Kemper SmartMaster Operating Instructions Manual
SmartMaster
DE
Betriebsanleitung (Original)
EN
Operating Instructions
FR
Mode d'emploi
NL
Gebruiksaanwijzing
ES
Manual de uso
PT
Manual de instruções
IT
Manuale d’uso
CZ
Návod k použití
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Instrukcja obsługi
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Használati utasítás
KEMPER SmartMaster Operating Instructions - EN
List of Contents
1
GENERAL REMARKS ...................................................................................... 35
1.1
Introduction .................................................................................................... 35
1.2
Notes on Copyrights ....................................................................................... 35
1.3
Information for the End-user .......................................................................... 36
2
SAFETY ............................................................................................................ 37
2.1
General Remarks .......................................................................................... 37
2.2
Notes on Signs and Symbols ........................................................................ 37
2.3
Markings and Signs to be affixed by the End-user ......................................... 38
2.4
Safety Instructions for Operators ................................................................... 38
2.5
Safety Instructions for Maintenance and Fault Clearance on
the SmartMaster ............................................................................................ 39
3
PRODUCT DESCRIPTION ............................................................................... 40
3.1
Specified Conditions of Use .......................................................................... 41
3.2
Reasonably foreseeable misuse ................................................................... 42
3.3
Markings and Signs on the SmartMaster ....................................................... 43
3.4
Residual Risk ................................................................................................ 44
4
TRANSPORT AND STORAGE ......................................................................... 45
4.1
Transport ....................................................................................................... 45
4.2
Storage .......................................................................................................... 45
5
ASSEMBLY ...................................................................................................... 46
5.1
Unpacking and assembling the wheels ......................................................... 46
5.2
Assembly of exhaust arm .............................................................................. 48
6
USE ................................................................................................................... 49
6.1
Qualification of operators ............................................................................... 49
6.2
Operator's controls ......................................................................................... 49
6.3
Positioning the exhaust hood ......................................................................... 51
6.4
Initial operation .............................................................................................. 51
Art. No.: 150 2220
- 33 -
Rev.:
7
Technical changes and errors excepted.
Latest update:
02/2015
KEMPER SmartMaster Operating Instructions - EN
7
MAINTENANCE ................................................................................................ 52
7.1
Care of the Device......................................................................................... 52
7.2
Servicing ........................................................................................................ 53
7.3
Changing filters.............................................................................................. 53
7.4
Fault clearance .............................................................................................. 56
7.5
Emergency measures .................................................................................... 57
8
WASTE DISPOSAL .......................................................................................... 58
9
APPENDIX ........................................................................................................ 59
9.1
Technical Data .............................................................................................. 59
9.2
Spare parts and accessories ......................................................................... 60
9.3
Declaration of Conformity .............................................................................. 61
9.4
Dimensional drawing ...................................................................................... 62
9.5
Circuit diagrams........................................................................................... 331
List of illustrations
Illustration 1, Product Description ............................................................................. 40
Illustration 2, markings and signs .............................................................................. 43
Illustration 3, Unpacking and Assembly .................................................................... 47
Illustration 4: positioning the exhaust hood .............................................................. 51
Illustration 5, filter construction ................................................................................. 55
Illustration 6: Changing filters. .................................................................................. 55
Art. No.: 150 2220
- 34 -
Rev.:
7
Technical changes and errors excepted.
Latest update:
02/2015
KEMPER SmartMaster Operating Instructions - EN
1 General Remarks
1.1 Introduction
These Operating Instructions are a necessary and essential aid for the correct and
safe operation of the KEMPER SmartMaster welding fume filter unit, hereinafter
referred to as the SmartMaster.
The operating instructions contain important information for operating the
SmartMaster safely, properly and efficiently. Following the instructions helps to avoid
danger, reduce repair costs and downtime and increase the SmartMaster's reliability
and service life. The operating instructions must therefore always be at hand and
should be read by every person before working on or with the SmartMaster and the
information and advice provided in it is to be observed and applied.
Work on and with the SmartMaster includes in particular:
− transport and assembly,
− normal use and operation of the unit in the works,
− maintenance (care, servicing, filter change, fault clearance)
− final disposal
1.2 Notes on Copyrights
These Operating Instructions should be kept confidential. They should be made
accessible only to authorized persons. They may be passed on to third parties only
with the written consent from KEMPER.
All documents are protected under the Copyright Act. The reproduction and
distribution of documents, including excerpts, as well as re-use and passing on their
contents is not permitted unless this is expressly permitted in writing.
Violations are liable to prosecution and liable for damages. All rights to the exercise
of intellectual property are reserved for KEMPER GmbH.
Art. No.: 150 2220
- 35 -
Rev.:
7
Technical changes and errors excepted.
Latest update:
02/2015
KEMPER SmartMaster Operating Instructions - EN
1.3 Information for the End-user
The Operating Instructions are an essential part of the Smart Master.
The end-user shall ensure that operators take note of this instruction.
Based on national regulations for accident prevention and environmental protection,
the operating instructions are to be supplemented by the end-user's own operating
instructions, including information on regulatory and reporting requirements to meet
specific operating requirements, such as work organization, workflow and staff
employed. Apart from the operating instructions, as well as the regulations applicable
in the country and place of use concerning accident prevention, the recognized
technical rules for safe and professional work must be observed.
Without the approval of SINOtec GmbH, the end-user may not make any
modifications, additions or conversions to the SmartMaster that might affect safety!
Spare parts used must comply with SINOtec GmbH's specified technical
requirements. This is always guaranteed by using original spare parts!
Use only trained or instructed personnel for the operation, maintenance, repair and
transport of the SmartMaster. Make clear to the staff who is responsible for the
operation, maintenance, repair and transport.
Art. No.: 150 2220
- 36 -
Rev.:
7
Technical changes and errors excepted.
Latest update:
02/2015
Art. No.: 150 2220 - 37 - Rev.: 7
Technical changes and errors excepted. Latest update:
02/2015
2 Safety
2.1 General Remarks
The SmartMaster has been constructed in accordance with the latest state of
technology and generally acknowledged safety rules. When operating the
SmartMaster, hazards to the operator or damage to the SmartMaster an
d other
property may arise if:
− It is not operated by trained or instructed personnel,
− It is not used for the purpose intended and / or
− It is not properly maintained.
2.2 Notes on Signs and Symbols
KEMPER SmartMaster Operating Instructions - EN
2 Safety
2.1 General Remarks
The SmartMaster has been constructed in accordance with the latest state of
technology and generally acknowledged safety rules. When operating the
SmartMaster, hazards to the operator or damage to the SmartMaster and other
property may arise if:
− It is not operated by trained or instructed personnel,
− It is not used for the purpose intended and / or
− It is not properly maintained.
2.2 Notes on Signs and Symbols
DANGERG
This is a warning of an imminent danger situation with an inevitable
consequence of severe injury or death if the specified instruction is not
followed exactly.
WARNING
Draws attention to a potentially dangerous situation that could result in
severe personal injury or death if the specified instruction is not
followed exactly.
CAUTION
This is a warning of a potentially dangerous situation with the result of
moderate or minor injuries and property damage if the specified
instruction is not followed exactly.
NOTE
This is an indication of useful information for safe and proper handling.
• The bullet point marks work and / or operating steps in a sequence. The
steps are to be carried out in this order from top to bottom.
− The dash marks lists.
Art. No.: 150 2220
- 37 -
Rev.:
7
Technical changes and errors excepted.
Latest update:
02/2015
KEMPER SmartMaster Operating Instructions - EN
2.3 Markings and Signs to be affixed by the End-user
The end-user may be obliged to affix further labelling and
signs on the SmartMaster and in the vicinity.
Such markings and signs might be related, for example, to the requirement to wear
personal protective equipment.
2.4 Safety Instructions for Operators
Before use, the operator of the Smart Master is to be instructed on handling the
device by information, instruction and training, as well as on the use of materials and
tools.
The SmartMaster may only be operated in technically flawless condition, bearing in
mind its intended use, safety regulations and hazards and in compliance with the
operating instructions! Faults – in particular those which affect safety – must be
corrected immediately!
Every person who is charged with the commissioning, operation or maintenance
must have completely read and understood these operating instructions
- in particular Section 2 Safety. Once they are working on the machine, it is too late.
This applies particularly to staff who only occasionally work on the SmartMaster.
The operating instructions must be readily accessible in the vicinity of the
SmartMaster at all times.
We accept no liability for any damages or injuries caused by failure to observe these
operating instructions.
The relevant accident prevention regulations and other generally recognized safety
and health rules and regulations are to be complied with.
It is important to lay down and adhere to the responsibility for the different activities in
matters of servicing and maintenance. This is the only way to avoid incorrect actions
- especially in dangerous situations.
The end-user is to enforce wearing of personal protective equipment by operating
and maintenance staff. These include in particular safety shoes, safety glasses and
gloves.
Do not wear loose, long hair, loose clothing or jewellery! Basically, there is always
the danger of it getting caught somewhere, or of getting caught up and dragged into
moving parts!
If safety-relevant changes to the SmartMaster occur, shut the extraction down
immediately and switch off and report what has happened to the competent authority
or person!
Work on the SmartMaster may only be carried out by reliable, trained personnel.
Observe the minimum legal age!
Only allow staff who are being trained, given practical training or instruction to work
on the SmartMaster under the constant supervision of an experienced staff member!
Art. No.: 150 2220
- 38 -
Rev.:
7
Technical changes and errors excepted.
Latest update:
02/2015
Art. No.: 150 2220 - 39 - Rev.: 7
Technical changes and errors excepted. Latest update:
02/2015
The connection of the welding power source (UVV VBG 15 § 43 Para 1) shall be
designed so that no stray welding current (fault current) flows through the protective
earth conductor of the SmartMaster. It is important to ensure that the welding current
return wire between the workpiece and welding machine has low resistance
and connections between the workpiece and SmartMaster are avoided.
2.5 Safety Instructions for Maintenance and
Fault Clearance on the SmartMaster
"Appropriate personal protective equipment should be worn for all work concerning
maintenance and fault clearance.
Before starting the actual maintenance work, the unit should be cleaned. For this, an
industrial vacuum cleaner for dust class "H" may be used."
Setting up, maintenance and repair work and troubleshooting must be performed
only when the device is switched off.
Always tighten bolt connections that have been loosened during repair work! If
specified, tighten the relevant bolts with a torque wrench.
In particular, clean dirt and cleaning products off connections and threaded couplings
before beginning maintenance / repair / care work.
KEMPER SmartMaster Operating Instructions - EN
The connection of the welding power source (UVV VBG 15 § 43 Para 1) shall be
designed so that no stray welding current (fault current) flows through the protective
earth conductor of the SmartMaster. It is important to ensure that the welding current
return wire between the workpiece and welding machine has low resistance
and connections between the workpiece and SmartMaster are avoided.
2.5 Safety Instructions for Maintenance and
Fault Clearance on the SmartMaster
"Appropriate personal protective equipment should be worn for all work concerning
maintenance and fault clearance.
Before starting the actual maintenance work, the unit should be cleaned. For this, an
industrial vacuum cleaner for dust class "H" may be used."
Setting up, maintenance and repair work and troubleshooting must be performed
only when the device is switched off.
Always tighten bolt connections that have been loosened during repair work! If
specified, tighten the relevant bolts with a torque wrench.
In particular, clean dirt and cleaning products off connections and threaded couplings
before beginning maintenance / repair / care work.
WARNING
Skin contact with cutting fumes, etc. can cause skin irritation in
sensitive individuals!
Repair and maintenance work on the SmartMaster may only be
carried out by trained and authorized personnel while complying
with the safety rules and the applicable accident prevention
regulations!
Serious injury to the lungs and the respiratory tract is possible!
In order to avoid contact with and inhalation of dust, use
protective clothing, gloves and a powered air respirator!
The release of hazardous dusts during repair
and maintenance is to be avoided to ensure that persons not
charged with the task are not affected.
Art. No.: 150 2220
- 39 -
Rev.:
7
Technical changes and errors excepted.
Latest update:
02/2015
KEMPER SmartMaster Operating Instructions - EN
3 Product Description
The Smart Master is a compact welding fume filter device, which extracts welding
fumes right at the point where they are produced and exhausts them with a
separation rate of more than 99%. For this purpose the device is equipped with a
flexible exhaust arm whose exhaust hood is easily movable and which then retains
the position without any additional support. As an alternative to the exhaust arm, a
suction hose can be connected to the rear of the device. The exhausted air is purified
in a 3-stage filtering process and then returned to the work area again.
Illustration 1, Product Description
Item Designation
Item
Designation
1
Exhaust hood
8
Operating hours counter
2
Exhaust arm
9
Signal horn to change filter
3
Clamp fastener
10
Connection for suction hose
4
Maintenance door
11
Handle bar
5
Filter set
12
Cable holder
6
Device switch I / 0
13
Swivel castor with brake
7
Power indicator lamp
14
Rear wheel
Art. No.: 150 2220
- 40 -
Rev.:
7
Technical changes and errors excepted.
Latest update:
02/2015
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