Kelvinator KSD50HRG, KSV80HRG, KSV70HRG, KSV35HRG, KSV50HRG Installation Guide

Inverter Air Conditioner

Installation Manual

KSV25CRG, KSV35CRG, KSV70CRG,

KSV25HRG, KSD25HRG, KSV35HRG,

KSD35HRG, KSV50HRG, KSD50HRG,

KSV70HRG, KSD70HRG, KSV80HRG,

KSD80HRG

ENVIRONMENTAL TIPS

R300 refrigerant warning

Congratulations Contents

Congratulations and thank you for choosing our Inverter split
system room air conditioner. We are sure you will find
your new air conditioner a pleasure to use. Before you use the air
conditioner, we recommend that you read through
the entire user manual, which provides the description of
the air conditioner and its functions.

To avoid the risks that are always present when you use an electrical
appliance, it is important that the air conditioner
is installed correctly and that you read the safety instructions
carefully to avoid misuse and hazards.

We recommend that you keep this instruction booklet
for future reference and pass it on to any future owners.

After unpacking the air conditioner please check it is not damaged.
If in doubt, do not use the air conditioner but
contact your local Electrolux Customer Care Centre.

Conditions of use

This appliance is intended to be used in household and similar
applications such as :

• staff kitchen areas in shops, offices and other working
environments.

• farm houses.

• by clients in hotels, motels and other residential type

environments.

• bed and breakfast type environments.

This air conditioner is designed for and intended to be used in
normal domestic applications only.

Record model and serial number here:

Important Safety Instructions ................................................. 3

Installation instructions

Choosing a location to mount unit ............................................... 4

Installation drawing ......................................................................... 5

Indoor unit installation

Installation plate mounting ............................................................ 6

Drilling the wall ................................................................................ 7

Connective pipe installation .......................................................... 7

Drain piping ..................................................................................... 8

Outdoor unit installation

Location of outdoor unit .............................................................. 10

Drain elbow installation ................................................................ 10

Refrigerant pipe connection ........................................................ 11

Flaring work ................................................................................... 12

Test running

Air purging ..................................................................................... 15

Information servicing

Information servicing .................................................................... 18

Warranty ......................................................................................23

Model number: ..................................................................................

Serial number: ...................................................................................

environment

Information on disposal for users

• Most of the packing materials are recyclable.
Please dispose of those materials through your local
recycling depot or by placing them in appropriate collection
containers.

• If you wish to discard this air conditioner, please contact your
local authorities and ask for the correct method
of disposal.

R32 refrigerant warning

This product uses R32 difluoromethane refrigerant, which is
a mildly flammable gas class 2.2 according according to AS
1677 and must be handled by a refrigeration mechanic with
appropriate Australian refrigerant handling licence.

2 Contents Kelvinator Air Conditioning

WARNING

WARNING

WARNING

WARNING

TIPS & INFORMATION

ENVIRONMENTAL TIPS

Important safety instructions Notice for installation

Please read this installation manual and the user manual before
installation and carefully store in a handy place for later reference.
Inside you will find many helpful hints on how to install and test the
air conditioner properly.

Incorrect installation due to ignoring this instruction may cause
harm or damage, which may not be covered by warranty.

warning

This symbol indicates information concerning your personal safety

caution

This symbol indicates information on how to avoid damaging
the appliance

important

This symbol indicates tips and information about use of the
appliance

environment

This symbol indicates tips and information about economical and
ecological use of the appliance

caution

1 The unit must only be installed by a qualified refrigeration

mechanic and electrical work carried out by a qualified
electrician according to AS/NZS 3000 electrical installation
standard and in accordance with all local and national
regulations.

2 If the installation is not completed by a suitably licensed

person, any faults resulting from poor installation may not be
covered under warranty.

3 Means for disconnection must be provided in the fixed wiring

according to AS/NZS 3000 and local wiring regulations, install
a suitable isolation switch in an accessible location adjacent to
this air conditioner.

4 The temperature of the refrigerant circuit will be high, please

keep the interconnection cable away from the copper tube.

5 This appliance is not intended for use by persons (including

children) with reduced physical, sensory or mental capabilities,
or lack of experience and knowledge, unless they have
been given supervision or instruction concerning use of the
appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not play

with the appliance.

caution

• Contact an authorised installer for installation of this unit.

• Contact an authorised service technician for repair or
maintenance of this unit.

• Installation work must be performed in accordance with the
national wiring standards by authorised personnel only.

warning

Before obtaining access to terminals, all supply circuits must be
disconnected.

Kelvinator Air Conditioning Important safety instructions 3

Choosing a location to mount unit

Indoor unit

• Do not install the unit near any heat source, flammable gas or
steam.

• Choose a location where the air circulation is good, and where
there are no obsticles blocking the air flow.

• Select a place that will be convenient to run a drain to suitable
location outside.

• A place where noise prevention is taken into consideration.

• Do not install the unit near the door way.

• Ensure the restrictions on installation specified in the indoor
unit installation drawings are met.

• Select a location which is firm enough for installation so that
the device is not subjected to vibrations.

• The device should be installed at a distance of at least 1m
from all other electrical devices and installations, e.g. TV,
radio,computer, etc.

• Avoid installing in direct sunlight, if it's unavoidable consider
installing something to protect from direct sunlight.

Minimum floor areas

Your air conditioner is designed to condition the air for a certain
range of room size, please ensure the selection of your air
conditioner complies with the Kelvinator selection tool available
from www.kelvinator.com.au

This product uses mildly flammable R32 refrigerant. Certain levels
of refrigerant require minimum room sizes. Please ensure that these
minimum room sizes are adhered to for standard installations (up
to 5m pipe length). If larger refrigerant charges than standard are
used then please consult AS/NZS 60335.2.40 to determine the safe
minimum floor area for the installation.

Outdoor unit

• If an awning is built over the unit to prevent direct sunlight or
rain, be careful that heat radiation from the condenser is not
obstructed.

• Do not install outdoor unit in a location where the air outlet will
be directed on plants or animals as it may harm them.

• Make sure that there is sufficient space as specified in the
installation drawings.

• Do not place any obstacles which may cause a short circuit of
the discharged air.

• Select a location which avoids causing a nuisance to
neighbours from noise and air emissions from device.

• Select a location which is sufficiently well ventilated.

• Never cover the air inlets and outlets.

• The location must be sufficiently firm for installation and the
prevention of vibrations.

• There must be no risk presented by combustible gas or gas
escaping as a result of corrosion.

• Avoid a location where there is a high salt content.

• Avoid a location which is heavily exposed to dust.

• Avoid a location to which the general public have access.

Model Charge of R32 (g)

KSV25CRG 860 N/A*

KSV35CRG 900 N/A*

KSV70CRG 1120 1.20

KSV25HRG 830 N/A*

KSV35HRG

KSV50HRG 1450 2.00

KSV70HRG 1600 2.44

KSV80HRG 2130 4.33

KSD25HRG 830 N/A*

KSD35HRG 900 N/A*

KSD50HRG 1450 2.00

KSD70HRG 1600 2.44

KSD80HRG 2130 4.33

900

Minimum floor area (m2)

N/A*

4 Choosing a location Kelvinator Air Conditioning

Installation drawing

Fig. 1

Before screwing the remote
controller holder to the wall,
make sure that control signals
are properly received by
indoor unit.

4

Installation plate fixing screw
ST3.9x25(5)

Remote
control

5

6

2x AAA batteries

7

12cm or more

30cm or more

A

3

15cm or more

1

12cm or more

Air filter

2

200cm or more

Additional drain pipe

Wrapping tape (wrap the
insulation pipe with the tape
from bottom to top)

60cm
or more

Air outlet

30cm or more

200cm or more

60cm or more

B

In sites with poor drainage, use block bases
for outdoor unit. Adjust its height until the
unit is leveled. Otherwise, water leakage or
pooling of water may occur.

Where there is a danger of the
unit falling, use foot bolts to fix.

Allow two of A, B and
C directions to be free

C

from obstructions.

8 9

Seal

Drain elbow

Flare nuts

Air conditioner Qty. Qty.

1

Indoor unit

2

Outdoor unit

3

Indoor unit mounting plate

4

Mounting plate fixing screws, ST3.9x25 5

7

1

1

1

Battery (AAA 1.5V)

8

Drain elbow & seal 1

9

Flare nuts 2

10

Installation Manual 1

2

5

Remote controller 1

6

Remote controller holder (optional)

11

User manual 1

1

NOTE: Appearance of outdoor unit and indoor unit may differ from some models. The actual shape shall prevail.

Kelvinator Air Conditioning Installation drawing 5

Indoor unit installation

Remove the installation plate from the indoor unit. The installation
plate should be installed on a wall which can support the weight of
the indoor unit.

Indoor unit

Model

dimensions

Weight (kg)

W x H x D (mm)

KSV25CRG
KSV25HRG
KSD25HRG
KSV35CRG

802 x 297 x 189 10

KSV35HRG
KSD35HRG

KSV50HRG
KSD50HRG
KSV70CRG
KSV70HRG

1080 x 335 x 226 15
KSD70HRG
KSV80HRG
KSD80HRG

Installation plate mounting

1. Fit the installation plate horizontally on structural parts of
the wall with sufficient space around the installation plate
to accommodate the indoor unit and meet the clearance
requirements as per the assembly diagram, see figure 1.

2. Use appropriate wall fixings suitable for the wall type being
fixed to which is sufficient to support the full weight of the
indoor unit.

3. Secure the installation plate to the wall with screws.

NOTE: Mount the installation plate and drill holes in the wall
according to the wall structure and corresponding mounting points
on the installation plate. The installation plate provided with the
machine differ from appliance to appliance. (Dimensions are in mm
unless otherwise stated).

Fig. 2

Left rear side
refrigerant
pipe hole

Left rear side
refrigerant
pipe hole

232

192

297

65

43

802

KSV25CRG, KSV25HRG, KSD25HRG,
KSV35CRG, KSV35HRG, KSD35HRG

219

53.5

335

75

1080

KSV50HRG, KSD50HRG, KSV70CRG,
KSV70HRG, KSD70HRG, KSV80HRG,
KSD80HRG

581

128

232

53.576

300

75

Indoor unit
outline

Right rear side

65

43

refrigerant
pipe hole

Indoor unit
outline

Right rear side
refrigerant
pipe hole

43

Correct orientation
of Installation Plate

✗✓ ✗

6 Indoor unit installation Kelvinator Air Conditioning

Indoor unit installation

WARNING

Drilling the wall

1. Choose the hole position to be either on the left or right side
of the installation plate and mark the position according to the
dimensions shown in figure 2. Note most simple installation is
with hole on the right side.

2. Drill the piping hole with a hole core drill of the following
size: 65mm for models: KSV25CRG, KSV25HRG, KSD25HRG,
KSV35CRG, KSV35HRG, KSD35HRG
75mm for models: KSV50HRG, KSD50HRG, KSV70CRG,
KSV70HRG, KSD70HRG, KSV80HRG, KSD80HRG.

3. Drill the hole with slight (5-10mm)downward angle from indoor
to outdoor side so that the outside end is lower than the inside
end to help drainage, see figure 3.

4. Insert a wall pipe or other means of protection to prevent the
pipes and electrical wires from toughing sharp edges within
the wall.

Connective pipe installation

1. For the left-hand and right-hand piping, remove the pipe
cover from the side panel.

2. For the right back and left back piping, install the piping
as shown.

NOTE: Bundle the pipes, connecting cable, and drain hose

with tape securely, evenly as shown in figure 4 on the right.
The drain connection can be on the right side, left side or
both. If choosing to drain from both sides, another drain pipe
will need to be supplied by the installer. If choosing one side
drainage connection, make sure the drain hole on the other
side is well plugged. For 2.5kW & 3.5kW models, if choosing
left-hand or left-back piping, please choosing left side
drainage connection. The connection of the drain pipe hose
must be connected by a qualified installer in accordance with
these instructions to prevent leakage.

3. Attach the drain hose to the underside of the refrigerant pipes
with adhesive vinyl tape.

4. Bundle the pipes, connecting cable, and drain hose with tape
securely, evenly as shown in Fig. 4.

5. Pass them through the wall hole.

6. Ensure that the drain hose has a continual downward fall from
the indoor side to the outdoor side to ensure the water flows
out smoothly. Failure to do this can result in water gathering in
and leaking from the indoor unit.

Fig. 3

Fig. 4

Fig. 5

Wall OutdoorIndoor

Move and tape
the drain hose
with piping in
a position as
mentioned in
Fig. below

Cover for
the piping

Cover for
the piping

Right piping

Left piping Left back

Indoor unit

5-10mm

Cover for
the left piping

Rubber plug

piping

caution

• Do not put anything inside the condensate drain pan (refer to
figure 5), as this space is required to collect the condensate
prior to draining out of the indoor unit.

Condensate

Connective
cable

Drain hose

Kelvinator Air Conditioning Indoor unit installation 7

drain pan

Pipe room

Connective
pipe

Wrapping
belt

Indoor unit installation

WARNING

Drain piping

1. Run the drain hose as shown in figure 6, ensuring it has a
constant downward fall.

2. The installer must supply a suitable drain hose extension to run
from the indoor unit drain hose to the desired drain location.
The drain hose extension should be fitted and sealed tightly
with the indoor unit drain hose, and secured in place with vinyl
tape. Ensure that the drain hose extension also has a continual
downward fall with an air gap at the bottom, and is drained to
a suitable location which will not cause damage to people or
property.

3. Remove the air filter and pour some water into the drain pan to
check the water flows smoothly.

Fig 6.

No trap is permitted

Right Wrong

Do not put the end of
drain hose into water

Connect the cable to the indoor unit

caution

Electrical installation must be completed by suitably qualified
electrician

Electric safety regulations for the initial installation

1. If there is serious safety problem about the power supply,
the technician should refuse to install the air conditioner and
explain to the client until the problem is solved.

2. Power voltage should be in the range of 90%–110%
of rated voltage.

3. The surge protector and main power switch with a 1.5 times
capacity of maximum. Current of the unit should be installed in
power circuit. Ensure the air conditioner is grounded well.

4. The appliance shall be installed in accordance with national
wiring regulations.

5. An all-pole disconnection device which has at least 3mm
clearances in all poles, the residual current device (RCD)
having a rated residual operating current not exceeding 30mA,
and disconnection must be incorporated in the fixed wiring
in accordance with the wiring rules. Refer to the table for
recommended circuit breaker rating for normal installation,
however national and local wiring regulations will prevail.

7. According to the attached electrical connection diagram
located on the panel of the indoor and outdoor unit to
connect the wire.

8. All wiring must comply with local and national electrical codes
and be installed by qualified and skilled electricians.

9. Every wire must be connected firmly. No wire should be
allowed to touch refrigerant tubing, the compressor, or any
moving parts.

10. Loose wiring may cause the terminal to overheat or result in
unit malfunction. A fire hazard may also exist. Therefore, be
sure all wiring is tightly connected.

11. This air conditioner may need to be installed on its own
separate circuit, please refer to AS/NZS 3000 and local wiring
regulations for requirements.

12. For this air conditioner, the main power supply is fed to the
outdoor unit terminal block, ensure that the main power supply
wires running to the outdoor unit can carry the full current
of the air conditioner, which is stated on the rating label,
according to national wiring regulations. The power and signal
cable that connects from outdoor unit to indoor unit do not
carry the full compressor current, therefore 1.0mm
suitable for this application.

2

(or larger) is

8 Indoor unit installation Kelvinator Air Conditioning