Kelvinator KSV25HRF Installation Guide

Inverter Air Conditioner
Installation Manual
KSV25CRF, KSV35CRF, KSV70CRF,
KSV25HRF, KSV35HRF, KSV52HRF,
KSV70HRF, KSV80HRF
Refrigerant R32
WARNING
WARNING
TIPS & INFORMATION
ENVIRONMENTAL TIPS
Congratulations Contents
Congratulations and thank you for choosing our Inverter air conditioner. We are sure you will find your new air conditioner a pleasure to use. Before you use the air conditioner, we recommend that you read through the entire user manual, which provides the description of the air conditioner and its functions.
To avoid the risks that are always present when you use an electrical appliance, it is important that the air conditioner is installed correctly and that you read the safety instructions carefully to avoid misuse and hazards.
We recommend that you keep this instruction booklet for future reference and pass it on to any future owners.
After unpacking the air conditioner please check it is not damaged. If in doubt, do not use the air conditioner but contact your local Electrolux Customer Care Centre.
Meanings of symbols used in this manual are shown below:
warning
This symbol indicates information concerning your personal safety
caution
This symbol indicates information on how to avoid damaging the appliance
Important safety instructions ....................................... 3
Notice for installation .................................................. 3
Minimum floor areas .................................................... 4
Components ................................................................ 4
Product description .....................................................5
Installation site instructions ......................................... 6
Rooftop installation ..................................................... 7
Outdoor unit installation .............................................. 8
Indoor unit installation ................................................. 9
Installation ................................................................. 19
Testing the air conditioner ......................................... 23
Installation checklist ................................................... 24
Post installation checks .............................................. 25
Warranty .................................................................... 27
important
This symbol indicates tips and information about use of the appliance
environment
This symbol indicates tips and information about economical and ecological use of the appliance
This symbol indicates never to do this
This symbol indicates always do this
2 Contents
WARNING
WARNING
R300 refrigerant warning
ENVIRONMENTAL TIPS
Important safety instructions Notice for installation
Please read this installation manual and the user manual before installation and carefully store in a handy place for later reference. Inside you will find many helpful hints on how to install and test the air conditioner properly.
Electrical work must be installed by a licensed electrician. Be sure to use the correct rating of the power plug and main circuit for the model to be installed.
Incorrect installation due to ignoring this instruction may cause harm or damage, which may not be covered by warranty.
R32 REFRIGERANT WARNING
Warning Refrigerant R32, mildly flammable. This product uses Refrigerant R32, Difluoromethane which is a mildly flammable gas class 2.2, based on AS1677 and must be handled by a Refrigeration Mechanic with an appropriate Australian Refrigerant Gas handling license
environment
Information on disposal for users
• Most of the packing materials are recyclable. Please dispose of those materials through your local recycling depot or by placing them in appropriate collection containers.
• If you wish to discard this air conditioner, please contact your local authorities and ask for the correct method of disposal.
caution
1. The unit must only be installed by a qualified refrigeration mechanic and electrical work carried out by a qualified electrician according to AS/NZS3000 electrical installation standard and all local and national regulations, and in compliance with this manual..
2. Before installation, please contact a qualified air conditioner installer. If the unit is not installed by a qualified air conditioner installer, the malfunction may not be solved due to faulty installation.
3. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
4. The appliance must be positioned so that the plug is accessible.
5. The temperature of the refrigerant circuit will be high, please keep the interconnection cable away from the copper tube.
6. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
7. Children should be supervised to ensure that they do not play with the appliance.
warning
Before obtaining access to terminals, all supply circuits must be disconnected.
3Safety
Minimum floor areas
Components
Your air conditioner is designed to condition the air for a certain range of room sizes, please ensure the selection of your air conditioner complies with the Kelvinator selection tool available from www.kelvinator.com.au
This product uses refrigerant R32. Certain levels of refrigerant require minimum room sizes. Please ensure that these minimum room sizes are adhered to for standard installations (7.5m pipe length). If larger refrigerant charges than standard are used then please consult AS60335.2.40 to determine the safe minimum floor area for the installation.
Model no. Charge of R32 (g) Minimum floor area (m2)
KSV25CRF 710 n/a* KSV25HRF 710 n/a* KSV35CRF 970 n/a* KSV35HRF 970 n/a* KSV52HRF 900 n/a* KSV70CRF 1300 1.87 KSV70HRF 1400 1.87 KSV80HRF 1700 2.76
*no minimum floor area required for this product
Items required for installation
Level gauge
Screw driver
Electric drill
Hole core drill ( 55mm / 70mm)
Flaring tool specifically designed for R32 or R410a refrigerant
Specified torque wrenches
Spanner (half union)
A glass of water
Hexagonal wrench (6mm)
Gas-leak detector
2 stage vacuum pump
Gauge manifold
Users manual
• Thermometer
• Multimeter
Pipe cutter
Measuring tape
Number Description Quantity
1 Indoor unit mounting plate 1 2 Clip anchor not supplied
Self-tapping screw ST4 x 25
3
4 Remote control 1 5 Remote control holder 1 6 Screw for remote holder 2 7 Battery (AAA 1.5V) 2 8 Insulation material not supplied
9
10 Insulation hose for refrigerant piping not supplied 11 Wall clamp not supplied 12 Drain hose not supplied 13 Connection power cable not supplied
14
15
16
17 Flare nut 2
NOTE: Other parts necessary for installation besides those mentioned above must be supplied by the customer/installer.
- for KSV70CRF, KSV70HRF & KSV80HRF 10
- for all other models 5
Connection piping assembly (refer to page 8)
Drain connector (heat pump model only)
Drain plug (reverse cycle models with capacity of over 4500W)
Thermal insulating pipe for extending drain hose
varies by country
1
3
1
4 Minimum floor areas / components
Product description
Indoor unit
4
space to the ceiling
15cm or more
space to the wall
Light
Mode
Healthy
Turbo
Fan
Temp
Timer-On
Timer-Off
Clock
Eco
I feel
Swing
15cm or more
250cm or more
air outlet side
200cm or more
space to the floor
2 3
1
space to the wall
15cm or more
8
9
10
11
Outdoor unit
5
6
7
17
space to obstruction
50cm or more
space to the wall
30cm or more
150cm or more
air outlet side
16
14
air inlet side
20cm or more
50cm or more
space to the wall
12
13
15
5Product description
Installation site instructions
A proper installation site is vital for correct and efficient operation of the unit.
Avoid the following sites where:
strong heat sources, vapour, flammable gas or volatile liquids are emitted.
high-frequency electro-magnetic waves are generated by radio equipment, welders or medical equipment.
salt-laden air prevails (such as close to coastal areas).
the air is contaminated with industrial vapours and oils.
the air contains sulphurous gas such as in hot spring zones.
corrosive or poor air quality exists.
Indoor unit
1. The air inlet and outlet should be kept clear of obstructions. Ensure the air can be blown through the whole room.
2. Select a site where the condensing water can be easily drained out, and where it is easily connected to the outdoor unit.
3. Select a place where it is out of reach of children.
4. Select the place where the wall is strong enough to withstand the full weight and vibration of the unit.
5. Be sure to leave enough space to allow access for routine maintenance.
6. For optimum performance, the indoor unit should be installed on the wall at a height of 2 metres or more above the floor and at least 2.5 metres from the opposing wall.
7. Make sure that the indoor unit is installed in accordance with installation dimension as below:
more than 15cm from
the ceiling
refrigerant charge.
14. Do not install near a doorway.
15. Note low temperature soldering alloys are not acceptable.
16. Minimum room space requirements as advised on the rating plate must be complied with.
17. Reusable mechanical connectors may not be used within indoors or within wall or ceiling cavities where a refrigerant leak can gather.
18. All refrigerant tubing shall be protected or enclosed to prevent damage.
Outdoor unit
1. Select a site where noise and outflow air emitted by unit will not annoy neighbours.
2. Select a site where there is sufficient ventilation.
3. Select a site where there is no obstruction blocking the inlet and outlet.
4 The site should be able to withstand the full weight and
vibration of the unit.
5. Select a dry place, but do not expose the unit to direct sunlight or strong wind.
6. Make sure that the outdoor unit is installed in accordance with the installation instructions, and is convenient for maintenance and repair.
7. Select a place where it is out of reach of children and far from animals or plants.
8. Select a place where the unit keeps the horizontal and aligned position.
9. Select at a place that respects the minimum distances around the outdoor unit as below:
more than 20cm
more than
30cm
more than
15c m
more than 2m from the floor
more than 2.5m from the opposing wall
8. Select place about 1m or more away from a TV set or any other electric appliance.
9. Select a place where the filter can be easily taken out.
10. Do not use the unit in wet areas such as the laundry or by a swimming pool.
11. A minimum pipe run of 3 metres is required to minimise vibration and noise.
12. Use a stud finder to locate studs to prevent unnecessary damage to the wall.
13. Any variations in pipe length may require adjustment to
6 Installation site instructions
more than
15c m
more than
50cm
more than 1.5m
10. Note low temperature soldering alloys are not acceptable.
11. Reusable mechanical connectors may not be used within indoors or within wall or ceiling cavities where a refrigerant leak can gather.
Rooftop installation
WARNING
If the outdoor unit is installed on a roof structure, be sure to level the unit.
Ensure the roof structure and anchoring method are adequate for the unit location.
If the outdoor unit is installed on roof structures or external walls, this may result in excessive noise and vibration, and may also be classed as non-serviceable installation.
Pipe Length Elevation and Additional Quantity of Gas
Model Number
Discharge Pipe Diameter
Suction Pipe Diameter
Standard Length (m)
Maximum Length (m)
Maximum Height (m)
KSV25HRF Ø6.35 mm (1/4”) Ø9.52 mm (3/8”) 7.5 15 10 16
KSV35HRF Ø6.35 mm (1/4”) Ø9.52 mm (3/8”) 7.5 20 10 16
KSV52HRF Ø6.35 mm (1/4”) Ø12.70 mm (1/2”) 7.5 25 10 16
KSV70HRF Ø6.35 mm (1/4”) Ø15.88mm (5/8”) 7.5 25 10 40
KSV80HRF Ø6.35 mm (1/4”) Ø15.88mm (5/8”) 7.5 30 10 40
KSV25CRF Ø6.35 mm (1/4”) Ø9.52 mm (3/8”) 7.5 15 10 12
KSV35CRF Ø6.35 mm (1/4”) Ø9.52 mm (3/8”) 7.5 20 10 12
KSV70CRF Ø6.35 mm (1/4”) Ø15.88 mm (5/8”) 7.5 25 10 12
caution
The outdoor unit is charged with the refrigerant for standard pipe length of 7.5m.
When the connecting pipe length is longer than the standard length, additional refrigerant should be added into the unit according to the above table through the service port on 3-way service valve on the outdoor unit.
PLEASE MAINTAIN THE SHORTEST DISTANCE (3 TO 5 METRES) AND SHORTEST MISALIGNMENT POSSIBLE BETWEEN THE INDOOR AND OUTDOOR UNITS.
The maximum allowance length and height is based on reliability. Exceeding the maximum may cause poor performance or malfunction.
When the level difference between indoor and outdoor units is greater than the maximum height of 10 metres, or when the outdoor unit is installed above the indoor unit, an oil trap should be installed every 5-7 metres.
maximum length
outdoor unit
A
B
piping length under 7.5m
maximum height
Additional Refrigerant (g/m)
indoor unit
outdoor unit
maximum length
oil trap
piping length 7.5m or more
A
indoor unit
B
maximum height
7Rooftop installation
Outdoor unit installation
WARNING
Securing the outdoor unit
Anchor the outdoor unit by fixing the 4 holes existent in its base with 4 bolts and nuts of φ10 mm tightly (not included).
Place the outdoor unit over a horizontal concrete or rigid surface (never directly over grass or earth).
A
air inlet
air inlet
B
air outlet
Model
KSV25HRF/ CRF
Outdoor unit dimensions W x D x H (mm)
776 x 320 x 540 510 286
Dimension A (mm)
Dimension B (mm)
Outdoor condensate drainage
During heating operation, the condensate and defrosting water should be drained out reliably through the drain hose.
The drain-water hole must be plugged. Whether to plug other holes will be determined by the installer according to actual conditions.
Install the outdoor drain connector in the drain-water hole on the chassis of the outdoor unit, and attach the drain hose to the connector so that the waste water formed in the outdoor unit can be drained out.
In case of a drain hose, the unit must be installed on a base more than 3cm in height.
drain-water hole
chassis
drain connector
KSV35HRF/ CRF
842 x 320 x 596 540 286
KSV52HRF, KSV70CRF/
955 x 396 x 700 560 364
HRF KSV80HRF
caution
If a suspended installation is needed, the installation bracket must allow the fixation according to dimensions on the figure above.
The wall where the unit will be installed must be of solid brick, concrete or provided with other reinforcement ways to fix the bracket. The fixation of the bracket to the wall and the bracket to the air conditioner must be firm, steady and levelled.
hose of inner diameter 16mm (not supplied)
8 Outdoor unit installation
Indoor unit installation
Installing the mounting plate
1. Fit the mounting plate horizontally on the wall with five or more self-tapping screws (type ST4x25, item 3 on page 3).
2. Be sure that the mounting plate has been fixed firmly enough to withstand about 60kg. The weight should be evenly shared by every screw.
3. If the wall is made of brick, concrete or the like, drill five (5) or more holes of 5mm diameter in the wall. Insert clip anchor (item 2 on page 3) for appropriate mounting screws.
4. The water tray’s outlet for the indoor unit has two-way drainage design. During installation, the indoor unit should slightly slant
to water tray’s outlet for smooth drainage of condensate water.
Mounting plate type A
135
Fit the mounting plate and drill holes in the wall according to the wall structure and corresponding mounting points on the mounting plate. (dimensions are in mm unless otherwise stated)
Model no.
Indoor unit dimension
W x D x H (mm)
Mounting
plate type
KSV25CRF 912 x 188 x 290 A
KSV25HRF 912 x 188 x 290 A
KSV35CRF 912 x 188 x 290 A
KSV35HRF 912 x 188 x 290 A
KSV52HRF 1000 x 219 x 326 B
KSV70CRF 1178 x 253 x 326 C
KSV70HRF
1178 x 253 x 326 C
KSV80HRF 1178 x 253 x 326 C
542
235
Mounting plate type B
256
55
78
55mm 55mm
143
87
1000
694
31
80
219
98
55
78
9Indoor unit installation
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