Kemper VACUSPEED User Manual

VACUSPEED
®
High performance vacuum cooling
Vacuum cell for very fast cooling of baked goods
Features
VACUSPEED® functions according to the principles of vacuum enthalpy cooling
Part-baked, hot goods are cooled by vacuum from the inside outwards to about +4 °C. No freezing takes place.
VACUSPEED® means shock freezing is unnecessary for short and medium term storage.
The VACUSPEED® cell is suitable for cooling baked goods – Rolls – Bread, including rye bread – Small pastries/fine pastries – Cakes
Equipment
In standard production model
– Touchscreen control
(with remote diagnosis via Internet and USB connection) – Solid stainless steel casing with ramp – Differential pressure manometer – Adjustable pump performance – Rehydration
WP BAKERYGROUP
VACUSPEED 1/ 2 High quality vacuum cooling 29.04.2009
Advantages
Huge energy savings in various areas
– No more deep freezing logistics costs (freezer rooms,
cold stores, cold chain) – Less energy is needed for final baking of goods at + 4 C than
for frozen goods – Comparable performance shock frosters use up to 6 x more
energy than VACUSPEED
Large advantage in price
– With the same performance, VACUSPEED is about 80% more
cost-effective than a shock freezer
Time saved thanks to special technology
– Only takes about 30% of the time needed for cooling with a
shock freezer
Requires less space
– A comparable performance shock freezer requires 3 x as much
space as VACUSPEED
Bacteria-free cooling
– The cooled baked goods have a low bacterial count due to
re-aeration with sterile air or protective gas
Differential pressure measurement for reproducable, product-protecting cooling Improved shelf life of baked goods
– No microbial contamination of baked goods due to rapid cooling Problem-free storage at refrigerator temperatures for up to 2 weeks
High quality of baked goods after final baking Minimum loss of moisture Proven, durable technology High performance vacuum cooling
Will hold up to 2 trolleys with a load of up to 700 dough pieces per trolley
VACUSPEED® can be integrated in fully automatic production lines
Industrial use of the versatile and flexible vacuum enthalpy technology – Products can be cooled quickly and hygienically
®
®
Picture: VACUSPEED
WP BAKERYGROUP
All details non-binding. Subject to change in the course of technical progress. All rights reserved. ® = registered trademark
Werner & Pfl eiderer Lebensmitteltechnik GmbH . von-Raumer-Straße 8-18 . 91550 Dinkelsbühl . Germany Fon +49 (0) 98 51-905-0 . Fax +49 (0) 98 51-905-342 . info@wp-l.de . www.wp-l.de
VACUSPEED 2/ 2
VACUSPEED
®
Sliced bread can be cooled to slicing firmness without the danger of recontamination Tested quality The Bremerhavener Institut für Lebensmitteltechnologie und Bioverfahrenstechnik (BILB) confirms the following advantages for the VACUSPEED® cell
– No phase separation within the rolls due to ice formation – Good crust structure with long-lasting crispness – No breaking off for crusty goods – Smooth product surface, uniform colour appropriate
to type of bake goods – Attractive exterior after final baking – Marked storage stability over a long period – Product expansion depending on product/recipe
Options
– Two chamber lengths for 1 - 2 trolleys – Water cooling equipment for steam condensation
High quality vacuum cooling 29.04.2009
Picture: VACUSPEED with long chamber
Technical specifications
Non-dimensional comparison of vacuum cooling (VACUSPEED) with conventional cooling (storage and shock freezers) with the same production capacity
Storage freezer Shock freezer VACUSPEED (TYPE 1140)
Trolleys 1 1 1
Energy requirements 6.4 7.3 1
Space required 6.5 8.8 1
System costs 2 1.6 1.0
Productive capacity 1 1.0 1.0
VACUSPEED TYPE 1140* TYPE 2500*
1 trolley (Euroblech 980 x 580 mm or 780 x
580 mm)
Exterior dimensions W x D x H approx. 2,130 x 1, 610 x 2,975 approx. 2,130 x 2, 960 x 2,975
Door opening (clearance) mm 800 x 1,950 800 x 1,950
Size of opening for entry into building (entry dismantled, in parts) W x H mm 1,210 x 1,800 1,210 x 2,400
Total weight kg approx. 3,500 approx. 5,000
Connected load kW 19 19
Water cooling equipment (optional) Connected load
W x D x H mm
kW
900 x 1,900 x 2,000
16
2 trolleys (Euroblech 980 x 580 mm) or
3 trolleys (Euroblech 780 x 580 mm)
900 x 1,900 x 2,000
16
*Name of type refers to usable chamber depth in mm
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