Kenmore 141.15227 User Manual

Owner's Manual

Kenmore

Liquid Propane Gas Grill

Model 141.152270

Customer Service Helpline: If you have questions about assembly or grill operation, or if there are damaged or missing parts when you unpack this unit from the shipping box, call us Sam - 8pm CST, Monday through Friday at: 1-888-317-7642

WARNING:

Read this Owner's Manual carefully and be sure your gas grill is properly assembled, installed and maintained. Failure to follow these instructions could result In serious bodily injury and/or property damage. This gas grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats.

Note to Installer: Leave this Owner's Manual

with the consumer after delivery and/or installation.

Note to Consumer: Leave this Owner's Manual

in a convenient place for future reference.

Sears, Roebuck and Co.,

Hoffman Estates, IL 60179 U.S.A.

P47B7E - Rev: 05/02/2002

Table of Contents

Read These Safety Instructions

Warranty

Safety Instructions

....................................................

.....................................

Pre-Assembly Instructions.........................4

Hardware, Parts Diagram and Lists

Assembly Instructions

................................

...........

Lighting Instructions.................................16

Cleaning and Maintenance Instructions .... 18

Frequently Asked Questions

...................

Cooking Instructions................................21

Cooking Guide and Recipes

....................

Kenmore Grill Warranty

Full 1-Year Warranty on Grill

For one year from the date of purchase Sears will repair or replace, at our option, any grill part (except for paint loss, rusting and ignitor battery)

that is defective in material or workmanship.

Limited Warranty on Selected Grill Parts

From one year after the date of purchase for the

designated time periods listed below. Sears will

replace the following grill parts if they are defective in material or workmanship. You will be charged

for labor.

• Lifetime of Grill: Aluminum Castings (except for paint loss)

• 1 Year: Cast Iron Burners

• 2 Years: All Other Grill Parts (except flame tamers, cooking grids and ignitor battery)

Warranty Service

Warranty service is available by contacting the

nearest Sears Service Center at 1-800-4-IVIY-HOi\/IE

Warranty Restrictions

• This warranty is void if grill is used for commer cial or rental purposes.

• This grill is for use with Liquid Propane (LP) gas only. Any attempt to convert this grill to natural gas is dangerous and will void your product warranty.

• This warranty applies only when the grill is used in the United States.

• This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

A WARNING

Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

A WARNING

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

WARNING

Your grill will get very hot. Never lean over

the cooking area while using your grill. Do not touch cooking surfaces, grill housing, Lid or any other grill parts while the grill is in operation, or

until the grill has cooled down after use.

Failure to comply with these instructions

may result in serious bodily injury.

Do not store or use gasoline or other flam

mable material and liquids in the vicinity of this or any other appliance. An LP cylinder not connected for use shall not

2. be stored in the vicinity of this or any other

appliance.

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open Lid.

4 If odor continues, immediately call your gas

supplier or your fire department.

Grill Installation Codes

This gas grill must be installed in accordance with all local codes. In areas without local codes, follow the latest edition of the National Fuel Gas Code

ANSI Z223.1, and National Electrical Code ANSI/

NFPA 70 In Canada, installation must conform to standard CAN/CGA 1b149.1 or 1-b149.2 (Installation Code for Gas Burning Appliances and Equipment) and all local codes.

Correct LP Gas Tank Use

LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas (LP gas) tank, not included with grill box. Never connect your gas grill to an LP gas tank that exceeds this capacity.

A tank of approximately 12 inches in diameter by

FOR YOUR g^pgYY

FOR YOUR SAFETY

18-1/2 inches high is the maximum size LP gas

tank to use. You must use an "OPD" gas tank

which offers an Overfill Prevention Device.

This safety feature prevents the tank from being overfilled which can cause malfunction of the LP gas tank, regulator and/or grill.

The LP gas tank must be constructed and

marked in accordance with specifications of the U.

S. Dept, of Transportation (DOT). In Canada, the

LP gas tank must meet the Canadian Transporta

tion and Communications (CTC) specifications. Also

be sure to read and follow all LP instructions below.

1. The LP gas tank has a shutoff valve, termi nating in an LP gas supply tank valve outlet,

that is compatible with a Type 1 tank con

nection device. The LP gas tank must also have a safety relief device that has a direct

communication with the vapor space of the tank.

2. The tank supply system must be arranged for vapor withdrawal.

3. The LP gas tank used must have a collar to protect the tank valve.

Proper Placement and Clearance of Grltl

Never use your gas grill in a garage, porch, shed,

breezeway or any other enclosed area. Your gas grill is to be used outdoors only, at least 24 inches from the back and side of any combustible surface. Your gas grill should not be placed under any surface that will burn. Do not obstruct the flow of ventilation air around the gas grill housing.

This outdoor gas grill is not intended to be installed in or on recreational vehicles and/or boats.

• Never connect an unregulated LP gas tank to your gas grill. The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of IT' water column (W.C.) for connection to an LP gas tank.

• Only use the regulator and hose assembly supplied with your gas grill. Replacement

regulators and hose assemblies must be those

specified by Sears.

• Have your LP gas tank filled by a reputable

propane gas dealer and visually inspected and re-qualified at each filling.

• Never fill the gas tank beyond 80% full.

Have your propane gas dealer check the release valve after every filling to ensure that it remains free of defects.

• Always keep LP gas tanks in an upright

position.

• Do not store (or use) gasoline or other flammable vapors and liquids in the vicinity of this gas grill.

• An LP gas tank that is not connected for use must

NOT be stored on bottom shelf or in the vicinity of

this or any other gas grill.

• Do not subject the LP gas tank to excessive heat.

• Never store an LP gas tank indoors. If you store your gas grill in the garage or other indoor

location, always disconnect the LP gas tank

first and store it safely outside.

LP gas tanks must be stored outdoors in a well-ventilated area and out of the reach of children. Disconnected LP gas tanks must not

be stored in a building, garage or any other enclosed area.

When your gas grill is not in use the gas

must be turned off at the LP gas tank.

The regulator and hose assembly must be

inspected before each use of the grill. If there

is excessive abrasion or wear or if the hose

is cut. it must be replaced prior to the grill

being used again.

Keep the gas regulator hose away from hot grill surfaces and dripping grease. Avoid

unnecessary twisting of hose. Visually inspect

hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill.

Call Sears at 1-800-366-PART (1-800-366-7278) for a Sears authorized replacement hose.

Never light your gas grill with the lid closed or before checking to insure the burner tubes are fully seated over the gas valve orifices.

Never allow children to operate your grill. Do

not allow children to play near your grill.

A WARNING

A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to

immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury, death, or prop erty damage.

• Shut off gas supply to the gas grill.

• Turn the Control Knobs to OFF position.

• Put out any flame with a fire extinguisher.

• Open Grill Lid.

• Get away from the LP gas tank.

• Do not try to fix the problem yourself.

• If odor continues or you have a fire you

cannot extinguish, call your fire department.

Do not call near the LP gas tank because your telephone is an electrical device and could create a spark resulting in fire and/or explosion.

NOTE: The normal flow of gas through the regulator and hose assembly can create a humming noise. A low volume of noise is perfectly normal and will not interfere with

operation of the grill. If humming noise is

loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device. This purging proce dure should be done every time a new LP gas tank is connected to your grill. For help with this procedure refer to page 17, step 4, or call the Customer Service Helpline for assistance, Sam - 8pm CST, Monday through

Friday 1-888-317-7642.

Assembly Tips

CAUTION: BEWARE OF FLASH-BACK

Long nose pliers can be used to remove

Cotter Pin when cleaning the Burners

Use work gloves to protect your hands Wear eye protection When you have finished assembling your Grill

be sure all Pattern Head Thumb Screws are tightened. You may use the supplied Tightening Tool (P55M3A) as needed.

Pre-Assembly Instructions

To reduce the chance of "FLASH-BACK" (see

CAUTION at right) clean the Burner Tubes and Burners before fully assembling your grill. Remove the Cotter Pin from the rear underside

of each Burner using a pair of long nose pliers.

Carefully lift each Burner up and away from the Gas Valve Orifice, then refer to Figure 1 and perform one of these three cleaning methods:

Bend a stiff wire, (a lightweight coat hanger

works well) into a small hook as shown

below. Run the hook through the Burner Tube and inside the Burner several times to remove any debris.

CAUTION: Spiders and small insects occa sionally spin webs or make nests in the grill

Burner Tubes during transit and warehousing. These webs can lead to a gas flow obstruc tion which could result in a fire in and around the Burner Tubes. This type of fire is known as a "FLASH-BACK" and can cause serious damage to your grill and create an unsafe operating condition for the user.

Although an obstructed burner tube is not the only cause of "FLASH-BACK", it is the most common cause.

To reduce the chance of "FLASH-BACK", you

must clean the burner tubes before assem

bling your grill, and at least once a month in

late summer or early fall when spiders are

most active. Also perform this Burner Tube cleaning procedure if your grill has not been

used for an extended period of time.

Use a bottle brush with a flexible handle.

Run the brush through the Burner Tube and inside the Burner several times, removing any

debris.

Use an air hose to force air through each

Burner Tube. The forced air should pass debris or obstructions through the Burner and out the Ports.

Figure 1

A WARNING

The location of the Burner Tube with re spect to the Orifice is vital for safe

operation. Check to ensure the Orifice is

inside of the Burner Tube before using your gas grill. See Fig. 2. If the Burner Tube does not fit over the Valve Orifice, lighting the Burner may cause explosion and/or fire.

Figure 2

GAS VALVE ASSEMBLY

ORIFICE

BURNER TUBE

Contents for Hardware Pack (Part #P55K5A)

The following table illustrates a breakdown of the hardware pack. It highlights what components are used in the various stages of assembly.

Ref. Component

H019 H017 H017 H019 H017

H021

H022 H017 H018

H023 P8080A P0271A P5589A

1/4"x2" Pattern Head Screw 1/4"x1/2" Pattern Head Screw 1/4"x1/2" Pattern Head Screw 1/4"x2" Pattern Head Screw 1/4"x1/2" Pattern Head Screw 4 1/4"x1/2" Part-Threaded Bolt M4x5mm Pattern Head Screw 1/4"x1/2" Pattern Head Screw 4 1/4"x3/4" Pattern Head Screw

1/4"x4" Wind Bolt

AA Battery 1

Door Handle Magnetic Door Stop

Qty. to Use

Purpose of Components

8 Attaches Cart Legs To Bottom Shelf

4 4 Attaches Door Bracket To Cart

Attaches Tank Pull-Out Tray Kit To Bottom Shelf Attaches Rear Panel To Cart

Attaches Door Stops To Cart

4 4 Attaches Door Handles To Doors

Attaches Doors To Cart

Attaches Grill Head To Cart

8 Attaches Side Shelf and Side Burner To The

Grill Head

1 Secure Gas Tank

Powers The Electric Ignitor 2 Attaches To Front Doors 2 Attaches To Cart

Actual Size and Quantity of Each Hardware Piece;

1/4"x2" Pattern Head Screw Qty. 12 Ref. # HOI9

1/4"x1/2" Pattern Head Screw Qty. 16

Scale 1:2

Ref. # H023

1/4"x3/4" Pattern Head Screw Qty, 8 Ref. # HOI 8

1/4"x1/2" Part-Threaded Bolt Qty. 4

AA Battery Qty. 1

Ref. # P8080A

Scale 1:2

'I [ 'I I'

Magnetic Door Stop Qty. 2 Scale 1:2

M4x5mm Pattern Head Screw Qty. 4 Ref. # H022

Ref. # P5589A

Contents for Hardware Pack A (Part #P56L3B)

The following table illustrates a breakdown of the hardware pack. It highlights what components are used in the various stages of assembly.

Ref. Component Qty. to Use

P55F5A P5540B

H025

P55M3A

Customized Wrench

Manual Lighting Stick M4x8mm Pattern Head Screw

Tightening Tool

Actual Size and Quantity of Each Hardware Piece;

Ref. # P55F5A Scale 1:0.6

1 1 1 1

Qty. 1 Ref # P55M3A

Purpose of Components

Tighten Caster Attaches To Outside Bowl Panel - Left Attaches To Outside Bowl Panel - Left Allows you to tighten Pattern Head Thumb Screws

as needed

M4x8mm Pattern Head Screw

Qty. 1

Ref # H025

Manual Lighting Stick Qty. 1 Ref. # P5540B

Contents for Hardware Pack B (Part #P55K5C)

Ref. Component Qty. to Use

P3430A P55L7A

H025 H027

Control Knob Cotter Pin

M4x8mm Pattern Head Screw M4 Plain Washer

Actual Size and Quantity of Each Hardware Piece:

Purpose of Components 1

Install To Side Burner Valve Stem 1 Secure To Side burner 2 2

Attaches To Side Burner Valve Bracket Attaches To Side Burner Valve Bracket

M4x8mm Pattern Head Screw Qty. 2 Ref # H025

M4 Plain Washer Qty. 2 Ref # H027

Ref, # P3430A

Cotter Pin Qty. 1 Ref. # P55L7A

Parts Diagram

Parts List

REF# DESCRIPTION PART# QTY REF# DESCRIPTION PART# QTY

1. Stainless Steel Lid

Lid Side Panel - Left

3. Lid Side Panel - Right

4. Temperature Gauge

5. Lid Handle

6. Heat-Insulating Spacer

7. Name Plate Secondary Cooking Raok -Porcelain

9. Cooking Grid - Porcelain

10. Flame Tamer - Porcelain Main Burner

11.

12. Main Burner Bracket

13. Gas Collector Box w/ Electrode Ignition Wire Set

14. Electric Ignitor

15.

16. Smoker Drawer Bracket Smoker Drawer

17. Bowl Panel - Left

18.

19.

Outside Bowl Panel - Left

20.

21.

22. Bowl Panel - Front

23.

24.

25. Grease Draining Tray

26. Grease Receptacle

27. Gas Manifold

28. Gas Valve for Main Burner

29. Heat Shield for Control Panel

30. Protective Pad - Heat Resistant

31. Control Panel

32.

33.

34. Back Burner Assembly

35. Gas Valve for Back Burner

36. Fitting for Back Burner Valve

37.

38. Orifice

39.

40. Control Knob for Back Burner

41. Side Shelf

42. Side Burner Frame

43. Bottom Shelf

44.

45. Cart Leg -Righ

Bowl Panel - Right Outside Bowl Panel - Right

Bowl Panel - Rear

Wind Shield

Decorative Front Cover

Control Knob

Electrode for Back Burner

Extension Tube for Back Burner

Cart Leg -Left

P01A1A 1 P0164A 1 47, Door Bracket P4413A P0163A 1 P0615D 1 P0251A 1 50. Magnetic Door Stop P5589A

P5573A 2

P0468A 1 52, Bracket for Tank Pull-Out Tray P1521E 1 53, Slide P55J8A

P1661A 2 PI 749A 2 P1935F 4 55. Caster Seat P4528A

P2230A 1

P2618A 2

P2637B 1 58. Side Burner Lid P0199A P2503G 1 P80F3A 1 P80F4A 1 61, Side Burner P0799A 1 62, Gas Valve for Side Burner P32D1B P0755C 1 P07A1A 1 64. Regulator and Hose

P0758C

P0759B 1 P0760C 1 67. Heat Shield for Grease Tray P80F2A 1 68, Tightening Tool P2755A 1 P2741A 1 P5038A 1 — Hardware Pack A

P32C1B 4 — Hardware Pack B P55K5C

P2999A 1

P80L5A 2

P2966A 1 P2965A 1

P3430A 5

PI 948A 1 P32C1C 1 P39A2A 1 correct parts: P2648A 1 P39A7A 1 P39A8A 1 P3430D 1 P1147A 1 P1174A 1 P1074A 1 P0856A 1 P0857A 1

46. Rear Panel

48. Door Panel

49. Door Handle

51. Tank Pull-Out Tray

54. Caster

54a Customized Wrench P55F5A

56. Tool Holder 57, Tool Hook P80F6C

59. Pot Support

60. Side Burner Electrode P2627A

63. Extension Tube for Side Burner

65. Reinforcing-Bracket for Grill Bowl

66. Manual Lighting Stick P5540B

— Owner's Manual — Hardware Pack P55K5A

For the repair or replacement parts you need:

Call 6 am -11 pm CST, 7 days a week

1 -800-366-PART n-800-366-7278)

To make sure you obtain the correct replacement parts for your Kenmore gas grill, please refer to the part numbers on this page. The following information is required to assure you receive the

1. Grill Model Number (see CSA label on grill)

2. Part Number

3. Part Description

4. Quantity of parts needed Important: Keep this Owner's Manual for convenient

referral and for part replacement. Important: Use only Sears authorized parts.

use of any part that is not Sears authorized can be dangerous and will also void your product

warranty.

P4356A

P4357A P0271A

P4043A P40438

P5111B

P80F5A

P80F7A

P1959A

P3983G P3632P P80P1A

P80P6A P55M3A P47B7E

P55L3B

1 1

2 2 2

1 1

2 4

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

The

Customer Service Helpline: If you have questions about assembly or if there are damaged or missing parts when

you unpack this unit from the shipping box, call us Sam - 8pm CST,Monday through Friday at: 1 -888-317-7642

Assembly Instructions

CAUTION; While it is possible for one person to assemble this grill, obtain assistance from another person when handling some of the larger, heavier pieces, espe cially the grill head.

1. Open Lid of shipping carton and remove top sheet of cardboard. Lay cardboard sheet on floor and use as a work surface to protect floor and grill parts from scratches.

2. Remove packing materials and cart parts from shipping carton.

3. You may slice the carton front corners with a utility knife to lay open the carton front panel. This will allow you to raise the grill head Lid and remove the components packed inside the head, making it easier to lift.

4. With an assistant, lift the grill head out of the ship ping carton and place it on the cardboard work sur face.

5. Use the parts list to check that all parts have been included.

6. Inspect the grill for damage as you assemble it. Do not assemble or operate the gril! if it appears damaged. If there are damaged or missing parts when you unpack the shipping box, or you have questions during the assembly process, call:

Figure 1

Figure 2

1-888-317-7642

8 a.m. - 8 p.m CST, Mon. - Fri.

Assembling The Grill Cart

1. Before attaching the Bottom Shelf to the Cart Legs be sure the holes for the Door Stop on Bottom Shelf are located on the front side. Be sure the Cart Leg Brackets and air vents all face outward. Cart Leg Bracket-Right has a semi-circie cutout at top front. See Fig. 1.

Install the Bottom Shelf between the Cart Legs.

Align the holes on Cart Legs with the threaded holes at the corners of Bottom Shelf. Tighten securely by using 8 of the 1/4"x2"

Pattern Head Screws provided. See Fig. 1.

2. Screw the 4 Casters into the Caster Seats (see bottom of Cart Legs). Turn the threaded Caster

Stem by hand, clockwise until it stops. Tighten securely by using the Customized Wrench

provided. See Fig. 1.

3. Place the Tank Puli-Out Tray Kit on the Bottom

Shelf. Extend the Tank Tray outward from the

Bracket so you can align the holes on the Bracket

with the threaded holes on the top of Bottom Shelf. Tighten securely by using 4 of the 1/4"x1/2" Pattern

Head Screws provided. See Fig. 2,

4. Install the Rear Panel to inside of rear Cart Legs making sure that air vents face outward.

Align the holes on the Rear Panel with the threaded holes on rear Cart Legs. Tighten securely by using 4 of the 1/4"x1/2'' Pattern

Head Screws provided. See Fig. 3.

SHELF

Install the Door Bracket to the inside of front Cart Legs. Align the threaded holes on the Door Bracket with the holes on Cart Legs. Tighten securely by using 4 of the 1/4"x2" Pattern Head

Screws provided. (See Fig. 3. on page 9) Upper door bolt holes (at ends of bracket) must face outward.

Installing The Cabinet Doors

1. Install the Door Stops to the Bottom Shelf and the Door Bracket. See Fig. 4

Align the holes on the Door Stops with the

threaded holes on the top of the Bottom Shelf and bottom side of Door Bracket. Tighten securely by using 4 of the 1/4"x1/2'' Pattern Head Screws provided. See Fig.4.

2. Remove the white protective film from the stainless steel Doors. Attach a Door Handle to each Front Door by using 2 of the M4x5mm Pattern Head Screws provided. See Fig. 5. Be careful not to scratch the Door surfaces.

3. When installing the Front Doors, make sure the door bolt holes are located on the hinge sides of the Cart Legs.

Figure 4

Figure 5

DOOR

4. Install either Front Door by inserting 1/4"x1/2" part-threaded bolt through the lower door bolt hole of the Front Door and into the tapped hole of the Bottom Shelf. Next, align the upper door bolt hole of Front Door with the tapped hole in the bottom of Door Bracket. Insert 1/4"x1/2" part-threaded bolt provided and tighten both securely.

5. Repeat these steps to install the other Front Door.

instailing The Griil Head

1. Now that you've assembled the grill cart you can install the pre-assembled Grill Head. See Fig. 6. If you haven't already done so, we suggest you open the Grill Lid and remove the packed components. Even with the com ponents removed, this next step requires 2 people.

With an assistant, lift and position the Grill Head onto the grill cart. Align the 4 holes of the Bowl Side Panel to the threaded holes on the Cart Leg Bracket. Secure firmly by using 4 of the 1/4"x1/2" Pattern Head Screws provided.

2. Place the Pre-assembled Valve Kit and Ignition Wire through the slot in side of Grill Head as illustrated in Fig. 6.

3. Place Heat Shield into Grease Draining Tray.

The Heat Shield must be present and centered for your safety. From the back

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