Kenmore 141.16315800 User Manual [en, es]

Use and Care Guide

Kentnore

Liquid Propane Gas (LPG) Gril
Model 141.16313800
• Safety
• Assembly
• Use and Care
• Cooking Guide
Grill Information Center:
Call us first if you have any problem with
this product. We can help you with ques tions about assembly and grill operation or if there are damaged or missing parts
when you unpack this unit from the ship
ping box. Please call before contacting
your local retailer.
1-888-317-7642
8am-8pm CST, Monday through Friday
IMPORTANT

• NOTE TO ASSEMBLER/INSTALLER:

Leave this manual with the consumer.

• NOTETO CONSUMER:

Keep this manual forfuture reference.

• RECORDYOURSERIAL#

(see silver CSA label on main bodyofgrill)
Model 141.16315800
A A
Failure to comply with these instructions could
result in a fire or explosion that could cause serious bodilyinjury, death or property damage. Whether this grill was assembled by you or someone else, you must read this entire manual before using your grill to ensure the grill is properly assembled, installed and maintained.
Use your grill at least 3 feet away from any wall or surface. Use your grill at least 3 feet away from combustible objects that can melt or
catch fire such as vinyl or wood siding, fences and overhangs or sources of ignition including pilot lights on water heaters and live electrical appliances. THISGASAPPLIANCEISDESIGNED FOROUT-
DOOR USE ONLY.
Never use your gas grill in a garage, porch,
shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air
around your gas grill housing.
Never disconnect the gas regulator or any gas
fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury or death.
Sears, Roebuck and Co., Hoffman Estates, IL 60179, USA www.sears.com
Manual # P801650Q5H - Date:2007/10/26

Table of Contents

Primary Safety Warnings...................................1-3
Warranty Terms and Conditions Pre-Assembly Instructions Part Diagrams and Lists
Assembly Instructions
LP Gas Tank Installation Use & Care Instructions:
• Lighting Instructions
• Troubleshooting
Cleaning and Maintenance............................21-22
Cooking Guide
Frequently Asked Questions
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9-15
16-18
A1-A5
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A7-A8
4-8
19 20
2 3
IF YOU SMELL GAS:
1. Shut off gas to the appliance. 2 Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Warranty

Ken more Full Warranty
If this grill fails due to a defect in material or
workmanship within one year from the date of
purchase, call 1-800-4-MY-HOMER to arrange for
free repair (or replacement if repair proves
impossible).

Limited Warranty on Seiected Grill Parts

From the date of purchase for the time periods listed below, the following grill parts will be
replaced free of charge if they rust through. After the first year from the date of purchase you must pay the labor cost to have them
nstalled.

• Stainless Burners 10 Years

• Stainless Parts 3 Years
• Painted Parts 2 Years
• Cooking Grids 2 Years
• Heat Diffusers 2 Years
All warranty coverage excludes ignitor batteries and grill part paint loss or surface rusting, which are either expendable parts that can wear out from normal use in less than a year, or are conditions that can be the result of normal use, accident or improper maintenance.
All warranty coverage is void if this grill is ever
used for commercial or rental purposes. All warranty coverage applies only if this grill is
used in the United States. This warranty gives you specific legal rights, and
you may have other rights which vary from sate to state.

Sears, Roebuck and Co., Hoffman Estates, IL

LPG grill models must be used with Liquid Propane Gas and the regulator assembly supplied. Natural Gas models must be used with Natural Gas only. Any attempt to convert the grill from one fuel type to another is extremely hazardous and will void the warranty.
Keep gas regulator hose away from hot grill surfaces and dripping grease. Avoid unneces sary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call Grand Hall at 1-800-770-9769 for a certified replace ment hose.
California Proposition 65
Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth de fects, or other reproductive harm.
Brass components on the grill, such as hose fittings, propane cylinder valves (sold sepa rately) and burner valve stems, contain lead which is known to the State of California to cause cancer, birth defects, orother reproduc tive harm.
Never use charcoal or lighter fluid in this gas
grill. Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.
The Grease Draining Tray and Grease Recep tacle must be visually inspected before each grill use. Remove an y grease and wash Grease Draining Tray and Grease Receptacle with a mild soap and warm water solution. Failure to
comply with these instructions could re sult in a grease fire orexplosion that could cause serious bodily injury, death orprop­erty damage.
Sears Brands, LLC

Pre-Assembly Instructions For Your Safety

Failure to comply with these instructions may result in a hazardous situation which, if not avoided, may result in injury.
Spiders and small insects can spin webs and nest in the grill Bu'ner "rL-bes dj/ing transit and warehousing which' can 1« . c gas flow obstruction rcsv'tng in a fire i" a"d cound the Burner Ti.bcs. "n.s tyre of "F-ASHBACK =IRE" can cause .seriour gr.j: ri-amogc ..T’d croare an unsafe apératip^conoito"! tor me user.
To reduce the chance of FLASHBACK
FIRE you must clean the Burner Tubes
as follov.'s before assembling your grill.
Also do : ;.r ;::r once a morr-' in summer and fall ;r -.I'-or:.: : .; ; e in your area, and • yo.r g'': -as no: boon used for an extended perica c- t.mo.
1. Remove the screw from the rear of each Burner using a Phillips Head Screwdriver.
2. Carefully lift each Burner up and away from the Gas Valve Orifice.
3. Check and clean Burner Tubes for insects and
insect nests. A clogged tube can lead to a fire
beneath the grill.
4. Refer to the figure below and perform one of these 3 cleaning methods:
□ METHOD 1: Bend a stiff wire or wire coat
hanger into a small hook as shown and run the hook through the Burner Tube and inside the Burner several times to remove debris.
c
TOCLEANBURNER TUBE, INSERT HOOK
HEI^
Burner Tube
□ METHOD 2: Use a bottle brush with a
flexible handle and run the brush through the Burner Tube and inside the Burner several times to remove any debris.
□ METHOD 3: Use an air hose to force air
through each Burner Tube. The forced air should pass debris or obstructions through the Burner and out the Ports.
For safe operation ensure the Gas Valve Assem bly Orifice is inside the Burner Tube before using your grill. See figure. If the Orifice is not inside the Burner Tube, lighting the Burner may cause explosion and/or fire resulting in serious bodily
injury and/or property damage.
Gas Valve Assembly Orifice
.Burner Ports
Burner Tube
Foot
1. Do not store spare LP cylinder
within 10 feet (3m) of this appliance.
2. Do not store or use gasoline or other flammable liquids and vapors within 25 feet (8m) of this appliance.
S.When cooking with oil/grease, do
not allow the oil/grease to get hotter than 350°F (117°C).
4. Do not leave oil/grease unattended.
A
/ • \ / • \
1. Do not store or use gasoline or other flammable liquids in the vicin
ity of this or any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the
vicinity of this or any other appliance.
PRE-ASSEMBLY
Read and perform the following pre-assembly instructions:

□ Tools Required for Assembly:

• protective work gloves
• protective eyewear
• #2 & #3 Phillips Head Screwdriver
□ You will need assistance from another person to
handle the grill head and other large, heavy parts,
□ Open Lid of shipping carton and remove parts box
and packing materials. Lay cardboard sheet on floor and use as a work surface to protect floor and grill parts from scratches.
Q You may slice the carton front corners with a utility
knife to lay open the carton front panel. This allows you to raise the grill head Lid and remove the components packed inside, making it easier to lift. Use the sliced off carton front as a work surface to protect floor and grill parts from scratches.
□ Use the Hardware and Part Diagrams to ensure all
items are included and free of damage.
□ Do not assemble or operate the grill If it appears
damaged. If there are damaged or missing parts when you unpack the shipping cartons or you have questions during the assembly process, call the:
Grill Information Center 1-888-317-7642
8am-8pm CST, Monday through Friday
Grill Installation Codes
The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propance Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.
Hardware Pack Parts List for 141.16313800 & 141.16315800
PART# PART DESCRIPTION QTY PURPOSEOFPART
P06001064B Hardware Pack 1 For use in assembly of Model 141.16313800 P06001065B Hardware Pack 1 For use in assembly of Model 141.16315800 P05515101L Wrench/No.17 Customized 1 Tightens Casters
S112G0432A S233G04572 S303G0404D S112G0408A S112G0432A
S112IVD405APhillips Head Screw M4x5mm 3
S112IVD4084 S112G0306A S112G0306A S112G0419A S112G0412A S275G0305A P03401373H S112IVD4082
For use in assembly of Model 141.16315800 Only
S112G0408A
Phillips Head Screw 1/4"x2" 8 Attaches Cart Legs with Side Panel to Cart Bottom Shelf Wing Bolt 1/4"x6-11/16" 1 Special Nut 1/4" 1 Phillips Head Screw 1/4"x1/2" 4 Attaches Cart Rear Panel to Cart Legs with Side Panel Phillips Head Screw 1/4"x2" 4 Attaches Door Bracket to Cart Legs with Side Panels
Phillips Head Screw M4x8mm 4 Attaches Door Handle to Door Phillips Head Screw 3/16"x3/8" 4 Attaches Door Hinge Bracket to Cart Leg Phillips Head Screw 3/16"x3/8" 2 Attaches Door Guide Plate to Cart Bottom Shelf Phillips Head Screw 1/4"x1-3/16" 4 Attaches Bowl to Cart Phillips Head Screw 1/4"x3/4" 10 Attaches Side Shelf and Side Burner Frame to Bowl Panel Phillips Head Screw 3/15"X5/16" 2 Attaches Lid Wind Shield Control Knob for Side Burner 1 Attaches to Side Burner Gas Valve Stem Phillips Head Screw M4x8mm 2 Installs Side Burner Gas Valve to Side Burner Frame
Phillips Head Screw 1/4"x1/2" 7 Attaches Cart Partition Panel and Bracket to Cart
Secures Gas Tank
Attaches Gas Tank Heat Shield to Right Cart Side Panel and Cart Rear Panel
Hardware Pack Diagram for 141.16313800 & 141.16315800
r
SH
Phillips Head Screw 1/4"x1/2" Qty: 4 (Model 141.16313800) Qty: 11 (Model 141.16315800) Part # S112G0408A (Black Painted)
Phillips Head Screw 1/4"x2"
Qty. 12
Part # S112G0432A (Black Painted)
Wing Bolt 1/4"x6-11/16"
Qty. 1 Part # S233G04572
(Black Painted) Scale 1:2
Phillips Head Screw 1/4"x3/4" Qty. 10 Part # S112G0412A (Black Painted)
ill
i.
Phillips Head Screw M4x8mm Qty. 4 Part # S112M04084 Steel Painted
r
Special Nut 1/4" Qty. 1 Part # S303G0404D (Black Painted) Scale 1:2
Phillips Head Screw 1/4"x1-3/16" Qty. 4 Part # S112G0419A (Black Painted)
(
Phillips Head Screw 3/16"x3/8"
Qty. 6
Part # S112G0306A
(Black Painted)
Control Knob for Side Burner Qty. 1
Part # P03401373H
Scale 1:2
Wrench/No.17 Customized
Qty. 1 Part # P05515101L Scale 1:2
Door Handle Qty. 2 Part # P00201003I Scale 1:2
y \ /"
( ' ^
Phillips Head Screw 3/16"x5/16" Qty. 2 Part # S275G0305A
//// r
iW
Phillips Head Screw M4x8mm Qty. 2 Part # S112M04082 (Black Painted)
Phillips Head Screw M4x5mm Qty. 3
Part # S112M0405A (Black Painted)
One Battery/AA included in the Hardware Pack.
Parts Diagram for Models 141.16313800 & 141.16315800
Parts List for Models 141.16313800 & 141.16315800
KEY PART DESCRIPTION
1 Lid 2 Lid Trim Plate 3 Protective Pad, Front 4 Protective Pad, Rear 5 Temperature Gauge 6 Temperature Gauge Seat 7 Name Plate 8 Lid Handle
9 Lid Handle Bracket 10 Lid Handle Heat Insulating Spacer 11 Cooking Rack/Secondary 12 Cooking Grid 13 Heat Diffuser 14 Bowl Panel, Left 15 Bowl Panel, Right 16 Bowl Panel, Front 17 Bowl Panel, Rear 18 Bowl Panel Rear/Upper 19 Burner/Main 20 Burner Bracket
21 Gas Collector Boxwith Electrode 22 Electric Wire Set 23 Electric Ignitor, 6-Port 24 Electric Ignitor, 2-Port 25 Gas Valve/Manlfold /^sembly 26 Decorative Front Cover 27 Control Panel 28 Control Knob for Main Burner 29 Control Knob Seat 30 Grease Draining Plate, Left 31 Grease TrayTrack, Left 32 Grease Draining Plate, Right 33 Grease TrayTrack, Right 34 Grease Draining Tray 35 Grease Receptacle 36 37 Decorative Panel for Side Shelf, Left 38 Cart Bottom Shelf 39 Cart Rear Panel 40 Cart Legs with Side Panel, Left 41 Cart Legs with Side Panel, Right 42 Cart Bracket, Front 43 Door Stop Plate 44 Door Guide Plate 45 Door 46 Door Magnet 47 Door Trim Plate 48 Door Spacer 49 Door Handle
Side Shelf, Left
16313800
PART# QTY
P0014618E4 1 P0014722E4 1 P0011452QJ 1 P0011453QJ 1 P055180261 2 P055180261 2 P055180011 2 P055180011 2 P00601287C 1 P00601287C 1 P00614017E 1 P00614017E 1 P00410041C 1 P00410041C 1
P00205098M 1 P00205099M 1
P03303106A 2 P03303106A 2 P06901025A 2 P06901025A 2 P01505008E 1 P01506005G 1 P01615029H 4 P01615029H 5 P01714004E 4 P01714004E 5 P00720824A 1 P00720824A 1 P00721834A 1 P00721834A 1 P00738779A 1 P00738769A 1 P00725879A 1 P00725869A 1 P06905056B 1 P06905057B 1 P020080364 4 P020080364 5 P02204202E 1 P02205122E 1
P02609013M 4 P02609013M 5
P02615112A 1 P02615111A 1 P02502265C 1 P02502265C 1
Y0060503 1 Y0060502 1
P02907867S 1 P02909687S 1
P02907857I 1 P02909977I 1 P03419483H 4 P03419483H 5 P034150731 4 P034150731 5 P06901010B 1 P06901010B 1 P06901022B 1 P06901022B 1 P06901011B 1 P06901011B 1 P06901013B 1 P06901013B 1 P02706247B 1 P02707095B 1 P02701087B 1 P02701087B 1 POI102050C 1 P01102050C 1 P07503006A 1 P07503006A 1 P01002063D 1 P01004066D 1 P07702085B 1 P077020868 1 P07617040B 1 P076170408 1 P07618006B 1 P076180068 1 P03305028R 1 P03305053R 1 P05510002B 4 P05510002B 4 P055100064 1 P055100064 1 P04301037J 2 P04301038J 2 P05523002K 4 P05523002K 4 P07510026N 2 P07510027N 2
P06801010G 4 P06801010G 4
P00201003I 2 P00201003I 2
16315800
PART# QTY
P02502252C 1
Parts List for Models 141.16313800 & 141.16315800
16313800
KEY PART DESCRIPTION
50 Caster, 3 in., with Brake P05106004A 4 P05106004A 4 51 Door Hinge Bracket. Left P03313004D 1 P03313004D 1 52 Door Hinge Bracket, Right P03313002D 1 P03313002D 1 53 Regulator with Hose P03601038A 1 P03601038A 1 54 Cart Partition Panel, Let 55 Cart Partition Panel Bracket, Let 56 Lighting Stick Assembly P05313010B 1 P05313010B 1 57 Weight A P05344006Q 1 P05344006Q 1 58 Weight B P05344005Q 1 P05344005Q 1 59 60 61 62 Electric Ignitor Protector Assembly P03343005A 1 P03343005A 2 63 Control Panel Bracket P03327051R 1 P03327051R 1
A1 Side Burner Frame P01104042C 1 P01104042C 1
A2 Side Burner Body P02302012D 1 P02302012D 1 A3 Side Burner Lid P00115345K 1 P00115345K 1 A4 Side Burner Pot Support P00805013G 1 P00805013G 1 A5 Side Burner Electrode P02607007A 1 P02607007A 1 AS Side Burner Gas Valve Assembly with Hose Y0060504 1 Y0060504 1 A7 Control Knob for Side Burner P03401373H 1 P03401373H 1 AS Control Knob Seat P03432013J 1 P03432013J 1 A9 Side Burner with Brass Ring P02002055D 1 P02002055D 1
A10 Side Burner Bracket P02215072E 1 P02215072E 1
A11 Side Burner Body Bracket P03305011D 2 P03305011D 2
A12 Decorative Panel for Side Burner Frame P07502016A 1 P07502016A 1
B1 Rôtisserie Burner Assembly P02007069D 1 P02007069D 1 B2 Rôtisserie Burner Orifice P06534012A 1 P06509026A 1 B3 Rôtisserie Burner Extension Tube P03717049B 1 P03717041A 1 B4 Rôtisserie Burner Gas Collector Box P026210044 1 P026210044 1 B5 Rôtisserie Burner Thermocouple P05305025A 1 P05305026A 1 B6 Rôtisserie Burner Electrode P02614050M 1 P02614051M 1 B7 Rôtisserie Burner Wind Shield P06905058B 1 P06905059B 1 B8 Control Knob for Rôtisserie Burner P03419493H 1 P03419493H 1 B9 Control Knob Seat P034150731 1 P034150731 1
BIO Rôtisserie Burner Frame P02011057E 1 P02011058E 1
Lid Wind Shield Bracket P033280534 Gas Tank Heat Shield P06911004F Lid Wind Shield
Hardware Pack P06001064B 1 P06001065B 1 Use and Care Guide P80165005H 1 P80165005H 1
PART# QTY
— —
2 1
P069060734 1 P069060744 1
16315800
PART# QTY
P07512001D
P03303014J
P033280534
P06911004F
1 1
2
1
For the repair or replacement parts you need:
Call anytime 1-800-4-MY-HOME® (i-8oo-469-4663)
To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts list. The following information is required to ensure you receive the correct parts:
1. Model and Serial Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important: Use only Kenmore replacement parts. The use of any part that Is not a Kenmore replacement part can be dangerous and will also void your product warranty. Keep this Operator's Manual for
convenient referral and for part replacement.
8
Install Casters
□ Place the Cart Side Panels on the cardboard.
Install the 4 Casters into the Caster Seats
as shown.
Wrench/No.17 Customized Qty. 1 Part # P05515101L Scale 1:2

Assembly Instructions

Install Cart Side Panels to Cart Bottom Shelf

□ Screw the Wing Bolt and Special Nut to Cart Bottom
Shelf.
□ Install the left and right Cart Side Panels (parts are
labeled L or R) to Cart Bottom Shelf. (Note: Be sure not to tighten securely until Rear Panel is attached).
Phillips Head Screw 1/4"x2"
Qty. 8
Part # S112G0432A
(Black Painted)

Install Partition Panel (For Model 141.16315800 only)

□ Install the Partition Panel to Left Cart Side Panel
and Cart Rear Panel.
□ Install the Partition Panel Bracket between
Partition Panel and Cart Bottom Shelf.
.WWW
Phillips Head Screw 1/4"x1/2" Qty. 7 Part # S112G0408A (Black Painted)
Install Gas Tank Heat Shield
□ Align the 3 holes on Gas Tank Heat Shield with the Cart
Rear Panel and Front Cart Bracket.
□ Insert the 3 Phillips Head Screws M4x5mm from underside of
the Gas Tank Heat Shield and tighten securely.
Phillips Head Screw IVI4x5mm
Qty. 3
Part # S112M0405A
(Black Painted)

Install Doors

□ Install the Door Handle to Right Door using Phillips Head Screw M4x8mm □ Install the Door Guide Plate to Cart Bottom Shelf using
Phillips Head Screw 3/16"x3/8”
□ Insert Door bottom post into Bottom Door Hinge Bracket. □ Hold the Right Door and install the Right Top Door Hinge Bracket
to Right Cart Leg using Phillips Head Screw 3/16"x3/8".
n Repeat steps for Left Door.
(Note: Rating Label on the right door.)
Phillips Head Screw M4x8mm
Qty. 4
Part # S112M04084 (Steel Painted)
Phillips Head Screw 3/16"x3/8" Qty. 6 Part # S112G0306A (Black Painted)
Door Handle
Qty. 2
Part # P00201003I
Scale 1:3
11
Install Grill Bowl
□ Remove cooking components from Grill Head. With an assistant,
and position Grill Head on the Cart.
□ Tighten securely using Phillips Head Screw 1/4"x1-3/16".
Phillips Head Screw 1/4"x1-3/16" Qty. 4 Part # S112G0419A (Black Painted)
lift

Install Side Shelf and Side Burner Frame

□ Align the 2 holes on Front and Rear Bowl Panels and 3 holes on
Left Bowl Panel with the threaded holes on Left Side Shelf Insert the 3 Phillips Head Screws 1/4"x3/4" from the inside of the grill bowl.
□ Align the 2 holes on underside of Left Side Shelf with the threaded holes
on Left Bowl Panel. Insert the 2 Phillips Head Screws 1/4"x3/4" and tighten securely.
□ Repeat for Right Side Burner Frame (Right Side Shelf).
u
Phillips Head Screw 1/4"x3/4" Qty. 10 Part # S112G0412A (Black Painted)
Inner side view of Left Side Shelf
Inner side view of Right Side Burner Frame (Right Side Shelf)
12
Install Lid Wind Shield
□ Align the 2 holes on Rear Lid Wind Shield with the upper threaded
holes on Rear Lid Wind Shield Bracket. Insert the 2 Phillips Head Screws 3/16"x5/16" and tighten securely.
///
Phillips Head Screw 3/16''x5/16" Qty. 2 Part # S275G0305A

Install Side Burner Gas Valve and Side Burner Electrode Wire

□ Cut fastening strap that secures pot support to burner. □ Insert the Side burner Gas Valve Assembly into Side Burner Tube (See Figure 1). Be sure
the orifice is inside the Burner Tube properly (see warning on Page 3), or lighting the
burner may cause explosion and/or fire.
□ Insert the Side Burner Gas Valve Assembly through the Side Burner Gas Valve Hole on the
Side Burner Frame. Align the 2 holes on the Side Burner Frame with the threaded holes
on the Side Burner Gas Valve Bracket. Then insert 2 Phillips Head Screws M4x8mm
provided and tighten securely.
□ Fasten the Control Knob onto the Side Burner Gas Valve Stem. Be sure that the
OFF position faces the Burner.
□ Push the Socket of Side Burner Electrode Wire into Plug. (See figure 2),
Phillips Head Screw IVI4x8mm Qty. 2 Part # S112M04082 (Black Painted)
Figure 1
Control Knob for Side Burner Qty. 1 Part # P03401373H Scale 1:2
13
Install Grease Draining Tray
□ Loosen screws and raise Rear Upper Bowl Panel. □ Slide the Tray side tabs over the side rails underneath the Grill Bowl.
(See Figure 3).
□ Slide the Rear Upper Bowl Panel down and tighten screws securely.
(see Figure 4).
□ Install Grease Receptacle under the Grease Draining Tray from the front of grill.
(See figure 5).
14
Install Ignitor Battery
□ Unscrew Ignitor Cap from Control Panel. □ Place supplied AA battery into the Ignitor
Slot with positive pole facing you.
□ Position the Cap and Spring over the AA
battery and tighten onto Control Panel.
Main Burners Electrode Check Perform this Electrode Check with the
assistance of another person.
This test will ensure that the Spark Electrode Tips
are properly positioned so your grill lights easily and properly.
Spark Gap
„ T „ . Spark Electrode Tip Spark Receiver ^
□ Be sure all Control Knobs are set to
"OFF" and open the Grill Lid.
□ Have your assistant stand behind to the
right of the grill and look toward the front of the grill bowl. Never put your face inside the Grill Bowl.
□ Press the Ignitor Cap. You should hear
a "clicking" sound. Your assistant should see a blue spark within each Gas Collector Box. If a spark is present the
Electrode Tips are properly positioned.
□ If no spark is seen, the Spark Gap
needs to be adjusted as follows:
• Using an adjustable wrench, loosen the Inside Nut until the Gas Collector Box can be turned upward.
• If the gap between the Spark Elec trode Tip and Receiver is more than 3/16" use long nose pliers to gently squeeze the Gas Collector Box to narrow gap.
• Return the Gas Collector Box to its original position, secure the Inside Nut and try the Electrode Check again. If no "clicking" sound is heard:
• AA Battery may be installed back
• Electric wires may be loose. Remove
Gas Collector Box
jH
__
r —
wards. the AA Battery and inspect the Ignitor
Junction Box found behind the Control Panel and reconnect any loose wires.
)
1
Side Burner and Rôtisserie Burner Electrode Check
□ Open side burner lid. Remove plastic
shipping band from burner and pot support.
□ Turn side burner Control Knob to IGN
and push in. Look for spark between tip of electrode and burner.
□ Open Grill Lid. Turn rôtisserie burner
Control Knob to IGN and push in. Look
for spark between tip of electrode and
burner.
□ If you don't see a spark from side or rôtisserie
burner electrode, adjust gap between
electrode and burner surface to 3/16 in.
Install Cooking Components
□ Place the Heat Diffusers on lower ledge
above Burners. □ Place Cooking Grids on bowl ledge. □ Place the Secondary Cooking Rack into
the slots on Grill Bowl Side Panels.
Secondary Cooking Rack
Cooking Grids
Heat Diffusers
Slots for Secondary Cooking Rack
Model 141.16315800

Final Grill Assembly Step

When you have finished assembling your grill be sure that all screws are tightened for safe operation of your grill.
Failure to read and follow the Use and Care Instructions could result in a fire or explosion
that could cause serious bodily injury, death or
property damage.
15

LP Gas Tank Installation

CORRECT LP GAS TANK USE

□ LP Gas grill models are designed for use with a
standard 20 lb. Liquid Propane Gas (LP Gas) tank, not included with grill. Never connect your gas grill to an LP Gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maximum size LP Gas tank to use. You
must use an "OPD" gas tank which offers a listed Overfill Prevention Device. This safety feature
prevents tank from being overfilled which can cause malfunction of LP Gas tank, regulator and/or grill.
□ The LP Gas tank must be constructed and marked in
accordance with the Specifications for LPGas Cylin ders of the U.S. Department of Transportation (D.O.T.)
National Standard of Canada, CAN/CSA-B339,
or the Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable.
□ The LP Gas tank must have a shutoff valve, terminat
ing in an LP Gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP Gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank.
□ The tank supply system must be arranged for vapor
withdrawal.
□ The LP Gas tank used must have a collar
to protect the tank valve.
□ Never connect an unregulated LP gas tank to your
gas grill. The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11" water column (W.C.) for connection to an LP gas tank. Only use the regulator and hose assembly supplied with your gas grill.
and hose assemblies must be those specified by Kenmore. See Parts List.
□ Have your LP Gas dealer check the release valve
after every filling to ensure it remains free of defects. □ Always keep LP Gas tank in upright position. □ Do not subject the LP Gas tank to excessive heat. □ Never store an LP Gas tank indoors. If you store
your gas grill in the garage always disconnect the
LP Gas tank first and store it safely outside. □ LP Gas tanks must be stored outdoors in a well-
ventilated area and out of the reach of children. □ Disconnected LP Gas tanks must not be stored in a
building, garage or any other enclosed area. □ The regulator and hose assembly can be seen after
opening the doors (if applicable) and must be
inspected before each use of the grill. If there is
excessive abrasion or wear or if the hose is cut, it
must be replaced prior to using the grill again.
Replacement regulators
□ Use of alcohol, prescription or non-prescription
drugs can impair your ability to properly assemble and safely operate your grill.
□ Keep fire extinguisher readily accessible. In the
event of a oil/grease fire, do not attempt to extinguish with water. Use type B extinguisher or smother with dirt, sand or baking soda.
□ In the event of rain, cover the grill and turn off
the burner and gas supply.
□ Use your grill on a level, stable surface in an
area clear of combustible materials. □ Do not leave grill unattended when in use. □ Do not move the appliance when in use. □ Allow the grill to cool before moving or storing. □ Do not use your grill as a heater. □ This grill is not intended to be installed in or on
recreational vehicles and/or boats.
A Do not store a spare LP-Gas tank under or near
this appliance. B. Never fill the tank beyond 80 percent full; and C. If the information in "(a)” and "(b)" is not followed
exactly, a fire causing death or serious injury may
occur.
Use your grill at least 3 feet away from any
wall or surface. Use your grill at least 3 feet away from combustible objects that can melt
or catch fire such as vinyl or wood siding, fences and overhangs or sources of ignition
including pilot lights on water heaters and live
electrical appliances.
Outdoor cooking gas appliance shall not be used under overhead combustible construction.
Never use your gas grill in a garage, porch, shed
breezeway or any other enclosed area.
Never obstruct the flow of ventilation air around
your gas grill housing.
In windy conditions, always position the front of
grill to face oncoming wind to reduce smoke and
heat blowing in your face and prevent potential hazards to self and grill.
Never light your gas grill with the lid closed or
before checking to ensure the burner tubes are fully seated over the gas valve orifices.
Never allow children to operate your grill. Do not
allow children or pets to play near your grill.
16

NOTE about LP Gas Tank Exchange Programs

• Many retailers that sell grills offer you the option of replacing your empty LP Gas tank through an ex
change service. Use only those reputable exchange companies that inspect, precision fill, test and certify their tanks. Exchange your tank only for an OPD safety feature-equipped tank as described in the LP Gas tank section of this manuai.
• Aiways keep new and exchanged LP Gas tanks in
an upright position during use, transit or storage.
• Leak test new and exchanged LP Gas tanks BEFORE
connecting one to your grill.
How to Leak Test your LP Gas Tank For your safety:
• All leak tests must be repeated each time your LP Gas tank is exchanged or refilled.
• When checking for gas leaks do not smoke.
• Do not use an open flame to check for gas leaks.
• Your grill must be leak tested outdoors in a well­ventilated area, away from ignition sources such as gas fired or electrical appliances. During the leak test,
keep your grill away from open flames or sparks.
To Install LP Gas Tank: Secure a 201b LP Gas Tank to Gas Grill
Screw the Wing Bolt and Special Nut to Cart
Bottom Shelf.
Turn your LP Gas Tank Valve clockwise to the closed or OFF positon.
Place LP Gas tank into tank hole on bottom sheif or (on select models) slide the Tank Tray out of the cabinet until it is fully extended. The Tank Tray has an auto lock position and may need to be pulled firmly.
Install the tank so the Tank Valve faces the front
right corner of cabinet.
Secure Gas Tank with Special Nut and Wing Bolt.
• Do not use household cleaning agents. Damage to gas assembly components can result.
Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto LP Gas tank in the areas indicated by the arrows. See diagram. If growing bubbles appear do not use or move the
LP Gas tank. Call an LP Gas Supplier or your Fire Department.
Special Nut 1/4” Qty. 1 Part. # S303G0404D (Black Painted) Scale 1:2
Wing Bolt 1/4”x6-11/16” Qty. 1 Part. # S233G04572 (Black Painted) Scale 1:2
A
If growing bubbles appear do not use or move the LP Gas tank. Contact an LP Gas Supplier or your fire department!
A
NOTE: Many different size propane gas tank bottom
collars are available in the market, especially with the popularity of tank exchange programs. If your tank bottom coll ar does not fit i nto the tank hole after attach ing thespecial nutto the wing bolt, simply remove the special nut and secure the tank using the wing bolt only.
17
LP Gas Model only: Connect Regulator with Hose to your LP Gas Tank
Turn all Burner Valves to the OFF position.
Inspeot the valve eonneetion port and regulator
assembly for damage or debris. Remove any debris. Never use damaged or plugged equip ment. Connect the regulator assembly to the tank valve
and HAND TIGHTEN nut clockwise to a full stop. DO NOT use a wrench to tighten because it could damage the Quick Coupling Nut and result in a hazardous condition. Open the tank valve 1/4 to 1/2 of a turn (coun terclockwise) and use a soapy water solution to check all connections for leaks before attempting to light your grill. See
Leaks". If a leak is found, turn the tank valve off
and do not use your grill until the leak is repaired.
"Checking for LP Gas

Check all connections for LP Gas Leaks

Never test for leaks with a flame. Prior to first use,
at the beginning of each season, or every time your LP Gas tank is changed, you must check for gas leaks. Follow these three steps:
□ Make a soap solution by mixing one part liquid
detergent and one part water.
□ Turn the grill Control Knobs to the full OFF
position, then turn the gas ON at source.
□ Apply the soap solution to all gas connections
indicated by the arrows. See diagram. If bubbles appear in the soap solution the connections are not properly sealed. Check each fitting and tighten or repair as necessary.
CAUTION; When the appliance is not in use the gas
must be turned off at the tank. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may
result in leakage of propane.
If you have a gas leak that cannot be repaired by tightening, turn off the gas at the source, disconnect fuel line from your grill and call 1-800-4-MY-HOIVIE® or your gas supplier for repair assistance.

Disconnecting A Liquid Propane Gas (LPG) Tank From Your Griii

□ Make sure the Burner Valves and LP Gas tank
valve are off. (Turn clockwise to close.)
□ Detach the hose and regulator assembly from
the LP Gas tank valve by turning the Quick Coupling Nut counterclockwise.
18

USE AND CARE INSTRUCTIONS

Grill Lighting Instructions

1. Before each use, check all hoses for cracks, nicks, cuts, burns or abrasions. If a hose is damaged in any way, do not use your grill before replacing the hose with an authorized part from the Parts List. Also make sure all gas supply connections are securely tightened.
2. Familiarize yourself with the safety and Use and Care instructions in this manual. Do not smoke while lighting grill or checking gas supply connections.
3. Be sure the LP Gas tank is filled.
4. Open the Grill Lid.
A
Failure to replace a faulty hose, secure gas supply connections or to open the Lid before proceeding to the Lighting Procedures could result in a fire or explosion that could cause serious bodily injury,
death, or property damage._______________________________
5. Set Control Knobs to OFF and open the LP Gas tank valve SLOWLY 1/4 of a turn.
I
OFF
6. Push and turn the Control Knob to^Hi.
7. Immediately press the Electric Ignitor for 3-4 seconds to light the Burner.
8. If ignition does not occur in 5 seconds, turn gas off at source and turn Control Knobs OFF. Wait at least 5 minutes for gas to clear, then retry. If your grill still fails to light turn the burner Control Knob(s) and gas source OFF and conduct a leak test of ALL gas connections and gas sources as explained in the Use and Care section of this manual. If no leaks are detected, wait 5 minutes for any gas to clear and repeat the lighting procedure.
Open LP Gas tank
PRESS
A

Rôtisserie Burner Lighting instructions

1. Follow steps 1 through 4 of the Grill Lighting Instructions.
2. Push and turn the Control Knob to ON. Immediately press the Electric Ignitor for 10 seconds to light the Burner.
OFF
3. If ignition does not occur in 5 seconds, turn gas off at source and turn Control Knobs OFF. Wait at least 5 minutes for gas to clear, then retry. If your grill still fails to light turn the Control Knob and gas source OFF and conduct a leak test as explained in the
Use and Care section of this manual. If no leaks are detected, wait 5 minutes for any gas to clear and repeat the lighting procedure.
4. After Burner is lit, turn the tank valve SLOWLY one more 1/4 of a turn.
IMPORTANT; Do not use the Rôtisserie Burner and
Main Burners at the same time. Backtaurner is for Rôtisserie Cooking only.
PRESS

Side Burner Lighting instructions

1. Follow steps 1 through 4 of the Grill Lighting Instructions.
2. Open Side Burner Lid.
3. Set Control Knobs to OFF and open the LP Gas tank valve SLOWLY 1/4 of a turn.
4. Push and turn the Control Knob to Hi.
5. Immediately press the Electric Ignitor for 3-4 seconds
to light the Burner.
6. If ignition does not occur, turn gas off at source and
turn Control Knobs OFF. Wait at least 5 minutes for gas to clear, then retry. If your grill still fails to light turn the burner Control Knob and gas source OFF and conduct a leak test as explained in the Use and Care section of this manual. If no leaks are detected, wait 5 minutes for any gas to clear and repeat the lighting procedure.

Manually Lighting Your Grill By Paper Match

To light your gas grill by match, insert a match into the Lighting Stick and follow steps 1 through 6 of the Grill Lighting Instructions. Then, light the match and place Lighting Stick through the Lighting Hole on the left side of the grill as shown below. Turn the nearest Control Knob to theHi setting to release gas. The Burner should light immediately.
9. After one Burner is lit, turn the tank valve SLOWLY one more 1/4 of a turn.
10. Turn other burners to Hi to light as you move towards the fuel source.
19

USE AND CARE INSTRUCTIONS

Troubleshooting If the grill fails to light:

1. Turn gas off at source and turn Control Knobs to OFF. Wait at least 5 minutes for gas to clear, then retry.
2. If your grill still fails to light, check gas supply and connections.
3. Repeat lighting procedure. If your grill still fails to operate, turn the gas off at source, turn the Control Knobs to OFF, then check the following:
□ Misalignment of Burner Tubes over Orifices
Correction: Reposition Burner Tubes over Orifices.
□ Obstruction in gas line
Correction: Remove fuel line from grill. Do not
smoke! Open gas supply for one second to clear any obstruction from fuel line. Close off gas supply at source and reconnect fuel line to grill.
□ Plugged Orifice
Correction: Remove Burners from grill by remov
ing the screw from the rear of each Burner using a Phillips Head Screwdriver. Carefully lift each Burner up and away from gas valve Orifice.
Remove the Orifice from gas valve and gently clear any obstruction with a fine wire. Then reinstall all Orifices, Burners, Ootter Pins and cooking components.
To purge air from your gas line and/or reset
the regulator excess gas flow device:
□ Turn Control Knobs to the OFF position. □ Turn off the gas at the tank valve. □ Disconnect regulator from LP Gas tank. □ Let unit stand 5 minutes to allow air to purge. □ Reconnect regulator to the LP Gas tank. □ Turn tank valve on SLOWLY 1/4 of a turn. □ Open the Grill Lid. □ Push and turn the LEFT Control Knob to Hi. □ Press Electric Ignitor for 3-4 seconds to light
the burners.
Never lean over the grill cooking area while lighting your gas grill. Keep your face and body a safe distance (at least 18 inches) from the Lighting Hole or Burners
when lighting your grill by match.
If an obstruction is suspected in Gas Valves or Manifold, call the Grill Information Center.
□ Obstruction in Burner Tubes
Correction: Follow the Burner Tube cleaning
procedure on page 22 of this Operator's Manual.
□ Misalignment of Ignitor on Burner
Correction: Check for proper position of the
Electrode Tip as shown in step 15 page 15. The gap between the Spark Electrode Tip and Spark
Receiver should be approximately 3/16". Adjust if necessary. With the gas supply closed and all Control Knobs set to OFF press the Electric
Ignitor cap and check for the presence of a spark at the Electrode.
□ Disconnected Electric Wires
Correction: Inspect the Electric Ignitor (see Parts
List) found behind the Control Panel. Connect loose
Electric wires to Junction Box and try to light the grill.
□ Weak AA battery
Correction: Unscrew the Ignitor Cap and replace
the battery.
□ If the grill still does not light you may need to
purge air from the gas line or reset the regulator excess gas flow device. procedure should be done every time a new
LP Gas tank is connected to your grill.
Note: This
Should a FLASHBACK fire occur in or around the Burner Tubes, follow the instructions below. Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
Shut off gas supply to the gas grill.
• Turn the Control Knobs to OFF position.
Open the Grill Lid.
Put out any flame with a Class B fire extinguisher.
Once the grill has cooled down, clean the Burner Tubes and Burners according to the cleaning instructions in this Operator's Manual.

For repair or replacement parts that you need call anytime day or night

1-800-4-MY-HOME ® (1-800-469-4663)
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