Kelvinator Commercial KFS220RHY Parts List

COMMERCIAL FREEZER/REFRIGERATOR

GLASS DOOR REFRIGERATOR

TABLE OF CONTENTS

Product Registration………………………………….…..... 2

Important Safety Instructions……………………….…..... 2

Electrical Information…………………………………........ 3

Caster Installation and Setup (Glass Door)................... 3-4

Caster Installation and Setup (Non-Glass Door).......... 5-6

Appliance Start-up…………………………………............. 6

Features……………………………………………………..... 6-7

Routine Maintenance……………………………………..… 7

Energy Conservation Measures………………………...... 7

Troubleshooting Guide…………………………………...... 8-9

Wiring Diagram……………………………………………....10

READ AND SAVE THESE INSTRUCTIONS

Electrolux Major Appliances

297147600A (July 2007)

Product Registration

These instructions include information which is intended to assure the operator of correct installation, operation and service. Before attempting installation, adjustment or maintenance, be certain of the following:

Important Safety Instructions

Read all instructions before using this appliance

For Your Safety

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this unit or any other appliance. Read product labels for flammability and other warnings.

Child Safety

• Destroy carton, plastic bags, and any exterior wrapping material immediately after the appliance is unpacked. Children should never use these items for play. Cartons covered with rugs, bedspreads, plastic sheets or stretch wrap may become airtight chambers and can quickly cause suffocation.

• A child might suffocate if he crawls into the appliance to hide or play. Remove the door/lid of the appliance when not in use, even if you plan to discard the appliance. Many communities have laws requiring you to take this safety precaution.

• That you have read and fully understand the instructions.

• That you have all the tools required and are trained to use

them.

• That you have met all installation and usage restrictions and are familiar with the functions and operations of the unit.

• That you follow all instructions exactly as given.

All the fittings, measurements, recommendations and procedures are significant. Substitutions and approximations must be avoided. Improper handling, maintenance, installation and adjustment, or service attempted by anyone other than a qualified technician, may void the future warranty claims and cause damage to the unit and/or result in injury to the operator and/or bystanders.

Record your Model and Serial Numbers

Record the model number and serial number of this appliance in the space provided below (the serial plate is located inside the cabinet compartment).

Model No. Serial No.

Installation Date Invoice Date Start-up Date

Telephone for Service

Proper Disposal of Appliance

Risk of Child Entrapment

Child entrapment and suffocation are not problems of the past. Junked or abandoned refrigerators or freezers are still dangerous – even if they will sit for “just a few days”. If you are getting rid of your old refrigerator or freezer, please follow the instructions below to help prevent accidents:

• Remove the door.

• Leave shelves in place so children may not easily climb

inside.

• Have the refrigerant removed by a qualified technician.

The self-addressed PRODUCT REGISTRATION CARD (shown above) should be filled in completely, signed and returned to the address provided.

Electrical Information

These guidelines must be followed to ensure that safety mechanisms in the design of this appliance will operate properly.

Avoid fire hazard or

electric shock. Do not use an extension cord or an adapter plug. Do not remove any

prong from the power cord.

CASTER INSTALLATION AND SET-UP

(Glass Door Only)

Inspect the underside of the cabinet and packaging for damage such as a fork truck can cause. If hidden damage is found after uncrating, immediately call the delivery carrier and request an inspection. Retain all packaging and crating materials until the inspection is complete.

PARTS AND ACCESSORIES

Check to make sure that you have received the box containing all of the components listed below.

• Refer to the serial plate for correct electrical rating. The

power cord of the appliance is equipped with a three-prong grounding plug for protection against shock hazards. It must be plugged directly into its own properly grounded three-prong receptacle, protected with a 15 amp time delay fuse or circuit breaker. The receptacle must be installed in accordance with the local codes and ordinances. Consult a qualified electrician. Receptacles with Ground Fault Circuit Interrupters (GFCI) are NOT RECOMMENDED. DO NOT USE AN EXTENSION

CORD OR AN ADAPTER PLUG.

• If the voltage varies by 10 percent or more, appliance performance may be affected. Operating the appliance with insufficient power can damage the motor. Such damage is not covered under the warranty. If you suspect your voltage is high or low, consult your power company for testing.

• To prevent the appliance from being turned off accidentally, do not plug the unit into an outlet controlled by a wall switch or pull cord.

• DO NOT pinch, knot, or bend the power cord in any manner.

A CASTER RAIL (2) E WASHER (4) B LOCKING NUT (8) F SPACER PLATE (2) C CARRIAGE BOLT (8) G SWIVEL CASTER (2) D BOLT (4) H FIXED CASTER W/ BRAKE (2)

TOOLS NEEDED

You will need the following tools to assemble and install the casters to the unit.

3/8” AND 1/2” INCH SOCKET WRENCH

UNCRATING AND SET-UP

• Remove carton and all loose parts from inside of the unit.

• Carefully tip the unit onto its back with the help of an assistant.

Lay the unit gently to rest on blocks to avoid damaging the condensate drain hose and the plastic raceway that covers the evaporator tubing on the back of the cabinet.

• Remove and discard the wood skid from the bottom and the four (4) screws using a 3/8" socket wrench (see Fig. 1).

• Using a large adjustable wrench, remove and discard the two (2) black plastic leg levelers by turning it counterclockwise (see Fig. 2).

ADJUSTABLE WRENCH

OR PLIERS

1/2” INCH FIXED

WRENCH

Other Precautions

• NEVER unplug the appliance by pulling on the power cord.

Always grip the plug firmly and pull straight out from the receptacle.

• To avoid electrical shock, unplug the appliance before cleaning.

NOTE: Turning the control to “OFF” turns off the compressor but does not disconnect power to other electrical components.

SCREWS

WOOD SKID

LEG LEVELER

Figure 2

Figure 1

• Remove bottom door support bracket and screw opposite the door hinge using a 3/8" socket wrench (see Fig. 3).

DOOR SUPPORT BRACKET

Figure 3

REAR SWIVEL CASTER INSTALLATION

• Place a washer on one of the four long bolts and then feed the bolt through the hole in one of the swivel casters (see Fig. 6).

• Next, insert that same caster bolt through the hole on the metal spacer plate and then thru the rear hole of the caster rail (see Fig. 7).

• Thread the caster bolt into the hole in the bottom-most foot pad on the unit.

• Tighten both top and bottom bolts securely using a 1/2 inch fixed or socket wrench.

• Repeat the same procedure on the left hand side. After installation, carefully tip the unit up with the help of an assistant.

FRONT FIXED CASTER INSTALLATION

• Put two (2) carriage bolts through the rear (non-brake) side of the fixed caster and hold the carriage bolts loosely in place by threading several turns on each of the locking nuts. Do not tighten the bolts yet.

• Hold the caster in position, insert the carriage bolt heads into slots A & B near the front of the caster rail and slide the caster back.

• Insert the two (2) front carriage bolts thru the top side of the caster rail and then thru the front holes on the caster. Attach locking nuts to each.

• Tighten all locking nuts securely using a 1/2 inch wrench (see Fig. 4).

• Repeat the same procedure for the other fixed caster.

BRAKE

FRONT OF

CASTER RAIL

CARRIAGE

BOLTS

CARRIAGE BOLTS

SLOTS A&B

LOCKING NUTS

FIXED CASTER

Figure 4

Washer

Swivel Caster

Figure 6

Bolt

SPACER

PLATE

Figure 7

CASTER RAIL INSTALLATION

• Place a washer onto one of the four long bolts and slide bolt through the hole located just behind the fixed caster at the front of caster rail.

• Align the caster rail assembly with the right hand side of the unit. Make sure the fixed caster is positioned toward the front of the unit.

• Align the bolt with the threaded hole in the front right foot pad of the unit. Thread the bolt into the hole until finger tight (see Fig. 5).

WASHER

BOLT

WASHER

Figure 5

BOLT

CASTER INSTALLATION AND SET-UP (NON-GLASS DOOR)

INSPECTION FOR DAMAGE

PARTS AND ACCESSORIES

Check to make sure that you have received the box containing all of the components listed below.

E G

A CASTER RAIL (2) E SWIVEL CASTER (2) B TAPPING PLATE (2 ) F SPACER PLATE (4) C BOLT (6) G SWIVEL CASTER W/ BRAKE (2) D WASHER (6)

TOOLS NEEDED

You will need the following tools to assemble and install the casters to the unit.

3/8” AND 1/2” INCH SOCKET WRENCH

ADJUSTABLE WRENCH

OR PLIERS

UNCRATING AND SET-UP

x Remove carton and all loose parts from inside of the unit. x Carefully tip the unit onto its back with the help of an assistant. Lay the

unit gently to rest on blocks to avoid damaging the condensate drain hose and the plastic raceway that covers the evaporator tubing on the back of the cabinet.

x Remove and discard the wood skid from the bottom and the four (4)

screws using a 3/8” socket wrench (see Fig. 1).

x Using a large adjustable wrench, remove and discard the two (2) black

plastic leg levelers by turning it counterclockwise (see Fig. 2).

SCREWS

WOOD SKID

Figure 1

Figure 2

1/2” INCH FIXED

WRENCH

LEG LEVELER

CASTER RAIL INSTALLATION

x Place a washer onto one of the six long bolts and slide bolt through the

hole located at the front of caster rail.

x Align the caster rail assembly with the right hand side of the unit. x Align the bolt with the threaded hole in the front right foot pad of the

unit. Thread the bolt into the hole until finger tight (see Fig. 3).

Figure 3

REAR SWIVEL CASTER INSTALLATION

x Place a washer on one of the six long bolts and then feed the bolt

through the hole in one of the swivel casters (see Fig. 4).

x Next, insert that same caster bolt through the hole on the metal spacer

plate and then thru the rear hole of the caster rail (see Fig. 5).

x Thread the caster bolt into the hole in the bottom-most foot pad on the

unit.

x Tighten both top and bottom bolts securely using a 1/2 inch fixed or

socket wrench.

x Repeat the same procedure on the left hand side.

BOLT

WASHER

SWIVEL

CASTER

Figure 4 Figure 5

FRONT SWIVEL CASTER INSTALLATION

x Place the tapping plate between the front bottom of the cabinet and

caster rails as depicted in Figure 6. Make sure the tapped holes in the tapping plate align with the center slot in the caster rail.

x Next, place a washer on one of the six long bolts and then feed the bolt

through the hole in one of the swivel casters (see Fig. 4).

x Then, place the spacer plate on the caster and thread the caster bolt

into the hole in the tapping plate.

x Tighten securely using ½” fixed or socket wrench. x Repeat the same procedure on the left hand side. After installation,

carefully tip the unit up with the help of an assistant.

Tapping Plate

Figure 6

Appliance Placement

Leave a one (1) inch space on all sides and the back of the cabinet for ease of installation, proper air circulation and electrical connections. DO NOT block the front grill on the lower front of your appliance. Sufficient air circulation is essential for the proper operation of your appliance. Choose a place that is near a grounded electrical outlet. For the most efficient operation, the appliance should be located where surrounding temperatures will not drop below 40ºF (5ºC) or exceed 110ºF (43ºC). Additional compressor heaters are not recommended.

Insulation

The insulated space of this cabinet is sealed to maintain peak efficiency. Holes drilled in the cabinet may destroy that seal and damage electrical wiring located in the insulated space.

DAMANGED ELECTRICAL WIRING OR WET INSULATION CAUSED BY DRILLING WILL VOID THE WARRANTY.

Appliance Start-up

Once the appliance has been located in its permanent location and the proper power and grounding has been provided, the following items must be checked or completed:

Cool Down Period

For safe food storage, allow 24 hours for the appliance to cool down completely before loading with food. The appliance will run continuously for the first several hours. Do not place any food in the appliance until after the first 24 hours of operation.

Thermostat Setting

The appliance is shipped from the factory with the thermostat set at about the midpoint of the operating range. Adjustments colder or warmer can be made after the appliance has been running for at least 8 hours. Allow at least 8 hours for temperature stabilization before readjusting the thermostat.

Features

NSF and FDA Approved Adjustable Shelving

This appliance is provided with NSF and FDA approved heavy duty epoxy powder coated adjustable shelves. The one with the wires that are angled on the front and back goes on the floor of the cabinet. The others are placed in the adjustable stainless steel shelf supports that clip into the shelf support strips on each side of the interior. Make sure to place the shallow shelf in the upper-most position.

Front Fixed and Rear Swivel Casters

Glass door unit come with two (2) front fixed casters with brakes and two (2) rear swivel casters. Non-glass door unit comes with two (2) front swivel casters with brakes and two (2) rear swivel casters. The casters allow the appliance to be moved with ease and then locked in position at its desired location.

Defrost Setting

The appliance is designed to defrost automatically every 12 hours. To set the time of defrost, wait until the desired time to defrost. With the notch on the timer knob aligned with the line on the bracket (Fig. A), turn the defrost timer knob clockwise slowly. The timer will click several times, then once loudly, at which point the defrost cycle begins. The timer knob will advance through the defrost cycle, then click loudly at the end of the cycle (Fig. B). The appliance will defrost automatically every 12 hours after the first defrost cycle.

Fig. A

Position of knob before

turning clockwise to start

defrost cycle (First click)

Position of knob at end

of defrost cycle (Second

Fig. B

click)

Adjustable Temperature Control

The adjustable cold control is located on the top left side of the evaporator housing inside the unit. “5” is the medium (recommended) setting and “9” is the coldest setting.

NSF Certified Temperature Gauge

This appliance is equipped with an NSF certified temperature gauge to display cabinet internal temperature. The temperature gauge is located on the top right side of the evaporator housing inside the unit.

Fluorescent Lamp (Glass Door Models)

The Glass Door Refrigerator is equipped with a 17 watt fluorescent lamp. A ballast – lamp mismatch may result in poor or no lighting.

scratch the appliance surface when removing adhesive labels. Any glue left from the tape can be removed with a mixture of warm water and mild detergent or touch the residue with the sticky side of tape already removed. DO NOT REMOVE THE

SERIAL PLATE.

Condensate Pan

Some models have a condensate pan in a fixed position located behind the toe grill. This must not be removed from under the cabinet. If the pan is removed, condensate will drop onto the floor.

POWER FAILURE

DO NOT open the appliance lid unnecessarily if the appliance is off for several hours.

If a power failure occurs, pack seven or eight pounds of dry ice into the appliance every 24 hours. Look in the Yellow Pages under “Dry Ice”, “Dairies”, or “Ice Cream Manufacturers” for local dry ice suppliers. Always wear gloves and use caution when handling dry ice.

If the lamp fails, replace with a lamp of the same type and wattage. Also, replace a lamp that flickers continuously. This could damage the ballast.

Turning the light off, when not in use, will save energy. However, frequent ON-OFF cycling will reduce the lamp life.

Use only NSF certified lamp which can be ordered from your Frigidaire Commercial Service Center by calling 1-866-738-1640.

Interior Light (Stainless Steel Door Models)

The Stainless Steel Door models are equipped with a 40 watt bulb that lights up when the door is opened. If the bulb goes bad, replace with bulb of the same type and wattage. This is a special bulb with a shatterproof coating. Use only an NSF certified bulb of the same type and wattage which can be ordered from your Frigidaire Commercial Service Center by calling 1-866-738-

1640.

Other Features

• NSF Certified top mounted evaporator.

• 2 ½ thick urethane foam cabinet insulation.

• Torsion spring door closer (Glass Door models).

• Stainless steel evaporator housing.

• Removable stainless steel drain cover.

• Heavy duty front grill.

• Heavy duty commercially rated electrical harness.

• Heavy duty removable stainless steel shelf supports.

Routine Maintenance

Cleaning the Interior

Be sure to turn the temperature control to “OFF” and unplug the electrical cord. Wash the inside surface of the storage area with warm water and baking soda solution (about one tablespoon of baking soda per quart of warm water). Rinse thoroughly with clean, warm water and wipe dry.

Cleaning the Exterior

Wipe the cabinet exterior occasionally with a cloth dampened in mild detergent and water. Rinse and wipe dry with a soft cloth. Do not use razor blades or other sharp instruments that can

Energy Conservation Measures

This appliance is designed for efficiency with heavy foam insulation. However, there are things that the user can do to maintain the appliance in operating condition.

• Do not operate the appliance any colder than necessary to maintain safe, product storage temperatures.

• Make sure the appliance is located to prevent direct exposure to sunlight, air ducts, etc.

• Keep the door closed except for normal use. Inspect the door often to see that it self-closes and the gaskets are in good condition.

• Do not overstock the product in the cabinet because it will block the normal air flow.

• Have at least annual inspections by a qualified service company to see that the refrigerant charge is correct.

• This appliance operates more efficiently in a cooler ambient than in a hot ambient. Try to maintain an ambient below 80ºF (27ºC) and 65% RH (Relative Humidity) for maximum efficiency.

Periods of Non-use and Moving Tips

Leave the appliance operating during periods of non-use of less than three (3) weeks.

Long Periods of Non-use

If the appliance will not be used for several months:

• Remove all food and unplug the power cord.

• Clean and dry the interior thoroughly.

• Leave the appliance door open slightly, blocking it open if

necessary, to prevent odor and mold growth.

Moving

When moving the appliance , follow these guidelines to prevent damage:

• Disconnect the power cord plug from the wall outlet.

• Remove foods, then defrost, and clean the appliance .

• Secure all loose items such as base panel, baskets, and

shelves by taping them securely in place to prevent damage.

• In the moving vehicle, secure appliance in an upright position to prevent movement. Also, protect outside of appliance with a blanket or similar item.

TROUBLESHOOTING

GUIDE

PROBLEM

APPLIANCE OPERATION

Appliance does not run.

Appliance runs too much or too long.

Interior appliance temperature is too cold. Interior appliance temperature is too warm.

Appliance external surface temperature is warm.

SOUND AND NOISE

Louder sound levels whenever appliance is on.

Louder sound levels when compressor comes on. Popping or cracking sound when compressor comes on.

Before calling for service, review this list. It m ay save you tim e and expens e. This list includes common occurrences that are not the result of defective workmanship or materials in this appliance.

CAUSE CORRECTION

Appliance is plugged into a

circuit that has a ground fault Temperature control is in the

"OFF" position. Appliance may not be plugged in,

or plug may be loose. House fuse blown or tripped

circuit breaker. Power outage

Room or outside weather is hot.*It's normal for the appliance to work harder under

Appliance has recently been

disconnected for a period of time. Large amount of warm or hot

food have been stored recently. Door is opened too frequently or

kept open too long. Appliance door may be slightly

Temperature control is set too

low. Appliance gaskets are dirty,

worn, cracked or poorly fitted.

Temperature control is set too

low. Temperature control is set too

warm. Door is opened too frequently or

kept open too long. Appliance door may be slightly

Large amount of warm or hot

food have been stored recently. Appliance has recently been

disconnected for a period of time. The external appliance walls can

be as much as 30ºF warmer than room temperature.

Modern appliances have

increased storage capacity and more stable temperatures. They require heavy duty compressors. Appliance operates at higher

pressures during the start of the ON cycle. Metal parts undergo expansion

and contraction, as in hot water pipes.

Use another circuit. If you are unsure about the

outlet, have it checked by a certified technician. See Thermostat Setting.

Ensure plug is tightly pushed into outlet.

Check/replace fuse with a 15 amp time delay

fuse. Reset circuit breaker. Check house lights. Call local Electric Company.

these conditions. It takes 24 hours for the appliance to cool down

completely. Warm food will cause appliance to run more until

the desired temperature is reached. Warm air entering the appliance causes it to run

more. Open the door less often. See "Door Problems".

Turn contro l knob to a warm er s etting. Allo w

several hours for the temperature to stabilize. Clean or change gasket. Leaks in the lid seal will

cause appliance to run longer in order to maintain desired temperature. Turn contro l knob to a warm er s etting. Allo w

several hours for the temperature to stabilize. Turn control knob to a colder setting. Allow several

hours for the temperature to stabilize. Warm air entering the appliance causes it to run

more. Open the door less often. See "Door Problems".

Wait until the appliance has had a chance to

reach its selected temperature. appliance requires 24 hours to cool down

completely. This is normal while the compressor works to

transfer heat from inside the appliance cabinet.

This is normal. When the surrounding noise level

is low, you m ight hear the compressor running while it cools the interior.

This is normal. Sound will level off or disappear

as appliance continues to run.

This is normal. Sound will level off or disappear

as appliance continues to run.

PROBLEM

SOUND AND NOISE (Cont.)

Bubbling or gurgling soun*Refrigerant (used to cool

appliance) is circulating

Vibrating or rattling noise.*Appliance is not level. It rocks on

the floor when it is moved Floor is uneven or weak.

appliance is touching the wall.

WATER / MOISTURE / FROST INSIDE APPLIANCE

Moisture form s on ins ide appliance walls.

ODOR IN APPLIANCE

Odors in appliance.

DOOR PROBLEM S

Door will not close.

LIGHTING PROBLEM S

Light bulb is not on.

Weather is hot and humid, which

increases internal rate of frost build-up. Door is slightly open.

Door is kept open too long or is

opened too frequently.

Interior needs to be cleaned.

Foods with strong odors are in

the appliance.

Appliance is not level. It rocks on

the floor when it is moved slightly. Floor is uneven or weak.

The fluorescent lamp or light

bulb is burned out. No electric current is reaching

the appliance.

CAUSE CORRECTION

This is norm al.

Level the appliance by putting wood or metal

shims under part of the appliance. Ensure floor can adequately support appliance.

Level the appliance by putting wood or metal shims under part of the appliance. Re-level appliance or move appliance slightly.

This is norm al.

See "Door Problems".

Open the door less often.

Clean interior with sponge, warm water, and

baking soda. Cover the food tightly.

Level the appliance by putting wood or metal

shims under part of the appliance.

Ensure floor can adequately support appliance.

Level the appliance by putting wood or metal shims under part of the appliance.

See "Fluorescent Lamp" or "Interior Light" on

Features Section. See "appliance Does Not Run".

IMPORTANT SAFETY NOTICE

The information provided herein is designed to assist qualified repair personnel only. Untrained persons should not attempt to make repairs due to the possibility of electrical shock. Disconnect the power cord before servicing.

ELECTRICAL CIRCUIT

STAINLESS STEEL DOOR

REFRIGERATOR

STAINLESS STEEL DOOR

FREEZER

GLASS DOOR

REFRIGERATOR

IMPORTANT

IF ANY GREEN GROUNDING WIRES ARE REMOVED DURING SERVICING, THEY MUST BE RETURNED TO THEIR ORIGINAL POSITION AND PROPERLY SECURED.

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