Kemper TKL User Manual

WP BAKERYGROUP

TKL Deep-Freeze Storage System 1/2
TKLL Dough Deep-Freeze Storage System 01.08.2008

TKL Deep-Freeze Storage System

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TKLL Dough Deep-Freeze

Storage System

Temperature range -18/-28 ºC
Humidity range TKL systems approx. 70–80 % rel. hum.

TKLL systems approx. 85–95 % rel. hum.

TKL

Werner & Pfleiderer Deep-Freeze Storage Systems TKL are designed for deep-freeze storage of pre-frozen foodstuffs
and raw materials. The systems are provided with a reserve freezing capacity for product after-cooling.

TKLL

Werner & Pfleiderer Deep-Freeze Storage Systems TKLL are designed for freezing and storing non-packed dough pieces and
bakery products. Designed specifically for dough pieces and bakery products, the Werner & Pfleiderer Air Guidance System,
together with the high relative humidity and the adjustable air speed, ensures optimum retention of quality of the stored
products. The systems are equipped with appropriate freezer capacity for freezing products. The design of the systems
guarantees maximum protection for the stored products.

0

-18 / -28 °C

-

Flash

freezing

Storage

Dimensions

We offer tailor-made deep-freeze systems or combinations for all bakery operations. The cells are constructed
of standard panels and can be customized to suit individual customer requirements.

Cell housing

Panels in 120 mm PU insulation, foamed, free of CFCs, HCFCs and HHCs.

k value

0.16 W/m²

System

Tongue and groove system with foamed-in eccentric turnbuckle joints for easy, fast assembly on site.

Surfaces Standard Finish

Inner walls, outer walls and cell front in sheet steel, galvanized, white, RAL 9002

Optional stainless steel panelling for all surfaces

Floor

The floor of the TECFLOOR system is fitted with 120 mm thick PU insulation consisting of foamed-on 0.8 mm thick stainless
steel panels. There is a 3 mm thick steel or stainless steel base plate mounted on this. This can be supplied either flat or
as trough with raised sides. In the case of greater floor loads, we recommend a dual-layer floor insulation laid with tiled
concrete floor (customer floor insulation).

WP BAKERYGROUP

TKL Deep-Freeze Storage System 2/2
TKLL Dough Deep-Freeze Storage System 01.08.2008

TKL, TKLL

Floor heating

We offer two practice-related solutions as an alternative to underfloor ventilation.
– Electrical floor heating or
– heat recovery glycol floor heating stored by a heat exchange on the refrigerating unit.

Ram protection

Inside allround stainless steel square profile 40 × 120 mm

Doors

Optional as NC rotating door(s) or sliding door(s) with clear dimensions of 70/80/90/100 or 120 × 200 cm

Per rotating door

– 3 door hinges, rising
– Solid press lever fastener for commercial use
– Ram protection inside and out
– Door seal
– Door frame heating
– Multiple rubber abrasive for floor seal

Optional electric operation of sliding doors

Technology

The performance of the cooling system is matched exactly to the feed volume taking into
account loads per hour or per batch.

Air Guidance

To achieve more gentle storage of the dough pieces in the deep-freeze storage system, cold air is fed into the
room via a lowered ceiling and removable stainless steel air guidance system, i.e. it is not blown directly over the
dough pieces. Stainless steel rails are mounted at a distance to the wall in the air intake and blow-out areas.
The cold air is blown out on one side of the cell and fed back slowly over the cooling products to the vaporizer.

Emergency Call System

Deep-freeze systems operating at less than -10°C and with more than 20m² ground area are fitted with an
emergency call system which is separate from the general power supply network

Control system

Optional via EMS-control or computer control MCS4
– Complete with electrical switch cabinet, pre-wired to VDE regulations.
– Easy to operate

The computer control is installed at the correct ergonomic height. The control system is highly recommended by
users because of its easy and clear operation and is considered to be exemplary for its kind.

Each WP cooling machine is fitted with machine control switch, soft-start, oil sump heating, pressure/speed controlled
liquefier fans for energy-saving operation and all necessary safety precautions. Separate liquefiers with < 56 db(A) or
with < 38 dB(A) as ultra-quiet unit can be used wherever low-noise installation is required.

WERnER & PfLE idER ER Koeling Benelux B.V. Industrieterrein 9 D . 5981 NK Panningen . Netherlands
Fon [phone] . Fax [phone] . [e-mail] . www.wp-bakerycooling.com

WERnER & PfLE idER ER Lebensmitteltechnik Kälte GmbH . von-Raumer-Straße 8-18 . 91550 Dinkelsbühl . Germany .
Fon [phone] . Fax [phone] . [e-mail] . ww w.wp-l.de

All details non-binding. Subject to change in the course of technical progress. All rights reserved. ® = registered trademark