Kenmore 119.1623 User Manual

OPERATOR'S MANUAL

Liquid Propane Gas (LPG) Grill Model 119.162300

• Safety

• Assembly

• Use and Care

• Cooking Guide

• Frequently Asked Questions

note to assembler/INSTALLER:

Leave this manual with the consumer.

• NOTE TO CONSUMER:

Keep this manual for future reference.

' RECORD YOUR SERIAL#

(see silver CSA label on main body of grill)

DATE OF PURCHASE:

. ATTACH YOUR SALES RECEIPT HERE:

__________

____________

• Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.

• Whether this grill was assembled by you or someone else, you must read this entire manual

before using your grill to ensure the grill is properly assembled, installed and maintained.

• Use your grill at least 2 feet away from any

wall or surface. Use your grill at least 2 feet

away from combustible objects that can melt or catch fire (such as vinyl or wood siding, fences and overhangs) or sources of ignition including pilot lights on water heaters and live electrical appliances.

• THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.

• Combustion byproducts produced when using

this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. www.sears.com

Primary Safety Warnings............................

Warranty Terms and Conditions

Pre-Assembly Instructions...............................3

Part Diagram and Lists Assembly Instructions Regulator & Hose Instructions, Gas Tank Instructions Use & Care Instructions:

• Lighting Instructions

• Troubleshooting

• Cleaning and Maintenance

• Cooking Guide

• Frequently Asked Questions

• Sears Parts and Service Information

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11-21

22-24

25-26

28-29

31-32

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.1-3

4-10

Warranty Information

One-Year Full Warranty on Kenmore Grill

If this grill fails due to a defect in material or workmanship within one year from the date of purchase, call 1-800-4-MY-HOME® to arrange for free repair (or replacement if repair proves impossible).

Ten-Year Limited Warranty on Stainless Steel Burners

For ten years from the date of purchase, any stainless steel burner will be replaced free of charge if it fails due to defects in material or workmanship. You will pay any labor charges if you wish to have it installed after the first year from date of purchase. Warranty Restrictions All warranty coverage excludes igniter batteries, grill paint loss rusting or stainless steel discoloration, which are either expendable parts that can wear out from normal use in less than a year, or are conditions that can be the result of

normal use, accident or improper maintenance.

All warranty coverage is void if this grill is ever used for commercial or rental purposes. All warranty coverage applies only if this grill is used in the United States. This warranty gives you specific legal rights, and you may have other rights which vary from state to state.

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Do not store a spare LP cylinder

within 10 feet (3m) of this appliance.

Do not store or use gasoline or other flammable liquids and vapors within 25 feet (8m) of this appliance.

3. When cooking with oil or grease, do not allow the oil or grease to get hotter than 350“F (177°C).

4. Do not leave oil/grease unattended.

Grill Installation Codes

The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CGA- 8149.1, Natural Gas and Propane Installation Code.

All electrical accessories (such as a rôtisserie or light) must be electrically grounded in accordance with local codes, or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from all hot surfaces.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Pre-Assembly Instructions For Your Safety

Failure to comply with these instructions could result in a fire or explosion that could cause

serious bodily injury, death or property damage. Spiders and small insects can spin webs and

nest in the grill burner tubes during transit and warehousing which can lead to a gas flow obstruction resulting in a fire in and around the

burner tubes. This type of "FLASHBACK FIRE" can cause serious grill damage and create an

unsafe operating condition for the user.

To reduce the chance of a FLASHBACK FIRE you must clean the burner tubes as follows before initial use. Also do this at least once a

month in summer and fall or whenever spiders are active in your area, and if your grill has not been

used for an extended period of time.

1. Remove the screw from the rear of each burner using a Phillips head screwdriver.

2. Carefully lift each burner up and away from the gas valve orifice.

3. Check and clean the burner tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill.

4. Refer to the figure below and perform one of these 3 cleaning methods:

□ METHOD 1: Bend a stiff wire or wire coat

hanger into a small hook as shown and run the hook through the burner tube and inside

the burner several times to remove debris.

n METHOD 2: Use a bottle brush with a flexible

handle and run the brush through the burner

tube and inside the burner several times to

remove any debris.

TO CLEÄi BURNER TUBi INSÉfiT HOOK HERE

Liquid Propane Gas (LPG) grill models must be used with the liquid propane gas regulator assembly supplied. Any attempt to convert the grill from one fuel type to another is extremely hazardous and will void the warranty.

Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area.

Never obstruct the flow of ventilation air around your gas grill cabinet.

Never disconnect the gas regulator assembly or any gas fitting while your grill Is lit. A lit grill can ignite ieaking gas and cause a fire or explosion which could result in property damage, personal injury or death.

Keep the gas regulator hose away from any heated surface and dripping grease. Avoid unnecessary twisting of the hose. Visually

inspect the hose prior to each use for cuts, cracks, excessive wear, or other damage. If the hose appears damaged, do not use the gas grill. Call Sears at 1-800-4-MY-HOME®

(1-800-469-4653) for a Kenmore replacement gas hose assembly.

PRE-ASSEMBLY

Read and peiform the following pre-assembly instructions: Q Tools Required for Assembly include:

• protective work gloves

• protective eyewear

• Phillips Head Screwdriver (included in hardware pack in Parts Box)

□ You will need assistance from another person to

handle the grill head and other large, heavy parts.

□ METHOD 3: Use an air hose to force air through

each burner tube. The forced air should pass debris or obstruction through the burner and out the ports.

For safe operation ensure the gas valve assembly orifice is inside the burner tube before using your grill. See figure. If the orifice is not inside the

burner tube, lighting the burner may cause an explosion and/or fire resulting in serious bodily

injury and/or property damage.

Burner It

□ Open lid of shipping carton and remove parts box

and packing materials. Lay a cardboard sheet on floor and use as a work surface to protect floor and grill parts from scratches.

□ SI Ice all four corners with a utility knife to lay open

the carton. This allows you to remove the grill head and components packed inside.

□ Use the Hardware and Part Diagrams to ensure all

items are included and free of damage.

n Do not assemble or operate the grill if it appears

damaged. If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process, call the:

Customer Support Center at 1-800-933-0527

8:30am-5:00pm CST, Monday through Friday.

Hardware Pack Parts List 119.162300

PART# PART DESCRIPTION QTY PURPOSE OF PART

SB0027 Phillips Head Bolt M6x5/8" 20 Install Casters, Attaches Firebox and Cabinet Assembly.

SB0004 Phillips Head Bolt M6x3/8" 20

SB0005 Washer M6 34

SB0009,SB0009D

SB0029 Flat Head Bolt M4x3/8" 8 Attaches Cabinet Doors to Cabinet

SB0016 Washer M4 6

FE0015 Control Knob 1 For the Side Burner SE0007 Battery Size AA 1 For the Electronic Igniter

SE9018+FE0014

SB0019 Nut M5 2 Attaches Grease Pan Support to Grease Tray SA0422 Cabinet Door Stopper 1 Secures Cabinet Door in Colsed Position

Phillips Head Bolt M4x5/16" 12

Phillips Head Screwdriver 1 To secure all of the Bolts

Attaches Cabinet Front Crossbar, Side Burner Assembly, and Side Shelf Assembly. There are 34 Washers in the place where the screws M6 are used Attaches Cabinet Door Shield and Control Panel to Firebox and Control Knob to Control Panel

There are 6 Washers in the place where the screws M4 are used to attache Control Panel and Door Stopper.

Hardware Pack Diagram for 119.162300

Phillips Head Bolt: M6x5/8" Qty: 20 Part # SB0027

1)1111

Flat Head Bolt M4x3/8'' QTY: 8 Part # SB0029

Washer M4 Qty: 5 Part # SB0016

Phillips Head Bolt M6x3/8" Washer M6 Qty: 20 Qty: 34 Part # SB0004 Part# SB0005

Control Knob Qty: 1

Part # FE0015

Nut: M5 Qty: 2

Part # SB0019

Battery Size: AA Qty: 1

Part # SE0007

Cabinet Door Stopper Qty: 1

Part # SA0422

il-

Phillips Head Bolt M4x5/15" Qty: 12 Part # SB0009 (Black)

SB0009D (White)

Phillips Head Screwdriver Qty: 1 Part :# SE9018 + FE0014

Assembly Parts List for 119.162300

Item No. Description Part #

Cabinet Assembly 06W1C-C

Cabinet Front Crossbar SA0421

Side Burner Frame 05W1C-D

Qty

Graphic

Warming Rack SA0414

Cooking Grate (Large -9.5" 2pc Small-7.5" Ipcs)

Heat Diffuser SA0415

Grease Pan Support SE0077

CIOOOS(Large) CI0009(Smali)

Assembly Parts List for 119.162300

Item No. Description Part # Qty Graphic

H Grease Pan SA0375 1

I Firebox Assembly

06W1C-A,

06W1C-B

SA0322,SA0323,

J Cabinet Left Door

SE0087,SA0420-1

SA0322,SA0323,

K Cabinet Right Door

SE0087,SA0420-1

L Condiment Basket SE9027 1

if"

N Side Shelf Control Panel

Side Burner Control Panel

SA0326,

SA0423

SA0327,

SA0428 1

Assembly Parts List for 119.162300

Item No. Description Part #

0-1 Caster SE0056 1

0-2 Locking Caster SE0057 1

0-3 Swivel Caster SE0081 1

Qty

Graphic

lI) ) 1

0-4 Locking Swivel Caster SE0055 1

P Side Shelf Assembly 05W1C-E 1

Side Burner Top Panel SA0325,SA0423,

Side Shelf Top Panel SA0325,SA0427,

SA0424

SA0428

S53S

Assembly Parts List for 119.162300

Item No.

Description Part # Qty

s Side Burner Front Bracket SA0394 1

T Side Shelf Front Bracket SA0402 1

u Cylinder Support Ring SE0085 1

Graphic

V Grease Tray SA0320-3 1

Parts Diagram for Models 119.162300

Parts List for Models 119.162300

KEY Description Part # QTY

1 Thermometer SE0076 1 2 Name Plate ZA0015 1 3 Hood Bolt Assembly SB0001-1/SB0002-1/SB0003-1 2 4 Hood SA0101-A/SA0404-1/SA0405 1 5 Heat Insulator for Hood Handle FEOOlO 2 6 Hood Handle Connector ZAOOlO 2 7 Hood Silicon Stopper FEOOOl 2 8 Hood Handle RSA0004 1

9 Back Burner Cover SA0413 1 10 Firebox Back Top Panel SA0412 1 11 Warming Rack SA0414 1 12 Back Burner SD0006 1 13 Flame Sensor SC0014 1 14 Flame Sensor Support SA0030 1 15 Back Burner Electrode SI0S50 1 16 Back Burner Front Panel SA0028 1

17 Cooking Grate - Large C10009 2 18 Cooking Grate - Small C10008 1 19 Firebox Back Panel SA0411 1 20 Heat Diffuser SA0415 4

21 Main Burner SD0012-1 4

22 Firebox Left Panel SA0451 1 23 Main Burner Bracket SA0408 1 24 Bottom Heat Shield SA0416 1 25 Grease Tray SA0320-3 1 26 Grease Pan Support SE0077 1 27 Grease Pan SA0375 1 28 Firebox Front Panel SA0410 1 29 Firebox Front Heat Shield SA0409-3 1 30 Gas Manifold Assembly SC0014 1

31 Main Burner Control Panel SA0319 1

32 Control Knob Seat FE0016 6 33 Control Knob FE0015 6

+ 23 hidden pages

Kenmore 119.1623 User Manual

OPERATOR'S MANUAL

Table of Contents

Pre-Assembly Instructions For Your Safety

PRE-ASSEMBLY

Customer Support Center at 1-800-933-0527