Kellenberger KelAccess User Manual
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KEL-ACCESS
ACCESSORIES FOR KELLENBERGER CYLINDRICAL GRINDING MACHINES
THE KEL-VARIA® ACCESSORIES:
PRACTICAL, UNIVERSAL, OPTIMAL.
Precision Grinding Machines and Systems
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KEL-ACCESS
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Standard Accessories
Standard Accessories
■ 1 set of open ended spanner
■ 1 ring spanner, size 19
■ 1 open ended spanner, size 40
■ 1 set of hex head socket spanners
■ 1 hex head socket spanner, size 8
■ 1 Allan key, size 8
■ 1 balancing arbour
■ 1 box spanner, size 46
■ 1 assembly arbour
■ 1 wheel-changing aid. for ø 500 (20“) only
■ 1 pulling off tool
■ 1 reduction sleeve MT5 / MT4
■ 1 assembly ring
■ 1 driver
■ 1 taperhole wiper MT5
■ 1 taperhole wiper MT4
■ 2 carbide tipped centre-points MT4
■ 1 carbide tipped half centre-points MT4
■ 1 round belt
■ 1 drain-off tube
■ 1 ejector bar
■ 1 manual drawbar
■ 1 set of operating instructions
Height of centres
175 / 225 mm (6.89 / 8.86“)
Distance between centres
600 / 1000 / 1500 mm (24 / 40 / 60“)
Power supply
3 x 400 V 50 Hz / 3 x 460 V 60 Hz
Painting
Enclosure /cabinet:
NCS 2502-B /
grey
blue
NCS 3050-B
Machine base / auxiliary equipment:
dark grey
NCS 7502-B
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Contents
Wheelhead variants R and UR 5
RS and URS 6
CNC control units and KELCO 110 7
PC software KELCO 120
FANUC
KEL-ASSIST 100 8
KEL-POLY
Personal computer (laptop)
Swiveling-devices for Indexing swivelling systems 9
wheelheads CNC controlled B axis
Equipment for wheelheads Grinding wheel flanges 10
Constant surface speed
Automatic balancing
Internal grinding spindles Internal grinding spindles 11
and accessories Quills 12
Collet chuck, face grinding quill 13
Equipment for the tailstock Hydraulic sleeve retraction 14
Micro-adjustment
Spring preloaded center
Air-cushioning 15
Cooling system for upper table
Extra equipment for Increased working accuracy 16
workhead CNC-controlled C axis
Positioned spindle stop
Sine bar
Swivelling lower section 17
Micro fine adjustment
Coolant supply through the workhead spindle
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Contents
Manual clamping devices 3-jaw chucks 18
and related accessories Permanent magnetic chucks
Blank flange
Spring collet adapters 19
Spring collets
Driving dogs
Power-actuated clamping Power-clamping system 20
devices and related 3-jaw power chuck
accessories Jaws
Power-clamping system / sets of jaws / chuck simulator 21
Driving dogs, devoid of shearing force 22
Spring collet adapter / spring collets
Steady-rests and supports 2-point steady rest 23
for components 3-point steady rest
Support for components
Dressing devices with Dressing device mounted on longitudinal slide 24
related accessories and Dressing device mounted on upper table
tools Adapter for diamond-holder
Diamond-holder 25
Dressing tools 26 / 27
Dressing devices 28
Gauging, flagging and Active flagging device KEL-POS 29
gap-control units Tool measuring system KEL-SET
Gap control sensor unit 30
Passive flagging device
In-process gauging system 30 / 31
Coolant-filtration units and Paper tape filter with magnetic swarf separator 32
related accessories Paper tape roll
Continuous-band filtration unit 33
Kit of connecting parts for filtration unit DARENTH 1040
Miscellaneous equipment Full enclosure for machine 34
Dust extration unit
Machine paint to customers specification
Special connection voltage and balancing unit
Vibration damping bases 35
Lubricant for first filling
Spare belts
Technical documentation / Services
Competence and global partnership 36
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Wheelhead variants R and UR
Equipment for right-hand side of wheelhead
■ Automatic ginding wheel protection ■ 1 grinding wheel
■ Coolant shut-off device ■ 1 grinding wheel flange
Only available with 1110.01 and 1110.02*
Wheelhead variant R Only available with basic equipment
Equipment for grinding wheel on righthand side of ø 300 x 40 x 127 mm (12 x 1.6 x 5“) 1111.01
wheelhead ø 400 x 50 x 127 mm * (16 x 2.0 x 5“) 1111.03
Only available with 1310.01 and 1310.02*
Wheelhead variant UR Only available with basic equipment
Equipment for grinding wheel on righthand side of ø 300 x 40 x 127 mm (12 x 1.6 x 5“) 1311.01
wheelhead ø 400 x 50 x 127 mm * (16 x 2.0 x 5“) 1311.03
ø 400 x 63 x 127 mm * (16 x 2.5 x 5“) 1111.02
ø 400 x 63 x 127 mm * (16 x 2.5 x 5“) 1311.02
Equipment for grinding wheel on lefthand side of wheelhead ø 500 x 80 x 203.2 mm (20 x 3.2 x 8“) or
ø 500 x 100 x 203.2 mm (20 x 4 x 8“).
■ Motor output 9.2 kW
■ Peripheral grinding wheel speed 45 m/s (148 sfpm)
■ Instead of 400 mm (16“) / 7.5 kW / 35 m/s (115 sfpm)
Wheelhead variant R Only available with basic equipment
Equipment for grinding wheel on lefthand side of ø 500 x 80 x 203.2 mm (20 x 3.2 x 8“) 1110.01
wheelhead ø 500 x 100 x 203.2 mm (20 x 4.0 x 8“) 1110.02
Wheelhead variant UR Only available with basic equipment
Equipment for grinding wheel on lefthand side of ø 500 x 80 x 203.2 mm (20 x 3.0 x 8“) 1310.01
wheelhead ø 500 x 100 x 203.2 mm (20 x 4.0 x 8“) 1310.02
Internal grinding attachment with adapter ø 120 mm (4 23/32“) for high-frequency internal grinding
spindles.
■ Automatic grinding wheel protections
■ Coolant shut-off device
Only available with machine version type UR Only available with basic equipment
Internal grinding attachment with adapter ø 120 mm (4
23
/32“) 1012.01
Height of centres 225 mm (8.86“)
■ Max. grindable diameter with grinding wheel ø 500 mm (20“) and
grinding wheel position 0° is 432 mm (17“).
Only available with basic equipment
Increase of centre height to 225 mm (8.86“) 1018.01
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Wheelhead variant RS and URS
Equipment for grinding wheel on righthand side of wheelhead
■ Motor output 9.2 kW
■ Peripheral grinding wheel speed 45 m/s (148 sfpm)
■ Instead of 400 mm (16“) / 7.5 kW / 35 m/s (115 sfpm)
Wheelhead variant RS Only available with basic equipment
Equipment for grinding wheel on righthand side of ø 500 x 80 x 203.2 mm (20 x 3.2 x 8“) 1211.01
wheelhead ø 500 x 100 x 203.2 mm (20 x 4.0 x 8“) 1211.02
Wheelhead variant URS Only available with basic equipment
Equipment for grinding wheel on righthand side of ø 500 x 80 x 203.2 mm (20 x 3.2 x 8“) 1411.01
wheelhead ø 500 x 100 x 203.2 mm (20 x 4.0 x 8“) 1411.02
Internal grinding attachment with adapter ø 120 mm (4 23/32“) for high-frequency internal grinding
spindles.
■ Automatic grinding wheel protections
■ Coolant shut off
Only available with machine version type URS Only available with basic equipment
Internal grinding attachment with adapter ø 120 mm (4
23
/32“) 1012.01
Height of centres 225 mm (8.86“)
■ Max. grindable diameter with grinding wheel ø 500 mm (20“) and
grinding wheel position 0° is 432 mm (17“).
Only available with basic equipment
Increase of centre height to 225 mm (8.86“) 1018.01
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CNC control units and PC software
CNC control unit KELCO 110
Dialogue-supported Z-axes, CNC control unit for X- and Z-axis. Graphic assisted or ISO 6983 /
DIN 66025 programming, including specific grinding cycles.
■ 10.4" colour LC display
■ Harddisc 1.5 Gb, main memory 32 Mb RAM
CNC control unit KELCO 110 1020.02
Only available with basic equipment
CNC control unit KELCO 120
Dialogue-supported, multi-axis CNC control unit for X-, Z-, B- and C-axis. Graphic assisted or ISO 6983 /
DIN 66025 programming including specific grinding cycles.
■ Constant peripheral grinding wheel speed
■ 10.4" colour LC display
■ Harddisc 1.5 Gb, main memory 32 Mb RAM
Only available with basic equipment
CNC control unit KELCO 120 1021.02
CNC control unit GE FANUC
Dialogue-supported, multi-axis CNC control unit for X-, Z- and B-axis. Graphic assisted or ISO 6983 /
DIN 66025 programming including specific grinding cycles.
■ 10.4" colour LC display
■ Harddisc: 512 Kb
Only available with basic equipment
CNC control unit GE FANUC 1022.01
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CNC control units and PC software
KEL-ASSIST 100
Software package supporting the generation of profile dressing and contour grinding programmes for
KELCO 110, KELCO 120 and GE FANUC.
■ Includes CAD “vector”
■ Data transfer via RS 232 interface
■ Contour grinding
■ Profile dressing
KEL-ASSIST 100 1024.04
Available at any time
KEL-POLY
Software for grinding of unround or eccentrics polyhedrons, polygons and continuous and free contours.
■ DXF interface for reading CAD data
■ Data transfer via RS 232 interface
Only available with the C-axis, ref. 1026.01 and KELCO 120 Available at any time
KEL-POLY 1024.03
Personal Computer (Laptop)
■ Including the installation of software, e.g. KEL-ASSIST 100 or KEL-POLY
■ 1 connecting cable (length 5 m)
Available at any time
Personal Computer 1025.01
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Swivelling devices for the wheelheads
Swivelling system with manual indexing.
■ Positioning devices every 2.5 ° with Hirth coupling and hydraulic cushioning
■ Swivelling range +30° / -205°
■ Spring pre-loaded clamping
Swivelling device with manual indexing for wheelhead R 1114.01
Only available with basic equipment
Swivelling device for automatic indexing
■ Positioning every 2.5 ° with Hirth-coupling and hydraulic cushioning
■ Swivelling range +30° / -205°
■ Spring pre-loaded clamping
Only available with basic equipment
Swivelling device with automatic indexing for wheelhead R 1114.02
Swivelling device with automatic indexing for wheelhead UR / URS / RS 1014.01
CNC-controlled B-axis
Swivelling system for automatically swivelling in any position with hydraulic clamping without radial
tension. No vertical movement, e.g. can be swivelled in an I.D. without first being removed.
■ Positioning accuracy +/- 5"
■ Swivelling range +30° / -205°
Only available with basic equipment
CNC controlled B axis for wheelhead R 1114.03
CNC controlled B axis for wheelhead UR / URS / RS 1014.02
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Equipment for wheelheads
Grinding wheel flange with balancing segments on outside
Outer ø x I.D. Clamping capacity
ø 300 or ø 400 x 127 mm (ø 12 or ø 16 x 5“) 21 - 62 mm (
ø 500 x 203.2 mm (ø 20 x 8.1“) 24 - 67 mm (1 - 2 5/8“)
Grinding wheel flange ø 300 or ø 400 mm (ø 12 or ø 16“) 0015.01
Grinding wheel flange ø 500 mm (20“) 0015.02
13
/16 - 2 7/16“)
Available at any time
V = constant
Spindle speed V-constant, setting infinitely variable between 1150 - 2150 rpm.
■ ø 400 / 35 m/s (ø 16“ / 115 sfpm)
■ ø 500 / 45 m/s (ø 20“ / 148 sfpm)
Only available with basic equipment
V-constant for KELCO 110 1016.03
V-constant for FANUC 1016.02
Automatic balancing unit for dynamic balancing of grinding wheels.
■ Balancing head
■ Vibration sensor with touchfree transmission of signals
■ Display and operating unit integrated in cockpit
■ Integrated gap control sensor
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Only available with basic equipment
Balancing unit ELASO, type EB 7003 1017.01
Balancing unit MARPOSS, type E 82 1017.02
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Internal grinding spindles and accessories
Belt-driven internal grinding spindles
For ID Type Dimensions Max. rpm
> ø 20 HJN 828 ø 80 x 240 mm 28000
ø 6 - 30 HJN 842 ø 80 x 230 mm 42000
ø 3 - 20 HJN 860 ø 80 x 220 mm 60000
■ consignment includes 1 set of pulleys, 1 set of flat belts and standard equipment
Available at any time
HJN 828 0013.01
HJN 842 0013.02
HJN 860 0013.03
High frequency internal grinding spindles
For ID Type Dimensions Max. rpm
> ø 20 MFV 1230 ø 120 x 265 mm 30000
ø 3 - 30 MFV 1260 ø 120 x 235 mm 60000
ø 2 - 15 MFZ 1090 ø 100 x 200 mm 90000
Requirements
■ Internal grinding equipment ø 120 mm, 1012.01
■ Operating unit 1013.04
Only available with basic equipment
MFV 1230 1013.01
MFV 1260 1013.02
MFZ 1090 1013.03
Operating unit for high frequency internal grinding spindles.
■ Operating unit
■ Gap control sensor
■ Frequency converter
■ Lubrication and coolant systems
Only available with basic equipment
Operating unit 1013.04
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