire and/or explosion.
NOTE: The normal flow of gas through the regulator and hose assembly can create a humming noise. A low volume of noise is perfectly normal and will not interfere with operation of the griil. If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device. This purging proce dure should be done every time a new LP gas tank is connected to your grill. For help call the Customer Service Helpline for assis tance, 8am - 8pm CST, Monday through
Friday 1-888-317-7642.
Natural Gas Safety Instructions
Figure 1 (Natural gas model only)
IMPORTANT: your Kenmore Natural Gas Grill can*
not be converted to use LP Gas. Attempting to do so is extremely hazardous and will also void the grill warranty.
• Your natural gas grill is designed to operate on natural gas only, at a pressure of 7" water column (W.C.) (1/4 psi or 1.75 kpa), regulated at the residential meter. Check with your gas utility company for local gas pressure and with your local municipality for building code requirements. If your residential gas line pressure has not been regulated to 7" W.C., contact your local gas utility company for professional assistance.
• It is recommended that a Shutoff Valve be installed at the gas supply source outdoors. Install at a point after the gas pipe exits the outside wall and before
the quick-disconnect hose, or install it at the point before the gas line piping enters the ground. See Fig. 1.
Pipe sealing compound or pipe thread tape resis
tant to the action of natural gas must be used on all male pipe threads when making the connection.
• Disconnect your gas grill from fuel source when
the gas supply is being tested at high pressures. This gas grill and its individual shutoff valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pressure in excess of 1/2 psi (3.5kpa).
GAS SUPPLY
DISCONNECT
. Ttonoffyourgasgifflwhen1hegasa:5PV^
beiig ìEstBd attow pre^ites. The grifim ustbe
Boited Son the gas aKpVppe systen by cijsig Is ancalshuiDffi^te durtg anyptes^ae testhg of the gas sapp^ppe system atpresajiBS equalto 1/2 psi
S5kpa).
CAUTION: BEWARE OF FLASHBACK

Flashback Prevention

CAUTION; Spiders and small insects occa-
sionaiiy spin webs or make nests in the griii Burner Tubes during transit and warehousing. These webs can lead to a gas flow obstruc tion which could result in a fire in and around the Burner Tubes. This type of fire is known as a "FLASHBACK" and can cause serious damage to your grill and create an unsafe operating condition for the user.
To reduce the chance of "FLASHBACK", you must clean the burner tubes before assem bling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this Burner Tube cleaning procedure if your grill has not been used for an extended period of time.
To reduce the chance of "FLASHBACK" {see CAUTION at right) clean the Burner Tubes and Burners before fully assembling your grill. Re move the Cotter Pin from the rear underside of each Burner using a pair of long nose pliers. Carefully lift each Burner up and away from the Gas Valve Orifice, then refer to Figure 1 and perform one of these three cleaning methods:
1.
Bend a stiff wire, (a lightweight coat hanger
works well) into a small hook as shown
below. Run the hook through the Burner
Tube and inside the Burner several times to
remove any debris.
C
2.
Use a bottle brush with a flexible handle. Run the brush through the Burner Tube and inside the Burner several times, removing any debris.
3.
Use an air hose to force air through each Burner Tube. The forced air should pass debris or obstructions through the Burner and out the Ports.
>

Assembly Tips

Long nose pliers can be used to remove Cotter Pin when cleaning the Burners Use work gloves to protect your hands Wear eye protection
When you have finished assembling your grill we strongly urge that all Pattern Head Thumb Screws be tightened, either with the supplied Tightening Tool or a
#2 Phillips Head Screwdriver.
Tightening Tool Ref. # P05515102K
Awarning
The location of the Burner Tube with respect to the Orifice is vital for safe operation. Check to ensure the Orifice is inside the Burner Tube before using your gas grill. See Fig. 2. If the Burner Tube does not fit over the Valve Orifice, lighting the Burner may cause explosion and/or fire.
Figure 2
GAS VALVE ASSEMBLY
1 0 0 0 0
ORIFICE
ilpiif
BURNER TUBE
Contents for Hardware Pack/LPG (Part #P06001014A)
The following table illustrates a breakdown of the hardware pack. It highlights what components are used
in the various stages of assembly.
Ref.
H001
H002 H039
H019 H017 H017 H019 H017
H006 H017 H022 H017 H018
H029
P05301001A
Component Qty.
3/8"x85mm Wheel Bolt 2 Spring Washer 3/8" Nut
1/4"x2" Pattern Head Screw 8 1/4"x1/2" Pattern Head Screw 1/4"x1/2" Pattern Head Screw 1/4"x2" Pattern Head Screw 1/4"x1/2" Pattern Head Screw 1/4"x5/8" Partly-Threaded Bolt 1/4"x1/2" Pattern Head Screw M4x5mm Pattern Head Screw 1/4"x1/2" Pattern Head Screw 1/4"x3/4" Pattern Head Screw 8
5/16"x89mm Wing Bolt AA Battery 2
2 2
4 4
4 4 4 2 4 4
1
Purpose of Components
Install Wheels To Cart Legs
Attaches Cart Legs To Bottom Shelf Attaches Tank Pull-out Tray Kit To Bottom Shelf Attaches Rear Panel To Cart Attaches Door Bracket To Cart Attaches Door Stops To Cart Attaches Doors To Cart Attaches Cart Spice Basket To Left Door Attaches Door Handles To Doors Attaches Grill Head To Cart Attaches Side Shelf and Side Burner To The
Grill Head Secure Gas Tank Powers The Electric Ignitor
P00215019H Door Handle
P05318022B
P03412331C
P05501010B
H025 H027
P0551510IL
P05313023B
H025
P05515102K
Customer Service Helpline: If you have questions about assembly or grill operation, or if there are damaged or missing parts when you unpack this unit from the shipping box, call us Sam - 8pm CST, Monday through Friday at: 1-888-317-7642
Magnetic Door Stop Control Knob Cotter Pin
M4x8mm Pattern Head Screw
M4 Plain Washer 2
No. 17 Customized Wrench
Manual Lighting Stick
M4x8mm Pattern Head Screw 1 Tightening Tool
2
Attaches To Front Doors
2
Attaches To Cart 1 Install To Side Burner Valve Stem 1
Secure To Side burner
2
Attaches To Side Burner Valve Bracket
Attaches To Side Burner Valve Bracket 1
Tighten Caster & Wheel Bolt 1
Attaches To Outside Bowl Pane! - Left
Attaches To Outside Bow! Pane! - Left 1
Allows you to tighten Pattern Head Thumb Screws
as needed
6
LPG GAS MODEL ONLY
Actual Size and Quantity of Each Hardware Piece:
3/8"x85mm Wheel Bolt Qty. 2 Ref. # H001
1/4"x2” Pattern Head Screw Qty. 12 Ref. # HOI 9
1/4"x5/8" Partly-Threaded Bolt Qty. 4 Ref. # H006
1/4"x3/4" Pattern Head Screw Qty. 8 Ref. # HOI 8
AA Battery Qty. 2 Ref. # P05301001A Scale 1;2
3/8" Spring Washer Qty. 2 Ref. # H002
3/8" Nut Qty. 2
Ref. # H039
1/4"x1/2" Pattern Head Screw
Qty. 18 Ref. # H017
Magnetic Door Stop Qty. 2 Ref. # P05318022B Scale 1:2
Qty. 2 Ref. # P00215019H Scale 1:2
Manual Lighting Stick
Qty. 1 Ref. # P05313023B Scale 1:2
Control Knob Qty. 1 Ref. # P03412331C Scale 1:2
No. 17 Customized Wrench Qty. 1 Ref. # P05515101L Scale 1:2
M4x8mm Pattern Head Screw Qty. 3 Ref. # H025
Tightening Tool Qty. 1 Ref. # P05515102K
Cotter Pin Qty. 1 Ref. # P05501010B
M4 Plain Washer Qty. 2 Ref. # H027
M4x5mm Pattern Head Screw Qty. 4 Ref. # H022
Contents for Hardware Pack/NG (Part #P06001015A)
The following table illustrates a breakdown of the hardware pack. It highlights what components are used in the various stages of assembly.
Ref.
H001
H002 H039
H019 H017
H019 H017 H006 H017 H022 H017
H018
P05301001A
P00215019H
P05318022B Magnetic Door Stop
Component
3/8’'x85mm Wheel Bolt 2 Spring Washer 3/8" Nut
1/4"x2" Pattern Head Screw 8 1/4"x1/2" Pattern Head Screw 4 Attaches Rear Panel To Cart 1/4"x2" Pattern Head Screw 1/4"x1/2" Pattern Head Screw 1/4"x5/8" Partly-Threaded Bolt 4 1/4"x1/2" Pattern Head Screw M4x5mm Pattern Head Screw 1/4"x1/2" Pattern Head Screw 4 1/4"x3/4" Pattern Head Screw 8
AA Battery
Door Handle
Qty.
2 2
4 4
4 4
2 2 2
Purpose of Components
Install Wheels To Cart Legs
Attaches Cart Legs To Bottom Shelf
Attaches Door Bracket To Cart Attaches Door Stops To Cart Attaches Doors To Cart Attaches Cart Spice Basket To Door Attaches Door Handles To Doors Attaches Grill Head To Cart Attaches Side Shelf and Side Burner To The
Grill Head Powers The Electric Ignitor Attaches To Front Doors Attaches To Cart
P03412331C
P05501010B
H025 H027
P05515101L
P05313023B
H025
P05515102K
Customer Service Helpline: If you have questions about assembly or grill operation, or if there are damaged or missing parts when you unpack this unit from the shipping box, call us Sam - 8pm CST, Monday through Friday at; 1-888-317-7642
Control Knob Cotter Pin M4x8mm Pattern Head Screw 2 M4 Plain Washer No.17 Customized Wrench Manual Lighting Stick 1 M4x8mm Pattern Head Screw
Tightening Too!
1
Install To Side Burner Valve Stem
1
Secure To Side burner Attaches To Side Burner Valve Bracket
2
Attaches To Side Burner Valve Bracket
1
Tighten Caster & Wheel Bolt Attaches To Outside Bowl Panel - Left
1
Attaches To Outside Bowl Panel - Left
1
Allows you to tighten Pattern Head Thumb Screws as needed
8
NG GAS MODEL ONLY
Actual Size and Quantity of Each Hardware Piece:
3/8" Qty.
Ref. # H001
Ref.
Spring Washer
2
# H002
3/8" Nut Qty. 2
# H039
Ref.
1/4"x2” Pattern Head Screw
Qty. 12 Ref. # HOI 9
1/4"x5/8" Partly-Threaded Bolt Qty. 4 Ref. # H006
1/4"x3/4" Pattern Head Screw Qty. 8 Ref. # HOI 8
AA Battery Qty. 2 Ref. # P05301001A Scale 1;2
1
[
No. 17 Customized Wrench Qty. 1 Ref. # P05515101L Scale 1:2
1/4"x1/2" Pattern Head Screw
Qty. 16 Ref. # H017
1
[
Magnetic Door Stop Qty. 2 Ref. # P05318022B Scale 1:2
Cotter Pin Qty. 1 Ref. # P05501010B
Manual Lighting Stick Qty. 1 Ref. # P05313023B Scale 1:2
M4x5mm Pattern Head Screw Qty. 4 Ref. # H022
Control Knob Qty. 1 Ref. # P03412331C Scale 1:2
M4x8mm Pattern Head Screw Qty. 3 Ref. # H025
Tightening Tool Qty. 1 Ref. # P05515102K
M4 Plain Washer Qty. 2 Ref. # H027
Model 15337 & 17337 Parts Diagram
LPG = Liquid Propane Gas NG = Natural Gas
49 '48c(NG only) 'yiiNG only)
53 54
69(LPG only)
70(LPG only)
10
Model 15337 & 17337 Parts List
REF# DESCRIPTION
1.
Stainless Steel Lid P00117336A 1
2.
Lid Side Panel - Left P00105227P 1
3. Lid Side Panel - Right
4.
Temperature Gauge P00607153A 1
5.
Lid Handle P00205030B 1
6. Heat-Insulating Spacer
7.
Name Plate
8. Secondary Cooking Rack - Porcelain Cooking Grid - Porcelain
9.
10.
Flame Tamer - Porcelain
11.
Main Burner w. Heat-Insulating Ring
11a.
42a. 42b. 43a. 43b.
Air Shutter for Main Burner (NG only)
12.
Main Burner Bracket
13.
Gas Collector Box w. Electrode
14.
Ignition Wire Set LPG P02615050A 1 NG
15. Electric Ignitor - 4 Ports
16.
Electric Ignitor - 2 Ports
17.
Smoker Drawer Bracket Smoker Drawer
18. Bowl Panel - Left
19.
20.
Outside Bowl Panel - Left P00742275B 1
21.
Bowl Panel - Right
22.
Outside Bowl Panel - Right P00743275B 1
23.
Bowl Panel - Front P00738284A 1
24. Bowl Panel - Rear
25. Wind Shield P00737285B 1
26.
Reinforcing-Bracket for Grill Bowl P03315023D 1
27.
Grease Draining Tray Heat Shield for Grease Tray
28.
29.
Grease Receptacle P02701074A 1
30.
Gas Manifold Assembly - LPG Gas Manifold Assembly - NG
31.
32.
Protective Pad - Heat Resistant
33.
pogtrol Panel NG^
34.
Decorative Front Cover
35.
Control Knob
36.
Back Burner Assembly
37.
Electrode for Back Burner Orifice for Back Burner
38. LPG NG
39.
Extension Tube for Back Burner
40.
Control Knob for Back Burner
41.
Side Shelf - Left Side Burner Frame (LPG only) Side Burner Frame {NG only) Bottom Shelf (LPG only) Bottom Shelf (NG only)
PART#
P00106227P 1
P06801002A 2 P00410037C P01508026E 1 P01615027E P01705016E P02001006C P05524060C P02206251B 1 P02605013C 3
P02615065A 1 P02502024C
P02502012C P06708012D 1 P06701003A 1 P00720271A 1
P00721271A 1
P00725284A 1
P02708261A 1 P06903013A 1
Y0060094 1 Y0060095 1 P05518001I
P02910261N 1 P02910261T 1
P07508006A 1 P03412331C P02007049D 1 P02614006B 1
P06509010A 1 P06509016A 1
P03717030A P03412341C P01102002C P01104027C P01104004C P01005024D P01005032D
QTY
1
3 3 6 6
1 1
2
7
1 1 1 1 1 1 1
11
Model 15337 & 17337 Parts List
REF# DESCRiPTiON
44. Cart Leg - Caster Side P00901001C
45. Cart Leg - Wheel Side P00902030C Rear Panel
46.
47.
Door Bracket
48a. 48b.
48c. Door .Right (NG only)
65a. Air Shutter for Side Burner (NG only) P05524103C
68a. 68b.
Door .Left Door .Right (LPG only)
49.
Door Handle Magnetic Door Stop P05318022B
50.
51. Tank Pull-out Tray Kit- Black (LPG only) Y0340008
52. Fuel Gauge Display Kit (LPG only) P05310030B Wheel - Black
53.
54. Weel Hub Cap - Black
55. Caster Р0511401ЭА
No. 17 Customized Wrench P05515101L
56.
57. Tightening Tool Caster Seat P04509001A
58.
59. Manual Lighting Stick P02313023B Tool Holder
60.
61. Tool Hook
62.
Side Burner Lid
63. Pot Support
64.
Side Burner Electrode
65.
Side Burner
66.
Gas Valve for Side Burner
LPG NG Y0060100 1
67.
Extension Tube for Side Burner Regulator and Hose (LPG only) NG 12' Hose Kit (NG only)
69.
AAA Battery (LPG only)
70. Wire Fastener (LPG only)
71.
pag Spice Basket
NG^
Hardware Pack (LPG only)
Hardware Pack (NG only)
Owner's Manual
PART# QTY
P07702009B P03301016D P04302010A P04301010A P04303014A Р0021501ЭН
P05102017A P05111018A
P05515102K
P05514098F P05514053A P00115258P
P00805013B P02607042J P02002054C
Y0060099 1
P03702031A 1 P03601005A 1 P03703001A P05301002A 2 P05310040A P05204006C
P06001014A P06001015A P80106054A
1 1 1 1 1 1 1
2
2 1 1
2
2
2 1 1
2 1 1
5 1 1 1 1 1
1
3
1
2 1 1 1
For the repair or replacement parts you need: Call anytime
1 -800-4-M Y-HOM E ®(1 -800-469-4663)
To make sure you obtain the correct replacement parts for your Kenmore gas grill, please refer to the part numbers in this parts list. The following information is required to assure you receive the correct parts:
1. Grill Model Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important; Keep this Owner's Manual for convenient referral and for part replacement. Important: Use only Sears authorized parts. The use of any part that is not Sears authorized can be
dangerous and will also void your product warranty.
12
Assembly Instructions
CAUTION: While it is possible for one person to
assemble this grill, obtain assistance from another person when handling some of the larger, heavier pieces, especially the grill head.
1. Open Lid of shipping carton and remove top sheet of cardboard. Lay cardboard sheet on floor and use as a work surface to protect floor and grill parts from scratches.
2. Slice all carton corners with a sharp utility knife to lay open the carton panels.
3. Remove all packing materials and parts boxes flanking or resting on grill head.
4. Remove all components packed inside grill head.
5. With an assistant, lift the grill head away from the shipping carton and place it on the cardboard work surface. Be careful not to set grill head down on flexible metal hose of the pre-assembled valve kit or you may damage the hose.
6. Use the parts list to check that all parts have been included.
7. Inspect the grill for damage as you assemble. Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when you unpack the shipping box. or if you have questions during the assembly process, call:
1-888-317-7642
8 a.m. - 8 p.m CST, Mon. - Fri.
Assembling The Grill Cart NOTE: To aid in assembly, compare hardware to
diagrams on page 7.
1. Before attaching the Bottom Shelf to the Cart Legs be sure the holes for the Door Stop on Bottom Shelf are located on the front side. Be sure the Cart Leg Brackets and air vents all face outward. Cart Leg Bracket-Right has a semi-circle cutout at top front. See Fig. 1.
Figure 1
CART LEG
Figure 2 (LP gas model only}
CART LEG - LEFT
2. Install the Bottom Shelf between the Cart Legs. Align the holes on Cart Legs with the threaded hofes at the corners of Bottom Shelf. Tighten securely by using 8 of the 1/4”x2" Pattern Head Screws provided. See Fig. 1.
3. Screw the 2 Casters into the Caster Seats (see bottom of Cart Legs). Turn the threaded Caster Stem by hand, clockwise until it stops. Tighten securely by using the Customized Wrench provided. See Fig. 1.
4. Install the 2 Wheels to the Cart Legs-Wheel Side, by inserting the wheel bolt through the wheel and axle hole on the cart leg as shown in Put spring washer and 3/8" nut onto bolt and tighten securely using the Customized Wrench provided. Do not overtighten or wheel will not turn freely. Snap Wheel Hub Caps onto wheels.

5. For LP Gas

Place tile TankH Extend the Tank Tray outward from the Bracket so you can align the holes on the Bracket with the threaded holes on the top of Bottom Shelf. Tighten securely by using 4 of the 1/4"x1/2" Pattern Head Screws provided. See Fig. 2.
6. Install the Rear Panel to inside of rear Cart Legs making sure that air vents face outward. Align the holes on the Rear Panel with the threaded holes on rear Cart Legs. Tighten securely by using 4 of the 1/4"x1/2" Pattern Head Screws provided. See Fig. 3.
grills:
kPutl-out T ray Kit on the Bottom Shelf.
Figure 3
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