Kenmore 141.16226 User Manual

Owner's Manual

Charcoal/Liquid Propane Gas Dual Fuel Grill

Model 141.16226

A WARNING: Read this Owner's Manual carefully and be sure

your charcoal/gas grill is properly assembled, installed and maintained. Failure to follow these

instructions could result in serious bodily injury and/or property damage. This charcoal/gas grill is intended for outdoor use only and isnot intended to

be installed in oron recreational vehiclesor boats.

Note to Installer: Leave this Owner's Manual

withthe consumer after delivery and/or installation.

Note to Consumer: Leave this Owner's Manual

in a convenient place for future reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

P80135002A- Rev: 02/19/2004

Warranty ..................................................... 2

Safety Instructions ................................... 2

Hardware .................................................... 5

Parts Diagram and Lists ........................ 6

Assembly Instructions ............................... 9

Lighting Instructions ..................................... 15

Use of Different Fuels ............................... 17

Cleaning and Maintenance Instructions ....... 20

Frequently Asked Questions ...................... 22

FOR YOUR SAFETY

1. Do not store or use gasoline orother flam- mable vapors and liquids in the vicinity of this

or any other appliance.

2. An LP gas tank not connected for use shall not be stored in the vicinity of this or any other

appliance.

Z_ WARNING

Combustion by products produced when using this product contain chemicals known

to the State of California to cause cancer, birth defects, or other reproductive harm.

Cooking Instructions ...................................... 23

Full 1-Year Warranty on Grill

For one year from the date of purchase Sears will repair or replace, at our option, any grill part (except for paint loss and rusting) that is defective in material or workmanship.

Limited Warranty on Selected Grill Parts

From one year after the date of purchase for the designated time periods listed below, Sears will replace the following grill parts if they are defective in material or workmanship. You will be charged

for labor.

• Lifetime of Grill: Stainless Steel

• 1 Year: Cast Iron Burners

• 2 Years: All Other Grill Parts (except charcoal tray and cooking grids)

Warranty Service

Warranty service is available by contacting the _ nearest Sears Service Center at 1-800-4-MY-HOME

Warranty Restrictions

• This warranty is void if grill is used for commer- cial or rental purposes.

• This grill is for use with Liquid Propane (LP) gas only. Any attempt to convert this grill to natural gas is dangerous and will void your product warranty.

• This warranty applies only when the grill is used in the United States.

• This warranty gives you specific legal rights, and you may also have other rights which vary

from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

/_ WARNING

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

Z_ WARNING

Your grill will get very hot. Never lean over the cooking area while using your grill. Do not

touch cooking surfaces, grill housing, grill lid or any other grill parts while the grill is in opera-

tion, or until the grill has cooled after use.

Failure to comply with these instructions may result in serious bodily injury.

Z_ WARNING

(a) Do not store a spare LP-gas cylinder under

or near this appliance;

(b) Never fill the cylinder beyond 80 percent

full and

followed exactly, a fire causing death or serious injury may occur.

Grill Installation Codes

The installation must conform with local codes or in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or

CAN/CGA-B149.1, Natural Gas and Propane Instal- lation Code.

Correct LP Gas Tank Use LP gas grill models are designed for use with a

standard 20 lb. Liquid Propane Gas (LP gas) tank, not included with grill box. Never connect your gas grill to an LP gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maximum size LP gas tank to use. You must use an "OPD" gas tank which offers a listed Preven- tion Device. This safety feature prevents the tank from being overfilled which can cause malfunction of the LP gas tank, Regulator and/or grill.

TheLPgastankmustbe constructedandmarked

in accordancewithspecificationsof the U.S.Dept. ofTransportation(DOT).In Canada,theLPgastank mustmeettheCanadianTransportationandCommu-

nications(CTC)specifications.Alsobe sureto read andfollowall LP instructionsbelow.

1. TheLPgastankhasa shutoffvalve,termi- natingin an LPgassupplytankvalveoutlet,

thatis compatiblewitha Type1 tank con- nectiondevice.TheLP gastankmustalso

havea safetyreliefdevicethathasa direct connectionwiththevaporspaceof thetank.

2. Thetanksupplysystemmustbe arranged forvaporwithdrawal.

3. TheLP gastankusedmusthavea collar to protectthe tankvalve.

Proper Placement and Clearance of Grill

Never use your charcoal/gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your

charcoal/gas grill is to be used outdoors only, at least 24 inchesfrom the back and side of any combus- tible surface. Your charcoal/gasgrill should not be placed under any surface that will burn. Do not

obstruct the flow of ventilation air around the char- coal/gas grill housing.

This outdoor charcoal/gas grill is not intended to be installed in or on recreational vehicles and/or boats.

• Never connect an unregulated LP gas tank to your gas grill. The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11" water column (W.C.) for connection to an LP gas tank.

• Only use the regulator and hose assembly supplied with your gas grill. Replacement regulators and hose assemblies must be those specified by Sears.

• Have your LP gas tank filled by a reputable propane gas dealer and visually inspected and re-qualified at each filling.

• Never fill the gas tank beyond 80% full. Have your propane gas dealer check the release valve after every filling to ensure that it

remains free of defects.

• Always keep LP gas tanks in an upright position.

• Donotstore(oruse)gasotineorother flammable vapors and liquids in the vicinity of this gas grill.

• An LP gas tank that is not connected for use must NOT be stored on bottom shelf or in the vicinity of this or any other gas grill.

• Do not subject the LP gas tank to excessive heat.

• Never store an LP gas tank indoors. If you store your gas grill in the garage or other indoor location, always disconnect the LP gas tank

first and store it safely outside.

• LP gas tanks must be stored outdoors in a well-ventilated area and out of the reach of

children. Disconnected LP gas tanks must not

be stored in a building, garage or any other

enclosed area.

• When your gas grill is not in use the gas

must be turned off at the LP gas tank.

• The regulator and hose assembly can be seen after opening the doors (if applicable), and

must be inspected before each use of the

grill. If there is excessive abrasion or wear or

if the hose is cut, it must be replaced prior

to the grill being used again.

• Keep the gas regulator hose away from hot grill surfaces and dripping grease. Avoid

unnecessary twisting of hose. Visually inspect

hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill.

Call Sears at 1-800-4-MY-HOME®(1-800-469 -

4663) for a Sears authorized replacement

hose.

• Never light your gas grill with the lid closed or before checking to insure the burner tubes

are fully seated over the gas valve orifices.

• Never allow children to operate your grill. Do

not allow children to play near your grill.

Z WARNING

you smell gas: Shut off gas supply to the gas grill.

Turn the Control Knobs to OFF position. Extinguish any open flame such as candle,

cigarette, lighter, etc., that could cause gas to ignite.

Open Grill Lid. Get away from the LP gas tank.

Do not try to fix the problem yourself.

If odor continues or you have a fire you cannot extinguish, call your firedepartment. Do not call near the LP gas tank because your telephone is an electrical device and could create a spark resulting in fire and/or explosion.

NOTE: The normal flow of gas through the Regulator and Hose Assembly can create a

humming sound. A low volume of sound is

perfectly normal and will not interfere with

operation of the grill. If humming sound is loud and excessive you may need to purge

air from the gas line or reset the Regulator excess gas flow device. This purging proce- dure should be done every time a new LP gas tank is connected to your grill. For help

call the Grill Information Center.

CAUTION: Spiders and small insects occasion-

ally spin webs or make nests in the grill

burner tubes during transit and warehousing.

These webs can lead to a gas flow obstruction which could result in a fire in and around the

Burner Tubes. This type of fire is known as a

"FLASHBACK" and can cause serious damage to your grill and create an unsafe operating

condition for the user.

Although an obstructed Burner Tube is not the only cause of "FLASHBACK", it is the most

common cause. To reduce the chance of "FLASHBACK", you

must clean the Burner Tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this Burner Tube cleaning

)rocedure if your grill has not been used for an

extended period of time.

To reduce the chance of "FLASHBACK" (see CAUTION at left) clean the Burner Tubes and Burners before fully assembling your grill. Re-

move the Cotter Pin from the rear underside of each Burner using a pair of long nose pliers.

Carefully lift each Burner up and away from the Gas Valve Orifice, then refer to Figure 1 and perform one of these three cleaning methods:

Bend a stiff wire, (a lightweight coat hanger

works well) into a small hook as shown

below. Run the hook through the Burner

Tube and inside the Burner several times to

remove any debris.

{ J

Use a Burner Cleaning Brush, or a bottle brush with a flexible handle. Run the brush

through the Burner Tube and inside the

Burner several times, removing any debris.

Use an air hose to force air through each Burner Tube. The forced air should pass

debris or obstructions through the Burner and out the ports.

Z WARNING

The location of the Burner Tube with re-

• Long nose pliers can be used to remove Cotter Pin when cleaning the Burners

• Use work gloves to protect your hands

• Wear eye protection

• When you have finished assembling your

spect to the Orifice is vital for safe opera- tion. Check to ensure the Orifice is inside

of the Burner Tube before using your gas grill. See Figure 2. If the Orifice is not

inside the Burner Tube, lighting the Burner may cause explosion and/or fire.

grill we strongly urge that all Pattern

Head Thumb Screws be tightened, either with the supplied Tightening Tool or a #2 Phillips Head Screwdriver

Tightening Tool Ref. # P05515102K

Figure 1

SPARK ELECTRODE AS- \\ BURNER BURNER PORT SEMBLY

GAS COLLECTOR BOX

Figure 2

CONTROL_ KNOB \

CROSS SECT_N

OF MANIFOLD GAS VALVE ORIFICE

..........................!..........

tNSERT HOOK HERRE _ /

BURNER TUBE

SPARKELECTRODE

FOOT

Thefollowingtableillustratesa breakdownof the hardwarepack.It highlightswhatcomponentsareused

in thevariousstagesof assembly.

Ref.

$135G04332 $135G04332 $132G04122

$132G04122 $132G04082 $132G04082 $132G04082

S132G04082

$211G06352 $372G06112

$431G06102 $132M04082

P05515101L

P05313023B P05515102K

Component Qty

Pattern Head Screw 1/4"x2-3/4" 8 Pattern Head Screw 1/4"x2-3/4" 4

Pattern Head Screw 1/4"x3/4" 4 Pattern Head Screw 1/4"x3/4" 4 Pattern Head Screw 1/4"xl/2" 4 Pattern Head Screw 1/4"xl/2" 1 Pattern Head Screw 1/4"xl/2" 2 Pattern Head Screw 1/4"xl/2" 4

Wheel Bolt 3/8"x3-3/8" 2 Nut 3/8" 2

Spring Washer 3/8" 2 Pattern Head Screw M4x8mm 1

Customized Wrench 1 Lighting Stick 1

Tightening Tool 1

PurposeofComponents

Attaches Cart Legs To Cart Bottom Shelf Attaches Cart Front Bracket To Cart Legs

Attaches Left Side Shelf to Grill Bowl Attaches Right Side Shelf to Grill Bowl

Secures Grill Bowl to Cart

Attaches Tank Hook to Grill Bowl Attaches Tank Holder to Bottom Shelf Attaches Grease Tray Brackets to Grease Tray Attaches Wheel to Cart Leg

Secures Wheel to Cart Leg Secures Wheel to Cart Leg

Attaches Lighting Stick to Grill Bowl Tightens Caster

Attaches To Left Outside Bowl Panel

Used to tighten Pattern Head Thumb Screws after

assembly

Pattern Head Screw 1/4"x2-3/4" Qty. 12

Ref.#S135G04332

Pattern Head Screw 1/4"xl/2"

Qty. 11

Ref .#S 132G04082

Spring Washer 3/8" Qty. 2

Ref.#S431G06102

Size and Quantity of

Wheel BoR 318"x3-3/8" Qty. 2

Ref.#S211G06352 Scale:l/2

Customized Wrench Qty. 1

Ref.#P05515101 L

Scale:l/2

each Hardware Piece:

Pattern Head Screw 1/4"x3/4" Nut 3/8" Qty. 8 Qty. 2

Ref .#S 132G04122 Ref.#S372G 06112

Pattern Head Screw M4x8mm Qty. 1

Ref.#S 132M04082

Lighting Stick Qty. 1

Ref.#P05313023B Scale:l/2

Tightening Tool Qty. 1

Ref,#P05515102K Scale:l/2

.33

3 \ /1

21-1

\\\

z25

REP#

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

21-1

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

DESCRIPTION

Lid

Temperature Gauge

Name Plate Lid Handle

Protective Pad Cooking Rack/Secondary

Cooking Grid Charcoal Tray Charcoal Tray Handle

Bowl Panel, Left Bowl Panel, Front

Charcoal Tray Access Door Stop/2 pcs Bowl Panel, Right Bowl Panel, Rear

Burner Bracket Burner/Main

Charcoal Tray Support Bracket, Upper Charcoal Tray Support Bracket, Lower Charcoal Tray Support Hinge, Lower Charcoal Tray Support Charcoal Tray Adjusting Arm Shaft Charcoal Tray Adjusting Arm Charcoal Tray Adjusting Arm Handle Bowl Side Panel, Outside Left Charcoal Tray Support Bracket Axis, Upper Bowl Side Panel, Outside Right

Tank Hook

Gas Collector Box with Electrode Electric Wire Set

Gas Valve/Manifold Assembly Control Panel

Control Knob Charcoal Tray Access Door Assembly

Side Shelf, Left/Right Grease Tray Heat Shield Grease Tray Bracket Grease Tray Cart Legs, Left

Caster Seat Caster, 3 in., with Brake Cart Bottom Shelf

Cart Bracket, Front Cart Legs, Right

Tank Holder Wheel

Wheel Hub Cap

Regulator with Hose(LPG) Lighting Stick

Hardware Pack OwneCs Manual

PART#

P00118169B P00607093A P00410037C P00205012B P055180011 P01505002E P01615014C P01705004E P00212001K P00720074A P00738139A P05510004H P00721074A P00725129A P02203091B P02001002E P04101001A P04105001A P03311002D P01714001E P04104001A P04102001B P00202003A P00742015B P04104002A P00746015B P04001003C P02609002B P02615008F

Y0060106

P02907111U P03426073C

Y0410003

P01102005D P06903014B P05333001G P02705035B P00901002C P04513001A P05106001A P01003004D P03302005D P00902002C P04002003C P05103011A P05108004A P03601002A P05313023B P06001017A P80135002A

QTY.

1 1

2 1

1 1

1 2

1 1

1 3

1 1

1 3

1 1

1 3

1 2

1 1

2 2

1 1

2 2

1 1

CSA label located here

For the repair or replacement parts you need: Call anytime

1-800-4-MY-HOME ® (1-800-469-4663)

To make sure you obtain the correct replacement part(s) for your charcoal/gas grill please refer to the

parts list on this page. The following information is required to assure you receive the correct parts:

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Description

4. Quantity of parts needed IMPORTANT: Keep this Owner's Manual for convenient referral and for part replacement.

IMPORTANT: Use only factory authorized parts. The use of any part that is not factory authorized can

be dangerous. This will also void your warranty.

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