Kempsmith Manufacturing Model 25A Defiance Horizontal Boring Mill - Manual Boring Machines

OPERATING

MANUAL

Defiance Horizontal Boring, Milling,

C.

Drilling

and

Tapping Machine

THE

KEMPSMITH

MILWAUKEE,

.

IMPORTANT:

MODEL

ALWAYS

MACHINE WHEN ORDERING REPAIRS

lSA

MACHINE

W_ISCONSIN

GIVE

SERIAL

COMPANY

NUMBER

OF

Book No. 148

·-

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OPERATING

MANUAL

Defiance Horizontal Boring, Milling, Drilling

and Tapping Machine

FOUNDATION

It

is

important

a

substantial concre
foundation
reach

If

it is
cause
foundation
taper
edges
made
chine

Leave a space
tw

een

in

g floor.

and

vibrations
machines
space
able

material.

It

is permissibl
concrete floor
to a carrying
square
factory
above

shou

hard

earth.

impractical

of

depth

be

out

approximately

at

the

bottom. Provision

for

anchor

down.

the

foundation

This

away

may

be

loot.

However, this

as

the

.

CLEANING

After
all
posed
be

bearings

grease

ing

ticles

machine

and cleanse

bearings

sure

that

of

dirt

.

remain

that

the

te

ld

be

(See

to

go

, it

is

at

least

bolts

for

of

approximately

will

serve

originating

from

the

filled

with

e to

set

that

is

reinforced

capacity

foundat

is

set

into

thoroughly

no

cinders

to

Model

machine

foundation. This
deep

foundaiion

to

hard

advised

four

two

holding

and

to

in

boring

tar

the machi;1c

of

ion

all

or

work

is

enough

earth

that

feet

deep

feet

should

the

the

surround-

keep

all

surrounding

mill.

or

other

with

750

lbs.

is

not

as

as

outlined

place,

ways

with

kerosene

foreign

into

ways

remove

and

set

print.)

and

on

ma-

l"

shock

This

on

steel

satis-

par

on

to

be-

the

all
be

be-

pli-

a

per

ex-

or

25-A

REMOVING HEAD

AND

COUNTERWEIGHT BLOCKING

Loosen
on
slightly

Remove
that
slightly,
off

the

Remove

head

head

to

two

hold

counterweight

enough

the

I

¼"

column.

support

clamp

elevating

take

out

screws

support

shaft
blocking

to

lift

rod

.

"3"

in

rod

LEVELING

Machine

with a 24"

level
used

This
Leveling

block
screws

vided
umn.
being leveled,
be
entire

After

level,

may

-

be

drawn
are
should

should

is

not

on

lop

is

to

screws

should

and

at

the

While

placed

bed

the

the lock

be

tightened

lightened

be

be

very

precision

available,

of a

ground

reach

ways

across

are

be

used

floor.

on

may

down. After

made

rear

the
ii is

these

and

nuts

, a

Leveling

and

ways

necessary

pads

be

brought

on

and

recheck

to

level.

a 12"

provided

left

column

the

see

s

and

with

"K"

raise

under

sides

rigid.

Lower

the

counterweight

passing

carefully

If

level

parallel

the

bed

and a steel

between

pads

side

on

the

that

also

so

level.

are

leveling
anchor
the

nuts

with

that

everythinq

crank

head

of

column

through

leveled

this

may

24"

ways

leveling

are

of

the
bed
the

that

perfectly

screws

bolts

and

the

head

head

size

be

long

.

pro-

col-

are

level

the

may
bolts
level

.

.

remains
tial
machine
racy
it

shou

stands

perfectly

operation

depends

of

the

ld

be

such

CONTROLS

Before
should
trols
of
stru_ctions:

starling

familiarize

of

th e

the

photograph

A - To

B -

C - To shift

D
E -

F

G -

H

K - To

L -

M-

N -

O-Rapid

engage

High

box.

-Key
To

shift

(4 posi

and

-To

shift

(3

positions

and
To

shift

(3

positions

and

-Remove
erse

-Re

move plate

clutch.

-To

roll

lever

raise or lower

Clutch
gears

Longitudinal
by

hand

Feed

since

leveling

done

work

.

the

machine

and

low

cluster

shift.

cluster

tions

3)

.

clust

5).
clust

7).
plate

clutch

selector

"P".

lev

er

in

and

.

lever

traverse

level. This is

the

accuracy

much

by someone who

himself

low

on

.

(forward

upon

operation. Therefore,

machine,

by a thorough

and

the

speed

speed

slide

gears

detent plate-I,

er

gears

on

detent

er

gears

on

detent

to

adjust

to

gear

head

(2

positions

back

gears

movement

(forward

an

the

under-

the

operator

with

the

following

arrangement

gears

gears

in

in

in

feed

in

feed

plate..:....4,

in feed

plate-6,

rapid

adjust power

when

or

shifting

by

hand

-

out).
of

saddle

reverse)

or reverse).

essen
of

the

accu-

con

study

in-

head

speed

box

2, 0

box

box

trav-

.

back

.

0

0

-

-

.

P --Unit

position
the

units

Q -

Hand

R - To

S -

T ­U ­V - To d

W- Lo

2
3 - H
4
5 ­6 ­7 -

adju

Forward

spindle
Fine
Rapid

ise

box

when

"Q

".

ngitudinal

rest.

-Sp

indle lock

ead

-Tob

ie

Tail block clamp.

Saddle
Back

OPERATION

selector.

cross feed

.

hand

hand

ngage

clamp

clamp

rest

OF

AND SPEED CHANGES

Start

and stop

lever

"L".

There

l

ever indicated

and

back

gea

rs in

being

REVERSING SPINDLE

and

neutral.

After

clutch

machine

to left for
Engage
Lever

spind

le
except for tapp
speeds

SPEED

Speed

the

use

lever

reverse

clutch

"S"

is

not

rotation

.

CHANGES

changes

of

lever

when not

.

st

outboard

and

feed to

movement

clutch

using

.
.
.

clamp

.

clamp

SPINDLE

the

machine

are

by

back

(right),

"L"

has

stopped,

rotation.

lever

to

be used

while

ing

are

accomplished

"C"

Keep

at

feeding

.

suppo

reverse

spindle

in

hand

movement

.

two

positions

gears

cen

is

in

neutral

shift

"L"

to st

art

for

machine

operations

and

key

hand

rts.

rotation

.

to

spindle

saddle

cross

of

with

out

tral

position

position

lever

machine

reversing

is

running

at

through

shift

feed

one

gear

feed

back

clutch
of

this

(left)

"S"

low

"D".

of

of

.

.

4

Make
the

"D"

give
There

indicated

3.
tudinal
the
Lever

5 (left) .

not
neutral
the
lever
tained.
each
in
tal
running
spindle

IO

making a total

selection
positior.
as

indicated

the

are

The

positions
movement

lines

"C"

be

changed

speed

"C

position

and

back

of

IO

speeds

spindle

of

proper

three

by

lines

to

the

has

two

The

position

(ve

rtical)

chart

",

five

Since there

(clutch

gears
speeds
through

speeds

SPINDLE FEED

S

tart

machine

with

of

speed

lever

on

speed

positions

and

are

front

positions, 4 (right)

until

position. By

mounted

speed

for :

the

with

with

of

20

desired

"C"

and

speed

attained

of

of

lever

out),

the

head. This

lever

speeds

clutch

chart

.

of

numbered

the

shaft

face

of

key

shift

lever

directly

changes

are

two

"L"

this

vertical

"B"

lever

.

lever

key

"C"

and

find

key

shi

that

shift

"D"

1, 2 and

by a longi-

bringing

lever

speeds

back

makes

drive

at
"B"

"C".

and

"D"

can-

is

in

following

rear

are

gears

a to­shaft

gives

high

and

at

low,

"L".

ft

will

the

of
at­for

10

Illustration-.0072"

dle

.

Lever
Lever
Lever

Illustration-.0173"
dle

Lever
Lever
Lever

Note
feed
"Low".

Place

Be

before
Engage

spindle
in

.

After
engage
handles
spider
head

Stop

.

there

chart

selector

sure

engaging

spindle

.

machine

"E"

at

"F"

at

4.

"G"

at

"E"

at

2.

"F"

at

0.

"G"

at

are
for

lever

all

levers

feed

lever

out

and

is

feed

lever

"U"

away

clockwise

with

1.

0.

6.

separate

lever

lever

right

fed

feed

feed

"P"

are

"N"'

to

"N"

from

to

clutch

per

per·

sections

"B"

at

spindle

at

proper

"N".

left

for

desired

and

operator.

move

rev.

rev.

at

"High"

for

feeding

point,

push

spindle

lever

of

spin-

of

spin-

on

the

and

position.

positions

feeding
spindle

dis-

spider

Tum

into

"L".

Be

sure

Bring

spindle

"U".

Engage
handles

Make

chart.
Posi

on

Position

on
Position

on

selection

lion

the

the

the

that

feed

toward

lever

feed

lever

feed

lever

feed

clamp

to

position

clutch

operator.

of

"E"

chart.

"F"

chart.

"G"

chart.

"2"

is l

by

by

feed

desired

at

1, 2 or 3 as

at

4, 0 or 5 as

at

6, 0

oose.

turning

pulling

or 7 as

spider

spider

from

feed

indicated

indicated

indicated

HAND FEED OPERATIONS

Keep

selector

Move
and

handles
Turn

.

die

spindle

engage

handwheel

out,

ENGAGING

feed

toward

lo

right

LOW

lever

ARRANGEMENT

Shift

reversing

tion

and

shift

lever

Select
plate

5

speed

drive"

desired

on

to

position

clutch

operator

"T"

to

feed

lever

speed

"P"

at

by

.

to

left

spindle

SPEED

"S"

to

"A"

to

under

chart.

"hand
by

spider

pulling

to

neutral

left.

column

feed

feed

in.

".
"U"

spider

spin-

posi-

"face

Stari

machine

Spindle
speed

rotates

arrangement

OPERATION
TAIL

BLOCK

FEED

Be

sure

clamps
Select
Position

cated
Set selector

Start machine
sure
ing

Engage

righ
fe

Disengage
D

RAPID TRAVERSE

Place lever
Engage

rapid

on feed

that lever

proper

t lo

eds

with high

isen

gage

feed

desired

levers

rotation

feed

feed

feed lever
clutch lever "L".

rapid

up,

right

with

lever

right

engaged.

OF

HEAD

"3"

and

from

"£",

"f"

chart.

lever

"P"

with

clutch lever

"S"

is

of

lever

"N",

down. Do

speeds.

"£

"

at O position.

trave

for

rapid

"L".

hand

AND

"S"

feed

and

al

"Head"

in

the

spindle

left to f

not

"N"

at

rse lever

down

only

are

loose

chart.

"G"

"L"

position

.

use

end

"O"

.

with low

.

as

indi-

posit

ion.

being

giv

eed

up,

heavy

of

cut.

, left for

Place
r
saddle

POWER

Be
Selec
Position

cated

Set selector

Start mach
su

giving
Engage

-

ward
(away

Do
Dise
Disengage

chine.

RAPID TRAVERSE

Pl

Engage rapid traverse
rapid forward,

crank

ight

to

move

back

FEED

sure

clamp

t feed

leve

by

re

ihat lever "S"

proper

feed lever

(toward head),

from

not use h

ngage

ace

lever

on

squared

saddle forward, left

.

"6"

is

loose

desir

ed from

rs

"£",

"F",

feed

chart.

lever

"P"

at

ine with

head).
eavy

feed lever

clutch lever

"£"

clutch leve

is

in

the

rotation

al O position.

righ

"N", l

fee

t for

of

right

ds

"N"

lever

shaft

feed chart.

and

"saddle" position

spindle

with

"L"

rapid

.

"G"

proper

eft

to

to

high

at

end

to

"O",

back.

"M",

to

r "L"

.

feed

feed

of

stop

turn

move

as

ind

being

position

for-

back

speeds.

cul.

ma-

left for

i-

.

HAND

Place
si tion.

Place
right

OPERATION

FEED

selector lever

crank

to

on squ

raise head,

OF

"P"

a t

hand

ared

shaft

left to

lower

LONGITUDINAL

MOVEMENT TO SADDLE

HAND

Place selector lever "P" at
pos

iti

FEED

on.

feed

"K",

head

"hand

po-

turn

.

feed"

OPERATION
MOVEMENT

HAND

Place
sitio

Diseng
ward

Place

Turn righ

move

6

FEED

selector lever

n.

age lever

or

back.

crank

t to

back.

OF
OF

"V"

on squ

move

CROSS
TABLE

"P"

at

"hand

by

moving

ared

end

forward,

feed" po

eithe

of

screw

turn left

r for-

"Q"

to

-

.

•·

POWER

Be
Select feed
Position

cated
Start

s

ure

to

give

Engage

(a

way

(

toward
Do no t
Diseng
Stop

"L".

RAPID TRAVERSE

Place
Engage

rapid

FEED

sure

clamp

desired

levers "E",

by

feed

machine
that

lever "S" is in

proper

feed

lever

from op

operator)

use

heavy

age

feed lever

machine

lever "E"

rapid

forward, right

"4"

is

loose.

from

"F"

and

chart.
with

clutch

rotation

erat

by

disengaging

at O pos

traverse lever

"N"

or), rig

.

feeds

"N"

for rap

of

, le

with

LONGITUDINAL MOVE-

MENT

OF

Be

sure

Pla ce
turn

left for forwa

rig

ht for

No

power feed

BACK REST

clamp "7" is loose.

crank

back

on squ

a red

rd

moveme

mov

ement.

to back rest.

feed

chart.

"G"

lever

"L"
proper
spindle.

ft

to

feed

ht

to

feed

high

ai

end

clutch lever

ition.

"O", left for

id

back.

shaft

"W

nt and

as

indi-

being

position

forward

back

speeds

of

cul.

"

and
turn

After

having

the

top

come
Tighten

remove

The
set

If

lime,
to
be

.

When
run

qnd

In

slightly

by
flange

cated

turning
Graduations
the

quick

or left
sc

made

the

base

back

aside.

the

cover

exposed

the

replace

case

loosening

flange

rews

to a line

back

it is

desired

head

after

of

at

ly

as

.

edge

the

binder

four

of

the

rest

rest

advised

the

gearing

.

to
the

the

replacing,

the

the

bottom

the

nut

of ·.001"

and

made

required.

up

after

the

head

of

the

marked

screws

back

may

is

lo

to

replace

the

"O"

back

back

the

three

tail

block

with a spanner

proper adj

by

turning

adjustment

ADJUSTING TIMKEN BEAR-

ING

ON

SPINDLE SLEEVE

The

thrust
bo th d i
ings. Access
follows:

of

rections

the

on

to

spindle

the

the

set

at

this

tail

block

with

on

the

and

rest

now

be

off for a

that a cover

that

line

rest.

rest alignment

it

cap

of

the

are

Be

sure

front

adjusting

should

"O"

tail

two

column

be

lifted

otherwise

the

back

on

the

may

be

screws

nut

which

tail

block

on

the
ustment
the

nut

to

draw

has

sleeve

Timken

position,

block

dowels

.

off

period

be

made

would

column

is

adjusted

in

is

wrench.
edge

can

to

right

been

is

taken
bear-

nut

is

also

and

at

and

of

rest,

off

the

lo-

and

of

be

cap

as

TO REMOVE BACK REST

If

it

is

desired

this

may

be

Se t

the

top
marked "O"
proximately
ter

of

the

to

done

as

edge

on

the column, this

12"

from

spindle

.

remove

follows:

of

the head

the

the

table to

back

rest,

to a line

being

the

ap-

cen

Remove the
wrench
reversing

A hex
equipment
and

-

justing

By

7

agon

loosen

turning

holes

nut.

threaded

lever

w:.

to

the

the

in

it

that

"S".

:::h

reach

binder

adjusting

plug

is

is

provided

through

screw

nut,

with

directly

with

this

on

the

spanner

under

the

opening

the

ad-

desired

adjustment

tighten,
Be

sure

after

proper

To

adjust

cover

This

makes

of

sleeve

may

left

hand

that

binder

adjustment

rear

containing

the

accessible

be

to

Timken

sight

adjusting

ADJUSTING TAPER
GIB

ON

HEAD

II

spindle
evidence
needs a slight

The

way

two

Care

tightened
will

has a hangdown,
that

taper

nuts

work

of

the

.

should

gib

column

be
beyond
freely.

the

taper

adjustment.

is

on

taken

the

TO REMOVE
THE

HEAD SCREW

Lower
above

Remove
sheave

screw
After

out

the
ling

Note

coupling

the

again
Screw

has bee
end
she
an

the

the

the

bracket

.

this

two

head scr

coming

the

se l

ines

.

may

n lifted

of

threaded

ave

bracket,

oil

seal

head

table.

cap

taper

ew

ou

"O"

so

that

be

and

to

approximately

cap

that

directly

has

pins

where

I of the

lines

in

may

rotated

approxima

portion

it is

its

made,
loosen

screw

has

bearing,

oil flow

nut

.

gib

the

and

is

that

point

is

above

been

at

the

it

enters

feed

on

head

replacing

be

brought

right

of

necessary

retainer

right

hand

.

is

tightened

been

remove

on

rear

this is

inside

adjusted

the

on

that

usually

the

guiding

gib

the

6"

on

top

the

removed,

lower

the

box.

screw and

the scr

together

hand

tely 2".

screw

to

in

th e

made.

gauge.

end

head

with

is

not

head

or

of

the

head

drive

end

coup

ew,

until

Before

reache

remov

sheave

to

8"

of

ii

e

bracket.
lightly

Now

til it
it

may

hole

This

up

on

continue

has

raised

be

drawn

in

the

is

accomplished

the

rotating

itself out

sheave

TO REMOVE
HEAD SCREW NUT

Proceed

screw.

After

ho

lding the

may

If

the
needs repl
be
be
.050,

TAKE-UP

as

head

be

taken out

nut

made

from

replaced

soo

ner

above

screw

nut

in

is

worn

acement, such repl

the

ii

the

if

conditions

ON

SPINDLE LOCK

When

far

be

the
The
spindle

l"

binder

when

clamping the spindle,

adjusted

connecting

adju

stme

clamp "2"

to

clamp

handle "2"

by

turnin

link

nt

shou

the

spindle

REPLACING BUSHING IN

-

s

NOSE

END

(Note:

After a
should
usually
the

nose

come

worn

This

can

Drain

oil

Remove
left of

head.

OF

For

machines

period

bore an

an

indication

end

and

be
out
head

SPINDLE SLEEVE

out-of-round

of

the

shou

accomplished

of

the

exten.sion

retainer

up

bracket.

in

is

the

and

to the

factory. The

back-lash

at

would

of

spindle sleeve

head.

until

screw

of

through

removing

removed,

edge

the

demand

pulls

g the
th e

rear

ld

be

pull

.

with

soft

usag

e,

that

ld

be

at

nut

point

turnbuckle

mode

if

the

replaced

as

by

tapping

it

is

to

right

the

nut

the

bearing

the

the

of

the

removed

where

aceme

nut

amounts

down

this

of

the

down

spindles)

ihe

machine

hole,

bushing

follows

the

extreme

free.

un-

and

head

screws

heml

nt

can

shou

it.

too

may

head

so

that

about

this

has

be-

.

:

.

it

ld
to

on

.

is

in

8

Remove
of

spindle

Remove

the
doing
spind

After
sleeve
sleeve
keys
the
to

keep

also

Mount a lathe
upon

Bring

the
same
were

By
dle,
proper

Engage
saddle
ing

After
a

new
bushing
than

after
bored
sa

me

.

the

bushing

and

After
be
given

Be

position
had
dle. sleeve

cotter

spindle

nose

end

this,

le

are

spindle

would

with

are,

sleeve.

dirt

to

keep

the

table

head

bonng

as

if

expeciing

movements

the

boring

position

the

to

out

the

the

old

bushing

having a hole

the

diameter

pressing

in

place

method

old

bushing. The

and

should

bushing

remounted

above

sure

that

before removing

previously

and

of

be

sure

in

is

be

rags

about

This

from

the

to

tool

the

saddle

feed

old

bushing

the

be

for

the

.

pin

and

nut

pull

off

the

by

pulling

the

spindle

that

the

the

horizontal

removed

rotated, pack

at

the

16"

from

serves

entering

keys

in

boring

.
proper

of

toward

the

that

held

is

reversing

and

spindle

to

rotate

the

head,

tool

may

for

boring

feed

bushing

is entirely

may

be

of

bushing

to

fit

was

spindle

to

bored,

removing
keys

b.een

inserted

height
throw

the

the

the

close

are

on

the

rack

sleeve.

ou I through

sleeve. Before

keyways

position.

and

before

the

point

place

tool

were

.

fitted in,

used

fit

is

the

where

the

nose

two

purposes-

the

head

.

in

vee

in

relation

in

clutch

in

and

the

spindle.

table

and

be

brought

.

and

allow

head

thus

bored

slightly

spindle

in, it

spindle

to

bore

between

very

important

limits.

spindle

the

instructions

the

spindle

in a horizontal

the

rags

in

the

left

end

in

the

the

spindle

the

end

body,

blocks

the

you

sad-

the

bor-

out,

the

new

smaller

so

that

may

by

the

out

this

may

that

spin

of

to

io

be

.

-

The

bushing

outwear

If

it

should

this

bushing,

the

sleeve

old

bushing

Press
close

TO

On
graduated
held
filed flush

sleeve

Take
remove

Drive
of
bearings

The

ing
ti rely

TO

in

fit

REMOVE

the

to

.

screws

taper

screw

screw

to

the

out

REMOVE

TABLE

Proceed
After

screws

the

Back
and

The
The

the
out

It

new
approximately

Reverse
the

screw

saddle.

off

take

table

nut

saddle.

the

is

advisable

one

table

at

several

become

it

from

in a lathe.

the

new

of

the

spindle.

TABLE

front

end

dial

and

the

sc::ew

with

the

out

brackets

pins

and

remove

.

may

left

until

of

the

SCREW

as

above.

has

out

of

straps

gib

screws

out

the

may

now

will

be

It

may

screws

the

.

in
to

when

.050.

above

the

rear

of

the

front

necessary

is

necessary

the

head

bushing

SCREW

of

the

sleeve. This

with a taper

outside

of

bearing

both

front

out

of

collars

collars

now

be

taken

threaded

nut.

NUT

been

holding

on

back

flat

gib

.

be

lifted

found

the

at

be

removed

the

flange

replace

back-lash

instructions

end· of

bushings

to

and

bore

and

table,

diameter

brackets

and

on

out

portion

removed,

the

side

and

the

back

.

the

sleeve

to

replace

withdraw

out

bore

remove

sleeve

pin

that

of

rear.

each

and

thrust

by

is

table

of

table

set

aside.

side

by

taking

nut

with

amounts

to

replace

will

.

the

to

the

and

end

turn-

en-

take

to

of

to

a

is
is

a

9

TO

REMOVE

SADDLE

Proceed
structions.

Remove
end

Drive

box)

right
Remove

A

hole

gear

connects

le

ver

this

end
Remove
Saddle

taking
flange

TO

REMOVE

Lower
colu
through sides

Place
through ihese

Raise

up

on

Pl

ace blocking

after

Disconnect counterweight

he

ad

GEAR

to

bearing

of

base.

out

taper

end

of

end

of

this

is

drilled

box

to

the

and

screv,

.

iable

gear box

out

.

head

mn is

a J l/

hea

d until ihe

the

!

counterwei

bod

y.

BOX

remove

bracket

pin
shalt
base

in

shalt

by

throu

gei

at a shoulder

linkage

the

saddle

which

the

has a nut

screw

may

screws

HEAD

un1il counterv,eig

above

of

column

"

round

4

hol

es.

1/4"

bar.

under

ght

table

at

the

"Q "

shown

photograph

pulling

gh

between

gear

nut.

now

and

BODY

the

I

i"-:

.

bar

cou

head

is disco

as

per

above

at

extreme

coupling (feed

at

extreme

.

straight

the

flange

box. Remove
on

be removed

dowels

:"

holes

of

sieel

nterweight

io suppo

nnected.
chain

screw

the

the

ht

inside

of

kick-out

bottom

in

drilled

entirely

ai

in-

right

oui.

the

that

by

the

of

rests

rt

the

ii

-

Remove
ing
feed box.

Remove
Take

Wrap
around
anced
po

int
Head
hoist

Ta

ke
Back up

cl

amp

Take out
way

Head
ing

TO

REMOVE

SADDLE

Tak
end

D

rive tape

it enters the

Place a crank
screw
portion
nut.

out
The

the
shou

w

hen the back-lash a

ma

spindle

out taper

sheave

out tap

chain

head

positio

where

weighs 2170 lbs.

unti

l t

he

off

stra

gib screw

"3".

flat

.

body

until

it cl

SCREW

e o

ff

bearing

of the base.

r p

and

rotate

of

screw has

Remove screw

.

nut

may

screws

ld also

tely .050.

hand

pin

in

bracket

er

gib

.

or

cable

so

that

n.

Center

counterweight

chain

ps,

gib

may

ears

on

now

the- l

or

s a

front

THE

AND

bracket

in

out

of

coup

ling

on

the

to the l

now

be removed

out

of the

be replocecl

feed

shaft

by

driv-

coupling

on

of

sufficient

it will lilt

of

Draw

cable

nd loose

edge

be removed by rais-

op

of

at

top

of

in a bal-

gravity

is

attached.

up

is

tight.

of column

column

top

column.

strength

is

crane

n head

.

at

or

NUT

at

extreme

saddle scr
at the feed

end

of

eft

un til

passed

by

mounts

through the

pulling

flan

ge.

with a new

to

right

ew

whe

box

.

the

sadd

threaded

straight

by taking

This

approxi

re

nut

one

of

le

-

Rem

ove vert

TO

REMOVE

follows.
R

emove

lir.ed.

ical

dri

ve

SPEED BOX

heed screw

shah

as

previously

as

outlined

section

in

which

oui-

ADJUSTING

OUTBOARD

SUPPORT BRACKETS

Alte r a period of :;nrvicc
vel

ops

a n ovo

10

rl1

a n

q,

thi

r1

if

tho tc

r11c1y

tl

lo de-

h ov r-

come
brackets

Fi
bracket
up
loose

With
ga
placed

the
til,
are ligh

.0005".

by

adjusting

with

rst, loosen

to

the

the

wedge

. Do

an

ind

uge

setting

directly

table,

when

adjust the

the
ten
Do

the

the

pad

until

this wi

icator

on the

wedge

ed,

the

this

with all

the

taper

four

on

everything

th

mounted

above

table

outboard
wedge

screws

the saddle

all

four

outboard

the

tracks

taper

wedge

and

all

has

four

"R".

holding

and

is

brackets.

to a surface

tracks

four

been

brackets

ADJUSTING RAPID

TRAVERSE CLUTCH

By

removing

clutc

h is

ing

are

t

he clutch manufacturer

co

ver

"H".

cover

exposed. Directions for

shown

"H",

the

on a plate

and

rapid

furnished

mounted

ADJUSTING POWER CLUTCH

Remove
posed.

Make
erse

cover

adjustment same

clut

ch.

"I"

and

power

as

for

clutch

rapid

support

the

back

entirely

and

and

on

"R''

un-

screws

raised

.

trav

erse

adjust-

by

is

ex-

trav-

to

The

spring

si

lion

If

t

he

spring
indicated
of

the
feeds
is

only

back

of

must

be

tight

and
clutch.
spring
set at
engaged lo
ble

for
placed
to keep
safety

dicated
above.

backing

with

two

tension

by a rattling

speed

are

box

used.

necessary

the spring

taken

lose

We

find it

tension

approx

the

the

ope

on

table

it

from

clutch

by

the

plate

lock

nuts

is

too

noise

when

If

that this

the

so

imately .0695

platen

rator

screw

turning

to

function

rattling

this

to

take

pressure

safety

advisable

that

unit
by

"Q "

the

should

is

when

and
which

noise

is

.

weak,

coarser

up

the

plate.

not

feature

and

, it

will

having

to

causing

TO REMOVE TOP
COVER OVER SPEED BOX

Remove screws
Place

ti
Remove
Cover

lever "C"

on.

filler

may

cap

now

and

at

and

be

neutral

dowels

lifted off.

.

(vertical)

screen

.

held

to

it

will

coming

milling

develop,

lock

Care

set

up

of

to

set

the

feed

the

be

possi-

a

crank

just

be

will

be

mentioned

posi-

po-

be

out

it

nuts

too
the

this

is

feed

able

the

in-

SAFETY CLUTCH
ON

FEED SHAFT

After

removing the

the spee
sha
box and

Th e

which

Directly

clutch
Thi

spring loaded

d b

fts

that

feed

upper

s is a

sha

has a flexible

und

on the

saw-too

ox nex

connect

box
lt

is

er

this

feed

.

round

t to

will

the

coupling

sha

th type

cover

cover

between the speed

be

rapid

coupling.

lt.

on top

"H",

exposed.

trav

erse shalt

is

the

clutch that

of

two

safety

is

TO REMOVE POWER CLUTCH

Remove
above.

Remove
ley.

Re
oil

Remove
pump

Remove
thr

11

move

line

bracket

eaded

cover

lex

cover

and

round

clutch
studs.

over

rope

over

rem

is

speed

guard and

ove

oil

nut

that

removed.

lingers

box

sheave

oil pump, disconnect

pump

is

exposed

by

bracket.

backing

as outl

ined

pul-

when

up

Remove
face
lever

Disconnect

chain

Remove
which

Take

through
Entire

drawn.

of

base

and

.

the

out

clutch

cover

hole_in

link

and

cover

clutch

screws

assembly

at

and

by

on

the

extreme

disconnect
removing

remove

end

of

shaft

passes

and

bearing

base.

may

left of

clutch

pin

rapid

base

.

now

the

.

traverse

through

retainer

be

front

shaft

with-

moved

end
bo
box

of

x. Lift

and

by

sliding

shaft

rig

slide

will clear

ht

end

to right.

to

up

the

to

left

the

clear

until
wall

top

TO REMOVE FEED CLUTCH

Remove

lined

Remove

of

Back
sure

above

vertical

up

on

safety

top

cover

.

rectangular

drive

shaft.

round

nuts

clutch

over

cover

to re

speed

on

directly

lie

ve

feed

box

spring

shaft.

the
of
of

right

speed

speed

as

out

in

front

pres

-

-

TO REMOVE RAPID
TRAVERSE CLUTCH

Remove
above.

Remove

Remove
speed box.

Disconnect
ing

Remove

threaded

Take
lor
move

the
Remove

tical
Drive

rapid

Remove
traverse

Remove
tainers

Now
and

pin

.

out

the

clutch

the

cluich

drfve

taper

traverse

at

pull

gear

cover

over

cover

at

left

plug

screw

clutch

clutch

studs.

3/8"

rectangular

round

shaft.
both

this
the

off

lingers

set

screw

yoke

7/a"

fulcrum

yoke

to

shaft.

pin

out

shaft.

nuts

large

end

combination

the

end

speed

in

in

yoke

fulcrum

be

cover

of

on

and

of

box

front

top

front

and

link

by

in

the

pin. This

removed

in

flexible

left

small

shaft.

clutch

of

shaft.

as

outlined

face

of

flange

by

backing

top

bearing

pin

and

.

front of

coupling

end

of

bearing

housing

base.

remov-

up

re-

allows

ver-

on

rapid

re-

of

Remove
Drive

through
shalt
left

A

i

nsert

By

the

removed.

spl

out

a

directly

feed

gear

tap

hole

is

a ½"

withdrawing

par

ts

pertaining

it

collar

a -(u''

narrow

in

.

in

the

eye

on

round

collar

front

left

bolt

the

to

TO REMOVE SPEED

Raise

table.

Remove
belt

Remove

ley

Remove

Disconnect

rapid

exposed

Remove

the

set

head

pulley.

.

traverse)

shaft

screw

to

guard

round

middle

the

when

vertical

bearing

in

coupling

approximately

over

vee

cover

back

cover

three

connecting

this

cover

drive

in

sheave

at

feed

shaft.

pin

and the

of

the

end

of

for

withdrawing.

shaft

to

the

clutch

BOX

belts

of

on

front

(feed,

links

is

removed.

shaft

lower

that

jaws

in

the

shaft

the left, all

may

30"

above

and

the

vee

belt

of

base

clutch

that

by

removing

bracket

end

of

shaft.

goes

feed

the

to

be

vee

pul-

.

and

are

and

Entire

clutch

assembly

may

now

be

re-

12

Shaft

may

now

be

lifted

out.

Disconnect
Remove

viously
Remove

speed
Take

the

speed
Remove

of

speed

Remove
and

Remove
coupling
left
extreme

Remove
off of

Back

sure

Remove
Slip

left.
It

is
bushing
the

Remove
off of

Slip
right
feed

Force
base
mentioned

Screw
right
lift
enough
inserted

with

top

outlined.

two

box.

out

drive

box.

16

rectangular

directly

fiber

half

left.

right

feed

off

round

on

safety
split

left

hall

necessary

from

coupling.

right

the

the

allowing

box

entire

being

two

edge

the

right

to

a riut

oil

cover

rectangular

the

four

housing

screws

box.

under

disc

by

driving

of

coupling

box

collar

of

the

h<llf of

feed

left

hall

shaft.

speed

sure

on

½"

of

speed

side

allow

in

the

on

line

to

feed

over

speed

screws

and

lift

and 2 dowels

cover

lever "E"'

on

rapid

taper

and

half

of

coupling

shaft.

nuts

to

relieve

clutch

safety

box

it

the

eye

on

on

feed

coupling

to

remove a short

hole

in

coupling

shalt.

of

coupling

to

be

box

to

keep

feed

box

bolts

box

of

speed

two

5/s"

clear

holes

the

under

box.

box

covers

in

the

housing

on

front of

.

traverse

pin

out

slip

the

by

spring

feed

shaft

shaft.

to

the

clutch

by

to

supported

to

extreme

the

coupling

shaft.

in

bolt

cover.

box.

eye

bolts

in

the

side

as

pre-

on

top

of

flange

in

holes
This

Lift

for lifting

of

out

of

flange

base

shalt

of

the

hall

to

pulling

pres-

.

extreme

brass

end

of

pulling

extreme

by

the

left

of

just

for

will

high

to

be

flange

purposes.
tween

directly

Place
lift

the

first

and

have

access

the

oil

Box

may

watch

through
lifted it
lowing

of

the

TO

REMOVE

Raise
remove

Remove
carries

Drive
righthand

Back

up

and

tail

feed

box.

Remove
screw. This
cored
bracket.

Drive

ling.

and

screw.

The

head

ling

by

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