Kendo 100, 200, 300, 400, 500 User Manual

...
KONDO
SEWII^
TABLE
0 F
- 1
- 2
- 3
- 4
- 5
- 6
- 7
2.
2-1
2 — 2
2-3
General
Class
Class
Class
Class
Class
Class
Seam
Technical
Specification
List
list
Specifications
100
200
300
400
500
600
and
of
of
Chain
Hand—Formed
Lockstitches
Double Locked
Overedging
^
Flat
Stitching
Tables
Main
Folders
Spare
for
Stitches
Stitches
) —————————
Stitches
and
)
------
) —— ——————
Stitches
Stitches
Seam
of
and
and
Stitches
— — — — — — — — — — — — — —
Yamato
Adjustment
Parts
Sewing
- —— —
— — — — — — — .
Guides
) - - ———
)
———————
)
Machine
Seams
4
8
14
16
18
58
92
2 — 4
2—5
2—6
3,
3-1
3 —2
3—3
4—1
4-2
Information
Product
Machines
Mechanical
Specification
Threading Oil
Lublication
Construction
Comparison
Needle
Sizes
Needle Systems
of
Devices
classified
Informations
Chart
——————— ————— ———
— — —— — — — — .
by
Codes
Stitch
of
——————
Type
Yamato
Sewing
——•
Machine
Systems ——————————————— 128
of Machines —————————————— 138
Tables
————————————————————
-------------------
95
105
108
ii6
l43
l44
4 —3 Needle Distance ——————————————————— l46
Stitches
Thread
Per
Number
Inch
——————————————————
Systems ———————————————— l46
l46
1.
Genera! Specificatiens fer Stitches and Seams
1-1
Class
100
(Chain
Stitches)
stitch
type
101
Stitch
type
104
Formation
lOweST
POINTOFNEEOIE
of
a Single Thread Chainsfitch (Stitch
STROKE
NEEDIE
BAR RISE
Type
101)
-
Needleis at lowest point of stroke
Feedmovesmaterial to next stitch position
Needle rises to form loop
Needle
descends
through
previous
loop
Loopis enlareed
lowesi
POINT OF
NEEDLE
stroke
Needleis at lowest point of stroke
NEEDLE
BAR
RISE
Needle rises to form loop
Loopis enlarged
Feed moves material to next stitch position
1-2
Class
200
(Hand-Formed
Stitches)
Stitch type 201
Stitch
type
204
Stitch
Stitch
type
type
202
209
1-3Class 300
(Lock
Stitches)
Stitch
Stitch
type
type
301
306
Stitch type
Stitch
type
304
Ik-'
ll
JLjiLj
308
Stitch
type
309
Stitch
type
310
stitch type 313
Stitch
type
317
Stitch
type
Stitch type 318
314
type
Stitch
319
Stitch
type
320
Formationofa
Lockstitch
Needle
Is at lowest point
of
stroke
Loopispassed
bobbin
around
Loopisenlarged
Feed
moves material to next
stitch
position
New
loop
has
Needle descends to lowest
pointofstroke
is
passing
been
around
formed
bobbin
and
1-4 Class
Stitch
type
400
401
(Double
Locked Stitches)
Stitch
type
402
i^==
Cf
Stitch
Stitch
type
type
403
406
Stitch
Stitch
type
type
404
407
Formationofa Two-Thread
Needle
is at
lowest
of stroke
Chainstitch
point
Needle Looper loop
rises to
enters
form
needle
loop. thread
Feed
moves
material
position
and
looper
side of
needle
with
Needle
is at lowest point
has shed needle thread
to the next stitch
swingstoother
avoiding
loop
motion
and
looper
Needle
triangle
Needle
rises
thread loop
descends
and
looper
through
enters
needle
Formationofa
Needles
forward
Four-Thread
risetoform
loop.
Chainstitch
Looper
starts
Looper
enters
needle
thread
loop
Feed
moves
10
material to the next stitch
position
and
looper
side of
needle
with
Looperisshedding
swingstoother
avoiding
Needle
motion
thread
loop
Needle
Needles
stroke.
Looper
descend
are at lowest point of
is all the
through
way
triangle
back
1-5
Class
500
(Overedgmg
Stitches)
stitch
type
501
Stitch
Stitch
type
type
502
504
Stitch type
Stitch
type
503,
505
1 1
Stitch
type
507
stitch
type
506
Stitch
type
,
509
Stitch
type
512
12
Stitch type 514
Formationofa Three-Thread Overlook
The
needle
Is at the
lowest
point
of Its travel
Stitch
The
needleIsbeginning
entering
the
needle
to rise; the
thread
loop
lower
looperIsnow
The
lower
the
right.
the stitch
The
lower
The
upper
Is
sliding
looper
has
The
tongueonthe throat
looper
looperIsdescending
toward
travelled
upper
looperIsrisingupand
Is still
moving
the
pointofthe
Its
plate
\
and
full
toward
the
upper
distance
the left.
lower
looper
over
looper
The
to
thread
needleIsnow
looper
thread
left
and
the
looper
The
needleIsIn
movingIntoward
upper
looper
beginningtodescend
loop.
The
needle
still
lower
thread
Its
lowest
the
needleaspreviously
descending
looperIsmoving
beginstoslide
position,
the
entering
off the
lower
Indicated,
the
toward
lower
looper
upper
the
the
13
1-6Class 600 (Flat Seam Stitbes)
Stitch
type
602
Stitch
type
603
Stitch type 604
Stitch type 607
Stitch type 605
Stitch type 608
IT^
14
STUCH
TYPE
605
Needles
Looper
rise to
starts
form
forward
loop.
Looper
enters
needle
thread
loop
Feed moves material to the next
position
and
looper
swingstoother
of
needle
with
avoiding
Looperisshedding
motion
Needle
thread
stitch
side
loop
Needle
descend
Needles
are at lowest point of stroke.
Looper
is all the
way
through
back
triangle
15
1-7
Seam
and
StftcAing
BSa-1
:'y
EFb-2
EFh-l EFi-3
LSb-1
LSd-3
Z ^
BSa-2
/ ^
LSb-2
EFb.4
EFk-4
BSb-1
LSb-3
LSe-2
BSg-2
f*)
FSa-1
BSb-2
EFc-l
BSh.4
(b)
EFa-I
EFd-1 EFe-1
(«) LSM fb)
EFa-2
LSa-3
BSd-2
EFM
BSe-2
LSa-4
LSd-2
16
(o)
LSq.2
lSg-2
(b)
(a)
LjqO
(b)
LSg-4
LSj-2
LSm-2
(o) (b)
LSk-2
(a)
tj,.,
(b)
LSt.2
LSu-2
LSv-2
LSw-4
(o) LSx-2 (W
(a) LSx-3 (b)
LSz-3
Lxae-i
LSol-2
LSag-l
OSe>1
OSM
LSar-2
LSaa-3
LSa-4
LSaf-2
(<>)
LSab-3
SSa-1
LSag-2
LSam-2
LSy-2
LSah-1
OSb-1
(b)
LSab-4
LSam-4
OSc-1
SSa-2
(o)
LSac-2
LSan-2
OSd-2
LSy-3
SSb-1
LSod-2
LSak-2
SSb-2
i«) SSe.3 (b)
SSk-1
SSm-1
S$f-3
SSc-2
SSn-1
SSp-1
SSh-2
SSj-1.
SSq-2
SSI-1
SSc|-3
17
2. Technical Tables
2-1
Specificatien
and
Adjustment
Specification
and
Adjustment
(Unit:
mm)
ef
Yamate Sewing Machine
Models
DC
DC
DC
D C
D C Y - 1 0 3
D C Y - 1 0 4
D C
D C Y - 1 0 9
D C Y - 2 0 0
- 1 H
- 3 H
- 4
Y-
Y-
1 0 0
1 0 8
5 0
5 0
Stitch
5 0 5
5 0 4
1,5
5 0 5
5 0 4
1,5
5 0 4
5 0 5
Type
0 3
0 3
Number
of
Needle
Nember
of
2(1)
2(1)
Thread
Seam
Width
2.
5 -
^ 1 3
2.5~4.
^ 1 3
4.
5 ~ 1 0
2.
5 -
4.
5
5
4.
5
D C Y - 2 0 3
D C
Y-
2 5 1 A
D C
Y-2
5 1 Y
5 0 4
504+401
5.
5 - 7. 5
4.
5 6. 5
^
Abut
ted
width**
18
* **
*13
fTiTi
[STsNN^
Stitch
Length
1.
8 -
1.8
1.8-4.2
Pitch
of
Feed
Dog
Teeth
1.
4.
2
4.
2
3.
2
6
1.
6
1.
2
1.
6
Differential
Ratio
(max.)
1 :
2.7
Sewing (max.)
Speed
3 3 0 0
3 0 0 0
4 5 0 0
4 2 0 0
3 0 0 0
4 5 0 0
blind
(single
, ,
overlockl.f
for
abutted
blind
for
abutted
for
(without
for
(with
blind
(single
stitch
stitch
sewing
sewing
cutting
stitch
Remarks
row
/double
feed
cutting
r ow
hemming
feed)
row^
. )
seaming
hemming
seam
carpet
carpet
knife)
hemming
feed)
knife)
lock(^®"'^^® row).
1 :
1.
1.
8 -
4.
2
6
2.7
4 2 0 0
safety
feed
stitching
Note:Differentia
feeding
without
and
touch
1
maximum
to
Throat
ratio
differential
Plate
made
and
by
minimum
feeding
Main
Feed
main
Dog.
19
DC
- 1 H
- 3 H
2 4
1 '!
i
- 4 3 0
D C Y - 1 0 0 2 4
- 1 0 3
- 1 0 4
- 1 0 8
//
3 0
u
i
!
i n
\
1 "
1
1 3
1
j
1 I n
\
\
1
1
1
3
1
1 1
i ^
0
o
! 8
I
f
!
i 1 0
1
-
o
o
i
o
1 1 0
8
//
!
o
1 //
1
DCy
- 1 0 9
- 2 0 0
- 2 0 3
-
25
1 A
- 2 5 1 Y
// //
2 4 //
//
2 4
n
1
1
1
I
1 i !
\
i
i
1
i
j
1
-
-
0
O 8
o
o
//
o
'f
//
8
//
1 i
1
i
1
20
>
Upmost
point
(Needle Bar)
cy
Upper
Spreader
1 0
1 0
Front
Lcoper
Front
Looper
Looper
Take-Up
Thread
Cam
Presser
Lifting
3.
2.
8.
2.
4.
3.
Foot
Amount
5
5
5
5
3
2
Needle
Distance
Note:
O
O
Mark
O'
•••please
O
o
refer
to
above
o
o
figures,
3.
2
2.
4
21
Specification
and
Adjustment
(Unit:
mm)
Models
D C Z - 2 0 0
D C Z - 2 0 1
D C Z - 2 0 2
D C Z - 2 0 3
D C Z - 2 0 5
D C Z - 2 0 6
D c Z - 2 1 5
D C Z - 2 1 6
D c Z - 2 2 0
DCZ-220W
5 0
5 0
Stitch
5 0 5
5 0 4
3,5
5 0 4
3.5
5 1 4
Type
0 4
0 4
Number
of
Needle
Number
of
Thread
3(2)
3(2)
Seam
2.
5 -
6-8
2. 5 -
2.
5 -
4-6
3.
5 -
Width
5.
5.
5.
5.
5
5
5
5
D C Z - 2 2 1
D C Z - 2 2 2
D C^Z - 2 2 3
D C Z - 2 3 7
D C Z - 2 4 5
D C Z - 2 4 6
D C Z - 2 7 0
DCZ-270W
D C Z - 2 9 0
f
5 0
5 1 2
5
14
5 1 2
5 0 3
5 0 4
5 1 4
3,5
0 4
3(2)
2.
2.
4-6
6-8
4-5.5
5 -
4-6
5 -
5.
5
5.
5
22
[sfsfsjs^
[SWsN^
Stitch
Length
1. 3 -
0.
9
1.
3 -
0.
9 -
1. 3 -
Pitch
of
Feed
Dog
Teeth
4.
2
1.
7
4.
2
1.
7
4.
2
1.
6
2.
5
1.
6
Differential
Ratio
(max.)
1 : 3
1 : 3
Sewing
(max.)
speed
6 0 0 0
5 2 0 0
6 0 0 0
Remarks
blind
for
overlockCj^^j
curled
attaching
curled
2
heavy
, ,
needle
stitch
duty
/double
edge
knitted
edge
overedging
hemming
seaming
seamin
row\
(
2mm)
)
tape
2.
5 ~4.2
1. 3 -
mock
2.
5
5 2 0 0
2
mock
for
1.
6
6 0 0 0
s e r
ruff1i
with
4.
2
small
for
needle
looper
heavy
g1ng
blind
safty
safty
ng
high
mechanism
cylinder
stitching
overedging
stitching
duty
lifting
stitch
upper
bed
hemming
23
Needle
Stroke
Bar
Needle
Height
Bar
Lower
Looper
Lower
Looper
Upper
Looper
D C Z - 2 0 0
-201
-202
-203
-205
-206
-215
-216
-220
- 2 2
OW
-221
2 5
2 8
2 5
9. 5 ~ 1 0
1
1.5
- 1 2
9.5
~ 1 0
6.
5 ~7.5
3-4
I
3-4
-222
-223
-237
-245
-246
-270
2 7
290 I
ow:
2 8
2 5
2 6
I
2 5
1
1.5
- 1 2
9.5
- 1 0
1 0. 5 - 1 1
6. 5 - 7. 5
3-4
3 — 4
3-4
24
Upper
Looper
Upper
Looper
Upper
Spreader
2
Loopers
Presser
Lifting
Foot
Amount
Needle
Distance
5.5
- 6. 5
Note:
Murk
O • • • •
refer
to
above
figures,
25
Specification
and
Adjustment
(Unit:mm)
Models
DCZ-341C
DCZ-342C
DCZ-36
DCZ-361C
DCZ-36
DCZ-362A
DCZ-362C
DCZ-362Y
DCZ-3
DCZ-365C
65A
lA
lY
Stitch
504+401
503+401
504+401
503+401
504+401
Type
Number
of
Needle
Number
of
Needle
SeamWidth
10-12
5.5
- 8
9-11
5.5
- 8
9-11
5.5
- 8
9-11
DCZ-366A
DCZ-367A
DCZ-368A
DCZ-369A
D 0 Z - 4 0 0
D C Z - 4 0 1
D C Z - 4 0 3
D C Z - 4 1 0
D C Z - 4 2 0
D C Z - 4 2 1
D C Z - 4 3 7
5 0
5 0 4
3,5
5 0 3
5
14
5 1 2
5 0 3
0 4
3(2)
5.5
2.
5
4 —6.5
4-5.5
- 8
26
[NNNN,
Stitch
Length
1. 2 -
1.
2 ~3.2
Pitch
of
Feed
Dog
Teeth
4.
2
2.
2
Differential
Ratio
(max.)
1 : 2. 3
1 :
2.7
Sewing
(max.)
Speed
5 2 0 0
5 5 0 0
safety
for
heavy
similar
but
4
thread
normal
safety
4thread
ruff1ingsafety
Remarks
stitchi
to
safety
ng
duty
DGZ—341
stitching
stitching
stitching
1.
3 ~4.2
0. 8 ~1.3
1.
3 -
4.
ruffling
ruffling
1 :2.3
overedging
curled
1 : 3
2
7 0 0 0
blind
abutted
2
needle
mock
serging
edge
stitch
safety
and
piping
and
taping
with
seaming
hemming
double
feed
overseaming
overedging
stitching
tape
row
27
DC
Z—
341C
- 3 4
- 3 6 1 A
-3610
- 3 6 1 Y
- 3 6 2 A
- 3 6 2 0
- 3 6
- 3 6 5 A
- 3 6 5 0
- 3 6 6 A
- 3 6 7 A
- 3 6 8 A
20
2Y
Needle Stroke
2
2 5
i
i //
1
j
i
//
//
//
//
.7
//
//
//
5.5
//
Bar
Needle
Height
1
1 10.5
i
1
1
\
i "
\
! "
1 "
i
! "
i
i
!
1
\
\
1 0
"
-7
"
"
"
Bar
Lower
Looper
I -
1
j
i
1
1
X
Lower
00
1
i
! //
1
-
1 "" i
1
-
-
-
i "
\
1
Looper
3 -
3.
5
! 5 - 5. 5
1
1
1
//
"
//
//
I
1
1
u
1
u
//
//
//
Upper
Looper
5-6
n
n
5-6
//
n
//
//
- 3 6 9 A
- 4 0 0
- 4 0 1
- 4 0 3
- 4 1 0
- 4 2 0
- 4 2 1
U
1 1
2
1.5
u
u
//
//
//
9. 5 - 1 0
'f 1
//
//
" 1
4.5
5-6
//
//
-
5.
5
ft
!
- 4 3 7
//
9-9.5
1
2.
5 -
3.
i
5
28
//
Upper
Looper
Upper Looper
n
Front
Looper
1.5-2
Upper Spreader
5-5.5
Presser
Lifting
Foot
Amount
41-
Needle
Distance
4-
2.5
5-6
3.
2
5
2.
4
8.
2
2.
4
3.
2
3.
2
4--
5-6
6-7
5-6
Note:
O
Mark
O**••please
refer
to
above
figures.
4.
5
3.
5
2.
3
29
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