Kenmore 141.16325, 141.16321, 141.16323 Owner's Manual

Liquid Propane Gas@(LPG) Grill

OPERATOR'S MANUAL

Model141.16321

• Safety

• Assembly

• Use and Care

• Cooking Guide

• Frequently Asked Questions

Call us first if you have any problem with this
product. We can help you with questions about
assembly and grill operation or if there are
damaged or missing parts when you unpack
this unit from the shipping box. Please call
before returning to the store.

1-888-317-7642

8am-8pm CST, Monday throuqh Friday

• NOTE TO ASSEMBLER / INSTALLER:
Leave this manual with the consumer.

• NOTETO CONSUMER:
Keep this manual for future reference.

• RECORD YOURSERIAL #

(see silver CSA label on main body of grill)

Model141.16323

Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death or propertydamage.

Whether this grill was assembled by you or
someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.

Use your grill at least 3 feet away from any
wall or surface. Use your grill at least 3 feet

away from combustible objects that can melt or
catch fire (such as vinyl or wood siding, fences
and overhangs) or sources of ignition including
pilot lights on water heaters and live electrical
appliances.

THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.

Combustion byproducts produced when using
this product contain chemicals known to the

State of California to cause cancer, birth defects,
or other reproductive harm.

Model141.16325

Manua! # P80101001A - Date:2004/12/14

Primary Safety Warnings ........................... 1-3

Warranty Terms and Conditions .................. 2

Pre-Assembly Instructions .............................. 3

Part Diagrams and Lists .......................... 4-9

Assembly Instructions ............................. 10-15

LP Gas Tank Installation ...................... 16-18

Use & Care Instructions:

• Lighting Instructions ................................. 19

• Troubleshooting .......................................... 20

Cleaning and Maintenance ..................... 21-22

Cooking Guide ........................................ A1-A6

Frequently Asked Questions ................ A7-A8

One-Year Full Warranty on Kenmore Grill
For one year from the date of purchase Sears will

repair this grill if it is defective in material or

workmanship.

If repair proves impossible, Sears will, at your option,
either replace this grill with a new one, or refund the

full purchase price.

This warranty excludes ignitor batteries and grill paint
loss or rusting, which are either expendable parts

that can wear out from normal use in less than a
year, or are conditions that can be the result of
normal use, accident or improper maintenance.

Limited Warranty on Selected Grill Parts
From one year after the date of purchase for
the designated time periods listed below,
Sears will replace the following grill parts if

they are defective in material or workmanship.
You will be charged for labor.

• Lifetime: Tube Burners and Stainless Steel parts
(except for discoloration due to normal use or

excessive heat, and scratches or dents caused

by normal use and improper maintenance).

• 2 Years: All Other Grill Parts (except Savor
Plates TM, cooking grids and ignitor battery)

Warranty Service

Warranty service is available by contacting
Sears at 1-800-4-MY-HOME ®

Warranty Restrictions

• This warranty is void if grill is used for

commercial or rental purposes.

• This grill is safety certified for use only in
the country where purchased. Modification for
use in any other location is a safety hazard
and will void the warranty.

• This warranty gives you specific legal rights,
and you may also have other rights which

vary from state to state.

Sears, Roebuck and Co., Dept. 817WA,

Hoffman Estates, IL 60179 U.S.A.

© Sears, Roebuck and Co.

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2 Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from

the appliance and immediately call
your gas supplier or your fire
department.

1. Do not store spare LP cylinder
within 10 feet (3m) of this appliance.

2. Do not store or use gasoline or

other flammable liquids and

vapors within 25 feet (8m) of this

appliance.

3. When cooking with oil/grease, do
not allow the oil/grease to get
hotter than 350°F (117°C).

.

Do not leave oil/grease unattended.

LPG grill models must be used with Liquid
Propane Gas and the regulator assembly

supplied. Natural Gas models must be used
with Natural Gas only. Any attempt to convert

the grill from one fuel type to another is
extremely hazardous and will void the
warranty.

• Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area.

• Never obstruct the flow of ventilation air around
your gas grill housing.

Keep gas regulator hose away from hot grill

surfaces and dripping grease. Avoid unneces-
sary twisting of hose. Visually inspect hose

prior to each use for cuts, cracks, excessive
wear or other damage. If the hose appears
damaged do not use the gas grill. Call Sears
at 1-800-4-MY-HOME _ (1-800-469-4663) for a

Kenmore replacement hose.

Grill Installation Codes
The installation must conform with local codes or, in the

absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, or CAN/CGA-B149.1, Natural
Gas and Propane installation Code.

Failure to comply with these instructions may
result in a hazardous situation which, if not

avoided, may result in injury,

Spiders and small insects can spin webs and
nest in the grill ing transit and

warehousing flow

obstruction round the
Burner T_ FIRE"

can cau_ ate an
unsafe €

To .'K

FIRE bes
as follc grill.

Also do _ummer

and fall or in your
area, and if used for an
extended perioc

1. Remove the screw from the rear of each Burner
using a Phillips Head Screwdriver.

2. Carefully lift each Burner up and away from the
Gas Valve Orifice.

3. Check and clean Burner/Venturi Tubes for insects
and insect nests. A clogged tube can lead to a fire

beneath the grill.

4. Refer to the figure below and perform one of

these 3 cleaning methods:

[] METHOD 1: Bend a stiff wire or wire coat

hanger into a small hook as shown and run
the hook through the Burner Tube and inside

the Burner several times to remove debris.

TO CLEAN BURNER TUBE, INSERT HOOK
HERE

\

BurnerTube

[] METHOD 2: Use a bottle brush with a flexible

handle and run the brush through the Burner
Tube and inside the Burner several times to

remove any debris.

[] METHOD 3: Use an air hose to force air

through each Burner Tube. The forced air
should pass debris or obstructions through the

Burner and out the Ports.

For safe operation ensure the Gas Valve Assem-
bly Orifice is inside the Burner Tube before using
your grill. See figure. If the Orifice is not inside
the Burner Tube, lighting the Burner may cause
explosion and/or fire resulting in serious bodily

injury and/or property damage.

Gas Valve Assembly Orifice Burner Tube

PRE-ASSEMBLY

Read and perform the following pre-assembly
instructions:

[] Tools Required for Assembly include:

• protective work gloves

• protective eyewear

• #3 Phillips Head Screwdriver (included in
Hardware Pack in parts box)

[] You will need assistance from another person to handle

the grill head and other large, heavy parts.

[] Open Lid of shipping carton and remove parts box

and packing materials. Lay cardboard sheet on floor
and use as a work surface to protect floor and grill
parts from scratches.

[]

You may slice the carton front corners with a utility
knife to lay open the carton front panel. This allows you
to raise the grill head Lid and remove the compo-
nents packed inside, making it easier to lift. Use the
sliced off carton front as a work surface to protect
floor and grill parts from scratches.

[] Use the Hardware and Part Diagrams to ensure all

items are included and free of damage.

[]

Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts when
you unpack the shipping box or you have questions
during the assembly process, call the:

Grill Information Center 1-888-317-7642

8am-8pm CST, Monday throu,qh Friday

PART # PART DESCRIPTION QTY PURPOSE OF PART
P06001032A Hardware Pack 1 For use in assembly

$112G0408A iPhillips Head Screw 1/4"xl/2" 16 installs Casters to Cart Bottom Shelf

sl Phiiii sHead ..........................................................oCa Bo

.............................................. Panei................................................

sS_G043 ...........................................................ache aok t_e eia...............................................................

$112G0306A Phillips Head Screw 3/16"x3/8" 2 Attaches Bottom Door Hinge Bracket to Right Cart Leg

Si i2M04082 Phiiiips Head Screw _x8mm Attaches Lighting Stick to Le_Bowi Panei .................

Si i2G04i 2A Phii]ips Head Sciew i/4"_i4" i6 _taches Side She]i and Side Buiner Fiame io Bowi Panei

P05313023B Eighting stick ........................................... i Attaches to Left B0wl Panel .......................................................................................................

S303G0404A :Special Nut 1/4 1
Already installed in the Tool Holder Kit

Phillips Head Screw 1/4"xl/2" Phillips Head Screw 1/4"x3/4"
Qty. 20 Qty 2

Part # S112G0408A Part # $112G04121
(Slack Painted) (Stainless Steel)

Phillips Head Screw 1/4"x2" Phillips Head Screw Phillips Head Screw
Qty. 12 M4xSmm 3/16"x3/8"

Part # S112G0432A Qty 1 Qty. 4
(Black Painted) Part # $112M04082 Part # S112G0306A

,, _ecures _as lanK

Head ............................................. .............................................................................................................................................................

Phillips Head Screw 1/4"x3/4"
Qty 1o

Part # S112G0412A
(Btack Painted)

(BIack Painted) (Black Painted)

Phillips Head Screw 1/4"xl-3/16"
Qty 4

Part # S112G0419A
(Stack Painted)

Lighting Stick Special Nut 1/4" Wing Bolt 1/4"x6-5/16"
Qty 1 Qty 1 Qty. 1

Part # P05313023B Ref. # S303G0404A Ref # $233G04482
Scale 1:2 (Btack Painted) ScaIe 1:2 (Black Painted) Scale 1:2

I-

Hardware already installed in the Tool Holder Kit

I

* One Battery/AA and #3 Phillips Head Screwdriver

included in the Hardware Pack.

I Phillips Head Screw M5x8mm
I Part # S112M0508A

L

Qty. 2

(Black Painted)

_/!/!/!/!/!/!/!/!/!/!/!/!/!/!1

1

I
I

I

J

31
29

4

2

5

6

7

8

14

27

25

11

43

10

30

5O

38

40

37

_748

35

31

1

3

4

2

26

28

13

12

15

24

16
17_

46

40

36

A1

A2

A7

37

48

-7

14

1

3

4

2

6

7

8

26

13

12

15

24

28

2_

11

19

21

22

43_

40

10 A9
A1

A2

5O
38

36

U48

37

PIN PIN PIN QTY QTY QTY

KEY DESCRIPTION 16321 16323 16325 16321 1632316325

1 Lid P00119114D P00119114D P00119126A 1 1 1

1A Lid Trim Plate P0011408DV 1

2 Protective Pad P055180011 P055180011 P055180011 4 4 4

3 Temperature Gauge P00601071A P00601071A P00601071A 1 1 1

4 Name Plate P00410037C P00410037C P00410037C 1 1 1

5 Lid Handle P00205055B P00205055B P00205055B 1 1 1
6 Cooking Rack/Secondary P01505008E P01505008E PO1505O08E 1 1 1

7 Cooking Grid P01602O04E P01602004E P01602OO4E 4 4 4

! !

Savo;PJate'M............ P0iT05009EP0iT05009EP0i 05009E..................4 4 4

9 BowlPaneI, Left P00720111A P00720111A P00720111A 1 1 1
10 BowlPaneI, Right P00721111A P00721121A P00721121A 1 1 1
11 Bowl Panel, Front P00738169A P00738169A P00738169A 1 1 1
12 Bowl Panel, Rear P00725219A P00725219A P00725219A 1 1 1
13 Bowl Panel, Rear/Upper P00725224A P00725224A P00725224A 1 1 1

........................................... ........ = = === ................................

14 Burner/Main P02008010A P02008010A P02008010A 4 4 4

15 Burner Bracket P02209012B P02209012B P02209012B I I I

16 Gas ColleetorBoxwJth Electrode P02608002A P02608002A P02608002A 3 3 3

17 Electric Wire Set P02615023A P02615023A P02615023A 1 1 1
18 Electric Ignitor, 4-Port P02502024C P02502024C P02502024C 1 1 1
19 Gas Valve/Manifold Assembly Y0060169 Y0060170 Y0060170 1 1 1

20 Decorative FrontCover P07508004F P07508004F P07508O04A 1 1 1
21 Control Panel P02907251A P02907251A P02907251A 1 1 1
22 Control Knob for Main Burner P03419023M PO3419023M PO3419023M 4 4 4

23 Control KnobSeat P03415263L PO3415263L PO3415263L 4 4 4
24 Grease TrayTrack, Left P0533O006K P05330006K P05330006K 1 1 1

25 GreaseTrayTraek, Right P05330007K P05330007K P05330007K 1 1 1
26 Grease Draining Tray P02706126A P02706126A PO2706126A 1 1 1
27 Grease Draining Tray Heat Shield P06903025B P06903025B P06903025B 1 1 1
28 Grease Receptacle P02701075B P02701075B P02701075B 1 1 1
29 Side Shelf, Left P01102007C P01102007C P01102007C 1 1 1

30 Side Shelf, Right PO1103007C 1
31 Tool Holder P05514008A P05514008A P05514O08A 1 1 1

32 Tool Hook P05514053A P05514053A P05514053A 4 4 4
33 Cart Bottom Shelf P01OO2020D P01002020D P0100202OD 1 1 1

34 Caster Seat, Left Front/Right Rear P05327007G P05327007G P05327007G 2 2 2
35 Caster Seat, Right Front/Left Rear P05327OO8G P05327O08G P05327008G 2 2 2

36 Cart Legs with Side PaneI, Left P07617001B P07617001B PO7617001B 1 1 1
37 Cart Legs with Side PaneI, Right P07618001B P07618001B P07618O01B 1 1 1

PIN

KEY DESCRIPTION 16321

38 Cart Rear Panel P07702032B
39 Cart Bracket, Front P03305015D

40 Door Stop Plate P05510002B

PIN PIN QTY QTY QTY

16323 16325 1632116323:46325

P07702032B P07702032B 1 1 1

....PO3305015D PO3305015D 1...........................................1............................................1.....................

......P55 1ooo2B .....................2.......................2.........................................................

42 Door PO4304001B

44 Door Trim Plate P0751O002B

45 Door Spacer ....

46 Door Handle ........ ............................i...............................................i..............................................i.....................

.............................................47 DoorHingeBracket, Top/Right...........................................................................................................................................................................................................................................................................................................................................................................................................................................P03313002D P033i3002D .............................................................................................................................................................................P033i3002D 1 1 1

49 Caster, 3in.,withBrake P05119001A P05119001A P05119001A 4 4 4

A2 Side Burner Body P02302005D P02302005D

A3 Side Burner Lid ......P00ii5345K _P00ii5346A

P04304O01B P04301019A 1 1 1

P07510002B ii PO7510O02E 1 1 1

1 1
1 1

A9 ;Side Burnerwith Brass Ring P02002055D PO2002055D 1 1

A10 Side Burner Bracket P02215072E P02215072E 1 1

A12 SideBurnerBodyBracket P03305011D P03305011D 1 1

Hardware Pack P06001032A P06001032A P06001032A 1 1 1

For the repair or replacement parts you need:

Callanytime 1-800-4-MY-HOME® (1-800-469-4663)

To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts

list. The following information is required to ensure you receive the correct parts:

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Part Description

4. Quantity of parts needed

Important: Use only Kenmore replacement parts. The use of any part that is not a Kenmore replacement

part can be dangerous and will also void your product warranty. Keep this Operator's Manual for

convenient referral and for part replacement.

Install Casters

[] Place the Cart Bottom Shelf on the cardboard

work surface with the bottom side of shelf
facing up. Install the 4 Casters onto the

Caster Seats as shown.

Phillips Head Screw 1/4"xl/2"

Qty. 16

Part # S112G0408A

(Black Painted)

Install Cart Legs with Side Panels

[] Install the left and right Cart Legs with Side Panel

(parts are labeled L or R) to Cart Bottom Shelf.

Phillips Head Screw 1/4"x2"
Qty. 8

Part # S112G0432A

(Black Painted)

10