Kenmore 141.15337 User Manual

Owner's Manual
®
Liquid PropaneGas Grill
Model 141.15337
Natural Gas Grill
Model 141.17337
WARNING: Read this Owner's Manual carefully and be sure
your gas grill is properly assembled, installedand maintained. Failure to follow these instructions
could result in sedous bodily injuryand/or property damage. This gas grill is intended for outdoor use only and is not intended to be installed in or on
recreational vehicles or boats.
Note to Installer: Leave this Owner's Manual
with the consumer after delivery and/or installa- tion.
Note to Consumer: Leave this Owner's Manual in a convenient place for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
P80106054A - Date: 2003/10/28
Warranty ..................................................... 2
Safety Instructions .................................... 2
Hardware ..................................................... 6
Parts Diagram and Lists ..................... 10
Assembly Instructions .............................. 13
Lighting Instructions ................................. 24
Cleaning and Maintenance Instructions...27
Frequently Asked Questions ................ 29
Cooking Instructions ............................. A-1
Cooking Guide and Recipes ............. A-2
Full 1-Year Warranty on Grill For one year from the date of purchase Sears will repair or replace, at our option, any grill part (except for paint loss, rusting and ignitor battery) that is defective in material or workmanship.
Limited Warranty on Selected Grill Parts
From one year after the date of purchase for the designated time periods listed below, Sears will
replace the following grill parts if they are defec- tive in material or workmanship. You will be
charged for labor.
Lifetime of Grill: Aluminum Castings (except for paint loss)
1 Year: Cast Iron Burners
2 Years: All Other Grill Parts (except flame tamers,
cooking grids and ignitor battery)
Warranty Service Warranty service is available by contacting the
nearest Sears Service Center at 1-800-4-MY- HOME ®
Warranty Restrictions
This warranty is void if grill is used for com-
mercial or rental purposes.
This warranty applies only when the grill is
used in the United States.
This warranty gives you specific legal rights,
and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
/_kWARNING
Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
/_kWARNING
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
/_kWARNING
Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, Lid or any
other grill parts while the grill is in operation, or until the grill has cooled down after use.
Failure to comply with these instructions may result in serious bodily injury.
Z_WARNING
(a) Do not store a spare LP-gas cylinder
under or near this appliance;
(b) Never fill the cylinder beyond 80 percent full; and
(c) If the information in "(a)" and "(b)" is not followed exactly, a fire causing death or
serious injury may occur.
FOR YOUR SAFETY
1. Do not store or use gasoline or other flam-
mable material and liquids in the vicinity of this or any other appliance.
2. ALP cylinder not connected for use must not be stored in the vicinity of this or any other appliance.
FOR YOUR SAFETY
If you smell gas:
1.Shut off gas to the appliance.
2. Extinguish any open flame such as candle,
cigarette, lighter, etc., that could cause gas to
ignite.
3.Open the Grill Lid.
4. If odor continues, immediately call your gas
supplier or your fire department.
IMPORTANT: Your Kenmore LP Gas Grill cannot be converted to use Natural Gas. Attempting to do
so is extremely hazardous and will also void the grill warranty.
Grill Installation Codes The installation must conform with local codes or, in
the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/
CGA-B149.1, Natural Gas and Propane Installation Code.
2
©Sears, Roebuck and Co.
CorrectLP GasTankUse LPgasgdllmodelsaredesignedfor usewitha
standard20 lb. LiquidPropaneGas(LPgas)tank, notincludedin gdllbox.Neverconnectyourgas
gdllto an LPgastankthatexceedsthiscapacity.A tankof approximately12inchesin diameterby
18-1/2incheshighis themaximumsizeLPgas
tankto use.You must use an "OPD" gas tank
which offers a listed Overfill Prevention Device.
This safety feature prevents tank from being over- filled which can cause malfunction of LP gas tank, regulator and/or grill.
The LP gas tank must be constructed and marked in accordance with the Specifications for LP-Gas
Cylinders of the U.S. Department of Transportation _D.O.T.) or the National Standard of Canada, CAN/
A-B339, Cylinders, Spheres and Tubes for Trans-
portation of Dangerous Goods; and Commission, as applicable.
1. The LP gas tank has a shutoff valve, termi- nating in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank con- nection device. The LP gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank.
2. The tank supply system must be arranged for vapor withdrawal.
3. The LP gas tank used must have a collar to protect the tank valve.
Proper Placement and Clearance of Grill Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas grill is to be used outdoors only, at least 24 inches from the back and side of any combustible surface. Do net locate this appliance under overhead unprotected
combustible surfaces. Do not obstruct the flow of ventilation air around the gas grill housing.
This outdoor gas grill is not intended to be installed in or on recreational vehicles and!or boats.
Never connect an unregulated LP gas tank to your gas grill. The gas regulator assembly
supplied with your gas grill is adjusted to have an outlet pressure of 11" water column (W.C.)
for connection to an LP gas tank.
Only use the regulator and hose assembly supplied with your gas grill. Replacement
regulators and hose assemblies must be those specified by Sears.
Have your LP gas tank filled by a reputable propane gas dealer and visually inspected and re-qualified at each filling.
Never fill the gas tank beyond 80% full. Have your propane gas dealer check the release valve after every filling to ensure that
it remains free of defects.
Always keep LP gas tanks in upright position. Do not store (or use) gasoline or other flammable vapors and liquids in the vicinity of this gas grill.
LP gas tanks not connected for use must NOT be stored on bottom shelf or in the vicinity of this or any other gas grill.
Do not subject the LP gas tank to excessive heat.
Never store an LP gas tank indoors. If you store your gas grill in the garage or other indoor location, always disconnect the LP gas tank first and store it safely outside.
LP gas tanks must be stored outdoors in a well-ventilated area and out of the reach of
children. Disconnected LP gas tanks must not be stored in a building, garage or any other
enclosed area.
When your gas gdll is not in use the gas must be turned off at the LP gas tank.
The regulator and hose assembly can be seen after opening the doors (if applicable), must be
inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is
cut, it must be replaced prior to the grill being used again.
Keep the gas regulator hose away from hot grill surfaces and dripping grease. Avoid unnec- essary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call Sears at 1-800-4-MY-HOME (1-800-469-4663) for a Sears authorized replacement hose.
Never light your gas grill with the lid closed or before checking to ensure the burner tubes are
fully seated over the gas valve orifices.
Never allow children to operate your gdll. Do not allow children to play near your grill.
i WARNING
A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to
immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury, death, or prop- erty damage.
Shut off gas supply to the gas grill.
Turn the Control Knobs to OFF position.
Put out any flame with a proper fire extin-
guisher.
Open Grill Lid.
Get away from the LP gas tank.
Do not try to fix the problem yourself.
If odor continues or you have a fire you
cannot extinguish, call your fire department.
Do not call near the LP gas tank because your telephone is an electrical device and could create a spark resulting in fire and/or explosion.
NOTE: The normal flow of gas through the regulator and hose assembly can create a humming noise. A low volume of noise is perfectly normal and will not interfere with
operation of the grill. If humming noise is
loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device. This purging proce- dure should be done every time a new LP gas tank is connected to your gdll. For help call the Customer Service Helpline for assis- tance, 8am - 8pm CST, Monday through
Friday 1-888-317-7642.
3
Figure 1 (Natural gas model only)
IMPORTANT: your Kenmore Natural Gas Grill can-
not be converted to use LP Gas. Attempting to do so is extremely hazardous and wilt also void the grill warranty.
Your natural gas grill is designed to operate on natural gas only, at a pressure of 7" water column (W.C.) (1/4 psi or 1.75 kpa), regulated at the residential meter. Check with your gas utility company for local gas pressure and with your local municipality for building code requirements.
If your residential gas line pressure has not been
regulated to 7" W.C., contact your local gas utility company for professional assistance.
It is recommended that a Shutoff Valve be installed
at the gas supply source outdoors. Install at a point after the gas pipe exits the outside wall and before the quick-disconnect hose, or install it at the point before the gas line piping enters the ground. See Fig. 1.
Pipe sealing compound or pipe thread tape resis-
tant to the action of natural gas must be used on all male pipe threads when making the connection.
Disconnect your gas grill from fuel source when the gas supply is being tested at high pressures. This gas grill and its individual shutoff valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pressure in excess of 1/2 psi (3.5kpa).
TO GRILL
OUTSIDE WALL
MALE _.
FITTING
_'_ INSIDE
_'_ WALL
LOCKING SHUT OFF
J
QUICK DISCONNECT
GAS SUPPLY
SHUT OFF
Turno_ gnlwhen_e gassupp@_
bei%g_s_d atbw p_sstm_s.The gm]hnustl_
9o_=d f_m _e gassupp]fp_esks_m by
cbsi anualshum va edrd
anypm_su_ _stflgof_e gas supp]/p_e
atp_ssm£s equal_Dor]_ssfizgn1/2psi
S a).
4
CAUTION:Spidersandsmallinsectsocca-
sionallyspinwebsor makenestsin the grill
BurnerTubesduringtransitandwarehousing.
Thesewebscan leadto a gasflowobstruc- tion whichcouldresultin a firein and
aroundtheBurnerTubes.This typeof fire is
knownas a "FLASHBACK"andcancause
seriousdamageto yourgdll andcreatean
unsafeoperatingconditionfor theuser.
To reducethechanceof "FLASHBACK",you
mustcleanthe burnertubesbeforeassem- blingyourgrill,andat leastoncea monthin
latesummeror earlyfall whenspidersare mostactive.Alsoperformthis BurnerTube
cleaningprocedureif yourgdllhasnotbeen
usedfor an extendedperiodof time.
To reducethechanceof "FLASHBACK"(see CAUTIONat right)cleanthe BurnerTubesand Burnersbeforefullyassemblingyourgdll.Re-
movethe CotterPinfromthe rearundersideof eachBurnerusinga pairof longnosepliers.
Carefullylift eachBurnerup andawayfromthe GasValveOrifice,thenreferto Figure1 and performoneof thesethreecleaningmethods:
.
Bend a stiff wire, (a lightweight coat hanger works well) into a small hook as shown below. Run the hook through the Burner
Tube and inside the Burner several times to remove any debds.
{ ')
. Use a bottle brush with a flexible handle.
Run the brush through the Burner Tube and inside the Burner several times, removing any
debds.
.
Use an air hose to force air through each
Burner Tube. The forced air should pass debris or obstructions through the Burner and
out the Ports.
Figure 1 SPARK ELECTRODE AS- GAS COLLECTOR BOX
INSERT HOOK HERE
HEAT-INSULATING RING BURNER TUBE COTTER PIN
/ kWARNING
Long nose pliers can be used to remove Cotter Pin when cleaning the Burners
Use work gloves to protect your hands
Wear eye protection
When you have finished assembling your grill we strongly urge that all Pattern Head Thumb Screws be tightened, either with the supplied Tightening Tool or a
#2 Phillips Head Screwdriver.
The location of the Burner Tube with respect to the Orifice is vital for safe
operation. Check to ensure the Orifice is inside the Burner Tube before using your gas gdll. See Fig. 2. If the Burner Tube does not fit over the Valve Odfice, lighting the Burner may cause explosion and/or fire.
Figure 2
GAS VALVE ASSEMBLY
Tightening Tool Ref. # P05515102K
r-
ORIFICE BURNER TUBE
5
The following table illustrates a breakdown of the hardware pack. It highlights what components are used
in the various stages of assembly.
Ref.
H001 H002
H039
H019
H017
H017
H019
H017
H006
H017
H022
H017
H018
H029
P05301001A
Component Qty.
3/8"x85mm Wheel Bolt 2 Spring Washer 2
3/8" Nut 2
1/4"x2" Pattern Head Screw 8 1/4"xl/2" Pattern Head Screw 4
1/4"xl/2" Pattern Head Screw 4 1/4"x2" Pattern Head Screw 4 1/4"xl/2" Pattern Head Screw 4
1/4"x5/8" Partly-Threaded Bolt 4 1/4"xl/2" Pattern Head Screw 2
M4x5mm Pattern Head Screw 4 1/4"xl/2" Pattern Head Screw 4
1/4"x3/4" Pattern Head Screw 8
5/16"x89mm Wing Bolt 1 AA Battery 2
Purpose of Components Install Wheels To Cart Legs
Attaches Attaches
Attaches Attaches Attaches Attaches Attaches Attaches
Attaches Attaches Side Shelf and Side Burner To The
Grill Head Secure Gas Tank
Powers The Electric Ignitor
Cart Legs To Bottom Shelf
Tank Pull-out Tray Kit To Bottom Shelf
Rear Panel To Cart Door Bracket To Cart
Door Stops To Cart Doors To Cart
Cart Spice Basket To Left Door Door Handles To Doors
Grill Head To Cart
P00215019H
P05318022B
P03412331C
P05501010B
H025
H027
P05515101L
P05313023B
H025
P05515102K
Door Handle 2 Magnetic Door Stop 2
Control Knob 1 Cotter Pin 1
M4x8mm Pattern Head Screw 2 M4 Plain Washer 2 No.17 Customized Wrench 1
Manual Lighting Stick 1 M4x8mm Pattern Head Screw 1
Tightening Tool 1
Attaches To Front Doors Attaches To Cart Install To Side Burner Valve Stem
Secure To Side burner Attaches To Side Burner Valve Bracket Attaches To Side Burner Valve Bracket
Tighten Caster & Wheel Bolt Attaches To Outside Bowl Panel - Left
Attaches To Outside Bowl Panel - Left Allows you to tighten Pattern Head Thumb Screws
as needed
6
LPG GAS MODEL ONLY
Actual Size and Quantity of Each Hardware Piece:
3/8"x85mm Wheel Bolt 3/8" Spring Washer 3/8" Nut Qty. 2 Qty. 2 Qty. 2
Ref. # H001 Ref. # H002 Ref. # H039
1/4"x2" Pattern Head Screw
Qty. 12 Ref. # H019
1/4"x5/8" Partly-Threaded Bolt Qty. 4 Ref. # H006
Door Handle Qty. 2
Ref. # P00215019H Scale 1:2
1/4"x3/4" Pattern Head Screw Qty. 8
Ref. # H018
AA Battery Qty. 2
Ref. # P05301001A Scale 1:2
No.17 Customized Wrench Qty. 1
Ref. # P05515101L Scale 1:2
1/4"xl/2" Pattern Head Screw
Qty. 18 Ref. # H017
Magnetic Door Stop Qty. 2 Ref. # P05318022B
Scale 1:2
J
Cotter Pin Qty. 1
Ref. # P05501010B
Manual Lighting Stick Qty. 1 Ref. # P05313023B
Scale 1:2
M4x5mm Pat_rn Head Screw Qty. 4
Re£ # H022
Control Knob Qty. 1
Re£ # P03412331C Scale 1:2
M4x8mm Pattern Head Screw Qty. 3
Ref. # H025
5/16"x89mm Wing Bolt Q_. 1
Ref. # H029
7
M4 Plain Washer Qty. 2
Ref. # H027
Tightening Tool Qty. 1
Ref. # P05515102K
The following table illustrates a breakdown of the hardware pack. It highlights what components are used in the various stages of assembly.
Ref.
H001 H002
H039 H019 H017
H019 H017 H006 H017
H022 H017 H018
P05301001A
P00215019H
P05318022B
Component Qty.
3/8"x85mm Wheel Bolt 2 Spring Washer 2
3/8" Nut 2 1/4"x2" Pattern Head Screw 8 1/4"xl/2" Pattern Head Screw 4
1/4"x2" Pattern Head Screw 4 1/4"xl/2" Pattern Head Screw 4
1/4"x5/8" Partly-Threaded Bolt 4 1/4"xl/2" Pattern Head Screw 4
M4x5mm Pattern Head Screw 4 1/4"xl/2" Pattern Head Screw 4
1/4"x3/4" Pattern Head Screw 8
AA Battery 2 Door Handle 2
Magnetic Door Stop 2
Purpose of Components Install Wheels To Cart Legs
Attaches Attaches
Attaches Attaches Attaches Attaches Attaches Attaches
Attaches Side Shelf and Side Burner To The Grill Head
Powers The Electric Ignitor Attaches To Front Doors
Attaches To Cart
Cart Legs To Bottom Shelf Rear Panel To Cart
Door Bracket To Cart Door Stops To Cart
Doors To Cart Cart Spice Basket To Door
Door Handles To Doors Gdll Head To Cart
P03412331C
P05501010B
H025 H027
P05515101L
P05313023B
H025
P05515102K
Control Knob 1 Cotter Pin 1 M4x8mm Pattern Head Screw 2
M4 Plain Washer 2 No.17 Customized Wrench 1
Manual Lighting Stick 1 M4x8mm Pattern Head Screw 1
Tightening Tool
Install To Side Burner Valve Stem Secure To Side burner Attaches To Side Burner Valve Bracket
Attaches To Side Burner Valve Bracket Tighten Caster & Wheel Bolt
Attaches To Outside Bowl Panel - Left Attaches To Outside Bowl Panel - Left
1
Allows you to tighten Pattern Head Thumb Screws as needed
8
NG GAS MODEL ONLY
Actual Size and Quantity of Each Hardware Piece:
3/8"x85mm Wheel Bolt 3/8" Spring Washer 3/8" Nut Qty. 2 Qty. 2 Qty. 2
Ref. # H001 Ref. # H002 Ref. # H039
1/4"x2" Pattern Head Screw
Qty. 12
Ref, # H019
1/4"x5/8" Partly-Threaded Bolt Qty. 4 Ref, # H006
Door Handle
Qty. 2
Ref. # POO215019H Scale 1:2
1/4"x3/4" Pattern Head Screw Qty. 8
Ref. # H018
AA Bakery Qty. 2
Ref. # P05301001A Scale 1:2
No,17 Customized Wrench Qty. 1
Ref. # P05515101L Scale 1:2
1/4"xl/2" Pattern Head Screw Qty. 16
Ref, # H017
Magnetic Door Stop Qty. 2 Ref. # P05318022B
Scale 1:2
J
Cotter Pin Qty. 1
Ref. # P05501010B
Manual Lighting Stick
Qty. 1 Ref, # P05313023B Scale 1:2
Control Knob Qty. 1
Ref. # P03412331C Scale 1:2
M4xSmm Pattern Head Screw Qty, 4
Ref, # H022
M4x8mm Pattern Head Screw Qty, 3
Ref, # H025
9
M4 Plain Washer Qty. 2
Ref, # H027
Tightening Tool Qty. 1
Ref, # P05515102K
LPG = Liquid Propane Gas 4 1 NG = Natural Gas _/
61
6O
41
20
19
fl 7
12
37
18
3b
30(LPG only) 31(NG only)
lb /
23_(NG only).
1o /
40
_Sb(LPG only)
IQ
\36 39_
22
6b-_
(NO only)6
(LPG only)4_
b(NG only)
47
Io(LPGonly)
45
68b(NG only)
_71
\53 b4
only)
_71(NG only)
lO
REF# DESCRIPTION
1. Stainless Steel Lid
2. Lid Side Panel - Left
3. Lid Side Panel - Right
4. Temperature Gauge
5. Lid Handle
6. Heat-Insulating Spacer
7. Name Plate
8. Secondary Cooking Rack - Porcelain
9. Cooking Grid - Porcelain
10. Flame Tamer - Porcelain
11. Main Burner w, Heat-Insulating Ring
11a. Air Shutter for Main Burner (NG only)
12. Main Burner Bracket
13. Gas Collector Box w, Electrode
14. Ignition Wire Set LPG
NG
15. Electric Ignitor - 4 Ports
16. Electric Ignitor - 2 Ports
17. Smoker Drawer Bracket
18. Smoker Drawer
19. Bowl Panel - Left
20. Outside Bowl Panel - Left
21. Bowl Panel - Right
22. Outside Bowl Panel - Right
23. Bowl Panel - Front
24. Bowl Panel - Rear
25. Wind Shield
26. Reinforcing-Bracket for Grill Bowl
27. Grease Draining Tray
28. Heat Shield for Grease Tray
29. Grease Receptacle
30. Gas Manifold Assembly - LPG
31. Gas Manifold Assembly - NG
32. Protective Pad - Heat Resistant
PART# PO0117336A
PO0105227P PO0106227P
PO0607153A PO0205030B
PO6801002A P00410037C PO1508026E
PO1615027E PO1705016E P02001006C P05524060C PO2206251B
P02605013C
P02615050A PO2615065A
P02502024C P02502012C PO6708012D PO6701003A PO0720271A
PO0742275B PO0721271A PO0743275B PO0738284A
PO0725284A PO0737285B PO3315023D PO2708261A PO6903013A PO2701074A
Y0060094 Y0060095
P055180011
QTY
1 1 1 1 1
2
1 1
3
3 6 6
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 2
33. LC_t rol Panel NG
34. Decorative Front Cover
35. Control Knob
36. Back Burner Assembly
37. Electrode for Back Burner
38. Orifice for Back Burner LPG NG
39. Extension Tube for Back Burner
40. Control Knob for Back Burner
41. Side Shelf - Left
42a. Side Burner Frame (LPG only) 42b. Side Burner Frame (NG only)
43a. Bottom Shelf (LPG only) 43b. Bottom Shelf (NG only)
11
P02910261N PO2910261T
PO7508006A P03412331C
PO2007049D PO2614006B
P06509010A PO6509016A
PO3717030A P03412341C P01102002C P01104027C
P01104004C PO1005024D PO1005032D
1 1
1
7
1 1
1 1
1 1
1 1 1 1
1
REF# DESCRIPTION PART#
44. Cart Leg - Caster Side P00901001C
45. Cart Leg - Wheel Side P00902030C
46. Rear Panel P07702009B
47. Door Bracket P03301016D 48a. Door ,Left P04302010A 48b. Door ,Right (LPG only) P04301010A
48c. Door ,Right (NG only) P04303014A
49. Door Handle P00215019H
50. Magnetic Door Stop P05318022B
51. Tank Pull-out Tray Kit- Black (LPG only) Y0340008
52. Fuel Gauge Display Kit (LPG only) P05310030B
53. Wheel - Black P05102017A
54. Weel Hub Cap - Black P05111018A
55. Caster P05114019A
56. No.17 Customized Wrench P05515101L
57. Tightening Tool P05515102K
58. Caster Seat P04509001A
59. Manual Lighting Stick P02313023B
60. Tool Holder P05514098F
61. Tool Hook P05514053A
62. Side Burner Lid P00115258P
63. Pot Support P00805013B
64. Side Burner Electrode P02607042J
65. Side Burner P02002054C
65a. Air Shutter for Side Burner (NG only) P05524103C
66. Gas Valve for Side Burner LPG Y0060099 NG Y0060100
67. Extension Tube for Side Burner P03702031A
68a. Regulator and Hose (LPG only) P03601005A 68b. NG 12' Hose Kit (NG only) P03703001A
69. AAA Battery (LPG only) P05301002A
70. Wire Fastener (LPG only) P05310040A
71. Coa_ Spice Basket P05204006C NG
.... Hardware Pack (LPG only) P06001014A
.... Hardware Pack (NG only) P06001015A
.... Owner's Manual PS0106054A
QTY
1 1
1 1
1 1 1
2 2
1
1 2 2
2
1
1 2
1
1
5
1
1
1
1
1
1
1
1
1
1 2
3
1 2
1
1
1
For the repair or replacement parts you need: Call anytime
1-800-4-MY-HeM E°(1-800-469-4663)
To make sure you obtain the correct replacement parts for your Kenmere gas grill, please refer to the part numbers in this parts list. The following information is required to assure you receive the correct
parts:
1. Grill Model Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important: Keep this Owner's Manual for convenient referral and for part replacement.
Important: Use only Sears authorized parts. The use of any part that is not Sears authorized can be dangerous and will also void your product warranty.
12
Figure 1
CAUTION:Whileitispossibleforonepersonto
assemble this grill, obtain assistance from another person when handling some of the larger, heavier
pieces, especially the grill head.
1. Open Lid of shipping carton and remove top sheet of cardboard. Lay cardboard sheet on floor and
use as a work surface to protect floor and grill parts
from scratches.
2. Slice all carton corners with a sharp utility knife to lay open the carton panels.
3. Remove all packing materials and parts boxes flanking or resting on grill head.
4. Remove all components packed inside grill head.
5. With an assistant, lift the grill head away from the
shipping carton and place it on the cardboard work surface. Be careful not to set grill head down on
flexible metal hose of the pre-assembled valve kit
or you may damage the hose.
6. Use the parts list to check that all parts have been included.
7. Inspect the grill for damage as you assemble. Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts when you unpack the shipping box. or if you have
questions during the assembly process, call:
1-888-317-7642
8 a.m. - 8 p.m CST, Mon. - Fri.
Assembling The Grill Cart NOTE: To aid in assembly, compare hardware to
diagrams on page 7.
1. Before attaching the Bottom Shelf to the Cart Legs be sure the holes for the Door Stop on Bottom Shelf are located on the front side. Be
sure the Cart Leg Brackets and air vents all
face outward. Cart Leg Bracket-Right has a
semi-circle cutout at top front. See Fig. 1.
2. Install the Bottom Shelf between the Cart Legs. Align the holes on Cart Legs with the threaded
holes at the corners of Bottom Shelf. Tighten securely by using 8 of the 1/4"x2" Pattern
Head Screws provided. See Fig. 1.
3. Screw the 2 Casters into the Caster Seats (see bottom of Cart Legs). Turn the threaded Caster
Stem by hand, clockwise until it stops. Tighten securely by using the Customized Wrench
provided. See Fig. 1.
4. Install the 2 Wheels to the Cart Legs-Wheel Side, by inserting the wheel bolt through the
wheel and axle hole on the cart leg as shown in Fig. 1. Put spring washer and 378" nut onto
bolt and tighten securely using the Customized Wrench provided. Do not overtighten or wheel will not turn freely. Snap Wheel Hub Caps onto
wheels.
CARTLEG BRACKET_
SEAT
CASTER
SHELF
HOLE; DOORSTOP
WHEEL WHEEL HUB
CARTLEG-LEFT
Figure 2 (LP gas model only)
CART LEG - LEFT
TANK PULL-OUT TRAY KIT
BOTTOM SHELF
Figure 3
CART LEG -LEFT
CART LEG
-RIGHT
T
i
TANK PULL-OUT TRAY BRACKET
CART LEG - R_GHT
REAR PANEL
5. For LP Gas grills: Place the Tankq°ult-out Tray Kit on the Bottom Shelf.
Extend the Tank Tray outward from the Bracket so you can align the holes on the Bracket with the threaded holes on the top of Bottom Shelf. Tighten securely by using 4 of the 1/4"xl/2" Pattern Head Screws provided. See Fig. 2.
6. Install the Rear Panel to inside of rear Cart Legs making sure that air vents face outward.
Align the holes on the Rear Panel with the threaded holes on rear Cart Legs. Tighten securely by using 4 of the 1/4"xl/2" Pattern Head Screws provided. See Fig. 3.
13
DOC BRACKET
CART LEG- RIGHT
BOTTOM SHELF
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