Kellani KLNI1181 Standard Installation Guidelines

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INSTALLATION GUIDELINES
Please read carefully before beginning installation.
We recommend a minimum of 10% overage on all tile orders. Prior to installation verify tile series, size/pattern, color and finish. Installation of a test sheet is strongly recommended to ensure correctness of material. Installation constitutes acceptance.
PREPARATION
Glass tile must be installed over a properly prepared substrate—a clean, sound, flat surface that is free of cracks, contaminates, sealers, paint or adhesives. This is one of the most important factors in ensuring a good installation as glass tile has translucent and reflective properties that may reveal the presence of inconsistencies in the substrate.
Approved Surfaces for Setting
Concrete slabs (on grade) cured a minimum of 28 days, free of cracks, curing agents and any signs of laitance.
Well cured mortar beds (ANSI A108.1B Standards-cured a minimum 7 days).
Cement Board/backer units (CBU) to ANSI A118.9 Standards (Note: An ANSI A108A-2.1.8 membrane is required behind all CBU installations in wet areas).
Gypsum board (dry areas only) installed to ASTM C1396 or ASTM C1396M-04 Standards.
Do not install glass tile directly over Particle Board or Plywood!
Movement/Expansion Joints: Refer to TCNA - EJ171
A soft joint is required between any change of material within the tile installation (tile to tile, tile to metal, tile to wood).
Additional movement provisions may be required based on the conditions of the project.
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Installation
Installation Tips
A 3/16”x 1/4” V-Notch trowel is recommended for installation. Check periodically during installation to verify proper coverage.
Our glass tiles are paper-face mounted with water-soluble glue. All sheets are printed with the words “Mount This Side Out,” indicating that the paper must be facing out. DO NOT install the tile with paper embedded into the thin-set.
Directional sheets must be installed with in the same orientation for proper alignment of directional blends.
Step-By-Step Mosaic Installation
Work in areas of 6 – 10 SF. Key in thin­set with flat edge of trowel.
Use correctly sized V-Notch trowel to achieve uniform thickness.
Lightly knock down the tops of combed thin-set with flat edge of trowel until smooth.
Sheets must be installed with PAPER FACING OUT. Gently seat tile into the thin­set, paying attention to sheet lines and directional arrows, if included.
Use a beating block to achieve uniform flatness and full bond.
Wait 15-30 minutes before lightly wetting the paper with water and a sponge. It may take several passes to properly saturate. Do not use excessive water.
Begin peeling paper off 5-10 minutes after wetting. Begin in one corner and pull at an angle towards the opposite corner until paper is free from tile.
Adjust tiles as needed.
Promptly clean excess setting materials from tile surface with a damp sponge.
Follow manufacturer’s recommended stated cure times for setting. Follow setting manufacturer’s recommended stated cure times prior to grouting.
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Step-By-Step Grouting
Our artistic glass may contain noticeable surface variations as a result of the manufacturing process. During the grouting process these may become more noticeable if grout residue is left to cure on the surface. A soft bristle brush may be used to remove the excess grout from the surface during the initial cleaning phase. It is critical to remove all excess grout from the surface of the tile before the grout is allowed to fully cure.
Pre-wash tile with damp sponge to remove 100% of glue or other residue before grouting.
Apply grout with a rubber float making sure joints are free of voids.
Use a damp sponge to remove excess grout, leaving only a slight haze residue.
Wait 30-40 minutes
before polishing off
haze residue with a
clean microfiber cloth.
Perform as work
progresses while
grout is fresh.
Wait 12 hours before
performing a ‘final
polish’ to remove any
residual haze with a
dry terry or microfiber
cloth.
Our textured products may benefit from a post-cure ‘polish’. Use grout haze remover or diluted sulfamic solution to remove haze from glass and small surface fissures. Use of a soft bristle brush will aid this process. Follow product manufacturer’s installation instructions. Always test small area first.
Step-By-Step Back Butter Method
Recommended on individual tiles and tiles 2”x2” or larger to obtain 100% coverage.
Clean back of tile.
Apply thin-set to 100% of back of
tile.
Press tile into prepared thin set
bed.
Cutting Glass Tile:
Use glass tile nippers with carbide cutting
wheels.
Use a wet saw with diamond blade for glass.
Montolit CPV Series; Alpha Vetro Series; MK
Series.
To prevent rough edges, glass tiles must be cut
slowly.
Drilling Holes:
Drill tile before installation. Drilling from both sides will minimize chipping and cracking.
Use a diamond core bit at low speed (250 to 300rpm).
Mist the tile and drill bit with water during drilling to prevent tile from cracking.
Openings should be 1/8” larger than fixture fittings to avoid stress transfer to the tile.
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Setting Materials
ARDEX
www.ardexamericas.com
X 77™ MICROTEC® Fiber Reinforced Thin Set Mortar (Dry Areas)
X 77™ MICROTEC® Fiber Reinforced Thin Set Mortar with E 90™ Mortar Admix (Wet/Dry Areas)
S 48™ Rapid-Set Mortar (Wet/Dry Areas)
BOSTIK
www.bostik-us.com
ReFlex® Ultra-Premium Latex-Modified Thin Set Mortar (Dry Areas)
CUSTOM BUILDING PRODUCTS
www.custombuildingproducts.com
Glass Tile Premium Thin-Set Mortar (Wet/Dry Areas)
MegaFlex® Crack Prevention Mortar (Wet/Dry)
FlexBond® Premium Crack Prevention Thin- Set Mortar
LATICRETE
www.laticrete.com/home.aspx
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Glass Tile Adhesive Mortar (Wet/Dry Areas)
MAPEI
www.mapei.com/US-EN
Adesilex™ P10 Bright White mixed with Keraply Mortar Additive (Wet/Dry Areas)
TEC Specialty Products
www.tecspecialty.com
Super Flex™ Ultra-Premium Thin Set Mortar (Wet/Dry Areas)
Acceptable systems for glass tile installation are continuously revised as new technologies become available. While we are providing this basic list, this list should not be considered exclusive or complete. There may be other manufacturers who produce suitable installation products, including products we may not be aware of. It is the installer’s responsibility to be knowledgeable about the most current recommended systems.
RESOURCES & INDUSTRY GROUPS
(NTCA) National Tile Contractors Association www.tile-assn.com
(TCNA) Tile Council of North America www.tcnatile.com
(TTMAC) Terrazzo Tile and Marble Assoc. of Canada www.ttmac.com
(CTIOA) Ceramic Tile Institute of America, Glass Field Reports www.ctioa.org
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