Kenmore 119.1623 User Manual
OPERATOR'S MANUAL
Liquid Propane Gas (LPG) Grill
Model 119.162300
• Safety
• Assembly
• Use and Care
• Cooking Guide
• Frequently Asked Questions
note to assembler/INSTALLER:
Leave this manual with the consumer.
• NOTE TO CONSUMER:
Keep this manual for future reference.
' RECORD YOUR SERIAL#
(see silver CSA label on main body of grill)
DATE OF PURCHASE:
. ATTACH YOUR SALES RECEIPT HERE:
__________
____________
• Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death or property damage.
• Whether this grill was assembled by you or
someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.
• Use your grill at least 2 feet away from any
wall or surface. Use your grill at least 2 feet
away from combustible objects that can melt or
catch fire (such as vinyl or wood siding, fences
and overhangs) or sources of ignition including
pilot lights on water heaters and live electrical
appliances.
• THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
• Combustion byproducts produced when using
this product contain chemicals known to the
State of California to cause cancer, birth
defects, or other reproductive harm.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. www.sears.com
1
Table of Contents
Primary Safety Warnings............................
Warranty Terms and Conditions
Pre-Assembly Instructions...............................3
Part Diagram and Lists
Assembly Instructions
Regulator & Hose Instructions, Gas Tank
Instructions
Use & Care Instructions:
• Lighting Instructions
• Troubleshooting
• Cleaning and Maintenance
• Cooking Guide
• Frequently Asked Questions
• Sears Parts and Service Information
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11-21
22-24
25-26
27
28-29
31-32
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.1-3
2
4-10
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33
Warranty Information
One-Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in material or
workmanship within one year from the date of
purchase, call 1-800-4-MY-HOME® to arrange for
free repair (or replacement if repair proves
impossible).
Ten-Year Limited Warranty on Stainless
Steel Burners
For ten years from the date of purchase, any
stainless steel burner will be replaced free of
charge if it fails due to defects in material or
workmanship. You will pay any labor charges if
you wish to have it installed after the first year
from date of purchase.
Warranty Restrictions
All warranty coverage excludes igniter batteries,
grill paint loss rusting or stainless steel
discoloration, which are either expendable parts
that can wear out from normal use in less than a
year, or are conditions that can be the result of
normal use, accident or improper maintenance.
All warranty coverage is void if this grill is ever
used for commercial or rental purposes.
All warranty coverage applies only if this grill is
used in the United States. This warranty gives you
specific legal rights, and you may have other
rights which vary from state to state.
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away
from the appliance and immediately
call your gas supplier or your fire
department.
1.
Do not store a spare LP cylinder
within 10 feet (3m) of this
appliance.
2.
Do not store or use gasoline or
other flammable liquids and
vapors within 25 feet (8m) of this
appliance.
3. When cooking with oil or grease, do
not allow the oil or grease to get
hotter than 350“F (177°C).
4. Do not leave oil/grease unattended.
Grill Installation Codes
The installation must conform with local codes
or, in the absence of local codes, with either the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, or
CAN/CGA- 8149.1, Natural Gas and Propane
Installation Code.
All electrical accessories (such as a rôtisserie or
light) must be electrically grounded in accordance
with local codes, or, in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70,
or the Canadian Electrical Code, CSA C22.1.
Keep any electrical cords and/or fuel supply hoses
away from all hot surfaces.
ж
Sears, Roebuck and Co.,
Hoffman Estates, IL 60179
Pre-Assembly Instructions For Your Safety
Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Spiders and small insects can spin webs and
nest in the grill burner tubes during transit and
warehousing which can lead to a gas flow
obstruction resulting in a fire in and around the
burner tubes. This type of "FLASHBACK FIRE"
can cause serious grill damage and create an
unsafe operating condition for the user.
To reduce the chance of a FLASHBACK FIRE
you must clean the burner tubes as follows
before initial use. Also do this at least once a
month in summer and fall or whenever spiders are
active in your area, and if your grill has not been
used for an extended period of time.
1. Remove the screw from the rear of each burner
using a Phillips head screwdriver.
2. Carefully lift each burner up and away from the
gas valve orifice.
3. Check and clean the burner tubes for insects and
insect nests. A clogged tube can lead to a fire
beneath the grill.
4. Refer to the figure below and perform one of
these 3 cleaning methods:
□ METHOD 1: Bend a stiff wire or wire coat
hanger into a small hook as shown and run
the hook through the burner tube and inside
the burner several times to remove debris.
n METHOD 2: Use a bottle brush with a flexible
handle and run the brush through the burner
tube and inside the burner several times to
remove any debris.
TO CLEÄi BURNER TUBi
INSÉfiT HOOK HERE
Liquid Propane Gas (LPG) grill models must be
used with the liquid propane gas regulator
assembly supplied. Any attempt to convert the
grill from one fuel type to another is extremely
hazardous and will void the warranty.
Never use your gas grill in a garage, porch,
shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air
around your gas grill cabinet.
Never disconnect the gas regulator assembly
or any gas fitting while your grill Is lit. A lit grill
can ignite ieaking gas and cause a fire or
explosion which could result in property
damage, personal injury or death.
Keep the gas regulator hose away from any
heated surface and dripping grease. Avoid
unnecessary twisting of the hose. Visually
inspect the hose prior to each use for cuts,
cracks, excessive wear, or other damage. If
the hose appears damaged, do not use the gas
grill. Call Sears at 1-800-4-MY-HOME®
(1-800-469-4653) for a Kenmore replacement
gas hose assembly.
PRE-ASSEMBLY
Read and peiform the following pre-assembly
instructions:
Q Tools Required for Assembly include:
• protective work gloves
• protective eyewear
• Phillips Head Screwdriver (included in
hardware pack in Parts Box)
□ You will need assistance from another person to
handle the grill head and other large, heavy parts.
□ METHOD 3: Use an air hose to force air through
each burner tube. The forced air should pass
debris or obstruction through the burner and
out the ports.
For safe operation ensure the gas valve assembly
orifice is inside the burner tube before using
your grill. See figure. If the orifice is not inside the
burner tube, lighting the burner may cause an
explosion and/or fire resulting in serious bodily
injury and/or property damage.
Burner It
□ Open lid of shipping carton and remove parts box
and packing materials. Lay a cardboard sheet on
floor and use as a work surface to protect floor and
grill parts from scratches.
□ SI Ice all four corners with a utility knife to lay open
the carton. This allows you to remove the grill
head and components packed inside.
□ Use the Hardware and Part Diagrams to ensure all
items are included and free of damage.
n Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box or you have
questions during the assembly process, call the:
Customer Support Center at 1-800-933-0527
8:30am-5:00pm CST, Monday through Friday.
Hardware Pack Parts List 119.162300
PART# PART DESCRIPTION QTY PURPOSE OF PART
SB0027 Phillips Head Bolt M6x5/8" 20 Install Casters, Attaches Firebox and Cabinet Assembly.
SB0004 Phillips Head Bolt M6x3/8" 20
SB0005 Washer M6 34
SB0009,SB0009D
SB0029 Flat Head Bolt M4x3/8" 8 Attaches Cabinet Doors to Cabinet
SB0016 Washer M4 6
FE0015 Control Knob 1 For the Side Burner
SE0007 Battery Size AA 1 For the Electronic Igniter
SE9018+FE0014
SB0019 Nut M5 2 Attaches Grease Pan Support to Grease Tray
SA0422 Cabinet Door Stopper 1 Secures Cabinet Door in Colsed Position
Phillips Head Bolt M4x5/16" 12
Phillips Head Screwdriver 1 To secure all of the Bolts
Attaches Cabinet Front Crossbar, Side Burner Assembly,
and Side Shelf Assembly.
There are 34 Washers in the place where the screws
M6 are used
Attaches Cabinet Door Shield and Control Panel to
Firebox and Control Knob to Control Panel
There are 6 Washers in the place where the screws M4
are used to attache Control Panel and Door Stopper.
Hardware Pack Diagram for 119.162300
Phillips Head Bolt: M6x5/8"
Qty: 20
Part # SB0027
1)1111
Flat Head Bolt M4x3/8''
QTY: 8
Part # SB0029
Washer M4
Qty: 5
Part # SB0016
Phillips Head Bolt M6x3/8" Washer M6
Qty: 20 Qty: 34
Part # SB0004 Part# SB0005
Control Knob
Qty: 1
Part # FE0015
Nut: M5
Qty: 2
Part # SB0019
Battery Size: AA
Qty: 1
Part # SE0007
Cabinet Door Stopper
Qty: 1
Part # SA0422
il-
Phillips Head Bolt M4x5/15"
Qty: 12
Part # SB0009 (Black)
SB0009D (White)
Phillips Head Screwdriver
Qty: 1
Part :# SE9018 + FE0014
Assembly Parts List for 119.162300
Item No. Description Part #
Cabinet Assembly 06W1C-C
Cabinet Front Crossbar SA0421
Side Burner Frame 05W1C-D
Qty
Graphic
Warming Rack SA0414
Cooking Grate
(Large -9.5" 2pc
Small-7.5" Ipcs)
Heat Diffuser SA0415
Grease Pan Support SE0077
CIOOOS(Large)
CI0009(Smali)
Assembly Parts List for 119.162300
Item No. Description Part # Qty Graphic
H Grease Pan SA0375 1
I Firebox Assembly
06W1C-A,
06W1C-B
SA0322,SA0323,
J Cabinet Left Door
SE0087,SA0420-1
SA0322,SA0323,
K Cabinet Right Door
SE0087,SA0420-1
L Condiment Basket SE9027 1
1
1
1
t
if"
1
1
%
M
N Side Shelf Control Panel
Side Burner Control Panel
SA0326,
1
SA0423
SA0327,
SA0428 1
Assembly Parts List for 119.162300
Item No. Description Part #
0-1 Caster SE0056 1
0-2 Locking Caster SE0057 1
0-3 Swivel Caster SE0081 1
Qty
Graphic
lI) ) 1
I
1)
0-4 Locking Swivel Caster SE0055 1
P Side Shelf Assembly 05W1C-E 1
Side Burner Top Panel SA0325,SA0423,
Q
Side Shelf Top Panel SA0325,SA0427,
R
SA0424
SA0428
1
S53S
1
Assembly Parts List for 119.162300
Item No.
Description Part # Qty
s Side Burner Front Bracket SA0394 1
T Side Shelf Front Bracket SA0402 1
u Cylinder Support Ring SE0085 1
Graphic
V Grease Tray SA0320-3 1
Parts Diagram for Models 119.162300
Parts List for Models 119.162300
KEY Description Part # QTY
1 Thermometer SE0076 1
2 Name Plate ZA0015 1
3 Hood Bolt Assembly SB0001-1/SB0002-1/SB0003-1 2
4 Hood SA0101-A/SA0404-1/SA0405 1
5 Heat Insulator for Hood Handle FEOOlO 2
6 Hood Handle Connector ZAOOlO 2
7 Hood Silicon Stopper FEOOOl 2
8 Hood Handle RSA0004 1
9 Back Burner Cover SA0413 1
10 Firebox Back Top Panel SA0412 1
11 Warming Rack SA0414 1
12 Back Burner SD0006 1
13 Flame Sensor SC0014 1
14 Flame Sensor Support SA0030 1
15 Back Burner Electrode SI0S50 1
16 Back Burner Front Panel SA0028 1
17 Cooking Grate - Large C10009 2
18 Cooking Grate - Small C10008 1
19 Firebox Back Panel SA0411 1
20 Heat Diffuser SA0415 4
21 Main Burner SD0012-1 4
22 Firebox Left Panel SA0451 1
23 Main Burner Bracket SA0408 1
24 Bottom Heat Shield SA0416 1
25 Grease Tray SA0320-3 1
26 Grease Pan Support SE0077 1
27 Grease Pan SA0375 1
28 Firebox Front Panel SA0410 1
29 Firebox Front Heat Shield SA0409-3 1
30 Gas Manifold Assembly SC0014 1
31 Main Burner Control Panel SA0319 1
32 Control Knob Seat FE0016 6
33 Control Knob FE0015 6
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