Kenmore 141.155400 Owner's Manual

Owner's Manual

Liquid Propane Gas Grill

Model141.155400

//_ WARNING:

Read this Owner's Manual carefully and be sure

your gas grill is properly assembled, installed and

maintained. Failure to follow these instructions

could result in serious bodily injury and/or property damage. This gas grill is intended for outdoor use only and is not intended to be installed in or on

recreational vehicles or boats.

Note to Installer:

Leave this Owner's Manual with the consumer

after delivery and/or installation.

Note to Consumer:

Leave this Owner's Manual in a convenient place

for future reference.

Manufacturer's Customer Service Helpline:

If there are damaged or missing parts when you unpack this unit from the shipping box, or you have

questions about assembly, call us 8am - 8pm CST, Monday through Friday at:

1- 888-317-7642

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

P4794C -Date:08/17/01

Warranty ..................................................... 2

Safety Instructions ..................................... 2

Pre-Assembly Instructions ......................... 4

Hardware, Parts Diagram and Lists ..... 5

Assembly Instructions ................................. 8

z_ WARNING

Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Lighting Instructions .................................. 12

Cleaning and Maintenance Instructions .... 14

Frequently Asked Questions .................. 16

Cooking Instructions ................................ 17

Cooking Guide and Recipes ................ 18

Full 1-Year Warranty on Grill For one year from the date of purchase Sears will repair or replace, at our option, any grill part (except for paint loss and ignitor battery) that is defective in material or workmanship.

Limited Warranty on Selected Grill Parts From one year after the date of purchase for the designated time periods listed below, Sears will replace the following grill parts if they are defective in material or workmanship. You will be charged

for labor.

• Lifetime of Grill: Aluminum Castings (except for paint loss)

• 1 Year: Cast Iron Burners

• 2 Years: All Other Grill Parts (except flame tamers,

cooking grids and ignitor battery)

Warranty Service Warranty service is available by contacting your

nearest Sears Service Center.

Warranty Restrictions

• This warranty is void if grill is used for commer- cial or rental purposes.

• This warranty applies only when the grill is used in the United States.

• This warranty gives you specific legal rights, and you may also have other rights which vary

from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

Z_ WARNING

Failure to comply with these instructions

could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

Grill Installation Codes This gas grill must be installed in accordance with

all local codes. In areas without local codes,

follow the latest edition of the National Fuel Gas

Code ANSI Z223.1. In Canada, installation must conform to standard CAN/CGA lb149.1 or 1-b149.

2 (Installation Code for Gas Burning Appliances and Equipment) and all local codes.

Correct LP Gas Tank Use LP gas grill models are designed for use with a

standard 20 lb. Liquid Propane Gas (LP gas) tank, not included with grill box. Never connect your gas grill to an LP gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maxi- mum size LP gas tank to use. We recommend buying an "OPD" gas tank which offers an Overfill Prevention Device. This safety feature prevents the tank from being overfilled which can cause mal-

function of the LP gas tank, regulator and/or grill.

The LP gas tank must be constructed and marked in accordance with specifications of the U. S. Dept. of Transportation (DOT). In Canada, the

LP gas tank must meet the Canadian Transporta- tion and Communications (CTC) specifications.

Also be sure:

1. The LP gas tank has a shutoff valve, termi- nating in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank con- nection device. The LP gas tank must also have a safety relief device that has a direct communication with the vapor space of the

tank.

2. The tank supply system must be arranged for vapor withdrawal.

3. The LP gas tank used must have a collar to protect the tank valve.

2 © Sears, Roebuck and Co.

ProperPlacementand Clearance of Grill

Never use your gas grill in a garage, porch, shed,

breezeway or any other enclosed area. Your gas grill is to be used outdoors only, at least 24 inches from the back and side of any combustible surface. Your gas grill should not be placed under any surface

that will burn. Do not obstruct thefiow of ventilation air around the gas grill housing.

This outdoor gas grill is not intended to be installed in or on recreational vehicles and/or boats

WARNING

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

• Never connect an unregulated LP gas tank to

your gas grill The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11" water column (WC) for connection to an LP gas tank

• Only use the regulator and hose assembly supplied with your gas grill Replacement

regulators and hose assemblies must be those

specified by Sears

• Have your LP gas tank filled by a reputable

propane gas dealer and visually inspected and re-qualified at each filling

• Never fill the gas tank beyond 80% full

Have your propane gas dealer check the release valve after every filling to ensure that it remains free of defects

• Always keep LP gas tanks in an upright

position

• Do not store (or use) gasoline or other flammable vapors and liquids in the vicinity of this gas grill

• An LP gas tank that is not connected for use must

not be stored in the vicinity of this or any other gas

grill

• Do not subject the LP gas tank to excessive heat

• Never store an LP gas tank indoors tf you store your gas grill in the garage or other indoor

location, always disconnect the LP gas tank

first and store it safely outside

• LP gas tanks must be stored outdoors in a well-ventilated area Disconnected LP gas tanks

must not be stored in a building, garage or

any other enclosed area

• When your gas grill is not in use the gas

must be turned off at the LP gas tank

• The regulator and hose assembly must be

inspected before each use of the grill If there is excessive abrasion or wear or if the hose is

cut, it must be replaced prior to the grill being

used again

• Keep the gas regulator hose away from

hot grill surfaces and dripping grease

Avoid unnecessary twisting of hose Visually

inspect hose prior to each use for cuts,

cracks, excessive wear or other damage

If the hose appears damaged do not use the

gas grill Call Sears at 1-800-4-MY-HOME for a Sears authorized replacement hose

• Never light your gas grill with the lid closed or before checking to insure the burner tubes

are fully seated over the gas valve orifices

• Never allow children to operate your grill Do not allow children to play near your grill

WARNING

A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank Failure to

immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury, death, or prop-

erty damage

• Shut off gas supply to the gas grill

• Turn the control knobs to OFF position

• Put out any flame with a fire extinguisher

• Open grill lid

• Get away from the LP gas tank

• Do not try to fix the problem yourself

• If odor continues or you have a fire you cannot extinquish, call your fire

department Do not call near the LP gas tank because your telephone is

an electrical device and could create spark resulting in fire and/or explosion

CAUTION: Spiders and small insects occa- sionally spin webs or make nests in the grill burner tubes during transit and

warehousing These webs can lead to a gas flow obstruction which could result in a fire

in and around the burner tubes This type of fire is known as a "FLASH-BACK" and can

cause serious damage to your grill and create an unsafe operating condition for the

user

Although an obstructed burner tube is not the only cause of "FLASH-BACK", it is the

most common cause To reduce the chance of "FLASH-BACK",

you must clean the burner tubes before assembling your grill, and at least once a

month in late summer or early fall when spiders are most active Also perform this

burner tube cleaning procedure if your grill

has not been used for an extended period of time

/!X WARNING

Toreducethechanceof "FLASH-BACK"(see CAUTIONonpage3) cleantheburnertubesand burnersbeforefullyassemblingyourgrill.Remove thecotterpinfromtherearundersideofeach burnerusinga pairof longnosepliers.Carefully lifteachburnerupandawayfromthe gasvalve orifice,thenreferto Figure1 andperformoneof thesethreecleaningmethods:

Bend a stiff wire, (a lightweight coat hanger

works well) into a small hook as shown below. Run the hook through the burner tube and inside the burner several times to remove

any debris.

I[ J

2. Use a bottle brush with a flexible handle. Run the brush through the burner tube and inside

the burner several times, removing any debris.

Use an air hose to force air through each burner tube. The forced air should pass debris or obstructions through the burner and out the

ports.

The location of the burner tube with respect to the orifice is vital for safe operation.

Check to ensure the orifice is inside of the burner tube before using your gas grill. See

Fig. 2. If the burner tube does not fit over the valve orifice, lighting the burner may cause explosion and/or fire.

Figure 2

GAS VALVE ASSEMBLY

ORIFICE BURNER TUBE

Figure 1

SPARKELECTRODEAS- SEMBLY

TO CLEAN BURNER TUBE,

INSERT HOOK HERE

BURNER TUBE

• Size 2 phillips screwdriver

• Open-end wrench, 11/16" size

• Adjustable wrench

• Long nose pliers ° Protective work gloves ° Eye protection ° Optional: Size 2 offset phillips screwdriver

GAS COLLECTOR BOX

oooooooooooooooo oooo oooooooo

BURNER

• i

BURNER PORT

FOOT

COTTER PIN

Thefollowingtableillustratesa breakdownof the hardwarepack.It highlightswhatcomponentsare used in thevariousstagesof assembly.

Ref.

HO05 HO05 HO05

HO05

P8080A

HO04 H010

H011

Component

1/4"xl/2" Philli 1/4"xl/2" Philli 1/4"xl/2" Philli

1/4"xl/2" Philli

3s Head Screw 3s Head Screw 3s Head Screw

3s Head Screw

AA Battery

1/4"x3/4" Phillips Head Screw M5x0.8x9mm Phillips Head Screw

Plain Washer

Actual Size and Quantity of Each Hardware Piece:

Qty. to Use

12 2 8

1 1 8 2

Purpose of Components Attaches Cart Legs To Bottom Shelf Attaches Tank Holder To Bottom Shelf

Attaches Grill Head To Cart Attaches Tank Hook To Grill Head

Powers The Electric Ignitor

Attaches Side Shelves To Grill Head Attaches Tool Holder To Left Side Shelf

1/4"x3/4" Phillips Head Screw

Qty. 8

Ref. # H004

M5x0.8x9mm Phillips Head Screw Qty. 2

Ref. # H010 (packed with Tool Holder)

1/4"xl/2" Phillips Head Screw

Qty. 23

Ref. # H005

Plain Washer Qty. 2

Ref. # H011 (packed with Tool Holder)

AA Battery Qty. 1

Part # P8080A

Remove all components from the packing carton and place within easy reach. Do not throw the shipping box away; instead use it as an elevated assembly surface.

13 2O

\ 12

36_

?®

REF# DESCRIPTION PART# QTYREF# DESCRIPTION PART# QTY

1. Lid - Porcelain, Green P0162A 1

2. Lid Side Panel- Left P0164A 1

3. Lid Side Panel - Right P0163A 1

4. Temperature Gauge P0615F 1

5. Name Plate P0468A 1

6. Lid Handle P0251A 1

7. Heat-Insulating Spacer P5573A 2

8. Secondary Cooking Rack P1521E 1

- Porcelain

9. Cooking Grid - Porcelain P1645E 2

10. Flame Tamer - Porcelain P1733B 2

11. Burner P1935F 4

12. Burner Support Bracket P2230A 1

13. Bowl Panel - Left P0757A 1

14. Outside Bowl Panel- Left P0755B 1

15. Bowl Panel - Right P0758A 1

16. Outside Bowl Panel- Right P0758B 1

17. Bowl Panel - Front P0759A 1

18. Bowl Panel - Rear P0760B 1

19. Wind Shield P80F2A 1

20. Grease Draining Tray P2740A 1

21. Grease Receptacle P2741A 1

22. Gas Collector Box w/ Electrode P2618A 2

23. Ignition Wire Set P2622A 1

24. Electric ignitor P2503D 1

25. Gas Manifold P5039A 1

26. Gas Valve P32C1B 4

27. Heat Shield P2999A 1

28. Decorative Front Cover P2965A 1

29. Protective Pad - Heat Resistant P80L5A 2

30. Control Panel P2967A 1

31. Control Knob P3430A 4

32. Side Shelf P1147A 2

33. Regulator and Hose P3632L 1

34. Bottom Shelf P1054A 1

41. Tool Hook P80F6C 5

--- Owner's Manual P4794A 1

--- Hardware Pack (contents page 5) P4171A 1

If there are damaged or missing parts when you unpack this unit from the shipping box, or you have questions about assembly, call us 8am - 8pm CST,

Monday through Friday at:

1-888-317-7642

For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week

1-800-366- PA RT (1-800-366-7278)

To make sure you obtain the correct replacement parts for your Kenmore gas grill, please refer to

the part numbers on this page. The following information is required to assure you receive the correct parts:

1. Grill Model Number (see CSA label on grill)

2. Part Number

3. Part Description

4. Quantity of parts needed Important: Keep this Owner's Manual for convenient

referral and for part replacement. Important: Use only Sears authorized parts. The

use of any part that is not Sears authorized can be dangerous and will also void your product

warranty.

35. Cart Leg - A P0939A 2

36. Cart Leg - B P0845A 2

37. Tank Hook P4032A 1

38. Tank Holder P4032B 1

39. Caster P5111B 4

40. Tool Holder P80F5A 1

Figure1

Before assembling your gas grill, use the parts list to check that all necessary parts have been included. Inspect your grill for damage as you proceed. Do not assemble or operate your grill if it appears damaged. If you have questions during the assembly process, call 8am - 8pm CST, Monday through Friday,

1- 888-317-7642

CAUTION: While it is possible for one person to assemble

this gas grill, obtain assistance from another person when handling some of the larger, heavier

pieces, especially the grill head. Remove all cart parts, hardware, and grill head

from carton. Assemble the gas grill on a protec- tive work surface, such as the shipping box, to avoid scratching grill surfaces. Refer to parts list and hardware pack illustrations to help you as- semble your grill.

Assembling The Grill Cart

1. Before attaching the Cart Legs to the Bottom Shelf, note: a) the holes for the Tank Holder on Bottom Shelf must be located on the right. b) The Cart Legs A (green dots) and B (blue dots) are different from each other and must

be assembled to Bottom Shelf as shown in Fig. 1. c) The open side of the U-shaped

protrusions on Cart Legs must face inwards. Refer to Fig. 1, and attach the Cart Legs to

the Bottom Shelf. Align the threaded holes on Cart Legs with the holes at the corners of Bottom Shelf. Tighten securely using 12 of the 1/4"x1/2" Phillips head screws provided and a phillips screwdriver or offset phillips screw-

driver as needed.

Figure 2

CART LEG - B

/ \\

CART LEG - A _

BOTTOM SHELF

CASTOR

CASTORSEAT

\\\\\

TANK HOLDER

BOTTOM SHELF

U-SHAPED PROTRUSION

HOLES FOR

TANK HOLDER

2. Screw the 4 Castors into the Castor Seats (see bottom of Cart Legs). Turn the threaded castor

stem by hand, clockwise until it stops. Tighten

with an Open-end 11/16" wrench. See Fig. 2.

3. Install Tank Holder to Bottom Shelf. Align the holes on Tank Holder with the threaded holes

on the top of Bottom Shelf. Tighten securely using 2 of the 1/4"x1/2" Phillips head screws.

Installing The Grill Head

Now that you've assembled the grill cart you can install the pre-assembled Grill Head. See Fig. 3. To reduce the weight of the Grill Head, we suggest you open the Grill Lid and remove the packed components. Even with the components removed, this step requires 2 people to lift and position the Grill Head onto the grill cart. Place the Grill Head over the grill cart. Align the 4 sockets at the corners of Grill Head with the 4 protrusions of the Cart Legs. Make sure the slot for Tank

Hook is located on the Tank Holder side.

Align the holes on the sockets with the

threaded holes on the protrusions inside. Secure firmly using 8 of the 1/4"xl/2" Phillips head screws provided.

2. From the back side of grill head, install the Grease Draining Tray. See Fig. 4.

Figure 3

GRILL HEAD

SLOT FOR TANK HOOK

SOCKET BENEATH

PROTRUSION

3. Center the Grease Receptacle under Grease Draining Tray. See Fig. 4.

Attach the LP gas Tank Hook to the right

side of Grill Head as shown in Fig. 4. Align the threaded hole of Tank Hook with the hole

on the right side of Grill Head. Secure firmly using 1 of the 1/4"x1/2" Phillips head screws

provided.

Ignitor Battery Installation - See Fig. 5

1. Unscrew the Ignitor Cap located on the grill Control Panel and remove the Contact and

Spring from the Ignitor Slot.

2. Place the manufacturer supplied AA battery into the Ignitor Slot. Be sure to place the positive pole facing toward you. See Fig. 5.

Place the Spring over the AA battery, then place the Contact on top of the Spring. Screw the Ignitor Cap back onto the grill

Control Panel.

Figure 4

TANK HOLDER

GREASE DRAINING TRAY

TANK HOOK

GREASE

RECEPTACLE

Figure 5

IGNITOR CAP

i_ AABATTERY

CONTACT \

SPRING

IGNITOR SLOT

+ 20 hidden pages