Kenmore 13723671310 Owner’s Manual

Use & Care Guide

Manual de Uso y Cuidado English / Espafiol

Model/Modelo: 137.23671310

Item / Articulo. 640-04647727-9

Kenmoreo

P_rri

P/N 611405-38

Sears Brands Management Corporation

HofFman Estates, IL 60179 U.S.A.

www.kenmore.com

www.sears,com

www.kmart.com

L° G_s C_rb6_

REV 2

If you smell gas:

1. Shut off: gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas

supplier or your fire department.

1. Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not

be stored in the vicinity of this or any other

appliance.

Installation Safety Precautions

• Please read this User's Manual in its entirety before using the grill.

• Failure to follow the provided instruction can result in

seriously bodily injury and/or property damage. Some parts of this grill may have sharp edges. Please

wear suitable protective gloves.

• Use grill, as purchased, only with LP(propane) gas and the regulator/valve assembly supplied.

• Grill installation must conform with local codes, or in their absence of local codes, with either the National

Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas

and Propane Installation Code, CSA B149.1,or Propane

Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and

CSA Z240 RV Series, Recreational Vehicle Code, as

applicable.

• All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords

and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other

location. Modification will result in a safety hazard.

IMPORTANT: This grill is intended for outdoor use only

and is not intended to be installed in or on recreational vehicles or boats.

Call Grill Service Center For Help and Parts

If you have questions or need assistance during assembly,

pJease caJJ 1-888-577-9820. Youwill be speaking to a

representative of Grill Manufacturer and not a Sears employee. To order new parts call Sears at

1-800-4-MY-HOME ®.

Product Record

MPORTANT: Fill out the product record information below.

Model Number

Serial Number

See rating label on grill for serial number.

Date Purchased

CAUTION

NOTE TO INSTALLER: Leave this User's Manual with

the customer after delivery and/or installation.

NOTE TO CONSUMER: Leave this User's Manual in a

convenient place for future reference.

Safety Symbols

The symbols and boxes shown below explain what each heading means. Reading and follow all of the messages

found throughout the manual.

DANGER:Indicates animminentlyhazardoussituationwhich,

if net avoided, will resultin death or seriousinjury.

WARNING: Indicates an potentially hazardous situation which,

if not avoided, could result in death or seriousinjury.

CAUTION

For residential use only. Do not use for commercial

cooking

2" 23671-46477279

CAUTION: Indicatesa potentially hazardous situationor unsafe

Practice which, if not avoided, may resultin minoror moderate Injury

REV 2

KENMORE GRILL WARRANTY

For Your Safety ..... 2

Grill Service Center ..... 2

Product Record Information ..... 2

Installation Safety Precautions ..... 2

Safety Symbols ..... 2

Kenmore Grill Warranty ..... 3

Use and Care ..... 4-10

Operation Instruction..... 10-1t

PartsList..... 12-13

PartsDiagram ..... 14-15

Assembly Instruction ..... 16-26

Troubleshooting .... 27-29

Repair protection agreement Congratulations on making a smart purchase. Your new kenmore product isdesigned and manufactured for years of dependable

operation. Butlike all products, it may require repair from time to time.That's when having a Repair Protection Agreement can save

you money and aggravation.

Purchasea Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what the Repair Protection Agreement* includes:

[] Expert service by our 10,000 professional repair specialists. [] Unlimited service and no charge for parts and labor on

all covered repairs.

[] Product replacement up to $1500 if your covered product

can't be fixed.

[] Dliscount of 25% from regular price of service and

related installed parts not covered by the agreement; also, 25% off regular price of preventive maintenance check.

[] Fast help by phone - we caJJit Rapid Resolution- support

from a Sears representative. Think of usasa "talking owner's manual".

Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night,or schedule a service appointment

online

J<enmore One Year Limited Warranty

When installed operated and maintained accordinq to all supplied instructions, if this appliance fails due to a defect in

material and workmanship within opoeyear from the date of purchase, call 1-800-4-MY-HOME _ to arrange for free repair or replacement if repair isunavailable.

Forfive years from the date of purchase, any burner that rusts throuqh will be replaced free of charge. After the first year from the date of purchase you are responsible for the labor

cost to have it insta ed. All warranty coveraqe excludes ignitor batteries and grill

part paint loss, discoloration or surface rusting,which are either expendable parts that can wear out from normal use within the warranty period or are conditions that can be the

resultof normal use accident or improper maintenance. All warranty coverage isvoid if thisproduct isever used for other than private household purposes.

This warranty covers ONLY detects in material and workmanship. Sears wiJJNOT pay for:

1.Expendable itemsthat can wear out from normal usewithin

the warranty period including but not limited to batteries

light bulbsand surface coatings or finishes.

2. A service technician to instructthe user in correct product installation, operation or maintenance.

3. A service technician to clean or maintain this product.

4. Damaqe to or failure of this product if it is not installed, operatedor maintained according to the all instructions

sup_pliedwith theproduct.

5. Damage to or failure of this product resulting from accident, abuse, misuseor usefor other than its intended

purrp_ose. _. Damage to or failure of thisproduct cause.dby. the use of

detergents, cleaners, chemicals or utensilsother than those

recommended in all instructionssupplied with the product.

7. Damaqe to or failure of parts or systemsresulting from unauthon_zedmodifications made to this product.

Disclaimer of implied warranties; limitation of remedies

Customer's sole and exclusive remedy under this limited warranty shall be product repair as provided herein. Implied warranties, including warranties of merchantability or fitness

t9r a particular purpose, are limited to one year or the o shortest p.eriodallowed by law. Sears shall not be liable tar incidental or consequential damages. Some states and . .

provinces do net allow the exclusion or limitation of incidental or consequential damages, or limitation on theduration of

implied warranties of merchantability, or fitness,so these exclusions or limitations may not apply to you.

Thiswarranty applies only while this appliance is used in the

nited States.

Thiswarranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

Sears installation Service

ForSears professional installation of home appliances, garage door openers water heaters, and oSbr major home

i_rems,in the U.S.A.ca 1-800-4-MY-HOME®

The Repair Protection Agreement isa risk-free purchase. If you cancel for any reason during the product warranty period, we

will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchaseyour Repair

Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information in the U.S.A. call 1-800-827-6655.

=Coverage in Canada varies on some items. For full details call Sears Canada at 1-800-361-6665

CALIFORNIA PROPOSITION 65

1.Combustion by-products produced when usingthis product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

2. Thisproduct contains chemicals, including lead and lead compounds, known to the State of California

to cause cancer, birth defects or other reproductive harm.

Wash your hands after handling this product.

23671-46477279 " 3

REV 2

• NEVER store a spare LPcylinder under or near the appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.

• If the information in the two points above is not

Followed exactly, a fire causing death or serious injury may occur.

• An overfilled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.

This could cause an intense fire with risk of property

damage, serious injury or death.

• If you see, smell or hear gas escaping, immediately get away from the LP cylinder and appliance and call

your fire department.

LP Cylinder

• The LPcylinder used with your grill must meet the following requirements:

Use LPcylinders only with these required measurements: 12"

(30.5cm) (diameter} x 18" (45.7 cm) (tail) with 20 Jb. (9kg.)

Capacity maximum.

LPcylinders must be constructed and marked in accordance with specifications for LPcylinders of the U.S.Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous

goods. Transport Canada (TC). See LPcylinder collar for

marking.

, LPcylinder valve musthave:

, Type 1outlet compatible with

regulator or grill. Safety relief valve. OPD Hand Wheel UL listed Overfill Protection Device (OPD). This OPD safety feature is identified by a uniquetriangular hand wheel. Use

only LPcylinders equipped with this type of valve.

LPcylinder must be arranged for vapor withdrawal and include a collar to protect LPcylinder valve. Always keep LPcylinders in upright position during use,transit or storage.

LP Tank Removal, Transport And Storage

• Turn OFF all control knobs and LPtank valve. Turn coupling nut counterclockwise by hand only - do not use tools to

disconnect. Lift LPtank wire upward off of LPtank collar, then lift LPtank up and off of support bracket. Install safety cap onto LPtank valve. Always use cap and strap supplied

with valve.

Failure to use safety cap as directed may result in

serious personal injury and/or property damage.

LPTank Valve

_ Safety Cap

Retainer Strap

• A disconnected LPtank in storage or being transported must have a safety cap installed (as shown). Do not store

an LPtank in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP tank inside a vehicle which may become overheated by

the sun.

" Do not store an LPtank in an area where children play.

4 " 23671-46477279

LPcylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

LPgas isnontoxic, odorless and colorless when produced. For

Your Safety, LPgas hasbeen given an odor (similarto rotten cabbage) sothat it can be smelled.

LPgas ishighly flammable and may ignite unexpectedly when mixed with air.

LP Cylinder Filling

• Useonly licensed and experienced dealers.

• LPdealer mustpurge new cylinder before filling.

• Dealer should NEVER fill LPcylinder more than 80% of LP cylinder volume, Volume of propane in cylinder will vary by

temperature.

• A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LPgasdealer for assistance.

• Do not release liquid propane (LP)gas into the atmosphere. This isa hazardous practice.

• To remove gas from LPcylinder, contact an LPdealer or call a

local fire department for assistance.Check the telephone

directory under "Gas Companies" for nearest certified LP dealers.

REV 2

LP Tank Exchange

Connecting Regulator To The LP Tank

Many retailers that sell grills offer you the option of replacing your empty LPtank through an exchange service. Use only reputable exchange companies that inspect, precision fill,

test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the

"LP Tank" section of this manual

• Always keep new and exchanged LPtanksin upright position during use,transit or storage.

Leak test new and exchanged LPtanks BEFORE connecting to grill.

LP Tank Leak Test For your safety

Leaktest must be repeated each time LPtankis exchanged

refilled.

• Do not smoke during leak test.

• Do not usean open flame to check for gas leaks. Grill mustbe leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flan

or sparks. Use a clean paintbrush and a 50/50 mild soap and water solution. Brushsoapy solution onto areas indicated by arrows in figure below. Leaksare indicated by growing bubbles.

1.LPtank mustbe properly secured onto grill. (Refer to assembly section.)

2. Turnall control knobs to the OFF position.

3. TurnLPtank OFFby turningOPD handwheel clockwise to afull stop.

4. Removethe protective cap from LPtank valve. Always usecap and strap supplied with valve.

OPD Hand Wheel

Type t outlet with thread on outside

Safety Relief

Strap and Cap

Do not insert a POL transport plug (plastic part with external

threads) into the type 1 valve outlet, it will defeat the Safety

Relief Valve feature.

If "growing" bubbles appear do not use or move the LP

tank. Contact an LPgas supplier or your fire department!

A Do net usehousehold cleaning agents. Damage to the gas

train components (valve/hose/regulator) can result.

5. Hold regulator and insert nipple into LP tank valve. Hand-tighten the coupling

nut,holding regulator in astraight line with LPtankvalve so as not to crossth-

thread the connection.

Nipple has to be

centered into the

LP tank valve.

23671-46477279 " 5

REV 2

Holdcouplingnut and regulator

as shown for proper connection to LP tank valve.

6. Turnthe coupling nutclockwise and tighten to a fuji stop. The regulator will seal on the back-check feature in the LPtank

valve, resulting insome resistance. An additional one-half to three-quarters turn isrequired to complete the connection.

Tighten by hand only - do not usetool

NOTE:

Leak Testing Valves, Hose and Regulator

Turnall grill control knobs to OFF.

Besure regulator istightly connected to LPtank.

Completely open LPtank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound,turn gas off immediately. There is a maior leak at the connection. Correct before proceeding by calling Sears for replacement parts at

1-800-4-MY-HOME ®.

4. Brushsoapy solution onto areas where bubbles are shown in picture below:

Never remove threaded orifice at end of valve.

Ifyou cannot complete the connection, disconnect regulator and repeat steps 5 and 6. if you are still unable to complete the

connection, do not usethis reguJatod CaJJ1-800-4-MY-HOME® for an identical replacement parL

• Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leakingpropane may result in explosion, fire, severe personal injury, or death.

• Outdoor gas appliance is not intended to be installed in or on a boat.

• Outdoor gas appliance is not intended to be installed in or on an RV.

° Never attempt to attach this grill to the self-contained

LPgas system of a camper trailer or motor home.

• Do not usegrill untilleak-tested.

" Jfa leak is detected at any time, STOP and caJJ

the fire department.

• Jfyou cannot stop a gas leak, immediately dose LP cylinder valve and call LPgas supplier or your fire department!

5. If'growing" bubbles appear, there isa leak. Close LPtank valve immediately and retighten connections. Jfleaks cannot be stopped do not try to repair. CaJJfor replacement parts at

1-800-4-MY-HOME ®.

6. Always close LPtank valve after performing leak test by turning hand wheel clockwise.

CARBON MONOXIDE HAZARD

• Burning charcoal gives off carbon monoxide,

which has no odor and can cause death.

• DO NOT burn charcoal inside homes,

wAo°,°o

vehicles, tents, garages or any enclosed areas.

• Use only outdoors where it is well ventilated.

6 _ 23671m46477279

REV 2

For Safe Use of Your Grill and to Avoid Serious Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that burn.

• Do not block holes in sides or back of grill. Use grill only in well-ventilated space. NEVER use

in enclosed space suchas carport, garage, porch, covered patio, or under an overhead

structure of any kind.

• Do not use charcoal or ceramic briquets in a gas

grill.

• Use grill at least 3 ft. from any wall or

surface. Maintain 10ft. clearance to objects that can

catch fire, or to sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.

• Apartment Dwellers:

Check with management to learn the requirements and fire codes for using an LPgas

grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot

clearance from walls or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is

hazardous.

• Never operate grill with LPcylinder out of

correct position specified in assembly instructions.

• Always close LPcylinder valve and remove

coupling nut before moving LPcylinder from specified operation position.

• Charcoal grill

" Do not remove adjustable charcoal pan while

ashes and charcoal are HOT.

• Air dampers are HOT while the grill is in use and

during cooling; wear protective gloves when adjusting.

• Never overfill charcoal pan. This can cause

serious injury as well as damage the unit.

• Only use charcoal lighting fluid; NEVER use

gasoline, alcohol or other highly volatile fluids to ignite the charcoal. These fluids can explode causing injury or death.

Safety Tips

ABefore opening LPcyJJnder valve, check the coupling nut for tightness. AWhen grill is not in use, turn off all control knobs and LPcyhnder valve,

ANever move grill while in operation or still hot. AUse long-handled barbecue utensils and oven mitts to avoid burns and

splatters.

A Maximum load for sideburner and side shelf is 10 Ibs. AThe grease tray must be inserted into grill and emptied after each use. Do

not remove grease tray until grill has completely cooled.

AClean grill often, preferably after each cookout. If a bristle brush is used to

clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking

surfaces while grill is hot.

AIf you notice grease or other hot material dripping from grill, determine the

cause, correct it, then clean and inspect valve. Keep ventilation openings in cylinder enclosure (grill cart) free and clear of debris.

ADo not store objects or materials inside the grill cart enclosure that would

block the flow of combustion air to the underside of either the control panel

or the firebox bowl

AThe regulator may make a humming or whistling noise during operation. This

wiJJ not affect safety or use of grill

AIf you have a grill problem see the "Troubleshooting Section". Alf the regulator frosts, turn off grill and LPcylinder valve immediatdy. This

indicates a problem with the cylinder and it should not be used on any product. Return cylinder to supplier!

AFor appliances designed to use a CGA791 Connection: "Place dust cap on

cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cyhnder

valve. Other types of caps or plugs may result in leakage of propane.

CAUTION/k

• Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety

reasons.

• Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LPcylinder off.

Do not leave grill unattended while preheating or burning off food residue on Hi. if grill has not been regularly cleaned, a grease fire can occur that may damage the product.

Main Burner Igniter Lighting

ADo notJeanover grill while lighting.

1. Open lid during lighting. 2_Turnon valve from source or tank.

3. To ignite,turn Ignition Burner knobto HI.

4. Pushand hold electronic ignition button. You will hear a clicking sound from the electrodes.

5. Ifignition does not occur in 5seconds, turn the burner controls

OFF,wait 5 minutes,and repeat the lighting procedure.

& To ignite any other Main Burner,turn knob to HI.

7. To ignitethe Side Burner,follow steps 3-5 using the Side Burner

knob.

Ifigniter does not work, follow Match Lightinginstructions.

23671-46477279" 7

REV 2

Turn controls and gas source or tank OFF when not in use.

CAUTION

Burner Flame Check

Removecooking grates and heat diffusers, Lightburners, turn

knobs from HI to LO. Youshould see a smaller flame in LO position than seen on HI. Perform burner flame check on

sideburner, also. Always check flame prior to each use. If only low flame isseenrefer to "Suddenflame drop or low flame" in

the Troubleshooting Section.

Ifignition does not occur in 5 seconds, turn the burner

controls OFF,wait 5 minutesand repeat the lighting

procedure. If the burner does not ignite with the valve

open, gas will continue to flow out of the burner and could ignite with risk of injury.

Match Lighting

ADo not leanover grill while lighting.

1. Open lid during lighting.

2. Place match into match holder (hanging on right front leg). Light match, place into lighting hole on left side of firebox.

3. Turnright knob to HI position. Besure burner lights and stay lit.

4. Lightother burners follow with step 3.

Sideburner Match Lighting

1.Open sideburner lid. Turn on gas at LPcylinder.

2. Place lit match near burner.

3. Turnsideburner knob to HL Besure burner lights and stays lit.

Turning Grill OfF

* Turn all knobs to OFFposition. Turn LPcylinder off by turning

hand-wheel clockwise to afull stop.

Igniter Check

" Turn gas off at LPcylinder. Pressand hold electronic igniter

button. "Click" should be heard and spark seen each time between collector box or burner and electrode. See

"Troubleshooting" if no click or spark.

Valve Check

* Important: Make suregas isoff at LPcylinder before checking

valves. Knobs lock in OFFposition. To check valves, first pushin knobs and release, knobsshould spring back. if knobs do not

spring back, replace valve assembly before usinggrill Turn knobs to LOW position then turn back to OFFposition. Valves should turn smoothly.

Hose Check

* Before each use,check to see if hosesare cut or worn. Replace

damaged hoses before usinggrill. Use only valve/hose/regulator asspecified in the parts list of this Use&

Care Guide.

General Grill Cleaning

Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the

factory (and should never be painted). Apply a strong solution of detergent and water or usea grill cleaner with scrub

brush on insidesof grill lid and bottom. Rinseand allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces.

" Porcelain surfaces: Because of glass-like composition, most

residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring

powder for stubborn stains.

" Painted surfaces: Wash with mild detergent or nonabrasive

cleaner and warm soapy waten Wipe dry with a soft n.onabrasive cloth.

" Stainless steel surfaces: To maintain your grill's high quality

appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease

deposits may require the use of an abrasive plastic cleaning pad. Use only indirection of brushed finish to avoid damage.

Do not useabrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensureno loose bristles remain on cooking surfaces prior to grilling, it isnot recommended to

clean cooking surfaces while grill is hot.

8" 23671-46477279

REV 2

IMPORTANT: Always ensure that the venturi burner tubes are

clean. A venturi burner tube has a narrow area in which spiders tend to build nests.

Ifyou notice that your grill is getting hard to light or that the

flame isn't as strong as it should be, take the time to check and clean the venturi's

Cleaning the Burner Assembly

Follow these instructionsto clean and/or replace parts of burner assembly or if you have trouble igniting grill 1 Turngas off at control knobs and LPcylinder.

2.Remove cooking grates and heat diffusers

3.Remove screws and nutsfrom rear of burners

4 Remove screw and nutfrom igniter pin and put igniter pin on

the side.

5.Carefully lift each burner up and away from gas valve orifice. We suggest three ways to clean the burner tubes. Usethe one easiestfor you.

(A) Benda stiff wire (a light weight coat hanger works well)

into a small hook. Runthe hook through each burner tube several times

(B) Usea narrow bottle brushwith a flexible handle (do not

use a brass wire brush), runthe brushthrough each burner tube several times.

burner tube and out the burner ports Check each port to makesure air comes outeach hole.

6. Wire brush entire outer surface of burner to remove food residue and dirt

7. Clean any blocked ports with a stiff wire suchas an open paper clip.

8. Check burner for damage, due to normal wear and corrosion some holesmay become enlarged. Ifany large cracks or holes

are found replace burner.

Spiders or small insectshave been known to create "flashback" problems. The spiders spin webs, build nestsand

lay eggs in the grill's venturi tube(s) obstructing the flow of gas to the burner. The backed-up gas can ignite in the venturi

behind the control panel Thisis known as a flashback and it can damage your grill and even cause injury

To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill

and cleaned before use whenever the grill has been idle for an extended period

Storing Your Grill

_'Clean cooking grates. " Store in dry location.

" When LPcylinder isconnected to grill, store outdoors in a

well-ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill

covers offered by manufacturer once available.

" Store grill indoors ONLY if LPcylinder isturned off and

disconnected, remove from grill and stored outdoors.

" When removing grill from storage, follow "Cleaning the Burner

Assembly" instructionsbefore starting grill.

VERY IMPORTANT: Burner tubes must reengage gas valve orifice. See illustrations below.

9 Carefully replace burners

10.Attach burnersto brackets with screws and nutsas shown below. 11 Repositionigniter pinsand attach to burners Replace heat

diffusersand cooking grates.

REV 2

23671=46477279 - 9

Indirect Cooking Poultry and large cutsof meat cook slowly to perfection on the

grill by indirect heat. Place food over unlit burner(s); the heat from lit burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame, Thismethod greatly reduces flare-ups when cooking extra fatty cuts because

there isno direct flame to ignite the fats and juices that drip during cooking

] Burner Cooking Cook with direct or indirect heat. Best for smaller meals or foods. Consumes less fuel.

Indirect Cooking Instructions

• Always cook with the lid closed. ° Due to weather conditions, cooking times may vary. During

cold and windy conditions the temperature setting may need to be increased to insure sumcient cooking temperature.

• Place food over over unlit burner(s).

Read all safety warnings and instructions carefully before

assembling and operating your grill. Charcoal grill lid and handle can become HOT when in used.

GRILL PREPARATION

The grill firebox interiors are porcelain coated or painted. Do not remove or scratch the coatings. Prior to first cooking use,"cure" both thegas and charcoal grill according to the following instructions."Curing"will protect the firebox interior finishesand prevent distasteful flavors in your first grilled foods.

To Cure Grills: Charcoal Grill: Build a medium-sized fire on the fire grate. After

coals ashover, spread them out and insertcooking grates. Gas Grill: With cooking grates inserted, Igniteflame on all

burners. Both Grills: Close lid and heat at 250°F (120°C) for 30 minutes_

The grills will then be "cured" and ready for subsequentuse.

2 Burner Cooking Great indirect cooking on low.

Produces slow, even heating.

Ideal for slow roasting and baking.

Charcoal lighting instructions (Read all instruction and warning on charcoal bag and in manual before using.)

1.Stack briquets ina pyramid.

2.Add lighter fluid following directions on fluid container. Before lighting, place lighter fluid at least 25 ft. (7_5m)away from grill. Do not lean over grill when lighting charcoal.

3. Lightcharcoal. LEAVEGRILLUNCOVERED.

4. Inabout 15minutes,flames will die out and briquets will begin to ash over. Once the briquets are completely ashed over, spread briquets ina single layer and begin cooking

WARNING

" Never use gasoline to light charcoal. . Overfilling charcoal pan can cause serious injury and damage

the unit.

" Never add additional lighter fluid once charcoal has ignited.

• Hot coals should notbe left unattended. " Grill ishot Useprotective gloves and long, sturdy cooking

utensils.

10 - 23671-46477279

CHARCOAL GRILL OPERATING INSTRUCTIONS

1. Starting Fire

- Stackno more than 2.5 pounds of charcoal briquettes in a pyramid shape and saturate with lighter fluid (NEVERUSE GASOLINE]).

- Lightbriquette coals in several places. After they ash over and turngray, usemetal tongs to spread themout and start cooking.

- If one side of fire burnsfaster thanother, usetongs to move coals around for more even heating_

2. Heat Control Control heat with amount and type of fuel, air dampers (lid and

firebox) and adjustable charcoal pan.

- Fueltype: Wood burns hotter than charcoal.

- Air dampers: More air creates more heat

- Charcoal pan: Adjust pan one end at atime. The closer the pan isto the cooking grates, the hotter the cooking temperature will be.

Note: Smoke will escape through areas other thanthe lid air damper. Thisescaping smoke will not affect the

cooking process.

REV 2

WARNING: ALWAYS follow charcoal and lighter fluid

manufacturer instructions and warnings. Only use grill outdoors and only on a noncombustible surface that is at least 3 feet away from any adjacent wall or surface.

3.Cooking Tips

- Forlessflare-ups, cook with the lid in the down position.

- Add water-soaked hardwood chips to fuel for a smoked flavor to food.

- Do not useself-starting charcoal as it will impart an unnatural flavor to food. Also, burn off lighter fluid completely before dosing grill lid.

Food Safety Food safety isa very important part of enjoying the outdoor

cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands,utensils,and surfaces with hot soapy water

before and after handling raw meat and poultry. Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Usea clean platter and

utensilswhen removing cooked foods. Cook: Cook meat and poultry thoroughly to kiJJbacteria. Use a thermometer to ensureproper internal food temperatures. Chill: Refrigerate prepared foods and leftovers promptly. For

more information call: USDA Meat and Poultry HotJine at 1-800-535-4555 (in Washington, DC (202) 720-3333,

10:00 am 4:00 pm EST).

4. Grill Maintenance Thisgrill is made of steel and cast iron, which will RUST,

especially if not properly cared for.

- Clean ashesfrom charcoal pan and ashplate after you are

finished cooking. Ashes left in bottom too long hold moisture and will rust through any thickness of steel.

- Besureto empty grease cup after every use,but only after it

has completely cooled.

- The temperature gauges on the grill lids may mistover during

cooking, but the mist will steam out after cooking.

- Maintenance instructions (including recommended frequency

guidelines) relative to:

(a) Keeping outdoor cooking gas appliance area clear and

free from combustible materials, gasoline and other flammable vapors and liquids.

(b) Not obstructing the flow of combustion and ventilation

air.

enclosure free and clear from debris.

(d) Visually checking burner flames including pilot burner

flame if provided, with pictorial representations.

(e) Cleaning outdoor cooking gas appliance, including

special surfaces, with recommended cleaning agents,

if necessary.

(f) Checking and cleaning burner/venturi tubes for insects

and insect nests.A clogged tube can lead to a fire beneath the grill.

How To Tell If Meat Is Grilled Thoroughly

Meat and poultry cooked on a grill often browns very fast on the outside. Usea meat thermometer to be sure food has

reached a safe internal temperature, and cut into food to check for visualsignsof doneness_

Whole poultry should reach 180° F;breasts, 170° F.Juices shouldrun clear and flesh should notbe pink.

" Hamburgers made of any ground meat or poultry should reach

160° F,and be brown in themiddle with no pink juices Beef, veal and lamb steaks,roasts and chops can be cooked to 145°

F.All cuts of pork should reach 160° F.

* NEVERpartially grill meat or poultry and finish cooking later.

Cook food completely to destroy harmful bacteria.

" When reheating takeout foods or fully cooked meats like hot

dogs, grill to 165° F,or untilsteaming hot.

WARNING. To ensure that it issafe to eat, food must be cooked to the minimuminternal temperatures listed in the table below

USDA_ Recommended Safe Minimum Internal Temperatures

Beef,Veal, Lamb and Pork- Whole Cuts_ 145° F Fish 145° F Beef,Veal, Lamb and Pork- Ground 160° F

Egg Dishes 160° F

Turkey, Chicken & Duck-Whole, Pieces & 165° F Ground

United States Department of Agriculture

_'_Allow meat to rest three minutesbefore carving or consuming.

REV 2

23671-46477279 _ 11

A.Bottomframe 1pc B.Bottomshelf 1pc C.Left-frontleg 1pc

D.Left-rearleg ]pc F.Right-frontleg ]pc

G.Right-rearleg ]pc I.Mid-rearleg 1pc

J° Up Bracket 2pcs

E.Cartbracket 2pcs

H. Mid-front leg lpc

Ko Side burner assembly | pc

L. Side Handle ]pc

M. Axle lpc

N. Wheel 2pcs

O. Triangle support 4pcs

P. Grill head ]pc

Q. Grease tray lpc

R. Grease cup lpc

jl°r

S. Ash plate 1pc ]pc

T. Charcoal pan 1pc

U. Charcoal warming rack

4 p,

12 " 23671-46477279

REV 2

V. Charcoal cooking grate ]pc W. Charcoal plate hook 2pcs X. Gas cooking grate 2pcs

¥. Gas warming rack ]pc Zo Heat diffuser 3pcs ZA. Bottom plate 1pc

ZB. Leg foot 2pcs

ZE. Ash plate handle

ZH.Charcoal air damper handle

]pc ZF. Right side shelf 1pc ZG. Side burner grate 1pc

1pc

ZC. Knob 1pc ZD. Knob bezel 1pc

ZI. Charcoal air damper ]pc ZJ. Axle sleeve 2pcs

Not pictured

Hardware Pack 1 611405-37

Manual 1 611405-38

if you are missing hardware or have damaged parts after unpacking grill, cail t-888-577-9820 for replacement. To order replacement parts after using grill, call 1-800-4-MY-HOME HOME ®

REV 2 23671-46477279*13

14" 23671-46477279 REV 2

No,

Pad number

611405-02-01-00

611405-0t-06

611405-02-05

GB/6170-2000

611405-01-07

611405-0t-01-00

611405-0t-02

611405-0t-08

611405-0t-04

611405-02-03

611405-0t-03

611405-0t-05

611405-04-07

611405-04-05

611405-04-08

611405-07-21

611405-07-09

611405-04-10

611405-04-09

611405-04-03

611405-04-04

611405-04-11

611405-03-05

611405-04-06

611405-03-04

611405-05-07

611405-03-06

611405-03-07

611405-03-03

611405-04-01-00

611405-03-01-00

611405-04-02-00

611405-05-02

611405-05-05

Name

Charcoal grill head

Temperature gauge

Charcoal lld damper

M6 Nut

Hinge pin

Gas grill head

Gas grill lid liner plate

Lid mat

Handle bezel

Charcoal grill lld handle

Gas grill lid handle

LOGO

Charcoal plate hook

Charcoal plate

Ash plate

Side handle part

Side handle bracket

Ash plate handle bracket

Ash plate handle

Charcoal air damper

Charcoal air damper handle

Charcoal rack

Gas warming rack

Charcoal cooking Grate

Gas cooking grate

Regulator hook

Main burner

Main burner ignition pin L:630

Main burner ignition pin L=440

Main burner ignition pin L=250

Heat diffuser

Charcoal grifl body

Gas grill body

Grill body tube brace assembly

Main valve assembly

Igniter

Qty No,

1 37

2 38

1 39

4 4O

4 41

1 42

1 43

8 44

6 45

1 46

1 47

1 48

2 49

1 5O

1 51

1 52

1 53

2 54

1 55

1 56

1 57

1 58

1 59

1 6O

2 61

1 62

3 63

1 64

1 65

1 66

3 67

1 68

1 69

2 7O

1 71

Part number

611405-06-09

611405-03-02

611405-05-06

611405-05-01

611405-03-08-00

611405-03-09

611405-06-04

611405-06-06

611405-06-07

611405-06-08

611405-06-03

611405-06-01-00

611405-06-05

611405-05-04

611405-05-03

611405-07-12

611405-07-06

611405-07-05

611405-07-20

611405-07-04

611405-07-01

611405-07-15

611405-07-17

611405-07-16

611405-07-03

611405-07-13

611405-07-14

611405-07-02-0t

611405-07-07

611405-07-08

894001-0t-10

GB91

611405-07-19

611405-07-18

611405-07-23

Name

Side burner valve

Heat insulation panel

Regulator

Control panel shelf

Grease tray

Grease cup

Side burner lid

Side burner grate

Side burner

Side burner igniter pin

Side burner plate

Side grill body assembly

Side burner control pane[

Knob bezel

Knob

Cart bracket

Left-rear leg

Left-front leg

Leg foot

Triangle support

Bottom frame

Mid-front leg

Gas tank screw

Mid-rear leg

Bottom shelf

Front bracket

Rear bracket

Bottom plate

Right-front leg

Right-rear leg

Matchstick w/chain

Cotter pin

Wheel

Axle

Axle sleeve

Qty

REV 2 23671-46477279"15

Before assembly read instructions carefully. This unit is heavy. Do not assemble without assistance. Tools needed for assembly:

• Adjustable wrench (not provided) Q Screwdriver (not provTded)

• 7//16 '' Combination wrench (not provided) Q The foflowing hardware is provided in a blister pack for convenient use.

Hardware List

Name Spec Qty.

Screw M6×12 65pcs

Shoulder screw _ i M6 12 ]pc

Screw M4× 8 6pcs

Nut :_ M6 2pcs

Flange Nut _ M6 2pcs

Nut M4 4pcs

Battery 1pc

Cotter pin 2pcs

Assemble cjrill on o clean n fiat surface.

CAUTION: Use caution durincj the assembly process. Some components are heavy.

Step 1: Bottom shelf

• Attach bottom plate to bottom shelf with (4) M6X12screws.

16.236zl-4 4zz279 REV 2

Step 2: Tdangle supports

• Lay bottom frame and triangle supports on a fiat surface.

• Attach each of 4 triangle supports to bottom shelf with (2) M6×12 screws.

Step 3: Attach legs

• Pay close attention when assembling grill legs. Q The right legs (rear and front) are shorter than the left legs (rear and front).

O Attach leg feet onto left-rear leg and left-front leg.(A) O Attach legs to bottom frame with (2) M6×t2 screws each as shown in B_C_D.

[

iil

il i

ii'

REV 2 23671-46477279.17

Step 4: Wheels

O insert axle through holes on the two right legs as shown in the figure below. Slide each wheel and

axle sleeve onto axle with hub facing in! and secure using (1) cotter pin.

Step 5: Cart side brackets

• Attach each cart bracket to lecjs with (4) M6×t2 screws as shown in figures A_ B and C below.

18" 23671-46477279

i I ioi

i j

fi _ j

REV 2

+ 39 hidden pages