Kemper Figure 138 00 002 Installation And Operating Instructions Manual

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Installation and operating instructions
KEMPER ‘Control-plus‘ Hand-held measuring instrument
for sensors Figure 138 00 002

Table of Contents

1. General........................................................................................................................ P.2

2. Safety instructions ....................................................................................................... P.2

2.1 Hazards if the safety instructions are not complied with ............................ P.2

2.2 Safety-conscious work ..................................................................................... P.2

2.3 Safety instructions for the operating company/operator .............................. P.2

2.4 Unauthorized alteration and spare part fabrication ................................... P.2

2.5 Unauthorised modes of operation................................................................ P.2

3. Shipping and intermediate storage ............................................................................. P.3

3.1 Transport and shipping ..................................................................................... P.3

3.2 Intermediate storage ................................................................................... P.3

4. Technical properties .......................................................................................................... P.3

5. Functional elements/Scope of delivery ....................................................................... P.3

5.1. Description of scope of delivery .................................................................. P.3

6. Menu operation/function .......................................................................................... P.4

6.1 Control panel ............................................................................................... P.4

6.2 Switching on / Switching off / Battery saver mode ......................................... P.4

6.3 Power up with OK ............................................................................................. P.4

6.4 Measurement display window ...................................................................... P.4

6.5 Control, main menu ................................................................................... P.6

6.6 Control, units menu ................................................................................... P.7

6.7 Password protection .......................................................................................... P.7

7. ’Control-plus’ connection ........................................................................................... P.7

7.1 Connection with connection cable ..............................................................

P.8

7.2 Sensor rating plate / Measurement range / Code letter .................................... P.8

7.3. Make measurement ..................................................................................... P.8

7.4 Allocation/Sensor measurement range .........................................................

P.8

8. Connecting ´Control-plus’ pressure sensor Figure 138 00 006................................................ P.10

8.1 Connection with connection cable ..............................................................

P.10

8.2. Make measurement ..................................................................................... P.10

9. Measuring with the sensor measurement module ........................................................ P.11

9.1 Application ................................................................................................ P.11

9.2 Connection of measurement module and the hand-held measuring…………

P.12

9.3 Structure of the measuring module menu .................................................. P.12

9.4 Measurement module configuration with Figure 138 4G, 638 4G ................. P.13

9.5 Measurement module configuration for Pt1000 .......................................... P.14

9.6 Measurement module configuration for Pt100 ........................................... P.14

9.7 Measurement module configuration for 0-20mA and 4-20mA .................... P.15

9.8 Measurement module configuration for 0-10V .......................................... P.16

9.9 Measurement module configuration for 0-500 Hz frequency signal ............ P.17

10. Datalogger function ................................................................................................ P.17

10.1 Save actual measurements function .......................................................... P.17

10.2 Function, single measurement .................................................................... P.17

10.3 Display saved values ................................................................................... P.18

10.4 Erasing the memory ......................................................................................... P.18

11. ’Control-plus’ software for PC evaluation .................................................................. P.18

11.1 Software installation .................................................................................. P.19

11.2 Connecting hand-held measuring instrument to PC .................................... P.20

11.3 General system settings .............................................................................. P.21

11.4 Formatting and saving measurements ........................................................ P.22

11.5 Measurement records ................................................................................. P.23

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1. General

The KEMPER ´Control-plus’ Hand-held measuring instrument in combination with the KEMPER ´Control-plus’ flow and
temperature measurement valve Figure 138 4G and Figure 638 4G is used for precisely determining volume rates and
temperatures and for documenting the measurements in potable water, circuits for heater water, hot water
treatment and well water. The measured volumetric flow rate, the flow velocity in the pipe and the temperature are
shown on the graphic display and can be saved together with the date, time, and measuring point name. PC
evaluation of up to 4000 measurement data is facilitated through a USB interface with the PC evaluation software,
which is included in the scope of delivery.
In association with the KEMPER Sensor Measurement Module Figure 138 00 011, temperatures can be evaluated and
saved with the KEMPER Temperature sensors Pt1000 Figure T5100 140 00 003, Pt1000 Figure 628/629 0G and Pt100
sensors and general sensors signals with 4-20mA optionally 0-20mA or 0-10V.
The unit is designed state-of-the-art, manufactured with great care and underlies constant quality assessment. These
operating instructions are intended to easily familiarise yourself with the unit and to enable you to use its range of
applications as intended. The operating instructions contain important information needed to operate the device
safely, appropriately and economically. Be sure to comply with them in order to guarantee the unit's reliability and
service life and to prevent hazards. The operating instructions do not take the local regulations, with which the
operating company and the installation personnel it involves are responsible, into consideration. Never operate the
device above the stipulated values regarding supply voltage, ambient temperature, protection class and other
instructions stated in the operating instructions. If additional information or instructions are needed and in case of
damage, please contact

Gebr. Kemper GmbH + Co. KG,
Harkortstr. 5, 57462 Olpe,
Tel. [phone], Fax [phone],
E-Mail: [e-mail]

2. Safety instructions

This safety data sheet contains basic instructions that must be complied with during storage, operation and
maintenance. That means it is mandatory to read the operating instructions before installation and commissioning.

2.1 Hazards if the safety instructions are not complied with
Non-compliance with the safety instructions can result in both hazards to people and hazards to the environment
and the device. Non-compliance with the safety instructions leads to the loss of rights to all compensation claims. In
particular, non-compliance can, for example, result in the following hazards:

Hazards to people through electrical and mechanical effects
Failure of important functions in the device
Failure of prescribed methods for maintenance and repair

2.2 Safety-conscious work

The safety instructions listed in these operating instructions and the existing domestic regulations regarding
accident prevention and any possible internal company work, operations and the safety regulations must be
observed.

2.3 Safety instructions for the operating company/operator
Exclude any hazard caused by electrical energy (see country-specific regulations and regulations of the
local power supply companies about this).

2.4 Unauthorized alteration and spare part fabrication

Alternations and modifications are only permissible after consultation with the manufacturer. Genuine spare parts
and accessories authorized by the manufacturer serve safety. It is explicitly pointed out that spare parts and
authorised accessories not supplied by the manufacturer have not been tested and are not approved by the
manufacturer. The installation and / or use of such products can therefore change the specified attributes of the
device in a negative manner under certain circumstances. All liability of the manufacturer is excluded when non­original spare parts and accessories not authorised by the manufacturer are used!

2.5 Unauthorised modes of operation

Never exceed the limits stated in the following chapters.

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3.Shipping and intermediate storage

3.1 Transport and shipping

The device must be properly shipped. The device was checked for compliance with all stated data before dispatching.
The device should therefore be in a flawless electrical and mechanical condition on arrival. To convince yourself of
that it is recommended to inspect the device for shipping damage upon acceptance. If there are any complaints
prepare a damage report together with the deliverer.

3.2 Intermediate storage

Intermediate storage must be dry and vibration-free in the original packing. The ambient temperature must not lie
outside the range of -0 to +50 °C.

4. Technical properties

- Volumetric flow display, optionally in: Litres/sec., Litres/min. (factory setting), Litre/h, m3/h, kg/h, kg/min.,
kg/sec. - Flow velocity display optionally in: m/sec (factory setting), m/min.

- Temperature display optionally in: 'C (factory setting), 'F, K

- Measurement input for ´Control-plus´ Flow and Temperature Sensor Valve, Figure 138 4G

- Measurement input for KHS flow sensor fitting Figure 638 4G

- Measurement input for KHS temperature measurement fitting Pt1000 Figure 628/629

- Measurement input for Temperature Sensor Pt100, Figure T5100 140 00 003

- Measurement input Temperature Sensor Pt100

- Measurement input 4-20mA optionally 0-20mA

- Measurement input 0-10 V

- Can save 4000 measurement data

- Measurement data storage optionally manual or as datalogger

- USB interface for PC link and measurement data analysis and evaluation

- Protection class IP65

- Size: 120x65x27

- Housing material: ABS, joint seal: TPE

- Device with permanently installed NiHM battery 5V/2Ah

- Battery charge current max. 500mA, charging time 4h

- Battery can be charged via USB interface with PC, USB power supply unit 230V (included in scope of delivery),
USB power supply unit 12V - Menu guidance in German, English or Dutch

5. Funktionselemente/Lieferumfang

5.1 Description of scope of delivery:

- ´Control-plus’ Hand-held measuring instrument

- Carrying strap

- USB power supply unit 230V-5V

- ´Control-plus’ PC software

- USB adapter cable

- Control-plus’ M12x1 connection cable

1

3

4

2

5

1. Measurement cable input

2. Hand-held housing with surrounding joint seal

3. Graphic display with background lighting

4. Control via 4 keys: Up, Down, OK, Esc.

5. USB connection / Strap attachment

Caution!
Before switching on the NiHM battery for
the first time, charge min. 4h with the USB
adapter cable and the 230V power supply
unit or a PC.

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6. Menu control / "Display" "Menu" function

6.1 Control panel

The hand-held measuring instrument is set and controlled using a four key control panel.

Key 1 ESC:
Exit the menu – switch between display / main menu

Key 2 OK:
Acknowledgement key - switch between display / units menu

Key 3 :
Scroll back

Key 4 :
Scroll forward

6.2 Switching on / Switching off / Battery saver mode

Switch the device on by pressing the "OK" key > 1 sec.
Switch the device off by pressing the "Esc." key > 2 sec.

If no input is made for 60 sec. (factory setting, time can be set in the system settings), the device goes into the battery
saver mode and the display illumination is turned off. Press any key to switch the display back on.

If no input is made for 180 sec. (factory setting, time can be set in the system settings), the device switches off.

6.3 Power up with "OK"

1. Press "OK" key for > 1 sec.

2. KEMPER logo and the software version are displayed for approx. 5 sec.

3. The display switches into the measurement display

6.4 Measurement display window

- Sensor measurements

o Volumetric flow rate options: l/sec., l/h, m

3

/h, kg/h, kg/min, kg/sec

o Temperature options: °C , °F , K
o Volumetric flow rate options: m/sec , m/min

-sensor type /name

-battery status

-battery charging process

-PC- connection

-time/date

Measurement display, Example 1: Direct measurement with Figure 138 4G/638 4

Date / Time

Sensor type Volume flow

Temperature

Flow velocity

PC connection Battery charging

Battery

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Measurement display, Example 2: Measurements with measurement module and Figure 138 4G/638 4G

Measurement display, Example 3: Measurements with measurement module and various sensors

General sensors
0 (4) – 20 mA
0- 10V

Temperature Sensor
Valve Pt1000 Figure

Plug-in temperature sensor
Pt1000 Figure T5100 140 00

Temperature

Temperature

e.g. pressure

Sensor measurement
Figure 138 00 011

optional 16­digit sensor
name

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6.5 Operating main menu

Additional controls in the menu:

E.g. to set times, dates

"Scroll back/forward": To

select the submenuc

Arrows indicate the selected

1 x "OK" Changes into the
submenu

"Scroll back / forward":

„OK“

„Esc“

Arrow points to number
selected to

Scroll back/forward + "OK"

Arrow points to next
number selected to set

Scrollbars – show
position in the menu

1 x "Esc" switches from
measurement display into the

Arrows indicate the selected

1 x "OK" Changes into the
submenu

Scrollbars – show
position in the menu

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6.6 Operating units menu

6.7 Password protection

Password protection factory setting is 0000 and can be changed in the system settings menu.
The following functions are password protected:

- System settings/Load factory settings (resets all settings) -Data logger/Erase memory
(the entire memory is erased)

- Measurement module/Write in measurement module
(Configuration saved or overwritten in the measurement module)

- Measurement module /Load factory settings into measurement module
(Deletes the configuration in the measurement module)

7. Connecting ´Control-plus’ flow and temperature sensor valve Figure 138 4G/638 4G

Sensor rating plate
with measurement
range

Sensor in the test section

"Scroll back/forward":
To select the submenu

Arrows indicate the selected

1 x "OK" Changes into the
submenu

Scrollbars – show
position in the menu

1 x "OK" switches from display
into units menu

Hand-held measuring instrument connected

Connection cable

M12x1