Kenmore 137.23671311 Use & Care Manual

Use & Care Guide Manual de Uso y Cuiclado
English / Espafiol
Model/Modelo: 137.23671311
Item / Artfculo: 640-04647727-9
I(enmore
@
r
P/N 611405-38 Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A. www.kenmore.com
www.sears.com www.kmart.com
If you smell gas:
1. Shut off: gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
installation Safety Precautions
Please read this User's Manual in its entirety before using the grill.
Failure to follow the provided instruction can result in seriously bodily injury and/or property damage. Some parts of this grill may have sharp edges. Please
wear suitable protective gloves.
Use grill, as purchased, only with LP(propane) gas and the regulator/valve assembly supplied.
Grill installation must conform with local codes, or in their absence of local codes, with either the National
Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane
Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as
applicable.
All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.
This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.
IMPORTANT: This grill is intended for outdoor use only and is not intended to be installed in or on recreational
vehicles or boats.
Call Grill Service Center For Help and Parts
If you have questions or need assistance during assembly, please call 1-888-577-9820. You will be speaking to a
representative of Grill Manufacturer and not a Sears
employee. To order new parts call Sears at 1-800-4-MY-HOME ®.
Product Record
IMPORTANT:Fill out the product record information below.
Model Number
Serial Number
See rating label on grill for serial number.
Date Purchased
NOTE TO INSTALLER: Leave this User's Manual with the customer after delivery and/or installation.
NOTE TO CONSUMER: Leave this User's Manual in a
convenient place for future reference.
Safety Symbols The symbols and boxes shown below explain what each
heading means. Reading and follow all of the messages found throughout the manual.
DANGER: Indicatesanimminentlyhazardous situationwhich,
if not avoided, will resultindeath or seriousinjury.
WARNING: Indicates an potentially hazardous situation which,
if not avoided, could resultin death or seriousinjury.
For residential use only. Do not use for commercial cooking
2 " 23671-4647727
CAUTION: Indicates a potentially hazardous situationor unsafe
practice which, if not avoided, may resultin minoror moderate Injury
KENMORE GRILL WARRANTY
ForYourSafety..... 2
GrillServiceCenter..... 2
ProductRecordInformation..... 2
InstallationSafetyPrecautions..... 2
SafetySymbols..... 2
KenmoreGrillWarranty..... 3
UseandCare..... 4-10
OperationInstruction..... 10-11
PartsList..... 12-13
PartsDiagram..... 14-15
AssemblyInstruction..... ]B-2B
Troubleshooting.... 26-29
Repair protection agreement Congratulations on making a smart purchase. Your new Kenmore
product is designed and manufactured for years of dependable operation. Butlike all products, it may require repair from time to
time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchasea Repair Protection Agreement now and protect yourse/f from unexpected Lassieand expense.
Here's what the Repair Protection Agreement* includes:
[] Expert service by our 10,000 professional repair specialists. [] Unlimited service and no charge for parts and labor on
all covered repairs.
[] Product replacement up to $1500 ifyour covered product
can't be fixed.
[] Dliscount of 25% from regular price of service and
related installed parts not covered by the agreement; also, 25% off regular price of preventive maintenance check.
[] Fast help by phone - we call it Rapid Resolution - support
from a Sears representative. Thinkof usas a "talking owner's manual".
Once you purchase the Repair Protection Agreement, a simple
phone call is all that it takes for you to schedule service. Youcan call anytime day or night, or schedule a service appointment
online
Kenmore One Year Limited Warranty
When installed operqted and maintained accordinq to all supplied instructions, it this appliance fails due to a defect in
material and workmanship within op_ year from thedate ot purchase call 1-800-4-MY-HOME to arrange for free repair or replacement if repair is unavailable.
Forfive years from the date of purchase, any burner that rusts
throuqh will be replaced free of charge. After the firstyear from the date of purchase, you are responsible for the labor
cost to have it installed. All warranty coveraqe excludes ignitor batteries and grill
part paint loss, discoloration or surtace rusting, which are either expendable parts that can wear out from normal use
within the warranty period or are conditions that can be the result of normal use,accident or i.mproper maintenance. All warranty coverage is void it this product isever used
tor other than private household purposes.
This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:
1.Expendable items that can wear out from normal usewithin the warranty period including but not limited to batteries light bulbsand surface coatings or finishes.
2. A service technician to instruct the userin correct product installation, operation or maintenance.
3. A service technician to clean or maintain this product.
4. Damaqe to or failure of thisproduct it it is not installed, operatedor maintained according to the all instructions supplied with theproduct. .
5. Damage to or failure of this product re.suitingtrom accident, abuse, misuseor usefor other than itsintended
purpose. B,Damage to or failure of this product caused by the useof
detergents, cleaners, chemicals or utensilsother than those recommended in all instructionssupplied with th.epr9duct.
7. Damaqe to or failure of parts or systemsresulting trom unauthorTzedmodifications made to this product.
Disclaimer of implied warranties; limitation of remedies
Customer's sole and exclusive remedy under this limited warranty shall be product repair as provided herein. Implied
warranties including warranties of merchantability or fitness tora particular purpose, are limited to one year or the shor!est Reriod allowed by law. Sears shall not be liable for
incidental or consequential damaqes. Some states and provinces do not allow the exclusion or limitation of incidental
or consequential damages or limitation on theduration of implied warranties of merchantability or fitness so these exc usionsor imitations may not app y to you.
Thiswarranty applies only while thisappliance is used in the United States.
Thiswarranty gives you specific legal rights,and you may also have other rights wh_'chvary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
Sears Installation Service
For Sears professional installation of home appliances, garage door openers water heaters, and o_er major home
items,in the U.S.A.ca -800-4-MY-HOME®
The Repair Protection Agreement isa risk-free purchase. If you cancel for any reason during the product warranty period, we
will provide a full refund. Or, a prorated refund anytime after the
product warranty period expires. Purchaseyour Repair
Protection Agreement today! Some limitations and exclusions apply. For prices and
additional information in the U.S.A. call 1-800-827-6655.
*Coverage in Canada varies on some items. For full details call Sears Canada at 1-800-361-6665
CALIFORNIA PROPOSITION 65
1.Combustion by-products produced when usingthis oroduct contain chemicals known to the State of California
to cause cancer, birth defects, and other reproductive harm.
2.This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
Wash your hands after handling this product.
3 " 23671-4647727
NEVER store a spare LPcylinder under or near the appliance or in an enclosed area.
Never fill a cylinder beyond 80% full.
If the information in the two points above is not followed exactly, a fire causing death or serious injury
may occur.
An overfilled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.
This could cause an intense fire with risk of property damage, serious injury or death.
If you see, smell or hear gas escaping, immediately get away from the LP cylinder and appliance and call
your fire department.
LP Cylinder
The LP cylinder used with your grill must meet the following requirements:
* Use LPcylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
Capacity maximum.
,, LPcylinders must be constructed and marked in accordance
with specifications for LPcylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LPcylinder collar for
marking.
,, LPcylinder valve must have:
,, Type ] outlet compatible with
regulator or grill.
,, Safety relief valve. OPD Hand WheeJ ,, UL listed Overfill Protection Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
onJy LP cyJinders equipped with this type of valve.
,, LPcylinder must be arranged for vapor withdrawal and include
a collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.
LP Tank Removal, Transport And Storage
* Turn OFF all control knobs and LPtank valve. Turn coupling
nut counterclockwise by hand only - do not use fools to disconnect. Lift LPtank wire upward off of LPtank colJar,
then lift LPtank up and off of support bracket. Install safety cap onto LPtank valve. Always use cap and strap suppJied
with valve. FaiJure to use safety cap as directed may resuJt in
serious personaJ injury and/or property damage.
LPTank Valve
Safety Cap
Retainer Strap
* A disconnected LPtank in storage or being transported
must have a safety cap installed (as shown). Do not store an LPtank in enclosed spaces such as a carport, garage,
porch, covered patio or other building. Never leave an LP tank inside a vehicle which may become overheated by
the sun.
* Do not store an LPtank in an area where chiJdren pJay.
LPcyJinder in upright position for vapor withdrawaJ
LP (Liquefied Petroleum Gas)
,_ LPgas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.
,, LPgas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
* Useonly licensed and experienced dealers. * LPdealer mustpurge new cylinder before filling. * Dealer should NEVER fill LPcylinder more than 80% of LP
cylinder volume. Volume of propane incylinder will vary by temperature.
* A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LPgas dealer for assistance.
* Do not release liquid propane (LP)gas into the atmosphere.
This isa hazardous practice.
* To remove gas from LPcylinder, contact an LPdealer or call a
local fire department for assistance.Check the telephone
directory under "Gas Companies" for nearest certified LP dealers.
4 " 23671-4647727
LP Tank Exchange
Connecting Regulator To The LP Tank
Many retailers that sell grills offer you the option of replacing your empty LPtankthrough an exchange service. Useonly
reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the
"LP Tank" section of this manual. Always keep new and exchanged LPtanksin upright position
during use,transit or storage.
Leak test new and exchanged LP tanks BEFORE connecting to grill.
LP Tank Leak Test
For your safety
Leaktest mustbe repeated each time LPtank isexchanged
refilled.
Do not smoke during leak test.
Do not usean open flame to check for gas leaks. Grill mustbe leak tested outdoors in a well-ventilated area,
away from ignition sourcessuchas gas fired or electrical appliances. During leak test,keep grill away from open flan
or sparks.
Usea clean paintbrush and a 50/50 mild soap and water solution. Brushsoapy solution onto areas indicated by arrows in
figure below. Leaksare indicated by growing bubbles.
1.LPtank must be properly secured onto grill. (Refer to assembly section.)
2. Turnall control knobs to the OFF position.
3. Turn LPtank OFFby turning OPD handwheel clockwise to a full stop.
4. Removethe protective cap from LPtank valve. Always use cap and strap supplied with valve.
OPD Hand Wheel
1outlet with
thread on outside
Safety Relief Valv
Strap and Cap
Do not insert a POL transport plug (plastic part with external
threads) into the type 1 valve outlet. It will defeat the Safety
Relief Valve feature.
If _growing _'bubbles appear do not use or move the LP
tank. Contact an LP gas supplier or your fire department!
A Do not use household cleaning agents. Damage to the gas
train components (valve/hose/regulator) can result.
5. Hold regulator and insertnipple into LP tank valve. Hand-tighten the coupling
nut,holding regulator in a straight line with LPtank valve so as not to crossth-
thread the connection.
Nipple has to be
centered into the
LPtank valve.
23671-4647727 " 5
Hold coupling nut and regulator
as shown for proper connection to LPtank valve.
6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LPtank
valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
Tighten by hand only - do not use tools.
NOTE:
Leak Testing Valves, Hose and Regulator
fi
Turn all grill control knobs to OFF.
2.
Be sure regulator is tightly connected to LPtank.
3.
Completely open LPtank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME ®.
4. Brushsoapy solution onto areas where bubbles are shown in picture below:
Never remove threaded
orifice at end of valve.
Ifyou cannot complete the connection, disconnect regulator and repeat steps5 and 6. Ifyou are still unable to complete the connection, do not usethis regulator!
Call 1-800-4-MY-HOME® for an identical replacement part.
" Do not insertany tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve and cause a leak. Leakingpropane may result in explosion, fire, severe personal injury, or death.
" Outdoor gas appliance isnot intended to be installed
in or on a boat. Outdoor gas appliance isnot intended to be installed
in or on an RV. Never attempt to attach this grill to theself-contained
LPgas systemof a camper trailer or motor home. Do not usegrill until leak-tested.
If a leak is detected at any time,STOP and call the fire department. If you cannot stop a gas leak, immediately close LP
cylinder valve and call LPgas supplier or your fire department!
5. If"growing" bubbles appear, there isa leak. Close LPtank
valve immediately and retighten connections. If leakscannot be
stopped do not try to repair. Call for replacement parts at 1-800-4-MY-HOME ®.
6.Always close LPtank valve after performing leak test by turning handwheel clockwise.
CARBON MONOXIDE HAZARD
WAR°,°°
Burning charcoal gives off carbon monoxide, which has no odor and can cause death.
DO NOT burn charcoal inside homes, vehicles, tents, garages or any enclosed
areas.
Use only outdoors where it iswell ventilated.
6 " 23671-4647727
For Safe Use of Your Grill and to Avoid Serious Injury:
Do not let children operate or play near grill.
Keep grill area clear and free from materials that burn.
Do not block holes in sides or back of grill.
Use grill only in well-ventilated space. NEVER use
in enclosed space such as carport, garage,
porch, covered patio, or under an overhead
structure of any kind.
Do not use charcoal or ceramic briquets in a gas
grill.
Use grill at least 3 ft. from any walt or
surface. Maintain 10 ft. clearance to objects that can
catch fire, or to sources of ignition such as pilot
lights on water heaters, live electrical appliances,
etc.
Apartment Dwellers:
Check with management to learn the requirements and fire codes for using an LPgas
grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under balconies.
NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is
hazardous.
Never operate grill with LPcylinder out of
correct position specified inassembly instructions.
Always close LPcylinder valve and remove
coupling nut before moving LPcylinder from specified operation position.
Charcoal grill
Do not remove adjustable charcoal pan while
ashes and charcoal are HOT.
Air dampers are HOT while the grill is in use and
during cooling; wear protective gloves when adjusting.
Never overfill charcoal pan. This can cause
serious injury as well as damage the unit.
Only use charcoal lighting fluid; NEVER use
gasoline, alcohol or other highly volatile fluids to ignite the charcoal. These fluids can explode causing injury or death.
Safety Tips
ABefore opening LPcylinder valve, check the coupling nut for tightness. AWhen grill is not in use, turn off all control knobs and LPcylinder valve.
ANever move grill while in operation or still hot. AUse long-handled barbecue utensils and oven mitts to avoid burns and
splatters.
AMaximum load for sideburner and side shelf is 10 Ibs. AThe grease tray must be inserted into grill and emptied after each use. Do
not removegrease tray until grill hascompletdy coded.
AClean grill often, preferably after each cookout. If a bristle brush is used to
dean anyof the grill cooking surfaces,ensurenoloose bristlesremainon
cooking surfaces prior to grilling. It is not recommended to clean cooking
surfaceswhile grill ishot.
All you notice grease or other hot material dripping from grill, determine the
cause, correct it, then clean and inspect valve. Keep ventilation openings in
cylinder enclosure (grill cart) free and dear of debris.
ADo not store objects or materials inside the grill cart enclosure that would
block the flow of combustion air to the underside of either the control panel or the firebox bowl.
AThe regulator may make a humming or whistling noise during operation. This
will notaffect safety or useof grilk
All you have a grill problem see the "Troubleshooting Section _'. All the regulator frosts, turn off grill and LPcylinder valve immediately. This
indicates a problem with the cylinder and it should not be used on any product. Return cylinder to supplier!
AFor appliances designed to usea CGA791 Connection: _Place dust cap on
cylinder valve outlet wheneverthe cylinder isnot in use.Only installthe type
of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety
reasons.
Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs
and LPcylinder off.
Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not
been regularly cleaned, a grease fire can occur
that may damage the product.
Main Burner Igniter Lighting ADo not leanover grill while lighting.
1.Open lid during lighting.
2.Turn on valve from source or tank.
3.To ignite, turn Ignition Burner knob to HI.
4. Pushand hold electronic ignition button. You will hear a clicking sound from the electrodes.
5. Ifignition does not occur in 5 seconds,turn the burner controls OFF,wait 5 minutes,and repeat the lighting procedure.
6.To ignite any other Main Burner,turn knob to HI.
7.To ignite the Side Burner,follow steps 3-5 usingthe Side Burner
knob.
If igniter does not work, follow Match Lighting instructions.
23671-4647727 * 7
Turncontrols and gas source or tank OFFwhen not inuse.
CAUTION
Burner Flame Check
Removecooking grates and heat diffusers,Lightburners, turn
knobsfrom HI to LO. You should see a smaller flame in LO position than seenon HI. Perform burner flame check on sideburner, also.Always check flame prior to each use. Ifonly
low flame is seenrefer to "Sudden flame drop or low flame" in the Troubleshooting Section.
-- HI
If ignition does not occur in 5 seconds, turn the burner controls OFF,wait 5 minutesand repeat the lighting
_rocedure. If the burner does notignite with the valve
open, gas will continue to flow out of the burner and could ignite with risk of injury.
Match Lighting
ADo not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging on right front leg). Light match, place into lighting hole on left side of firebox.
3. Turnright knob to HI position. Besure burner lights and stay lit.
4. Lightother burners follow with step 3.
-- LO
Turning Grill Off
o Turnall knobs to OFFposition. Turn LPcylinder off by turning
hand-wheel clock wise to a full stop.
Igniter Check
Turngas off at LPcylinder. Pressand hold electronic igniter button. "Click" should be heard and spark seen each time
between collector box or burner and electrode. See "Troubleshooting" if no click or spark.
Valve Check
Important: Make sure gas is off at LPcylinder before checking
valves. Knobs lock in OFFposition. To check valves, first pushin knobsand release, knobs should spring back. If knobs do not
spring back, replace valve assembly before usinggrill. Turn knobsto LOW position thenturn back to OFFposition. Valves shouldturn smoothly.
Hose Check
Before each use,check to see if hosesare cut or worn. Replace
damaged hoses before using grill. Useonly valve/hose/regulator as specified inthe parts list of this Use &
Care Guide.
Sideburner Match Lighting
1.Open sideburner lid.Turnon gas at LPcylinder.
2. Place lit match near burner.
3. Turnsideburner knob to HI. Be sureburner lights and stays lit.
General Grill Cleaning
Do not mistake brown or black accumulation of grease and smokefor paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong
solution of detergent and water or usea grill cleaner with scrub brush on insidesof grill lid and bottom. Rinseand allow to
completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces. Porcelain surfaces: Becauseof glass-like composition, most residue can bewiped away with baking soda/water solution
or specially formulated cleaner. Usenonabrasive scouring powder for stubborn stains.
" Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft n.onabrasive cloth.
Stainless steel surfaces: To maintain your grill's high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the useof an abrasive plastic cleaning
pad. Useonly in direction of brushedfinishto avoid damage.
Do not useabrasive pad on areas with graphics. Cooking surfaces: If a bristle brushisused to clean any of the grill cooking surfaces,ensure no loose bristles remain on
cooking surfaces prior to grilling. Itis not recommended to clean cooking surfaces while grill ishot.
8 " 23671-4647727
IMPORTANT:Alwaysensurethattheventuriburnertubesare clean.Aventuriburnertubehasanarrowareainwhich
spiderstendtobuildnests.
Ifyounoticethatyourgrillisgettinghardtolightorthatthe flameisn'tasstrongasitshouldbe,takethetimetocheck
andcleantheventuri's.
Cleaning the Burner Assembly
Follow these instructionsto clean and/or replace parts of burner assembly or if you have trouble igniting grill.
1.Turn gas off at control knobs and LPcylinder.
2. Removecooking grates and heat diffusers.
3. Removescrews and nutsfrom rear of burners
4. Removescrew and nut from igniter pinand put igniter pin on the side.
5. Carefully lift each burnerup and away from gas valve orifice.
We suggest three ways to clean the burner tubes. Use the one easiestfor you.
(A) Benda stiff wire (a light weight coat hanger works well)
into a small hook. Runthe hook through each burner tube several times.
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), runthe brushthrough each burner tube several times.
(C) Wear eye protection: Use an air hoseto force air intothe
burner tube and out the burnerports. Check each port to make sureair comes out each hole.
6. Wire brush entire outer surface of burner to remove food residue and dirt.
7. Clean any blocked ports with a stiffwire such as an open paper clip.
8. Check burner for damage, dueto normal wear and corrosion some holes may become enlarged. If any large cracks or holes
are found replace burner.
Spidersorsmallinsectshavebeenknowntocreate "flashback"problems.Thespidersspinwebs,buildnestsand
layeggsinthegrill'sventuritube(s)obstructingtheflowof gastotheburner.Thebacked-upgascanigniteintheventuri
behindthecontrolpanel.Thisisknownasaflashbackandit candamageyourgrillandevencauseinjury.
Topreventflashbacksandensuregoodperformancethe burnerandventuriassemblyshouldberemovedfromthegrill andcleanedbeforeusewheneverthegrillhasbeenidlefor
anextendedperiod.
Storing Your Grill
" Clean cooking grates. " Store in dry location. " When LPcylinder isconnected to grill, store outdoors in a
well-ventilated space and out of reach of children.
" Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer once available.
Store grill indoors ONLY if LPcylinder isturned off and disconnected, remove from grill and stored outdoors.
When removing grill from storage, follow "Cleaning the Burner
Assembly" instructionsbefore starting grill.
VERY IMPORTANT: Burner tubes must reengage gas valve orifice. See illustrations below.
9. Carefully replace burners.
10.Attach burnersto bracketswith screws and nutsas shown below.
11.Repositionigniter pinsand attach to burners.Replace heat diffusersand cooking grates.
23671-4647727 " 9
Loading...
+ 21 hidden pages