Kenmore 141.16324 User Manual

OPERATOR'S MANUAL

Liquid Propane Gas

(LPG)

Grill

Model 141.16322 Model141.16324

Call us first ifyou have any problem with this product. We can help you with questions about assembly and grill operation or if there are damaged or missing parts when you unpack this unit from the shipping box. Please call before returning to the store.

1-888-317-7642

8am-8pm CST, Monday throuqh Friday

• NOTE TO ASSEMBLER/INSTALLER: Leave this manual with the consumer.

• NOTETO CONSUMER: Keep this manual forfuture reference.

• RECORDYOURSERIAL#

(see silver CSA label on main body of grill)

Failure to comply with these instructions could result inafire orexplosion that could cause serious

bodily injury, death or property damage. Before using this gas appliance read all

instructions and perform all gas leak-check procedures even if the product was pre-assembled by the retailer or manufacturer.

Use you rgrill at least 3 feet away fro m any wall or su rface. Use you rgrillat Ieast3 feet away from

combustible objects that can melt or catch fire (such as vinyl or wood siding, fences and over-

hangs) or sources of ignition including pilot lights on water heaters and live electrical appliances.

THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.

Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other

reproductive harm.

Manual # P80165001H - Date:2005/12/13

Primary Safety Warnings ........................... 1-3

Warranty Terms and Conditions .................. 2

Pre-Assembly Instructions .............................. 3

Part Diagrams and Lists .......................... 4-9

Assembly Instructions ............................. 10-16

LP Gas Tank Installation ...................... 17-19

Use & Care Instructions:

• Lighting Instructions ................................. 20

• Troubleshooting .......................................... 21

Cleaning and Maintenance ..................... 22-23

Cooking Guide ........................................ A1-A2

Frequently Asked Questions ................ A3-A4

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2 Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from

the appliance and immediately call your gas supplier or your fire

department.

Leaking gas may cause a fire or explosion which could result in property damage, personal injury or death.

One-Year Full Warranty on Kenmore Grill

If this grill fails due to a defect in material or work- manship within one year from the date of purchase, call 1-800-4-MY-HOME ®to arrange for free repair (or replacement if repair proves impossible).

Additional Limited Warranty on Specific Grill Parts

From the date of purchase for the time periods listed below, the following specific grill parts will be supplied free of charge if they

fail to meet the conditions described. After the first year from the date of purchase, you pay

for labor if you wish to have them installed.

• Lid Side Panels - Lifetime, no defects in material or workmanship; 1 year, no paint loss.

• Stainless Steel Parts - 5 years (except Stainless

Steel Tube Burners - 10 years), no rust-through

• Porcelain coated parts - 3 years, no rust-through

• Cooking grids - 3 years, no rust-through

• Powder coated parts - 2 years, no rust-through

• Savor Plates - 2 years, no rust-through

All warranty coverage excludes ignitor batteries and

grill paint loss (except as specified above) or rusting (except rust-through as specified above), which are either expendable parts that can wear out from nor- mal use in less than a year, or are conditions that can be the result of normal use, accident or improper

maintenance.

All warranty coverage is void if this grill is

ever used for commercial or rental purposes.

All warrranty coverage applies only if this grill

is used in the country where purchased.

1. Do not store spare LP cylinder

within 10 feet (3m) of this appliance.

2. Do not store or use gasoline or

other flammable liquids and

vapors within 25 feet (8m) of this

appliance.

3. When cooking with oil/grease, do not allow the oil/grease to get hotter than 350°F (117°C).

4. Do not leave oil/grease unattended.

Grill Installation Codes

The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CGA- B149.1, Natural Gas and Propane Installation Code.

This warranty gives you specific legal rights, and you may have other rights which vary

from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179 U.S.A.

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.

Spiders and small insects can spin webs and nest in the grill Burner Tubes during transit and

warehousing whic gas flow

obstruction around the Burner K FIRE" can )ate an unsafe o

To redu you

must cl, assemb : once

a mont} spiders are not

been _.

1. Remove th_ Burner using a

2. Carefully lift each Burner up and away from the

Gas Valve Orifice.

3. Check and clean Burner/Venturi Tubes for insects

and insect nests. A clogged tube can lead to a fire beneath the grill.

4. Refer to the figure below and perform one of

these 3 cleaning methods:

[] METHOD 1: Bend a stiff wire or wire coat

hanger into a small hook as shown and run

the hook through the Burner Tube and inside the Burner several times to remove debris.

TO CLEAN BURNER TUBE,_

LPG grill models must be used with Liquid Propane Gas and the regulator assembly supplied. Natural Gas models must be used

with Natural Gas only. Any attempt to convert the

grill from one fuel type to another is extremely hazardous and will void the warranty.

Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area.

Never obstruct the flow of ventilation air around your gas grill housing.

Never disconnect the gas regulator or any gas

fitting while your grill is lit. A lit grill can ignite

leaking gas and cause a fire or explosion which could result in property damage, personal injury

or death.

Keep gas regulator hose away from hot

grill surfaces and dripping grease. Avoid

unnecessary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call Sears at 1-80O-4-MY-HOME ® (1-800-469-4663)

for a Kenmore replacement hose.

PRE-ASSEMBLY

Read and perform the following pre-assembly instruc-

tions:

_ BurnerTube

[] METHOD 2: Use a bottle brush with a flexible

handle and run the brush through the Burner

Tube and inside the Burner several times to

remove any debris.

[] METHOD 3: Use an air hose to force air

through each Burner Tube. The forced air should pass debris or obstructions through

the Burner and out the Ports.

For safe operation ensure the Gas Valve Assem- bly Orifice is inside the Burner Tube before using your grill. See figure. If the Orifice is not inside the Burner Tube, lighting the Burner may cause explosion and/or fire resulting in serious bodily

injury and/or property damage.

BBOBBBOB000BOBOBOB[

Gas Valve Assembly Orifice BumerTube

[] Tools Required forAssembly include:

• protective work gloves

• protective eyewear

• "L" Screwdriver (included in Hardware Pack in parts box)

[] You will need assistance from another person to

handle the grill head and other large, heaw parts.

[]

Open Lid of shipping carton and remove parts box and packing materials. Lay cardboard sheet on floor and use as a work surface to protect floor and grill parts from scratches.

[]

Slice all four corners with a utility knife to lay open

the carton. This allows you to remove the grill head

and components packed inside.

[]

Use the Hardware and Part Diagrams to ensure all items are included and free of damage.

[] Do not assemble or operate the grill if it appears

damaged. If there are damaged or missing parts

when you unpack the shipping box or you have

questions during the assembly process, call the:

Grill information Center 1-888-317-7642 8am-8pm CST, Monday throu,qh Friday

PART # PART DESCRIPTION QTY PURPOSE OF PART

P06O01041B Hardware Pack for141.16322 1 For use in assembly

PO600io40B i4i i6324 .....i For usein assembiy

S135G04332 1/4 x2-3/41 4 Attaches Cart Legs to Bowl Support Bracket $132G04082 Pattern Head Screw 1/4"xl/2" 4

$135G04332 1/4"x2 3/4" ' 8 Attaches Cart Legs to Cart Bottom Shelf

$211G06352 Wheel Bolt 3/8"x3-3/8" 2

S372GO611A Lock Nut 3/8" 2

$132G04082 Pattern Head Screw 1/4"xl/2" 8 Attaches Cart Side Panels to Cart

S135G04332 1/4"X2-3/4" ' 2 Attaches Door Bracketto Cart

S132G04082 Pattern Head Screw 1/4 xl/2 2 Attaches Door aracketto Cart

...................... .......................................................................................................................................Attaches Magnetic Door Stops to Cart

PO5318022B Door Stop!Magnet 2 $132G04121 Pattern Head Screw 1/4"x3/4" 4 Attaches Door Handles to Doors

S225GO406A Door Bolt 1/4"x3/8" 2 Attaches Doors to Cart

$135G04101 Pattern Head Screw, PartThreaded 2 Attaches Doors to Door Bracket

Pattern H ad Screw, PartThreaded

Pattern Head Screw PartThreaded

Installs Wheels to Cart Legs

Pattern Head Screw PartThreaded

1/4"x5/8"

$132M04082 Pattern Head Screw M4xemm 2

PO5515020B "L" Screwdriver 1

Attaches to Side Burner Gas Valve Bracket

Tightens all the Pattern Head Screws

S233G0453AW;ngBoiiii4;;xS:iiS"..................................................i

S3O3GO404A Special Nut 1/4" 1

P034260831q Control Knob for side Burner ............................i Atiaches to Side Burner Frame .............................................................................................

P05523003G Door Stop Plate 1 Attaches to Magnet

Wheel Bolt 3/8"x3-3/8" Qty. 2

Part # $211G06352

Spring Washer 3/8" Qty. 2

Part # S431G0610A

Lock Nut 3/8" Qty. 2

Part # S372G0611A

Pattern Head Screw, Part Threaded 1/4"x2-3/4"

Qty. 14

Part # $135G04332

Pattern Head Screw M4x8mm Plain Washer M4 Qty. 3 Qty. 2

Part # $132M04082 Part # S411M04122

Wrench/No.17 Customized Qty. 1

Part # PO5515019F Scale 1:2

Pattern Head Screw 1/4"x3/4" Qty. 10

Part. # $132G04122

Door Bolt 1/4"x3/8" Pattern Head Screw Qty. 2 Part Threaded 1/4"x_

Part # S225G0406A Qty. 2

Part # S135G04101

Lighting Stick

Qty. 1

Part # P05313023B

Scale 1:2

Pattern Head Screw 1/4"x3/4" Qty. 4

Part # $132G04121

"L" Screwdriver Qty. 1

Part # P05515020B

Scale 1:2

Pattern Head Screw 1/4"xl/2" Qty. 22 (Model 141.16324)

Qty. 18 (Model 141.16322) Part # $132G04082

Wing Bolt 1/4"x5-1/8" Qty. 1 Part # S233G0453A

Scale 1:2

Door Stop/Magnet Qty. 2 Part # P05318022B

Scale 1:2

* One Battery/AA included in the Hardware Pack.

Door Stop Plate Qty. 1

Part # P05523003G Scale 1:2

Special Nut 1/4" Qty. 1

Part # S303G0404A

Control Knob for Side Burner Qty. 1

Part # P03426083H

Scale 1:2

17_

24 36

_27

KEY

.......................................................................................................................................................................................................... ............................................................................................................................>.........................................................................................................................................................................................................................................................................................

...........................i2 ...............................aie8 ....................................................................................................................................................................................................P0 i 7080i 9F............................................................................................................4............................................................5.....................................

..........................................................................................13 Burner/Main P02008018A ................... .......................4........... 5.............

.................................... .........................................................Pb2608008A .....................................................PO26OSooSA ..........................................i.....................................................................................1.........................................

................................................18 Electric...............................................................................................................................................................................................................................................................................Ignitor, Z-Port ................................................................................................i.........................................................................................................1

............i 9.....................Bowl Panel, Right ...................................................................................P00721324A .............P0872"i324A 1 ....................................1

...............................22.................................. ................................................................................................................................................................................P0672547GA .............................................................................................1..................................................................................................................................1

.............................................................................}........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................

...............................26.................................................................................................................N.........................................................................................................4...............................................................................5.......................................

DESCRIPTION 16322 16324 16322 16324

1 Lid Plate P0014604EA P0014702EA

Lid Side Panel, Right P0010607DJ P0010607DJ 1 1

6 Lid Handle Heat-insulating Spacer P06801001A P06801001A 2 2 7 Protective Pad P055180031 P055180031 2 2

8 Temperature Gauge P00601174A P00601174A 1 1

9 Name Plate P00410037C P00410037C 1 1 10 Cooking Rack/Secondary P01504001E P01506001E 1 1 11 Cooking Grid P01602008F P01602008F : 3 4

14 Burner Bracket P02213003B P02213043B 1 1 15 Gas Collector Box P02626001A P02626001A 2 3

17 Electric Wire Set P02615084A P02615085A 1 1

20 Bowl Panel, Left P00720304A P00720304A 1 1

21 .... Bowl Panel, Front #0073826GA #0073825GA 1

23 Control Panel P02906037B P02908117B 1 1

24 Gas Valve/Manifold Assembly Y0060296 Y0060289 ....................................i...................................................................................i.........................................

25 Grease Draining Tray P02717147B P02717137B

PIN :: PIN :: QTY QTY

...............................27..........................................................................................................................................................................................................po2f0iosfB..........................................................................................................i....................................................................................i.........................................

..............................30 ............................Gas .....................................................................Y0686266 .....................................................................Y6686266 ...........................................................................i............................................................................i.........................................

..........................3i .........................Contr0i her................................................................................................................................................................................i..........................................................................i....................................

...........32.... BrassRing #026020855...................#02002055D...................................._...................................1..................

.............33................SideBurnerAiec{roae.........................................................;;.............P6266#86#A.........................#8265266#A .... 1..........................................1.................

34 Side Burner Lid P0011503EA P0011503EA 1 1 35 Side Burner Pot Support P00805013B P00805013B 1 1

36 Side Burner Connection Tube P03705002A P03705002A 1 1

38 Bowl Support Bracket, Right P01305010D P01305010D 1 1

KEY DESCRIPTION PIN PIN : QTY QTY

39 Door Bracket P03305025D P03305024D 1 1 40 Cart Leg, Left-Front Caster Side P00910008C P00910008C 1 1

16322 16324 16322 16324

42 Cart Leg, Right-Front Wheel Side P00912008C P00912008C 1 1 43 Cart Leg, Right-Back Wheel Side P00913010C P00913012C 1 1 44 Cart Bottom Shelf P01002023D P01004015D 1 1

45 Cart Side Panel, Left P07605007B P07605007B 1 1 46 Cart Side Panel, Right P07606007B P07606007B 1 1

47 Cart Rear Panel P07702046B 1

49 Wheel P05101001A P05101001A 2 2 50 Wheel Hub Cap P05122001A P05122001A 2 2

.............51......................Door .......................................................................................................................................................P04301025A ...............P0430 i024A ..................2.....................................2......................

52 Door Trim Plate P0751OO12B P07510011B 2 2

..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................>..........................................................................................................................................................................

53 Door Magnet P05318022B P05318022B 2 2

55 Door Handle PO0203009B P00203009B 2 2

.......................................................................................56 Regulator with Hose (LPG) P03633008A ...... ....................................1 .................................1 ...........

.............5# ..................'lighting Stick ...........................................................................P05313023B P05313023B 1 1

........................................................................................................................................................................................................................................................................................................Hardware Pack ....................P06681 ..............................................#6866_6_6B...................................................i....................................................................1.................................

For the repair or replacement parts you need:

Call anytime 1-800-4-MY-HOME® (1-800-469-4663)

To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts list. The following information is required to ensure you receive the correct parts:

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Part Description

4. Quantity of parts needed Important: Use only Kenmore replacement parts. The use of any part that is not a Kenmore replacement

part can be dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral and for part replacement.

+ 19 hidden pages

Kenmore 141.16324 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual