Kenmore 119.162300 Owner's Manual

OPERATOR'S MANUAL

Liquid Propane Gas (LPG) Grill Model 119.162300

• Safety

• Assembly

• Use and Care

• Cooking Guide

• Frequently Asked Questions

Call us first if you have any problem with this product. We can help you with questions about assembly and grill operation or if there are damaged or missing parts when you unpack this unit from the carton. Please call before returning

to the store.

1-800-933-0527

8:30am-5:00pm CST, Monday throuqh Friday

• NOTE TO ASSEMBLER/INSTALLER: Leave this manual with the consumer.

• NOTE TO CONSUMER: Keep this manual for future reference.

• RECORD YOUR SERIAL# (see silver CSA label on main body of grill)

• DATE OF PURCHASE:

• ATTACH YOUR SALES RECEIPT HERE:

• Failure to comply with these instructions could result in a fire or explosion that could cause

serious bodily injury, death or property damage.

• Whether this grill was assembled by you or someone else, you must read this entire manual

before using your grill to ensure the grill is properly assembled, installed and maintained.

• Use your grill at least 2 feet away from any

wall or surface. Use your grill at least 2 feet away from combustible objects that can melt or catch fire (such as vinyl or wood siding, fences and overhangs) or sources of ignition including pilot lights on water heaters and live electrical appliances.

• THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.

• Combustion byproducts produced when using

this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. www.sears.com

]

Primary Safety Warnings ........................... 1-3

Warranty Terms and Conditions ................... 2

Pre-Assembly Instructions ............................ 3

Part Diagram and Lists ............................. 4-10

Assembly Instructions ............................ 11-21

Regulator & Hose Instructions, Gas Tank

Instructions .............................................. 22-24

Use & Care Instructions:

• Lighting Instructions ................................... 25-26

•Troubleshooting ................................................ 27

• Cleaning and Maintenance ........................ 28-29

• Cooking Guide ................................................... 30

• Frequently Asked Questions .....................31-32

• Sears Parts and Service Information .......... 33

One-Year Full Warranty on Kenmore Grill

If this grill fails due to a defect in material or workmanship within one year from the date of purchase, call 1-8OO-4-MY-HOME® to arrange for

free repair (or replacement if repair proves impossible).

Ten-Year Limited Warranty on Stainless Steel Burners

For ten years from the date of purchase, any stainless steel burner will be replaced free of

charge if it fails due to defects in material or workmanship. You will pay any labor charges if you wish to have it installed after the first year from date of purchase.

Warranty Restrictions

All warranty coverage excludes igniter batteries, grill paint loss rusting or stainless steel

discoloration, which are either expendable parts that can wear out from normal use in less than a

year, or are conditions that can be the result of

normal use, accident or improper maintenance.

All warranty coverage is void if this grill is ever used for commercial or rental purposes. All warranty coverage applies only if this grill is

used in the United States. This warranty gives you specific legal rights, and you may have other rights which vary from state to state.

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately

call your gas supplier or your fire department.

1. Do not store a spare LP cylinder within 10 feet (3m) of this

appliance.

2. Do not store or use gasoline or

other flammable liquids and vapors within 25 feet (8m) of this

appliance.

3. When cooking with oil or grease, do

not allow the oil or grease to get hotter than 350°F (177°C).

4. Do not leave oil/grease unattended.

Grill Xnstallation Codes

The installation must conform with local codes

or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CGA- B149.1, Natural Gas and Propane

Installation Code.

All electrical accessories (such as a rotisserie or

light) must be electrically grounded in accordance with local codes, or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from all hot surfaces.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Failuretocomplywiththeseinstructionscould resultina fire or explosion that could cause

serious bodily injury, death or property damage. Spiders and small insects can spin webs and

nest in the grill burner tubes during transit and

warehousing which can lead to a gas flow obstruction resulting in a fire in and around the

burner tubes. This type of "FLASHBACK FIRE"

can cause serious grill damage and create an

unsafe operating condition for the user.

To reduce the chance of a FLASHBACK FIRE you must clean the burner tubes as follows

before initial use. Also do this at least once a

month in summer and fall or whenever spiders are

active in your area, and if your gril has not been

used for an extended period of time.

1. Remove the screw from the rear of each burner using a Phillips head screwdriver.

2.Carefully lift each burner up and away from the gas valve orifice.

3.Check and clean the burner tubes for insects and insect nests. A clogged tube can lead to a fire

beneath the grill.

4.Refer to the figure below and perform one of these 3 cleaning methods:

[] METHOD 1: Bend a stiff wire or wire coat

hanger into a small hook as shown and run the hook through the burner tube and inside

the burner several times to remove debris.

[] METHOD 2: Use a bottle brush with a flexible

handle and run the brush through the burner tube and inside the burner several times to

remove any debris.

Liquid Propane Gas (LPG) grill models must be used with the liquid propane gas regulator assembly supplied. Any attempt to convert the grill from one fuel type to another is extremely hazardous and will void the warranty.

Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area.

Never obstruct the flow of ventilation air around your gas grill cabinet.

Never disconnect the gas regulator assembly or any gas fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury or death.

Keep the gas regulator hose away from any

heated surface and dripping grease. Avoid unnecessary twisting of the hose. Visually

inspect the hose prior to each use for cuts, cracks, excessive wear, or other damage. If the hose appears damaged, do not use the gas grill. Call Sears at 1-800-4-MY-HOME@ (1-800-469-4663) for a Kenmore replacement gas hose assembly.

PRE-ASSEM BLY

Read and perform the following pre-assembly instructions:

[] Tools Required for Assembly include:

• protective work gloves

• protective eyewear

• Phillips Head Screwdriver (included in hardware pack in Parts Box)

[] You will need assistance from another person to

handle the grill head and other large, heavy parts.

[] METHOD 3: Use an air hose to force air through

each burner tube. The forced air should pass debris or obstruction through the burner and out the ports.

For safe operation ensure the gas valve assembly

orifice is inside the burner tube before using your grill. See figure. If the orifice is not inside the

burner tube, lighting the burner may cause an

explosion and/or fire resulting in serious bodily

injury and/or property damage.

[]

Open lid of shipping carton and remove parts box and packing materials. Lay a cardboard sheet on floor and use as a work surface to protect floor and grill parts from scratches.

Slice all four corners with a utility knife to lay open

[]

the carton. This allows you to remove the grill

head and components packed inside.

[]

Use the Hardware and Part Diagrams to ensure all items are included and free of damage.

[]

Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process, call the:

Customer Support Center at 1-800-933-0527 8:30am-S:OOpm CST, Monday through Friday.

PART#

SB0027

PART DESCRIPTION

Phillips Head Bolt M6x5/8"

QTY PURPOSE OF PART

20 Install Casters, Attaches Firebox and Cabinet Assembly.

SB0004

SB0005

SB0009,SB0009D

SB0029

SB0016

FE0015 SE0007

SE9018+FE0014

SB0019 SA0422

Phillips Head Bolt M6x3/8"

Washer M6

Phillips Head Bolt M4x5/16"

Flat Head Bolt M4x3/8"

Washer M4

Control Knob

Battery Size AA Phillips Head Screwdriver

Nut MS

Cabinet Door Stopper

Attaches Cabinet Front Crossbar, Side Burner Assembly,

and Side Shelf Assembly. There are 34 Washers in the place where the screws

M6 are used Attaches Cabinet Door Shield and Control Panel to

Firebox and Control Knob to Control Panel

8 Attaches Cabinet Doors to Cabinet

There are 6 Washers in the place where the screws M4

are used to attach_ Control Panel and Door Stopper.

1 For the Side Burner

1 For the Electronic Igniter 1 To secure all of the Bolts

2 Attaches Grease Pan Support to Grease Tray 1 Secures Cabinet Door in Colsed Position

Phillips Head Bolt: M6x5/8" Phillips Head Bolt M6x3/8" Qty: 20 Qty: 20

Part # SB0027 Part # SB0004

Flat Head Bolt M4x3/8" QTY: 8

Part # SB0029

Control Knob Qty: 1

Part # FE0015

Washer M6 Qty: 34

Part# SB0005

Battery Size: AA Qty: 1

Part # SE0007

Washer M4 Nut: MS Cabinet Door Stopper Qty: 6 Qty: 2 Qty: 1

Part # SB0016 Part # SB0019 Part # SA0422

Phillips Head Bolt M4x5/16" Qty: 12 Part # SB0009 (Black)

SB0009D (White)

Phillips Head Screwdriver Qty: 1

Part :# SE9018+FE0014

Item No,

Description

Part #

Qty

Graphic

Cabinet Assembly

Cabinet Front Crossbar

Side Burner Frame

Warming Rack

06WIC-C

J \\\\\\V _

SA0421

06WIC-D

SA0414

Cooking Grate (Large -9.5" 2pc Small-7.5" lpcs)

Heat Diffuser

Grease Pan Support

CI0008(Large) CI0009(Small)

SA0415

SE0077

Item No.

Description

Part #

Qty Graphic

Grease Pan

Firebox Assembly

Cabinet Left Door

Cabinet Right Door

SA0375

06WIC-A, 06WIC-B

SA0322,SA0323,

SE0087,SA0420-1

SA0322,SA0323,

SE0087,SA0420-1

Condiment Basket

Side Burner Control Panel

Side Shelf Control Panel

SE9027

SA0326,

SA0423

SA0327,

SA0428

Item No.

Description

Part #

Qty Graphic

O-1

0-2

0-3

0-4

Caster

Locking Caster

Swivel Caster

Locking Swivel Caster

SE0056

SE0057

SE0081

SE0055

Side Shelf Assembly

Side Burner Top Panel

Side Shelf Top Panel

06WIC-E

SA0325,SA0423,

SA0424

SA0325,SA0427,

SA0428

Item No.

Description

Part #

Qty

Graphic

Side Burner Front Bracket

Side Shelf Front Bracket

Cylinder Support Ring

Grease Tray

SA0394

SA0402

SE0085

SA0320-3

KEY Description Part # QTY

I Thermometer SE0076 I 2 Name Plate ZA0015 I

3 Hood Bolt Assembly SB0001-1/SB0002-1/SB0003-1 2

4 Hood SA010 I-A/SA0404- I/SA0405 I

5 Heat Insulator for Hood Handle PE0010 2 6 Hood Handle Connector ZA0010 2

7 Hood Silicon Stopper PE0001 2 8 Hood Handle RSA0004 I

9 Back Burner Cover SA0413 1

10 Firebox Back Top Panel SA0412 1 11 Warming Rack SA0414 1

12 Back Burner SD0006 1 13 Flame Sensor SC0014 1

14 Flame Sensor Support SA0030 1 15 Back Burner Electrode St0850 1

16 Back Burner Front Panel SA0028 1

17 Cooking Grate - Large Ct0009 2 18 Cooking Grate - Small CI0008 1

19 Firebox Back Panel SA0411 1 20 Heat Diffuser SA0415 4 21 Main Burner SD0012-1 4 22 Firebox Left Panel SA0451 1 23 Main Burner Bracket SA0408 1 24 Bottom Heat Shield SA0416 1

25 Grease Tray SA0320-3 1 26 Grease Pan Support SE0077 1

27 Grease Pan SA0375 1 28 Firebox Front Panel SA0410 1 29 Firebox Front Heat Shield SA0409-3 1

30 Gas Manifold Assembly SC0014 1 31 Main Burner Control Panel SA0319 1

32 Control Knob Seat FE0016 6 33 Control Knob FE0015 6

+ 23 hidden pages