Kelvinator KSV71CRH, KSV25HRH, KSV50HRH, KSV71HRH, KSV90HRH Installation Manual

...
Inverter Air Conditioner
Installation Manual
KSV25CRH, KSV35CRH, KSV71CRH, KSV25HRH, KSV35HRH, KSV50HRH,
KSV71HRH, KSV90HRH,
KSD25HRH, KSD35HRH, KSD50HRH,
KSD71HRH, KSD90HRH
ENVIRONMENTAL TIPS
R300 refrigerant warning
Congratulations Contents
Congratulations and thank you for choosing our Inverter split system room air conditioner. We are sure you will find your new air conditioner a pleasure to use. Before you use the air conditioner, we recommend that you read through the entire user manual, which provides the description of the air conditioner and its functions.
To avoid the risks that are always present when you use an electrical appliance, it is important that the air conditioner is installed correctly and that you read the safety instructions carefully to avoid misuse and hazards.
We recommend that you keep this instruction booklet for future reference and pass it on to any future owners.
After unpacking the air conditioner please check it is not damaged. If in doubt, do not use the air conditioner but contact your local Electrolux Customer Care Centre.
Conditions of use
This appliance is intended to be used in household and similar applications such as :
staff kitchen areas in shops, offices and other working environments.
farm houses.
by clients in hotels, motels and other residential type
environments.
bed and breakfast type environments.
This air conditioner is designed for and intended to be used in normal domestic applications only.
Record model and serial number here:
Important Safety Instructions ................................................. 3
Installation instructions
Choosing a location to mount unit ............................................... 4
Installation drawing ......................................................................... 5
Indoor unit installation
Installation plate mounting ............................................................ 6
Drilling the wall ................................................................................ 7
Connective pipe installation .......................................................... 7
Drain piping ..................................................................................... 8
Outdoor unit installation
Location of outdoor unit .............................................................. 10
Drain elbow installation ................................................................ 10
Refrigerant pipe connection ........................................................ 11
Flaring work ................................................................................... 12
Test running
Air purging ..................................................................................... 15
Information servicing
Information servicing .................................................................... 18
Warranty ......................................................................................23
Model number: ..................................................................................
Serial number: ...................................................................................
environment
Information on disposal for users
• Most of the packing materials are recyclable. Please dispose of those materials through your local recycling depot or by placing them in appropriate collection containers.
• If you wish to discard this air conditioner, please contact your local authorities and ask for the correct method of disposal.
R32 refrigerant warning
This product uses R32 difluoromethane refrigerant, which is a mildly flammable gas class 2.2 according according to AS 1677 and must be handled by a refrigeration mechanic with appropriate Australian refrigerant handling licence.
2 Contents Kelvinator Air Conditioning
WARNING
WARNING
WARNING
WARNING
TIPS & INFORMATION
ENVIRONMENTAL TIPS
Important safety instructions Notice for installation
Please read this installation manual and the user manual before installation and carefully store in a handy place for later reference. Inside you will find many helpful hints on how to install and test the air conditioner properly.
Incorrect installation due to ignoring this instruction may cause harm or damage, which may not be covered by warranty.
warning
This symbol indicates information concerning your personal safety
caution
This symbol indicates information on how to avoid damaging the appliance
important
This symbol indicates tips and information about use of the appliance
environment
This symbol indicates tips and information about economical and ecological use of the appliance
caution
1 The unit must only be installed by a qualified refrigeration
mechanic and electrical work carried out by a qualified electrician according to AS/NZS 3000 electrical installation standard and in accordance with all local and national regulations.
2 If the installation is not completed by a suitably licensed
person, any faults resulting from poor installation may not be covered under warranty.
3 Means for disconnection must be provided in the fixed wiring
according to AS/NZS 3000 and local wiring regulations, install a suitable isolation switch in an accessible location adjacent to this air conditioner.
4 The temperature of the refrigerant circuit will be high, please
keep the interconnection cable away from the copper tube.
5 This appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play
with the appliance.
caution
• Contact an authorised installer for installation of this unit.
• Contact an authorised service technician for repair or maintenance of this unit.
• Installation work must be performed in accordance with the national wiring standards by authorised personnel only.
warning
Before obtaining access to terminals, all supply circuits must be disconnected.
Kelvinator Air Conditioning Important safety instructions 3
Choosing a location to mount unit
Indoor unit
Do not install the unit near any heat source, ammable gas or steam.
Choose a location where the air circulation is good, and where there are no obsticles blocking the air ow.
Select a place that will be convenient to run a drain to suitable location outside.
A place where noise prevention is taken into consideration.
Do not install the unit near the door way.
Ensure the restrictions on installation sp
unit installation drawings are met.
Select a location which is the device is not subjected to vibrations.
The device should be installed at a distance of at least 1m from all other electrical devices and installations, e.g. TV, radio,computer, etc.
Avoid installing in direct sunlight, if it's unavoidable consider installing something to protect from direct sunlight.
enough for installation so that
ed in the indoor
reas
Your air conditioner is designed to condition the air for a certain range of room size, please ensure the selection of your air conditioner complies with the Kelvinator selection tool available from www.kelvinator.com.au
This product uses mildly of refrigerant require minimum room sizes. Please ensure that these minimum room sizes are adhered to for standard installations (up to 5m pipe length). If larger refrigerant charges than standard are used then please consult AS/NZS 60335.2.40 to determine the safe minimu
oor area for the installation.
ammable R32 refrigerant. Certain levels
Outdoor unit
If an awning is built over the unit to prevent direct sunlight or rain, be careful that heat radiation from the condenser is not obstructed.
Do not install outdoor unit in a location where the air outlet will be directed on plants or animals as it may harm them.
Make sure that there is suf installation drawings.
Do not place any obstacles which may cause a short circuit of the discharged air.
Select a location which avoids causing a nuisance to neighbours from noise and air emissions from device.
Select a location which is suf
Never cover the air inlets and outlets.
The location must be suf
prevention of vibrations.
There must be no risk presented by combustible gas or gas escaping as a result of corrosion.
Avoid a location where there is a high salt content.
Avoid a location which is heavily exposed to dust.
Avoid a location to which the general public have access.
nt space as spe ed in the
ntly well ventilated.
e r installation and the
Model Charge of R32 (g)
KSV25CRH KSV25HRH KSD25HRH
KSV35CRH KSV35HRH KSD35HRH
KSV50HRH KSD50HRH
KSV71CRH KSV71HRH KSD71HRH
KSV90HRH KSD90HRH
830
900 N/A
1450 2.00
1600 2.44
2700
Minimum r area (m2)
N/A
6.95
4 Choosing a location Kelvinator Air Conditioning
Installation drawing
Fig. 1
Before screwing the remote controller holder to the wall, make sure that control signals are properly received by indoor unit.
4
Installation plate ng screw ST3.9x25(5)
Remote control
5
6
2x AAA batteries
7
12cm or more
30cm or more
A
3
15cm or more
1
12cm or more
Air
ter
2
Air outlet
200cm or more
Additional drain pipe
Wrapping tape (wrap the insulation pipe with the tape from bottom to top)
60cm or more
30cm or more
200cm or more
60cm or more
B
In sites with poor drainage, use block bases for outdoor unit. Adjust its height until the unit is leveled. Otherwise, water leakage or pooling of water may occur.
Where there is a danger of the unit falling, use foot bolts to
.
Allow two of A, B and C directions to be free
C
from obstructions.
8 9
Seal
Drain elbow
Flare nuts
Air conditioner Qty. Qty.
1
Indoor unit
2
Outdoor unit
3
Indoor unit mounting plate
4
Mounting plate g screws, ST3.9x25 5 or 8*
7
1
1
1
Battery (AAA 1.5V)
8
Drain elbow & seal 1
9
Flare nuts 2
10
Installation Manual 1
2
5
Remote controller 1
6
Remote controller holder
11
User manual 1
1
* 9kW models have 8 screws, other models have 5 screws.
NOTE: Appearance of outdoor unit and indoor unit may differ from some models. The actual shape shall prevail.
Kelvinator Air Conditioning Installation drawing 5
Indoor unit installation
Remove the installation plate from the indoor unit. The installation plate should be installed on a wall which can support the weight of the indoor unit.
Indoor unit
Model
dimensions
Weight (kg)
W x H x D (mm)
KSV25CRH KSV25HRH KSD25HRH KSV35CRH
802 x 297 x 189
9.5
KSV35HRH KSD35HRH
KSV50HRH KSD50HRH KSV71CRH
1080 x 335 x 226
14.5 KSV71HRH KSD71HRH
KSV90HRH KSD90HRH
1259 x 362 x 282 19.5
Fig. 2
Left rear side refrigerant pipe hole
Left rear side refrigerant pipe hole
Left rear side refrigerant pipe hole
232
192
297
65
43
802
KSV25CRH, KSV25HRH, KSD25HRH, KSV35CRH, KSV35HRH, KSD35HRH,
219
53.5
335
75
1080
KSV50HRH, KSD50HRH, KSV71CRH, KSV71HRH, KSD71HRH,
389
172
362
90
1259
KSV90HRH, KSD90HRH,
332
581
643.6
128
232
53.576
257
300
75
90
Indoor unit outline
Right rear side
65
43
refrigerant pipe hole
Indoor unit outline
Right rear side refrigerant pipe hole
Indoor unit outline
Right rear side refrigerant pipe hole
43
Installation plate mounting
ht tiF .1 e installation plate horizontally on structural parts of
the wall with suf
nt space around the installation plate to accommodate the indoor unit and meet the clearance requirements as per the assembly diagram, see
2. Use appropriate w
gs suitable for the wall type being
ure 1.
d to which is suf nt to support the full weight of the
indoor unit.
3. Secure the installation plate to the wall with screws.
NOTE: Mount the installation plate and drill holes in the wall according to the wall structure and corresponding mounting points on the installation plate. The installation plate provided with the machine differ from appliance to appliance. (Dimensions are in mm unless otherwise stated).
Correct orientation of Installation Plate
6 Indoor unit installation Kelvinator Air Conditioning
Indoor unit installation
WARNING
Drilling the wall
1. Choose the hole position to be either on the left or right side of the installation plate and mark the position according to the dimensions shown in gure 2. Note most simple installation is with hole on the right side.
2. Drill the piping hole with a hole core drill of the following size: 65mm for models: KSV25CRH, KSV25HRH, KSD25HRH, KSV35CRH, KSV35HRH, KSD35HRH. 75mm for models: KSV50HRH, KSD50HRH, KSV71CRH, KSV71HRH, KSD71HRH. 90mm for models: KSV90HRH, KSD90HRH.
3. Drill the hole with slight (5-10mm) downward angle from indoor to outdoor side so that the outside end is lower than the inside end to help drainage, see gure 3.
4. Insert a wall pipe or other
means of protection to prevent the pipes and electrical wires from toughing sharp edges within the wall.
Connective pipe installation
1. For the left-hand and right-hand piping, remove the pipe cover from the side panel.
2. For the right back and left back piping, install the piping as shown.
NOTE: Bundle the pipes, connecting cable, and drain hose
with tape securely, evenly as shown in gure 4 on the right. The drain connection can be on the right side, left side or both. If choosing to drain from both sides, another drain pipe will need to be supplied by the installer. If choosing one side drainage connection, make sure the drain hole on the other side is well plugged. For 2.5kW & 3.5kW models, if ch
oosing left-hand or left-back piping, please choosing left side drainage connection. The connection of the drain pipe hose must be connected by a qualied installer in accordance with these instructions to prevent leakage.
3. Attach the drain hose to the underside of the refrigerant pipes with adhesive vinyl tape.
4. Bundle the pipes, connecting cable, and drain hose with tape securely, evenly as shown in Fig. 4.
5. Pass them through the wall hole.
6. Ensure that the drain hose has a continual downward fall from the indoor side to the outdoor side to ensure the water ows out smoothly. Failure to do this can result in water gathering in and leaking from the indoor
unit.
caution
Do not put anything inside the condensate drain pan (refer to gure 5), as this space is required to collect the condensate prior to draining out of the indoor unit.
Fig. 3
Fig. 4
Fig. 5
Wall OutdoorIndoor
Move and tape the drain hose with piping in a position as mentioned in Fig. below
Cover for the piping
Cover for the piping
Right piping
Left piping Left back
Indoor unit
Connective cable
Drain hose
5-10mm
Cover for the left piping
Rubber plug
piping
Condensate drain pan
Pipe room
Connective pipe
Wrapping belt
Kelvinator Air Conditioning Indoor unit installation 7
Indoor unit installation
WARNING
Drain piping
1. Run the drain hose as shown in figure 6, ensuring it has a constant downward fall.
2. The installer must supply a suitable drain hose extension to run from the indoor unit drain hose to the desired drain location. The drain hose extension should be fitted and sealed tightly with the indoor unit drain hose, and secured in place with vinyl tape. Ensure that the drain hose extension also has a continual downward fall with an air gap at the bottom, and is drained to a suitable location which will not cause damage to people or property.
3. Remove the air filter and pour some water into the drain pan to check the water flows smoothly.
Fig 6.
No trap is permitted
Right Wrong
Do not put the end of drain hose into water
Connect the cable to the indoor unit
caution
Electrical installation must be completed by suitably qualified electrician
Electric safety regulations for the initial installation
1. If there is serious safety problem about the power supply, the technician should refuse to install the air conditioner and explain to the client until the problem is solved.
2. Power voltage should be in the range of 90%–110% of rated voltage.
3. The surge protector and main power switch with a 1.5 times capacity of maximum. Current of the unit should be installed in power circuit. Ensure the air conditioner is grounded well.
4. The appliance shall be installed in accordance with national wiring regulations.
5. An all-pole disconnection device which has at least 3mm clearances in all poles, the residual current device (RCD) having a rated residual operating current not exceeding 30mA, and disconnection must be incorporated in the fixed wiring in accordance with the wiring rules. Refer to the table for recommended circuit breaker rating for normal installation, however national and local wiring regulations will prevail.
7. According to the attached electrical connection diagram located on the panel of the indoor and outdoor unit to connect the wire.
8. All wiring must comply with local and national electrical codes and be installed by qualified and skilled electricians.
9. Every wire must be connected firmly. No wire should be allowed to touch refrigerant tubing, the compressor, or any moving parts.
10. Loose wiring may cause the terminal to overheat or result in unit malfunction. A fire hazard may also exist. Therefore, be sure all wiring is tightly connected.
11. This air conditioner may need to be installed on its own separate circuit, please refer to AS/NZS 3000 and local wiring regulations for requirements.
12. For this air conditioner, the main power supply is fed to the outdoor unit terminal block, ensure that the main power supply wires running to the outdoor unit can carry the full current of the air conditioner, which is stated on the rating label, according to national wiring regulations. The power and signal cable that connects from outdoor unit to indoor unit do not carry the full compressor current, therefore 1.0mm2 (or larger) is suitable for this application.
8 Indoor unit installation Kelvinator Air Conditioning
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