Kenmore 119.1665801 User Manual

Use & Care Guide Manual de Uso y Cuidado

English / Español

Models/Modelos: 119.16658011

Kenmore®

Liquid Propane Gas Grill

Parilla a gas de propane liquido

P/N MCDOPTA000 Sears Brands Management Corporation Hoffman Estates, IL 60179 U.S.A www.kenmore.com www.sears.com

™

Table of Contents

Primary Safety Warnings…………………………………1-3 Warranty Information………………………………………… 2 Pre-Assembly Instructions………………………………… 3 Part Diagram and Lists…………………………………… 4-7 Assembly Instructions…………………………………… 8-18

Use & Care Instructions…………………………………19-27 Frequently Asked Questions…………………………………28-29 Spanish Guide………………………………………………………30-58 Repair Protection Agreement……………………………………59 Sears Parts and Service Information ……………………… 60

Warranty

Kenmore Full Warranty

If this grill fails due to a defect in material or workmanship within one year from the date of purchase, call 1-800-4-MY-HOME® to arrange for free repair (or replacement if repair proves impossible).

Limited Warranty on Burners

For ten years from the date of purchase, the stainless steel burners will be replaced free of charge if they rust through. After the first year from the date of purchase, you must pay the labor cost to have them installed.

All warranty coverage excludes igniter batteries and

grill part paint loss or surface rusting, which are

either expendable parts that can wear out from

normal use in less than a year, or are conditions that

can be the result of normal use, accident or

improper maintenance.

All warranty coverage is void if this grill is ever used for

commercial or rental purposes.

All warranty coverage applies only if this grill is used in the United States.

This warranty gives you specific legal rights, and you may have other rights which vary from state to state.

Sears Brands Management Corporation

IF YOU SMELL GAS:

l Shut off gas to the appliance. l Extinguish any open flame. l Open lid. l If odor continues, keep away

from the appliance and immediately call your gas supplier or your fire department.

l Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of this or any other appliance.

l An LP cylinder not connected for use

shall not be stored in the vicinity of this or any other appliance.

Grill Information Center

If you are missing parts, need assistance during assembly, or have any other questions, please call 1- 800-933-0527 between the hours of 8:30 and 5:00pm, Monday through Friday, Central time. Note that you will be speaking with a representative of the grill manufacturer and not a Sears employee.

Product Record

IMPORTANT: Fill out the product record

information on below.

l Model Number 119.16658011

Serial Number

(See silver CSA plate inside of left door)

l Date Purchased

1. Read and follow all Safety, Assembly, and Use and Care Instructions in this Guide before assembling

Hoffman Estates, IL 60179

For residential use only. Do not use for commercial

cooking.

CAUTION

and cooking with this grill.

2. Failure to follow all instructions in this Use and Care Guide may lead to fire or explosion, which could result in property damage, personal injury or death.

Safety Information

l DO NOT light this grill without first reading

the Lighting Instructions.

l DO NOT light this grill without checking the

burner tubes for blockage that could have occurred during shipment. See the Cleaning and Maintenance Instructions.

l DO NOT use any type of charcoal in this grill. l DO NOT operate the main burners and back

burner at the same time. (If Equipped)

l ALWAYS inspect the grease tray before each

use. Remove and clean as necessary.

This outdoor cooking gas appliance is not

intended to be installed in or on boats or recreational vehicles.

Liquid Propane Gas (LPG) grills must be used with

the liquid propane gas regulator assembly supplied. Natural Gas grills must be used with natural gas only. Any attempt to convert the grill from one fuel

type to another is extremely hazardous. ALWAYS keep the gas hose assembly away from any heated surface and dripping grease. Avoid unnecessary twisting of the hose. Visually inspect the hose prior to each use for cuts, cracks, excessive wear, or other damage. Do not use the gas grill if the hose appears damaged. Call Sears at 1-800-4-MY-HOME® (1-800-469-4663) for a Kenmore replacement gas hose assembly.

Grill Installation Codes

The installation must conform with local codes or,

in the absence of local codes, with either the

National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CGA B149.1, Natural Gas and Propane Installation Code, or Propane Storage and Handling Code, B149.2.

Electrical Grounding

All electrical accessories (such as a rotisserie or light) must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. Keep any electrical cords away from hot surfaces.

l NEVER use your gas grill in a building,

garage, porch, shed, breezeway or any other enclosed area.

l NEVER obstruct the flow of ventilation

air around your gas grill cabinet.

l DO NOT leave children and pets

unattended in the area when the grill is in operation.

l ENSURE the grill is on a level surface

when in operation. You can adjust the

feet in front to level and stabilize the grill.

l NEVER attach an unregulated gas line l to this appliance.

General Safety

PRE-ASSEMBLY

Two people will be necessary to assemble the

larger parts of the grill.

Lay a cardboard sheet on the floor and use as a

work surface to protect floor and grill parts from scratches.

Once all parts are removed and unpacked,

use the Hardware and Part Diagrams to ensure all

items are included and free of damage.

SAVE THESE INSTRUCTIONS

Leave the i

etain the instructions for future reference.

nstructions with the consumer.

Hardware Pack Diagram

Phillips Head Bolt M6x40mm Qty: 4 pcs

Part No. MCDO Y13000

Phillips Head Bolt M6x16mm Qty: 24 pcs

Part No. MCDOY11000

Phillips Head Bolt M6x10mm Qty: 4 pcs

Part No. MCDKY18000

Phillips Head Screwdriver Qty: 1 pc

Part No. MCDKY20000

Battery Size AA Qty: 1 pc

Cabinet Door Stop Qty: 1 pc

art No.

SE0123-002

Phillips Head Bolt M4x8mm Qty: 20 pcs

Part No. MCDO Y14000

Plastic Washer M6 Qty: 8 pcs

Part No. MCDOY21000

"S" Hook Qty: 3 pcs

art No.

SE0123Y2-002

Washer M4 Qty: 4 pcs

Part No. MCDOY20000

Parts List 119.16658011

Key Qty Part No. Description

A1 1 HCDOCVA000 Hood Assembly A2 2 *ASMA0014-03 Hood Bolt Assembly A3 2 FLPP0114 Hood Handle Heat Insulator A4 1 SE0208 Thermometer A5 1 CA0045-002 Thermometer Seat A6 1 *ASMA0071-03 Hood Handle A7 2 CA0046-001 Hood Handle Seat Assembly B1 1 SE0294-012 Warming Rack B2 2 SE0292-A Cooking Grate – Small B3 1 SE0005-A Cooking Grate – Big B4 4 B5 1 SD0053 Infrared Searing Burner B6 2 SD0024-A “I” Burner with Electrode B7 2 SE9009 Main Burner Electrode B8 1 SE0293 Infrared Searing Burner Electrode

B9 1 HCDOBDA000 Firebox Assembly B10 1 HCDOADC028 Firebox Front Heat Shield B11 1 *ASMB0086-03 Main Burner Control Panel Top Panel B12 1 MCDOFIB025 Main Burner Control Panel B13 5 FA0121-001 Main Burner Control Knob Seat B14 5 PLABS0090-001 Main Burner Control Knob B15 1 SC0106 Gas Manifold Assembly B16 1 SE0148 Regulator and Hose Assembly B17 1 S1018-000C-027 Grease Tray B18 1 MCDKYPB000 Grease Pan Bracket B19 1 MCCCYPD125 Grease Pan B20 1 SE0131B Electric Igniter Button B21 1 MCDOFIC000 Electric Igniter B22 4 MCDOFID000 Electronic Igniter Wire Set B23 4 FE0025M Silicon Stopper B24 1 MCDOBBA025 Main Burner Bracket B25 1 HCDOBDE035 Firebox Bottom Heat Shield

C1 1 S4004-042D-060 Cabinet Rear Panel

C2 1 *ASMC0086-02 Cabinet Assembly

C3 1 *ASMC0086-03 Left Door Assembly

S1007-012E-016

Heat Diffuser

Parts List 119.16658011

Key Qty Part No. Description

C4 1 *ASMC0086-04 Right Door Assembly

C5 1 *ASMC0086-05 Cabinet Front Crossbar

C6 1 S4025-042D-002 Cabinet Door Stop

C7 1 *ASMC0086-06 Cabinet Top Plate

C8 2 SE0257 Swivel Caster

C9 2 SE0055 Swivel Locking Caster

C10 1 SE0159-001 Manual Igniter Stick C11 1 SE0295-002 Cylinder Support Ring C12 1 SE0080-001 Regulator and Hose Support Ring C13 1 SE0288-001 Door Top Pin C14 1 SE0289-001 Door Lower Pin C15 Regulator and Hose Support Ring-B

D1 1 SE0153-002 Side Burner Cover Pin D2 1 S7004-042D-001 Side Burner Cover D3 1 SE0084-012 Side Burner Rack D4 1 *ASMD0085-01 Side Burner D5 1 SE0083 Side Burner Electrode D6 1 *ASMD0085-03 Side Burner Inner Frame D7 2 *ASMC0012-08 Towel Bar Handle D8 1 S7001-042D-017 Side Burner Outer Frame Assembly

D9 1 *ASMD0086-01 Side Burner Upper Control Panel D10 1 S7005-F042-028 Side Burner Lower Control Panel D11 1 SC0105 Side Burner Valve D12 1 FA0121-001 Side Burner Control Knob Seat D13 1 PLABS0090-001 Side Burner Control Knob

E1 1 S7002-042D-024 Side Shelf Assembly E2 1 *ASMD0086-01 Side Shelf Upper Front Panel

1 MCDOADG000

E3 1 S7005-042D-029 Side Shelf Lower Front Panel E4 3 SE0123-002 “S” Hooks

Not Pictured

N/A 1 PCDOPA0000 Hardware Pack N/A 1 MCDOPTA000 Manual

If you are missing hardware or have damaged parts after unpacking grill, call 1-800-933-0527 for replacement. To order replacement parts after using grill, call 1-800-4-MY-HOME®.

Parts Diagram 119.16658011

Remove Firebox from Cabinet

Cut fastening straps on Cabinet Toe Plate. Remove the Toe Plate and set aside. Cut fastening straps securing regulator and hose to cabinet. Unscrew and discard the 8 Phillips Head Bolts (M6x40mm) and 8 Washers (M6) from the corner holes of the cabinet. Remove the crossbar and set aside. With the aid of an assistant, carefully lift the cabinet up from the firebox and set aside. Remove all foam packing from the Firebox. Raise lid and remove and unpack parts inside Firebox.

Assembly Instruction

Crossbar

Install Casters to Cabinet

Place the Cabinet Assembly upside down and attach the 4 Casters to the bottom using 16 Phillips

Phillips Head Bolt M6x16mm Qty: 16

Cabinet Toe Plate

Head Bolts (M6x16mm). Install both locking casters on rear of cabinet.

Swivel Caster

Swivel Locking Caster

Install Cabinet Toe Plate

Attach the Cabinet Toe Plate to the Cabinet Bottom Panel using 4 Phillips Head Bolts (M6x10mm). Place cabinet in upright position on casters.

Phillips Head Bolt M6x10mm Qty: 4

Install Cabinet Doors and Cabinet Front Crossbar

Insert the Cabinet Right Door bottom pin into the Cabinet Bottom Panel (Inset 1), and insert the Cabinet Right Door top pin into the Cabinet Front Crossbar (inset 2). With door magnets extending into the cabinet, attach the Cabinet Front Crossbar to the right side of the Cabinet using 2 Phillips Head Bolts (M6x35mm) and Plastic washers (M6) (Inset 3). Do not fully tighten bolts at this time. Insert the Cabinet Left Door in the same way and attach Cabinet Front Crossbar to the left side of the Cabinet using 2 Phillips Head Bolts (M6x40mm) and Plastic Washers (M6). Fully Tighten all 4 Front Crossbar bolts at this time.

Phillips Head Bolt M6x40mm Qty: 4

Plastic Washer M6 Qty: 4

Inset 2 Inset 1 Inset 3

Attach Cabinet Door Stop

□ Attach the Cabinet Door Stop to the front of cabinet bottom using 2 Phillips Head Bolts (M4x8mm).

Phillips Head Bolt M4x8mm Qty: 2

Cabinet Door Stop Qty: 1

Attach Firebox to Cabinet □ With the aid of an assistant, place the Firebox onto the Cabinet Frame with Regulator Hose and Side Burner Ignition Wire hanging inside of Cabinet. Note: Rear of Firebox rests on two tabs at back of Cabinet.

Line up the holes and attach the Firebox to the Cabinet Frame using 4 Phillips Head Bolts (M6x16mm) and 4 Plastic Washers (M6). Hint: You may need to slide the Firebox Assembly forward, backward, or lift slightly for the bolt holes to properly line up.

□ Push the 5 Control Knobs onto Valve Stems. See Inset 1.

Phillips Head Bolt M6x16mm Qty: 4

Plastic Washer M6 Qty: 4

Inset 1

Install Grease Tray

Insert the Grease Tray along the two sides of the Firebox from the back underneath the firebox.

Insert tray with the grease drain hole positioned as shown. Slide tray fully in until it locks into place behind stops.

Install Grease Pan Bracket and Grease Pan

From the front of Cabinet, insert the Grease Pan into the Grease Pan Bracket.

From the rear of cabinet, insert the Grease Pan Bracket into the bottom of the Grease Tray.

Install Side Shelf Upper and Lower Front Panels

Phillips Head Bolt M4x8mm Qty: 6

Install Towel Bar Handle, “S” Hooks

Slide 3 "S" Hooks onto the Towel Bar Handle. Use 2 Phillips Head Bolts (M4x8mm) and 2 Washers

(M4) to attach the Towel Bar Handle to the Side Shelf Frame. Note: When shelf is in upright position,

Attach the Side Shelf Upper Front Panel to Side Shelf Frame using 3 Phillips Head Bolts (M4x8mm). See Inset 1. Attach the Side Shelf Lower Front Panel to Side Shelf Upper Front Panel using 3 Phillips Head Bolts (M4X8mm). See Inset 2.

hooks should face out.

Inset 1

Inset 2

Phillips Head Bolt M4x8mm Qty: 2

Washer M4 Qty: 2

“S” Hook Qty: 3

Install Side Burner Upper and Lower Control Panels

Attach the Side Burner Lower Control Panel to Side Burner Frame using 3 Phillips Head Bolts (M4x8mm). See Inset 2.

Attach the Side Burner Upper Control Panel to Side Burner Frame using 3 Phillips Head Bolts (M4x8mm). See Inset 1

Phillips Head Bolt M4x8mm Qty: 6

Install Towel Bar Handle

Bar Handle to the Side Burner Frame.

Inset 1

□ Use 2 Phillips Head Bolts (M4x8mm) and 2 Washers (M4) to attach the second Towel

Inset 2

Phillips Head Bolt M4x8mm Qty: 2

Washer M4 Qty: 2

Install Side Shelf Frame to Firebox

Phillips Head Bolt M6x16mm Qty: 2

Phillips Head Bolt M4x8mm Qty: 3

Unscrew the 2 Phillips Head Bolts ¼ inch from the upper left and right corner holes in the right side of the firebox as shown in Inset 1. The bolts extending out of the firebox sides are to attach the Side Shelf Frame. Slide the upper holes of the Side Shelf Frame over the heads of the 2 Phillips Head Bolts and drop down. Use 2 Phillips Head Bolts (M6x16mm) to attach the lower holes in the Side Shelf Frame to the firebox as shown in Inset 2. Use 1 Phillips Head Bolt (M4x8mm) to attach the lower hole in the Side Shelf Control Panel to the firebox. See Inset 3.

Tighten the 2 previously loosened Phillips Head bolts.

Inset 1

Inset 3

Inset 2

Install Side Burner Frame to Firebox

Unscrew the 2 Phillips Head bolts ¼ inch from the upper left and right corner holes in the left side of the firebox as shown in Inset 1. The bolts extending out of the firebox sides are to attach the Side Burner Frame. Slide the upper holes of the Side Burner Frame over the heads of the 2 Phillips Head Bolts and drop down. Use 2 Phillips Head Bolts (M6x16mm) to attach the lower holes in the Side Burner Frame to the firebox as shown in Inset 2.

Tighten the 2 previously loosened Phillips Head bolts.

Phillips Head Bolt M6x16mm Qty: 2

Inset 1

Inset 2

Install Side Burner Valve

Locate the side burner ignition wire underneath the main burner control panel. It will be labeled.

Feed side burner valve and igniter wire through hole in left side of cabinet. Open side burner lid and cut tie wrap securing grate to pan. On underside of pan, remove the 2 screws holding the side burner in place. See Inset 1.

Secure the side burner valve stem to the Side Burner Lower Control Panel using 2 Phillips Head

Bolts(M4x8mm). See Inset 2. Center the side burner valve into the side burner tube. See Inset 3. Reattach side burner to pan with 2 previously removed screws. Use 1 Phillips Head Bolt (M4x8mm) to attach the Side Burner Lower Control Panel to the firebox.

See Inset 4.

Phillips Head Bolt M4x8mm Qty: 3

Attach Side Burner Control Knob and Side Burner Ignition Wire

Attach the side burner ignition wire over the side burner connector pin. See Inset 1.

Push the Side Burner Control Knob onto the valve stem. See Insert 2

Inset 1

Inset 3

Inset 4

Inset 2

Inset 1 Inset 2

Install Heat Diffusers, Cooking Grates, Warming Rack

of the firebox. See Inset 1.

Insert the Heat Diffusers into the firebox by placing them into the indentations in the front and back

Place the Cooking Grates into the firebox. See inset 2. Insert the Warming Rack into the top of the firebox. See Inset 3. The raised lip goes towards the back of the firebox.

Inset 3

Inset 1

Place and Secure LP Cylinder into the Cabinet

Unscrew the bolt and nut located below the large opening in the left side cabinet panel. Attach

the Regulator Hose Support Ring , located on the regulator hose, to the left side cabinet panel

using the same bolt and nut. See Inset 1 Hook the ends of the Cylinder Support Ring into the two holes in the left front and rear legs. See Inset 2. Note: You may need to spread the ends apart for the ring to reach and securely fit into the holes. Place the LP cylinder down into the tank support hole in the bottom of the cabinet. Ensure the valve faces to the side. Wrap the Cylinder Support Ring around the top of the tank and hook

together to secure the LP cylinder in place. See Inset 3.

Do not Hook Up the LP Cylinder to the Regulator Assembly at this time.

Inset 2

2 Regulator Hose Support Rin

Inset 1

Inset 2

Inset 3

Install Battery

Unscrew the Electronic Ignition Button. Place the AA Battery into the ignition with the positive (+) end

facing out. Screw the Electronic Ignition Button back into place.

Battery Size AA Qty: 1

Congratulations – Assembly is now complete!

Remove any additional labels or packing material from the grill except the CSA label. Be sure to

clean all foam packing material out of all areas.

Read the remaining sections of the Use & Care Guide prior to hooking up your LP cylinder or operating

your grill. To transport grill, grasp Towel Bar Handle on the end of the side shelf for easier mobility. Make sure that rear casters are unlocked (OFF side pushed down)

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