KEM AT-610 Operation Manual

Automatic Potentiometric Titrator
AT-610
Operation Manual
Please read this manual thoroughly in advance for the best performance of the equipment.
A/N 69000680148
Table of contents Page
1. Introduction............................................................................................................................................................... 1
1-1. Overview of the instrument ................................................................................................................................ 1
1-2. About the manual ............................................................................................................................................... 2
1-3.
2. Preparations for measurement ................................................................................................................................... 6
2-1. Supplied parts.....................................................................................................................................................6
2-2. Installation and start-up .................................................................................................................................... 12
2-3. Parts configuration and each function.............................................................................................................. 19
Safety symbols.......................................................................................................................................... 3
2-2-1. Protection film ....................................................................................................................................... 12
2-2-2. Assembly of magnetic stirrer ................................................................................................................. 12
2-2-3. Power cable............................................................................................................................................ 13
2-2-4. Connecting cables .................................................................................................................................. 14
2-2-5. Set up the address for measuring unit.................................................................................................... 15
2-2-6. Start-up .................................................................................................................................................. 15
2-2-7. Installation of burette unit ...................................................................................................................... 16
2-2-8. Installation of electrode ......................................................................................................................... 17
2-3-1. Automatic Potentiometric Titrator......................................................................................................... 19
2-3-2. Main control unit (MCU-610) ............................................................................................................... 20
2-3-3. Measuring unit (AT-610) ....................................................................................................................... 22
2-4. Displays and operating buttons ........................................................................................................................ 25
2-4-1. Description of system area and operating buttons ................................................................................. 25
2-4-1-1. Registration of operators ................................................................................................................. 26
2-4-2. Main channel display area and operating buttons.................................................................................. 27
2-4-3. Main channel operating buttons............................................................................................................. 28
2-4-4. Description of how to input characters and numbers............................................................................. 29
2-4-5. Description of date entry........................................................................................................................ 31
2-4-6. Description of numeric entry ................................................................................................................. 32
2-4-7. Description on display for selection ...................................................................................................... 33
3. Basic procedure....................................................................................................................................................... 34
3-1. Basic procedures before starting titration:........................................................................................................ 34
3-1-1. Connecting the electrode ....................................................................................................................... 35
3-1-2. Calibration of detectors (preamplifiers) and electrodes ......................................................................... 36
3-1-3. Operational procedures .......................................................................................................................... 41
3-1-4. Purge the burette .................................................................................................................................... 42
3-1-5. Setting information on reagent .............................................................................................................. 43
3-1-6. Setting Method (measuring conditions)................................................................................................. 44
3-1-7. Selection of Method (measurement parameters and conditions) ........................................................... 48
3-1-8. Preparing a sample for measurement..................................................................................................... 49
3-1-8-1. Preparation of the sample................................................................................................................ 49
3-1-8-2. Setting sample parameters .............................................................................................................. 49
3-1-9. Starting titration..................................................................................................................................... 50
3-1-10. After-titration care ............................................................................................................................... 50
3-2. Usage of titration data ...................................................................................................................................... 51
3-2-1. Re-calculate titration data ...................................................................................................................... 51
3-2-2. Batch processing of titration data .......................................................................................................... 53
3-3. Sample settings ................................................................................................................................................ 55
3-3-1. Sample File Mode ................................................................................................................................. 58
3-3-1-1. Outline of Sample File.................................................................................................................... 58
3-3-1-2. Sample file parameter ..................................................................................................................... 59
3-3-1-3. Sample (list).................................................................................................................................... 61
3-3-1-4. Sample (sample file mode) ............................................................................................................. 62
3-3-1-5. Save CF (sample settings) .............................................................................................................. 64
3-3-1-6. Sample setup after starting titration................................................................................................ 65
3-4. About Setup ..................................................................................................................................................... 66
3-4-1. [Regist operator].................................................................................................................................... 67
3-4-1-1. [Regist] button ................................................................................................................................ 68
3-4-2. [International] ........................................................................................................................................ 69
3-4-3. [Interface] .............................................................................................................................................. 70
3-4-3-1. Printer setting.................................................................................................................................. 71
3-4-3-2. Balance setting................................................................................................................................ 73
3-4-4. [LCD Backlight].................................................................................................................................... 74
3-4-5. [Beep] .................................................................................................................................................... 75
3-4-6. [Maintenance]........................................................................................................................................ 76
3-5. Function ........................................................................................................................................................... 77
3-5-1. [Reagent information] ........................................................................................................................... 79
3-5-1-1. [Edit] [Reagent information] ....................................................................................................... 80
3-5-1-2. [Edit] [Reagent alarm] ................................................................................................................. 82
3-5-2. [Results list]........................................................................................................................................... 84
3-5-2-1. [Pickout] ......................................................................................................................................... 86
3-5-2-2. [Statistics] ....................................................................................................................................... 87
3-5-2-3. View of titration results .................................................................................................................. 90
3-5-2-4. [Simulation] .................................................................................................................................... 92
3-5-2-5. [Save (CF)] (Titration results) ........................................................................................................ 98
3-5-3. [Sample mode] ...................................................................................................................................... 99
3-5-4. [Blank list]........................................................................................................................................... 101
3-5-5. [GLP management] ............................................................................................................................. 102
3-5-6. [Auto statistics].................................................................................................................................... 104
3-5-7. [Decimal edit]...................................................................................................................................... 106
3-5-8. [Graph setting]..................................................................................................................................... 107
3-5-8-1. Graph range setup ......................................................................................................................... 109
3-5-9. [Changer Setting] ................................................................................................................................ 111
3-5-9-1. Acting time setup.......................................................................................................................... 113
3-5-10. [Other settings] .................................................................................................................................. 115
3-5-11. [System information]......................................................................................................................... 117
3-5-12. [Memory clear] .................................................................................................................................. 118
3-5-13. [Operation of CF card].......................................................................................................................120
3-5-13-1. [Load/Delete Method].................................................................................................................121
3-5-13-2. [Load/Delete titration results] ..................................................................................................... 124
3-5-13-3. [Load/Delete sample setting] ...................................................................................................... 126
3-6. Burette............................................................................................................................................................ 128
3-6-1. Dosing reagent ..................................................................................................................................... 130
3-6-2. Validation of burette precision ............................................................................................................ 132
3-6-2-1. Parameter settings for burette capacity validation ........................................................................ 133
3-6-2-2. Validation of Burette by precision check...................................................................................... 135
3-6-3. Replacement of burette unit ................................................................................................................. 137
3-7. Calibration...................................................................................................................................................... 138
3-7-1. Calibration condition setup .................................................................................................................. 138
3-7-1-1. [Edit] – [Configure sensor calibration conditions]........................................................................ 139
3-7-1-2. Configure sensor calibration conditions (Ch1/pH, Ch3/pH)......................................................... 141
3-7-1-3. Configure sensor calibration conditions (Ch3/Pol)....................................................................... 144
3-7-1-4. Configure sensor calibration conditions (Ch3/µS)........................................................................ 145
3-7-1-5. Configure sensor calibration conditions (Ch3/%T) ...................................................................... 146
3-7-1-6. [pH table] ...................................................................................................................................... 147
3-7-1-7. [pH table] [User table] ............................................................................................................... 148
3-8. Method ........................................................................................................................................................... 149
3-8-1. Method list ........................................................................................................................................... 149
3-8-1-1. [Copy] ........................................................................................................................................... 151
3-8-1-2. [Clear] (Method conditions).......................................................................................................... 152
3-8-1-3. [Save (CF)] (Method data) ............................................................................................................ 153
3-8-2. Outline of Method................................................................................................................................154
3-8-3. [Titr. mode, Titr. form] ........................................................................................................................ 155
3-8-3-1. Titration, electrode and preamplifier............................................................................................. 159
3-8-3-2. Preamplifiers ................................................................................................................................. 160
3-8-4. [Predosing parameter].......................................................................................................................... 161
3-8-4-1. [Edit] [Predosing parameter] ..................................................................................................... 162
3-8-5. [Titration parameter]............................................................................................................................ 165
3-8-5-1. [Dose Parameter] .......................................................................................................................... 169
3-8-6. [Control parameter] ............................................................................................................................. 171
3-8-6-1. EP sense method ........................................................................................................................... 184
3-8-6-2. Data sampling condition ............................................................................................................... 187
3-8-6-3. Control speed mode ...................................................................................................................... 188
3-8-6-4. Other control ................................................................................................................................. 194
3-8-6-5. Volume sampling time .................................................................................................................. 196
3-8-6-6. Initial values of Control parameters..............................................................................................197
3-8-6-7. Input range for potential parameters ............................................................................................. 200
3-8-6-8. Normalized potential..................................................................................................................... 200
3-8-7. [Calculation parameter] ....................................................................................................................... 201
3-8-7-1. Calculation formula ...................................................................................................................... 203
3-8-7-2. Constant........................................................................................................................................ 206
3-8-7-3. Titrant temperature compensation ................................................................................................ 207
3-8-8. [Report parameter] .............................................................................................................................. 208
3-8-8-1. Report format................................................................................................................................ 209
3-8-9. [Reagent parameter] ............................................................................................................................ 212
3-8-10. [Option parameter] ............................................................................................................................ 213
3-8-10-1. Rinse sequence ........................................................................................................................... 214
3-8-11. [Combined]........................................................................................................................................ 216
3-8-11-1. General description ..................................................................................................................... 216
3-8-11-2. [Combined] [Combined] ......................................................................................................... 217
3-8-11-3. Combine a plural number of method .......................................................................................... 218
4. Others ................................................................................................................................................................... 220
4-1. When a preamplifier other than STD-610 is used.......................................................................................... 220
4-1-1. Preamplifier for photometric titration (PTA-610) ............................................................................... 220
4-1-2. Preamplifier for polarization titration (POT-610) ............................................................................... 223
4-1-3. Preamplifier for conductometric titration (CMT-610)......................................................................... 226
4-1-4. Preamplifier for pH dual input (TET-610) .......................................................................................... 230
4-1-5. How to change preamplifier ................................................................................................................ 231
4-2. Change maximum titration volume................................................................................................................ 232
4-3. Connecting Balance ....................................................................................................................................... 233
4-3-1. How to connect a balance .................................................................................................................... 233
4-3-2. Input sample size on balance ............................................................................................................... 235
4-3-3. Input on balance at the time of burette validation ............................................................................... 236
4-4. Usage of a multiple sample changer .............................................................................................................. 237
4-4-1. Selection of sampler ............................................................................................................................ 237
4-4-2. Standard sequence setup ...................................................................................................................... 237
4-4-3. User sequence setup ............................................................................................................................ 237
4-4-4. Setup sample conditions ...................................................................................................................... 237
4-5. Connecting additional burette ........................................................................................................................ 238
4-6. Connecting a plural number of measuring unit.............................................................................................. 239
4-7. Optional electrode cleaning unit (MW-510) .................................................................................................. 240
4-7-1. Connecting the electrode cleaning unit ............................................................................................... 240
4-7-2. Cleaning the electrode ......................................................................................................................... 241
4-8. Use COD titration unit (COD-510)................................................................................................................ 242
4-8-1. Connecting the COD titration unit....................................................................................................... 242
4-8-2. Parameter setup ................................................................................................................................... 244
4-8-3. Calculation formulas for COD measurement ...................................................................................... 246
4-8-4. Calculation formulas for COD measurement ...................................................................................... 246
4-9. Propeller stirrer (984300036)......................................................................................................................... 247
5. Maintenance.......................................................................................................................................................... 248
5-1. Daily maintenance ......................................................................................................................................... 248
5-1-1. Check the instrument ........................................................................................................................... 248
5-1-2. Check the electrode..............................................................................................................................248
5-1-3. Check the cable.................................................................................................................................... 248
5-1-4. Check the connectors ........................................................................................................................... 248
5-1-5. Check any leaking................................................................................................................................248
5-1-6. Check burette performance .................................................................................................................. 248
5-1-7. Check stirrer performance ................................................................................................................... 249
5-1-8. Check the nozzle.................................................................................................................................. 249
5-1-9. Preamplifier ......................................................................................................................................... 249
5-1-10. Replacement of Zeolite (molecular sieves)........................................................................................ 249
5-1-11. How to clean the burette unit ............................................................................................................. 250
5-1-12. Replacement of protection film ......................................................................................................... 251
5-2. Other Maintenance ......................................................................................................................................... 252
5-2-1. Storage of the instrument ..................................................................................................................... 252
5-2-2. Cleaning the electrode ......................................................................................................................... 252
5-2-3. Replacement of piston head ................................................................................................................. 253
5-2-4. Change switching valve .......................................................................................................................259
5-2-5. Replace titration nozzle ....................................................................................................................... 260
5-2-6. Replace tube ........................................................................................................................................261
5-2-7. Changing the blown off power fuse.....................................................................................................262
5-2-8. Replacing the clock battery.................................................................................................................. 262
6. Troubleshooting .................................................................................................................................................... 263
6-1. Error messages and remedies ......................................................................................................................... 263
6-2. Alarm message and remedies .........................................................................................................................266
6-3. Clogging of titration nozzle or switching valve ............................................................................................. 267
6-4. When it is difficult to mount the burette unit ................................................................................................. 268
6-5. Power failure .................................................................................................................................................. 270
6-6. Stirrer does not work properly ....................................................................................................................... 271
6-7. Piston burette does not work properly............................................................................................................272
6-8. Air bubbles are trapped in the piston burette.................................................................................................. 273
6-9. Titration is not controlled properly ................................................................................................................ 274
6-10. Endpoint is not detected by EP Stop or Full titration ................................................................................... 275
6-11. Erroneous endpoint is detected in Full or EP Stop titration ......................................................................... 276
7. Others.................................................................................................................................................................... 280
7-1. Part list ...........................................................................................................................................................280
7-1-1. Consumable parts Maintenance parts ................................................................................................ 280
7-1-2. Option .................................................................................................................................................. 287
7-2. System Configuration..................................................................................................................................... 293
7-3. Specification................................................................................................................................................... 294
7-4. Reference ....................................................................................................................................................... 296
7-4-1. Parameter list ....................................................................................................................................... 296
7-4-1-1. Setup parameters ........................................................................................................................... 296
7-4-1-2. Function parameters ..................................................................................................................... 297
7-4-1-3. Method parameters ....................................................................................................................... 300
7-5. Warranty and After-Sale Service ................................................................................................................... 305
7-5-1. Warranty and After-Sale Service......................................................................................................... 305
1. Introduction
1-1. Overview of the instrument
We thank you for your continued patronage of KEM products. The AT-610 Automatic Potentiometric
Titrator you have purchased is the latest titration system to determine concentration of target substance in
liquids or solids, operated easily and resulting quickly with high precision and accuracy. By changing the
electrode and preamplifier, those titrations like acid base, redox and photometric can be equally performed
as well.
[Features]
1) Two (2) measuring units can be connected (simultaneous measurements in parallel)
Addition of another AT-610 as option to this unit allows you to make two measurements
simultaneously. In addition, this unit can be also used in combination with MKA-610 (Volumetric
KF titrator) or MKC-610 (Coulometric KF titrator).
2) A Large color LCD with two languages selective on display
A large 8-inch color LCD provides easy view and operation with language selection of either English
or Japanese on display.
3) Real time titration curve and two potentials are displayed and recorded simultaneously
Titration in progress can be seen in real time, and two potentials of titration and temperature, pH and
transmittance as well as pH and conductivity can now be recorded at the same time, which used to be
unavailable with the existing titration devices. Measurement of transmittance or conductivity requires
optional parts.
4) Operating panel is Touch-on type LCD
You just touch on the display panel following the guiding messages to complete a series of
measurements. The panel is covered with a protection film which is replaceable with a new one
whenever you want a better view in the course of time.
5) Operating unit and measuring unit can be separated
The measuring unit can be detached depending on sample type when so necessary.
6) Data Storage on Compact Flash (CF) Card:
Allow an operator to store Measuring conditions (Method Parameter) and Titration results on CF cards
(option).
7) GLP/GMP conformed
Up to 50 operators names can be registered. Also, check results with standard substances and
calibration records for electrodes can be recorded. Recorded results can be displayed as history.
Further, AT-610 features reminders of the day for replacing reagent and piston.
8) Platinum thermal resistor Pt100 sensor ensures precise measurement of temperature
Pt100 platinum resistance element is quipped for sensing correct measuring temperature.
1
1-2. About the manual
Please keep this manual near your system so that you can easily access to the necessary information you are
looking for while operating or preparing for measurement.
The below three boxed messages show the basis symbols of warning, caution and note that you will see in
this manual from time to time:
1. Where there exists a danger of physical injury or even possible death:
Warning!
There exists the danger of physical injury or even possible death if the instruction is disregarded.
2. Where there exists a danger of property damage:
Caution!
There exists the danger of property damage if the instruction is ignored.
3. When there exists a possibility of failure of instrument performance:
Note:
There exists the possibility of failure of instrument performance. If ignored, warranty may not be covered.
* It is prohibited to copy a part or all of this manual without authorization by copyright.
* If you should find any part in this manual not clear to understand or missing article, contact your local
dealer or sales representative.
* Manufacturer will not be liable for any loss or damage directly or indirectly caused by use of the
instrument or its consequences.
* This Manual is based on the apparatus of standard specification. For details of those of special
specification, see its manual.
2
1-3.
Safety symbols
Always observe these signs and instructions.
You must observe cautionary messages and warnings in order to protect yourself as well as prevent others
from physical injury or property damages.
Warning
This symbol means "Danger of severe injury or possible death".
Caution
This symbol means "Danger of injury or property damage".
WARNING!
You must ground earth wire of power cable.
Ground the green wire of adapter if power tap is 2-pin outlet.
3-pin plug has earth line to ground by itself when plugged in.
Danger of electric shock if not grounded to earth.
WARNING!
This symbol means prohibition of an act.
This symbol means mandatory.
Use the same type and rating of fuse. Be sure to plug out power cord before replace the fuse.
Danger of fire if a wrong fuse is loaded.
WARNING!
Do not use volatile chemical or work in flammable gas.
Danger of explosion inside the instrument.
3
WARNING!
Wear safety glasses, gloves or protective mask if necessary,and well ventilate the room.
Danger of injury on your skin or in the eyes by splashing chemical. Also your windpipe may get hurt if toxic gas is breathed in.
CAUTION!
Unplug the power cord when the unit can be troubled or exposed to a lightning.
Failure to observe this caution may result in a damage to the instrument.
CAUTION!
Do not operate in a way other than specified in the manual.
Danger of fire, electric shock or damage to the instrument.
CAUTION!
Do not open housing case or overhaul the unit for repair except by an authorized service person.
Danger of fire, shock or malfunctioning of the unit.
4
About place for installation
Avoid the use of this instrument under the environment described below. (Failure can lead to the degradation of performance and reliability of the system.)
Operation of devices with strong electric motors using common power source
Near strong magnetic/electric field
Use of power source with too variable load
Location of strong vibration
Exposure to direct sunlight
Location with large temperature difference
Exposure to corrosive gas
Exposure to extreme heat (Operation temperature: 5 to 35°C (41 to 95°F))
Exposure to high humidity (Over 85%RH)
About power source
Power for this instrument is AC100-120/200-240V ±10%and 50/60Hz.
Supply power direct from the outlet, and do not share power from a tap.
Do not put any obstacle around power outlet just case of need for plugging out power cord to avoid the
possible danger of the whole system in trouble.
About place for storage
If the unit is not used for an extended period of time, first clean the electrode and place it for storage.
Also discard the regent in the burette, and clean it with pure water or methanol before storage. It is recommended to pack the main unit in the carton box in which the instrument was first delivered.
Avoid the places for storage under inadequate ambient conditions such as extremely high/low
temperature, high humidity or heavily dusty atmosphere.
About use
Karl Fischer reagents are toxic chemicals. Therefore, please handle in a well ventilated room and be
aware of its danger.
When a reagent etc. is spilt to Main unit or the connectors of magnetic stirrer, there is a possibility of
malfunction.
When using the touch panel, just lightly touch it with a finger. Do not touch it with a sharp edge such
as pen tip; otherwise the touch panel can be incapable of normal operations.
About reagents
The liquid contact part on burette and reagent bottle is made of materials such as glass, ceramics or
PTFE. Refrain from using reagents containing solid medium that may be incompatible with these materials.
Other caution
Do not use such a solvent as alcohol, acetone, thinner or the like for cleaning this instrument. Doing so
may adversely affect the instrument, e.g. deformation, discoloration or cracks. When cleaning this instrument, wipe it with a soft cloth or tissue paper, after applying detergent diluted with water to the soft cloth or tissue paper and adequately wringing out excess water in order not to allow water drops to fall.
Waste liquid should be drained out before the Drain pot is filled with it. Otherwise, waste liquid may
overflow into the stirrer unit, causing its breakdown.
Environmental condition
This instrument is designed for the indoor use under the environmental conditions specified in the
Section 1.4 of CE marking (LVD, 73/23/EEC, EN61010-1) and the use of the Category II of Overvoltage and the Pollution Level 2.
5
2. Preparations for measurement
2-1. Supplied parts
Check the supplied parts referring to the following parts list for MKA-610, Reagent Replacement Unit and
MCU-610. If you should find any missing or broken parts including the main unit, accessories or manual,
contact your sales representative or local dealer.
― Automatic Potentiometric Titrator AT-610 ―
Part name Part code Qty Sketch
Automatic Potentiometric unit*1 AT-610 1 unit
EBU-610-50B
Burette unit*2
(Standard unit: EBU-610-20B)
EBU-610-20B
EBU-610-10B
EBU-610-05B
EBU-610-01B
1 unit
E B
U
­6 1
0
­K F
Touch-on panel main control
unit*3
MCU-610 1 unit
Impact dot printer
(AC 100V)
(AC 120V)
(AC 230V)
-11
-12
IDP-100-10
1 unit
Note:
The details of components for above 1, 2 and 3 are shown on the following pages.
6
― Components of AT-610 (*1) ―
Part name Part code Qty Sketch
Main unit 1 unit
Magnetic stirrer
(With a built-in preamplifier)
Stand bar 985500041 1 pce
Electrode holder 984305007 1 pce
Stirrer cable 984280031 1 pce
Connecting cable 32001140048 1 pce
(12001040148) 1 unit
Terminator 984290026 1 pce
Stirrer rotor (985003141) 1 pce
Combined glass electrode 98100C171 1 pce
Connecting cable 984290012 1 pce
(L=25mm)
7
Part name Part code Qty Sketch
Temperature compensation
electrode
98100T171 1 pce
Internal solution for reference
988115001 1 pce
electrode (3.33M-KC1)
Piston extraction rod 985515002 1 pce
Wrench 8mm 985143339 1 pce
Power cord with earth wire
(AC 100/120V area)
(AC 220/230/240V area)
(for UK)
(for China)
983203198
983203461
983204199
64000180048
1 pce
Adapter for power connector
(AC 100V only)
983203199 1 pce
Ground wire (AC 100V only) 984333331 1 pce
CH1
CH1
CH1
CH1
CH1
CH1
7 8 9 10
7 8 9 10
CH1
Seal (985940010) 1 pce
CH1
1
234
5 6
CH2
CH2
CH2 CH2 CH2 CH2 CH2 CH2 CH2 CH2
1
234
5 6
CH1 CH1
Operation
manual
Operation manual 69000680148 1 copy
8
When the photometric titration kit (AT-610-PT) is purchased, the following parts are also included in the kit.
Part name Part code Qty Sketch
Photometric sensor 12001100048 1 set
Connecting cable 984280030 1 pce
5
5
5
5
3
3
3
3
0
0
0
0
n
n
n
n
m
m
m
Interference filter (530nm)* 12001120048 1 pce
m
6
6
6
6
3
3
3
3
0
0
0
0
n
n
n
n
m
m
m
Interference filter (630nm) 12001120148 1 pce
m
Shutter 985505502 1 pce
* Attached to the photometric sensor.
When the polarization titration kit (AT-610-OT) is purchased, the following part is also included in the kit.
Part name Part code Qty Sketch
Twin platinum electrode 98100M511 1 pce
When the conductometric titration kit (AT-610-CT) is purchased, the following part is also included in the kit.
Part name Part code Qty Sketch
Conductivity cell 98101K321 1 pce
9
― Components of EBU-610-01B, 05B, 10B, 20B, and 50B (*2) ―
Part name Part code Qty Sketch
Burette unit*
1 set
Zeolite tube 984300053 1 pce
Nozzle pocket (984300051) 1 pce
Diffusion proof nozzle / STD
(For EBU-610-01B, 05B, 10B,
12001690248 1 pce
and 20B only)
Titration nozzle / 50mL
(For EBU-610-50B only)
12001690148 1 pce
E B
U
­6
1 0
-
2
0 B
Titration nozzle tip 985210027 1 pce
Degas vial (with septum) 987220003 1 pce
CH1
CH1
CH1
CH1
1
Seal (985940010) 1 pce
234
CH2
CH2
CH2 CH2 CH2 CH2 CH2 CH2 CH2 CH2
1
234
* The burette unit comes with a reagent bottle cap (with a rubber plug)(984300052) and a polyethylene
bottle (69000280048).
CH1
5 6
5 6
CH1 CH1
CH1
CH1
7 8 9 10
7 8 9 10
CH1
10
11
― Component of MCU-610 (*3) ―
Part name Part code Qty Sketch
Main control unit 1 unit
AC adapter 984030052 1 pce
Power cable
(AC 100V/120V area)
(AC 220/230/240V area)
(for UK)
(for China)
984290035
984290034
984290036
64000350048
1 pce
Protection film (985600093) 2 pce
Connecting cable
(Mini DIN-D Sub)
984280032 1 pce
Note:
Parts with parenthesized part code have unique order units or packing forms different from others. Therefore, please refer to the section “7-1. Part list” when ordering these parts.
2-2. Installation and start-up
2-2-1. Protection film
Attach the protection film on the display panel of Main control unit (MCU-610):
1) Make sure the power of Main control unit is turned off.
2) Open the control panel.
3) Attach the supplied film as follows: Insert the film into the vertical gap, and match the film holes and
raised portions on panel.
4) Close the panel.
Panel
2-2-2. Assembly of magnetic stirrer
1) Squeeze the stand bar into the designated position on the stirrer as shown in the figure.
2) Install the electrode holder on the top of the stand bar. The height of electrode holder can be adjusted
with the clip under the electrode holder.
Electrode holder
Stand bar
12
13
2-2-3. Power cable
1) Make sure the power switch is in Off position.
2) Plug in the supplied power cable on the back of unit.
3) Connect the power cable to the power outlet.
< 3-pin plug >
The 3 pins plug has an earth terminal and
grounds to the earth by itself.
Warning! The earth wire must be grounded. If not, there exists a danger of electric shock.
< 2-pin plug >
Attach an adapter for power connector to the
plug and ground the green wire to the earth
terminal.
2-2-4. Connecting cables
Connect the cables as shown below.
Connect MCU-610 and AT-610 with connecting cable via K-NET port on the back.
Connect MCU-610 and Printer with the cable via COM1 or COM2 port on the back of MCU-610 and the
printer port.
MCU-610
Terminator
K-NET
AT-610
COM1
K-NET
Option printer (IDP-100)
Stirrer cable
Note:
Turn on the power only after all of the cables are connected. Work on the stirrer cable only when the main power switch is off in order to avoid malfunction of the main unit.
Warning! Use an AC adapter appropriate to the power line voltage. Make sure of the rating of the AC adapter before plug it in to avoid malfunction of the unit or breakout of a fire.
Caution! Operating the unit without plugging Terminator may cause a communication error (halt) due to susceptibility to noise.
14
15
2-2-5. Set up the address for measuring unit
Set MCU No. switch on the back of measuring unit to “1” position.
C
D
B
E
A
F
0
9
1
8
2
7
6
3
5
4
2-2-6. Start-up
1) Make sure the power of measuring unit is off, and then turn on the power of Main control unit. The
screen will show the initial display when first power is turned on after the unit is delivered and
unpacked.
2) Turn on the power of measuring unit by turning on “Power” switch on the back of unit, and then, press
[Power] button in front. The screen of Main control unit will show the below display, which will first
appear from the next time on.
2-2-7. Installation of burette unit
1) Insert the tube from burette unit through the reagent bottle cap, and settle the bottle it in place as shown
below. (Please check that the joint and the stopper are attached to the tube.)
2) Peel off the seal on Zeolite tube, and install it onto the reagent bottle cap.
3) Put the nozzle pocket on burette unit.
4) Connect the diffusion proof nozzle with the tube as shown below.
When using the titration nozzle in order to perform constant dose, change the tip of diffusion proof
nozzle (P/N: 12001690248; with defoaming feature) to the titration nozzle tip before connecting it with
the tube. (See Section 5-2-5. “Replace titration nozzle”.)
Seal
Joint
Stopper
Zeolite tube
Nozzle pocket
EB
U
-
6
1
0
-
2
0B
Reagent bottle cap
Titration nozzle
Note:
Remove the seal on the Zeolite tube first. When a bottle other than supplied one is used and its outside diameter is smaller than that of the burette unit, use the optional bottle holder.
5) Place the burette unit onto the main unit, and push it towards you to set it in.
6) Insert the lock pin into the unit until it reaches the bottom.
Diffusion proof nozzle
Polyethylene bottle
16
17
2-2-8. Installation of electrode
1) Connect the cable with an electrode. While watching the tip of electrode cable (pin as shown in the
figure), insert it into the connector until it clicks in it. Then, tighten the cap. An electrode with the
lead already connected does not require this step. Fix the electrode to the holder as shown.
Cap
Pin
Note:
The electrode cable must be securely connected to the electrode connector until it clicks in, and then tighten the cap. Loose connection may result in abnormal signal detection.
Caution! If you give excessive force to the electrode, it may break. Slowly turn the electrode to connect the holder to it.
Temperature compensation electrode
Ex.) Combination electrode (98100C171)
2) Ensure that the power switch is in OFF position.
3) Connect the electrode lead with the preamplifier. Connect one for temperature compensation with T1
jack and the combination glass electrode (98100C171) lead with G1 jack.
2
M
R2
T1
MAI N UNI T
< pH glass electrode (98100H1xx) or Ion electrode (981001xx) >
Connect the lead from an electrode with G1 jack and the clear cable (984290014 or 984290017) for
reference electrode (98100Rxx) with R1.
< Metal electrode (98100M2xx or 98100M3xx) >
When connecting an electrode with detector 1, insert the electrode cable to G1, and for reference
electrode (98100Rxx) plug the clear connecting end of the electrode cable (984290014 or 984290017)
in R1.
When connecting an electrode with detector 2, plug the clear connecting end of the electrode cable
(984290014 or 984290017) in M2, and for reference electrode (98100Rxx) plug the clear connecting
end of the electrode cable (984290014 or 984290017) in R2.
< Combination electrode (98100C2xx, 98100C7xx or 98100C8xx) >
When connecting the electrode with detector 1, connect it with G1 jack.
When connecting the electrode with detector 2, plug the clear connecting end of the electrode cable
(984290014 or 984290017) in M2 jack and the black end in R2 jack.
1
R
G1
0
61
-
TD
S
18
Caution! The electrode is made of glass. If given excessive force, it may break and hurt your hand. Care should be taken when handle the electrode.
9
2-3. Parts configuration and each function
2-3-1. Automatic Potentiometric Titrator
4)
1)
2)
3)
1) Main control unit (MCU-610)
Operating unit Automatic Potentiometric Titrator.
2) Measuring unit (AT-610)
Control unit for Automatic Potentiometric Titrator.
3) Stirrer
Measuring unit for Automatic Potentiometric Titrator. Magnetic stirrer and Preamplifier are
integrated.
4) Impact dot printer (IDP-100)
Print out measurement results and parameters.
1
2-3-2. Main control unit (MCU-610)
1)
2)
3)
1) Touch-on panel display
This panel displays operating buttons and measurement results as well as configured parameters.
With these buttons on screen, you can maneuver the sequence for measurement by just touching on the
necessary buttons on display.
4)
5)
7)
6)
2) Card slot
Insert the CF card (option).
3) Power switch
This switch turns on or off the power of Main control unit. It should be noted the power must be
turned on again at least 10 seconds interval.
4) LINE
Connector for power cord.
5) COM1 and COM2 port
These ports are for connections to Printer, Balance or Personal computer. The printer prints out
measurement results as well as selected parameters. When an electronic balance is connected, the
sample weight is automatically input for measurement. Personal computer is connected to this port
for data acquisition using the optional software.
6) K-NET connector
Connecting port for measuring unit.
7) PC connector
This connector is not used in this system.
20
21
< Adjust the Touchpanel >
Lift the Touchpanel slowly as shown below until you hear it click and stop. Then tilt and sit it to the point
where you can see the monitor well. When lifting it up too much, once lift it to the upright position
according to the instructions in < How to tilt the Touchpanel of MCU-610 >, followed by folding the panel.
Then tilt it again to adjust the angle.
Caution: Do not force the Touchpanel when tilting it. Failure may break the joint for tilting the Touchpanel.
< How to tilt the Touchpanel of MCU-610 >
Once lift the Touchpanel to the upright position as shown below.
Then tilt the panel backward.
1111
2222
2-3-3. Measuring unit (AT-610)
< Main unit >
9)
8)
7)
6)
1)
1) [Power] button
It turns on or off the power. The power is turned off when pressed for more than 5 seconds. This
button works only when the power switch on the rear panel of measuring unit is in On position.
2) [Reset] button
On-going measurement can be aborted with this button, and the unit sets in standby mode.
3) Power switch on rear
This switch turns on or off the measuring unit. This is the main switch for measuring unit, and
[Power] switch in front works only when this switch is in On position.
4) Fuse box
Power fuse rated for T3.15A/T250V is housed here.
5) Power connector
Connecting port for power cable.
6) K-NET connector
Connecting port for communication with Main control unit.
2)
10)
3)
4)
5)
7) Stirrer port
Magnetic stirrer is connected to this port.
8) S-Bus port
Connector designated for connecting with the optional External burette unit (APB-600, APB-610 or
APB-620) or Multiple sample changer (CHA-600).
9) MCU No. switch
The main unit group number (MCU No.) connected to measuring unit is selected here.
10) Temp. Comp. connector
Connector designated for connecting with the optional titrant temperature compensation sensor.
22
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