Kelvinator KSV25CRJ, KSV35CRJ, KSV71CRJ, KSV71HWJ, KSV90HWJ Installation Manual
...
Inverter Air Conditioner
Installation Manual
KSV25CRJ, KSV35CRJ, KSV71CRJ,
KSV25HWJ, KSV35HWJ, KSV50HWJ,
KSV71HWJ, KSV90HWJ,
KSD25HWJ, KSD35HWJ, KSD50HWJ,
KSD71HWJ, KSD90HWJ
ENVIRONMENTAL TIPS
R300 refrigerant warning
Congratulations Contents
Congratulations and thank you for choosing our Inverter split
system room air conditioner. We are sure you will nd
your new air conditioner a pleasure to use. Before you use the air
conditioner, we recommend that you read through
the entire user manual, which provides the description of
the air conditioner and its functions.
To avoid the risks that are always present when you use an electrical
appliance, it is important that the air conditioner
is installed correctly and that you read the safety instructions
carefully to avoid misuse and hazards.
We recommend that you keep this instruction booklet
for future reference and pass it on to any future owner
After unpacking the air conditioner please check it is not damaged.
If in doubt, do not use the air conditioner but
contact your local Electrolux Customer Care Centre.
s.
Conditions of use
This appliance is intended to be used in household and similar
applications such as :
• staff kitchen areas in shops, ofces and other working
environments.
• farm houses.
• by clients in hotels, motels and other residential type
environments.
• bed and breakfast type environments.
This air conditioner is designed for and intended to be used in
normal domestic applications only.
Record model and serial number here:
Important Safety Instructions .................................................3
Installation instructions
Choosing a location to mount unit ...............................................4
Installation drawing .........................................................................5
Indoor unit installation
Installation plate mounting ............................................................6
Drilling the wall ................................................................................7
Connective pipe installation ..........................................................7
Drain piping ........................
.............................................................8
Outdoor unit installation
Location of outdoor unit ..............................................................10
Drain elbow installation ................................................................10
Refrigerant pipe connection ........................................................11
Flaring work ...................................................................................12
Test running
Air purging .....................................................................................15
Information servicing
Information servicing ....................................................................18
Warranty ......................................................................................23
Model number: ..................................................................................
Serial number: ..
.................................................................................
environment
Information on disposal for users
• Most of the packing materials are recyclable.
Please dispose of those materials through your local
recycling depot or by placing them in appropriate collection
containers.
• If you wish to discard this air conditioner, please contact your
local authorities and ask for the correct method
of disposal.
R32 refrigerant warning
This product uses R32 diuoromethane refrigerant, which is
a mildly ammable gas class 2.2 according according to
AS/NZS 5149 and must be handled by a refrigeration
mechanic with appropriate Australian refrigerant handling
licence.
2 Contents Kelvinator Air Conditioning
WARNING
WARNING
WARNING
WARNING
TIPS & INFORMATION
ENVIRONMENTAL TIPS
Important safety instructions Notice for installation
Please read this installation manual and the user manual before
installation and carefully store in a handy place for later reference.
Inside you will find many helpful hints on how to install and test the
air conditioner properly.
Incorrect installation due to ignoring this instruction may cause
harm or damage, which may not be covered by warranty.
warning
This symbol indicates information concerning your personal safety
caution
This symbol indicates information on how to avoid damaging
the appliance
important
This symbol indicates tips and information about use of the
appliance
environment
This symbol indicates tips and information about economical and
ecological use of the appliance
caution
1 The unit must only be installed by a qualified refrigeration
mechanic and electrical work carried out by a qualified
electrician according to AS/NZS 3000 electrical installation
standard and in accordance with all local and national
regulations.
2 If the installation is not completed by a suitably licensed
person, any faults resulting from poor installation may not be
covered under warranty.
3 Means for disconnection must be provided in the fixed wiring
according to AS/NZS 3000 and local wiring regulations, install
a suitable isolation switch in an accessible location adjacent to
this air conditioner.
4 The temperature of the refrigerant circuit will be high, please
keep the interconnection cable away from the copper tube.
5 This appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities,
or lack of experience and knowledge, unless they have
been given supervision or instruction concerning use of the
appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play
with the appliance.
caution
• Contact an authorised installer for installation of this unit.
• Contact an authorised service technician for repair or
maintenance of this unit.
• Installation work must be performed in accordance with the
national wiring standards by authorised personnel only.
warning
Before obtaining access to terminals, all supply circuits must be
disconnected.
Kelvinator Air Conditioning Important safety instructions 3
Choosing a location to mount unit
Indoor unit
• Do not install the unit near any heat source, ammable gas or
steam.
• Choose a location where the air circulation is good, and where
there are no obstacles blocking the air ow.
• Select a place that will be convenient to run a drain to suitable
location outside.
• A place where noise prevention is taken into consideration.
• Do not install the unit near the door way.
• Ensure the restrictions on installation sp
unit installation drawings are met.
• Select a location which is
the device is not subjected to vibrations.
• The device should be installed at a distance of at least 1m
from all other electrical devices and installations, e.g. TV,
radio,computer, etc.
• Avoid installing in direct sunlight, if it's unavoidable consider
installing something to protect from direct sunlight.
enough for installation so that
ed in the indoor
reas
Your air conditioner is designed to condition the air for a certain
range of room size, please ensure the selection of your air
conditioner complies with the Kelvinator selection tool available
from www.kelvinator.com.au
This product uses mildly
of refrigerant require minimum room sizes. Please ensure that these
minimum room sizes are adhered to for standard installations (up
to 5m pipe length). If larger refrigerant charges than standard are
used then please consult AS/NZS 60335.2.40 to determine the safe
minimu
oor area for the installation.
ammable R32 refrigerant. Certain levels
Outdoor unit
• If an awning is built over the unit to prevent direct sunlight or
rain, be careful that heat radiation from the condenser is not
obstructed.
• Do not install outdoor unit in a location where the air outlet will
be directed on plants or animals as it may harm them.
• Make sure that there is suf
installation drawings.
• Do not place any obstacles which may cause a restriction of
the discharged air.
• Select a location which avoids causing a nuisance to
neighbours from noise and air emissions from device.
• Select a location which is suf
• Never cover the air inlets and outlets.
• The location must be suf
prevention of vibrations.
• There must be no risk presented by combustible gas or gas
escaping as a result of corrosion.
• Avoid a location where there is a high salt content.
• Avoid a location which is heavily exposed to dust.
• Avoid a location to which the general public have access.
nt space as spe ed in the
ntly well ventilated.
e r installation and the
Model Charge of R32 (g)
KSV25CRJ
KSV25HWJ
KSD25HWJ
KSV35CRJ
KSV35HWJ
KSD35HWJ
KSV50HWJ
KSD50HWJ
KSV71CRJ
KSV71HWJ
KSD71HWJ
KSV90HWJ
KSD90HWJ
800
850
1200
1300
2700
Minimum r area (m2)
N/A
N/A
2.00
2.44
6.95
4 Choosing a location Kelvinator Air Conditioning
Installation drawing
Fig. 1
Before screwing the remote
controller holder to the wall,
make sure that control signals
are properly received by
indoor unit.
4
Installation plate ng screw
ST3.9x25(5)
Remote
control
5
6
2x AAA batteries
7
12cm or more
30cm or more
A
3
15cm or more
1
12cm or more
Air
2
ter
Air outlet
200cm
or more
Additional drain pipe
Wrapping tape (wrap the
insulation pipe with the tape
from bottom to top)
60cm
or more
30cm or more
200cm or more
60cm or more
B
In sites with poor drainage, use block bases
for outdoor unit. Adjust its height until the
unit is leveled. Otherwise, water leakage or
pooling of water may occur.
Where there is a danger of the
unit falling, use foot bolts to
.
Allow two of A, B and
C directions to be free
C
from obstructions.
8 9
Seal
Drain elbow
Flare nuts
Air conditioner Qty. Qty.
1
Indoor unit
2
Outdoor unit
3
Indoor unit mounting plate
4
Mounting plate g screws, ST3.9x25 5 or 8*
7
1
1
1
Battery (AAA 1.5V)
8
Drain elbow & seal 1
9
Flare nuts 2
10
Installation Manual 1
2
5
Remote controller 1
6
Remote controller holder
11
User manual 1
1
* 9kW models have 8 screws, other models have 5 screws.
NOTE: Appearance of outdoor unit and indoor unit may differ from some models. The actual shape shall prevail.
Kelvinator Air Conditioning Installation drawing 5
Indoor unit installation
Remove the installation plate from the indoor unit. The installation
plate should be installed on a wall which can support the weight of
the indoor unit.
Indoor unit
Model
KSV25CRJ
KSV25HWJ
KSD25HWJ
KSV35CRJ
KSV35HWJ
KSD35HWJ
KSV50HWJ
KSD50HWJ
KSV71CRJ
KSV71HWJ
KSD71HWJ
KSV90HWJ
KSD90HWJ
dimensions
W x H x D (mm)
802 x 297 x 189
1080 x 335 x 226
1259 x 362 x 282
Weight (kg)
9.3
14.5
19.5
Installation plate mounting
ht tiF .1 e installation plate horizontally on structural parts of
the wall with suf
to accommodate the indoor unit and meet the clearance
requirements as per the assembly diagram, see
rppa esU .2 opriate w
d to which is suf nt to support the full weight of the
indoor unit.
3. Secure the installation plate to the wall with screws.
NOTE: Mount the installation plate and drill holes in the wall
according to the wall structure and corresponding mounting points
on the installation plate. The installation plate provided with the
machine differ from appliance to appliance. (Dimensions are in mm
unless otherwise stated).
Fig. 1
Correct orientation
of Installation Plate
nt space around the installation plate
ure 1.
gs suitable for the wall type being
Fig. 2
Left rear side
refrigerant
pipe hole
Left rear side
refrigerant
pipe hole
Ø65
Indoor unit
outline
Right rear side
232
192
297
Ø65
232
128
refrigerant
802
pipe hole
KSV25CRJ, KSV25HWJ, KSD25HWJ,
KSV35CRJ, KSV35HWJ, KSD35HWJ,
221
138
336
Ø75
298
149
578
Indoor unit
outline
Ø75
Right rear side
refrigerant
1080
pipe hole
KSV50HWJ, KSD50HWJ,
KSV71CRJ, KSV71HWJ, KSD71HWJ,
643.6
172
389
332
257
Indoor unit
outline
362
Left rear side
refrigerant
pipe hole
Ø90
1259
KSV90HWJ, KSD90HWJ,
6 Indoor unit installation Kelvinator Air Conditioning
Ø90
Right rear side
refrigerant
pipe hole
Indoor unit installation
WARNING
Drilling the wall
1. Choose the hole position to be either on the left or right side
of the installation plate and mark the position according to the
dimensions shown in
gure 2. Note most simple installation is
with hole on the right side.
2. Drill the piping hole with a hole core drill of the following
size: 65mm for models: KSV25CRJ, KSV25HWJ,
KSD25HWJ, KSV35CRJ, KSV35HWJ, KSD35HWJ,.
75mm for models: KSV50HWJ, KSD50HWJ, KSV71CRJ,
KSV71HWJ, KSD71HWJ.
90mm for models: KSV90HWJ, KSD90HWJ.
3. Drill the hole with slight (5-10mm) downward angle from indoor
to outdoor side so that the outside end is lower than the inside
end to help drainage, see
ure 3.
4. Insert a wall pipe or other means of protection to prevent the
pipes and electrical wires from toughing sharp edges within
the wall.
Connective pipe installation
1. For the left-hand and right-hand piping, remove the pipe
cover from the side panel.
2. For the right back and left back piping, install the piping
as shown.
NOTE: Bundle the pipes, connecting cable, and drain hose
with tape securely, evenly as shown in
gure 4 on the right.
The drain connection can be on the right side, left side or
both. If choosing to drain from both sides, another drain pipe
will need to be supplied by the installer. If choosing one side
drainage connection, make sure the drain hole on the other
side is well plugged. For 2.5kW & 3.5kW models, if choosing
left-hand or left-back piping, please choosing left side
drainage connection. The connection of t
must be connected by a qua
d installer in accordance with
he drain pipe hose
these instructions to prevent leakage.
3. Attach the drain hose to the underside of the refrigerant pipes
with adhesive vinyl tape.
4. Bundle the pipes, connecting cable, and drain hose with tape
securely, evenly as shown in Fig. 4.
5. Pass them through the wall hole.
6. Ensure that the drain hose has a continual downward fall from
the indoor side to the outdoor side to ensure the wat
e s
out smoothly. Failure to do this can result in water gathering in
and leaking from the indoor unit.
caution
• Do not put anything inside the condensate drain pan (refer to
ure 5), as this space is required to collect the condensate
prior to draining out of the indoor unit.
Fig. 3
Fig. 4
Fig. 5
Wall OutdoorIndoor
Move and tape
the drain hose
with piping in
a position as
mentioned in
Fig. below
Cover for
the piping
Cover for
the piping
Right piping
Left piping Left back
Indoor unit
Connective
cable
Drain hose
5-10mm
Cover for
the left piping
Rubber plug
piping
Condensate
drain pan
Pipe room
Connective
pipe
Wrapping
belt
Kelvinator Air Conditioning Indoor unit installation 7
Indoor unit installation
W ARNING
Drain piping
1. Run the drain hose as shown ure 6, ensuring it has a
constant downward fall.
2. The installer must supply a suitable drain hose extension to run
from the indoor unit drain hose to the desired drain location.
The drain hose extension should be
with the indoor unit drain hose, and secured in place with vinyl
tape. Ensure that the drain hose extension also has a continual
downward fall with an air gap at the bottom, and is drained to
a suitable location which will not cause damage to people or
property.
3. Remove the air
check the water
Fig 6.
Right Wrong
ter and pour some water into the drain pan to
ows smoothly.
No trap is permitted
tted and sealed tightly
Do not put the end of
drain hose into water
Connect the cable to the indoor unit
caution
Electrical installation must be completed by suitably quali d
electrician
Electric safety regulations for the initial installation
1. If there is serious safety problem about the power supply,
the technician should refuse to install the air conditioner and
explain to the client until the problem is solved.
2. Power voltage should be in the range of 90%–110%
of rated voltage.
3. The surge protector and main power switch with a 1.5 times
capacity of maximum. Current of the unit should be installed in
power circuit. Ensure the air conditioner is grounded well.
4. The appliance shall be installed in accordance with national
wiring regulations.
5. An all-pole disconnection device which has at least 3mm
clearances in all poles, the residual current device (RCD)
having a rated residual operating current not exceeding 30mA,
and disconnection must be incorporated in the
in accordance with the wiring rules. Refer to the table for
recommended circuit breaker rating for normal installation,
however national and local wiring regulations will prevail.
7. According to the attached electrical connection diagram
located on the panel of the indoor and outdoor unit to
connect the wire.
8. All wiring must comply with local and national electrical codes
and be installed by qua
9. Every wire must be connected
allowed to touch refrigerant tubing, the compressor, or any
moving parts.
10. Loose wiring will cause the terminal to overheat or result in
unit malfunction. A
sure all wiring is tightly connected.
This air conditioner will need to be installed on its own
11.
separate circuit, please refer to AS/NZS 3000 and local wiring
regulations for requirements.
12. For this air conditioner, the main power supply is fed to the
outdoor unit terminal block, ensure that the main power supply
wires running to the outdoor unit can carry the full current
of the air conditioner, which is stated on the rating label,
according
cable that connects from outdoor unit to indoor unit do not
carry the full compressor current, therefore 1.0mm
suitable for this application.
to national wiring regulations. The power and signal
d and skilled electricians.
rmly. No wire should be
re hazard may also exist. Therefore, be
d wiring
2
(or larger) is
8 Indoor unit installation Kelvinator Air Conditioning
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