Keithley Instruments 2700 Service

Model 2700 Multimeter/ Data Acquisition System
Service Manual
Contains Servicing Information
Keithley Instruments, Inc. warrants this product to be free from defects in material and workmanship for a period of 1 year from date of shipment.
Keithley Instruments, Inc. warrants the following items for 90 days from the date of shipment: probes, cables, rechargeable batteries, diskettes, and documentation.
During the warranty period, we will, at our option, either repair or replace any product that proves to be defec­tive.
To exercise this warranty, write or call your local Keithley representative, or contact Keithley headquarters in Cleveland, Ohio. You will be given prompt assistance and return instructions. Send the product, transportation prepaid, to the indicated service facility. Repairs will be made and the product returned, transportation prepaid. Repaired or replaced products are warranted for the balance of the original warranty period, or at least 90 days.
LIMITATION OF WARRANTY
This warranty does not apply to defects resulting from product modification without Keithley’s express written consent, or misuse of any product or part. This warranty also does not apply to fuses, software, non-recharge­able batteries, damage from battery leakage, or problems arising from normal wear or failure to follow instruc­tions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUD­ING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE. THE REMEDIES PROVIDED HEREIN ARE BUYER’S SOLE AND EXCLUSIVE REMEDIES.
NEITHER KEITHLEY INSTRUMENTS, INC. NOR ANY OF ITS EMPLOYEES SHALL BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF ITS INSTRUMENTS AND SOFTWARE EVEN IF KEITHLEY INSTRUMENTS, INC., HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES. SUCH EXCLUDED DAM­AGES SHALL INCLUDE, BUT ARE NOT LIMITED TO: COSTS OF REMOVAL AND INSTALLATION, LOSSES SUSTAINED AS THE RESULT OF INJURY TO ANY PERSON, OR DAMAGE TO PROPERTY.
Keithley Instruments, Inc.
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10/99
Model 2700 Multimeter/Data Aquisition System
Service Manual
©1999, Keithley Instruments, Inc.
All rights reserved.
Cleveland, Ohio, U.S.A.
Second Printing, February 2000
Document Number: 2700-902-01 Rev. B
Manual Print History
The print history shown below lists the printing dates of all Revisions and Addenda created for this manual. The Revision Level letter increases alphabetically as the manual undergoes subsequent updates. Addenda, which are released between Revisions, contain important change information that the user should incorporate immediately into the manual. Addenda are numbered sequentially. When a new Revision is created, all Addenda associated with the previous Revision of the manual are incorporated into the new Revision of the manual. Each new Revision includes a revised copy of this print history page.
Revision A (Document Number 2700-902-01)...........................................................November 1999
Revision B (Document Number 2700-902-01) ............................................................. February 2000
All Keithley product names are trademarks or registered trademarks of Keithley Instruments, Inc. Other brand names are trademarks or registered trademarks of their respective holders.
Safety Precautions
The following safety precautions should be observed before using this product and any associated in­strumentation. Although some instruments and accessories would normally be used with non-hazardous voltages, there are situations where hazardous conditions may be present.
This product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety precautions required to avoid possible injury. Read the operating information carefully before using the product.
The types of product users are:
Responsible body
ensuring that the equipment is operated within its specifications and operating limits, and for ensuring that operators are adequately trained.
Operators
and proper use of the instrument. They must be protected from electric shock and contact with hazardous live circuits.
Maintenance personnel
setting the line voltage or replacing consumable materials. Maintenance procedures are described in the manual. The procedures explicitly state if the operator may perform them. Otherwise, they should be performed only by service personnel.
Service personnel
ucts. Only properly trained service personnel may perform installation and service procedures.
Exercise extreme caution when a shock hazard is present. Lethal voltage may be present on cable con­nector jacks or test fixtures. The American National Standards Institute (ANSI) states that a shock haz­ard exists when voltage levels greater than 30V RMS, 42.4V peak, or 60VDC are present.
practice is to expect that hazardous voltage is present in any unknown circuit before measuring.
Users of this product must be protected from electric shock at all times. The responsible body must en­sure that users are prevented access and/or insulated from every connection point. In some cases, con­nections must be exposed to potential human contact. Product users in these circumstances must be trained to protect themselves from the risk of electric shock. If the circuit is capable of operating at or above 1000 volts,
As described in the International Electrotechnical Commission (IEC) Standard IEC 664, digital multi­meter measuring circuits (e.g., Keithley Models 175A, 199, 2000, 2001, 2002, and 2010) are Installation Category II. All other instruments’ signal terminals are Installation Category I and must not be connect­ed to mains.
Do not connect switching cards directly to unlimited power circuits. They are intended to be used with impedance limited sources. NEVER connect switching cards directly to AC mains. When connecting sources to switching cards, install protective devices to limit fault current and voltage to the card.
Before operating an instrument, make sure the line cord is connected to a properly grounded power re­ceptacle. Inspect the connecting cables, test leads, and jumpers for possible wear, cracks, or breaks be­fore each use.
For maximum safety, do not touch the product, test cables, or any other instruments while power is ap­plied to the circuit under test. ALWAYS remove power from the entire test system and discharge any capacitors before: connecting or disconnecting cables or jumpers, installing or removing switching cards, or making internal changes, such as installing or removing jumpers.
is the individual or group responsible for the use and maintenance of equipment, for
use the product for its intended function. They must be trained in electrical safety procedures
are trained to work on live circuits, and perform safe installations and repairs of prod-
no conductive part of the circuit may be exposed.
perform routine procedures on the product to keep it operating, for example,
A good safety
Do not touch any object that could provide a current path to the common side of the circuit under test or power line (earth) ground. Always make measurements with dry hands while standing on a dry, insulated surface ca­pable of withstanding the voltage being measured.
The instrument and accessories must be used in accordance with its specifications and operating instructions or the safety of the equipment may be impaired.
Do not exceed the maximum signal levels of the instruments and accessories, as defined in the specifications and operating information, and as shown on the instrument or test fixture panels, or switching card.
When fuses are used in a product, replace with same type and rating for continued protection against fire hazard.
Chassis connections must only be used as shield connections for measuring circuits, NOT as safety earth ground connections.
If you are using a test fixture, keep the lid closed while power is applied to the device under test. Safe operation requires the use of a lid interlock.
If a screw is present, connect it to safety earth ground using the wire recommended in the user documen­tation.
!
The symbol on an instrument indicates that the user should refer to the operating instructions located in the manual.
The symbol on an instrument shows that it can source or measure 1000 volts or more, including the com­bined effect of normal and common mode voltages. Use standard safety precautions to avoid personal contact with these voltages.
The
WARNING
read the associated information very carefully before performing the indicated procedure.
heading in a manual explains dangers that might result in personal injury or death. Always
The
CAUTION
invalidate the warranty.
Instrumentation and accessories shall not be connected to humans.
Before performing any maintenance, disconnect the line cord and all test cables.
To maintain protection from electric shock and fire, replacement components in mains circuits, including the power transformer, test leads, and input jacks, must be purchased from Keithley Instruments. Standard fuses, with applicable national safety approvals, may be used if the rating and type are the same. Other components that are not safety related may be purchased from other suppliers as long as they are equivalent to the original component. (Note that selected parts should be purchased only through Keithley Instruments to maintain ac­curacy and functionality of the product.) If you are unsure about the applicability of a replacement component, call a Keithley Instruments office for information.
To clean an instrument, use a damp cloth or mild, water based cleaner. Clean the exterior of the instrument only. Do not apply cleaner directly to the instrument or allow liquids to enter or spill on the instrument. Prod­ucts that consist of a circuit board with no case or chassis (e.g., data acquisition board for installation into a computer) should never require cleaning if handled according to instructions. If the board becomes contami­nated and operation is affected, the board should be returned to the factory for proper cleaning/servicing.
heading in a manual explains hazards that could damage the instrument. Such damage may
Rev. 10/99
Table of Contents
1 Performance Verification
Introduction ................................................................................ 1-2
Verification test requirements ..................................................... 1-3
Environmental conditions ................................................... 1-3
Warm-up period .................................................................. 1-3
Line power .......................................................................... 1-3
Recommended test equipment ................................................... 1-4
Verification limits ....................................................................... 1-5
Example reading limit calculation ...................................... 1-5
Calculating resistance reading limits .................................. 1-5
Restoring factory defaults .......................................................... 1-5
Performing the verification test procedures ............................... 1-6
Verification test summary ................................................... 1-6
Test considerations .............................................................. 1-7
Model 2700 verification ............................................................. 1-8
Verifying DC voltage .......................................................... 1-8
Verifying AC voltage ........................................................... 1-9
Verifying DC current ......................................................... 1-11
Verifying AC current ......................................................... 1-12
Verifying resistance ........................................................... 1-13
Verifying temperature ....................................................... 1-15
Verifying frequency .......................................................... 1-17
Model 7700 verification ........................................................... 1-18
Verifying DC voltage ........................................................ 1-18
Verifying AC voltage ......................................................... 1-20
Verifying DC current ......................................................... 1-22
Verifying AC current ......................................................... 1-24
Verifying resistance ........................................................... 1-25
Verifying temperature ....................................................... 1-27
Verifying frequency .......................................................... 1-30
Verifying ratio and average ............................................... 1-30
2 Calibration
Introduction ................................................................................ 2-2
Environmental conditions ........................................................... 2-2
Warm-up period ................................................................... 2-2
Line power ........................................................................... 2-2
Calibration considerations .......................................................... 2-3
Calibration code .......................................................................... 2-4
Front panel calibration code ................................................ 2-4
Remote calibration code ...................................................... 2-4
Comprehensive calibration ......................................................... 2-5
Calibration cycle .................................................................. 2-5
Recommended equipment ................................................... 2-5
Aborting calibration ............................................................ 2-6
Front panel calibration ........................................................ 2-6
Remote calibration ............................................................ 2-13
Manufacturing calibration ........................................................ 2-18
Recommended test equipment .......................................... 2-18
Extender board preparation ............................................... 2-19
Unlocking manufacturing calibration ................................ 2-19
Measuring function generator signal amplitude ................ 2-19
Front panel manufacturing calibration .............................. 2-20
Remote manufacturing calibration .................................... 2-21
Model 7700 calibration ............................................................. 2-22
Recommended test equipment .......................................... 2-22
Extender board connections .............................................. 2-22
Model 7700 calibration ..................................................... 2-22
3 Routine Maintenance
Introduction ................................................................................ 3-2
Setting the line voltage and replacing the line fuse .................... 3-2
Replacing the front terminal AMPS fuse .................................... 3-4
Replacing plug-in module amps fuses ........................................ 3-5
Replacing Model 7700 amps fuses ...................................... 3-5
Replacing Model 7702 amps fuses ...................................... 3-6
Replacing non-volatile RAM battery ......................................... 3-8
4 Troubleshooting
Introduction ................................................................................ 4-2
Repair considerations ................................................................. 4-2
Power-on self-test ....................................................................... 4-2
Front panel tests ......................................................................... 4-3
KEY test .............................................................................. 4-3
DISP test ............................................................................. 4-3
Principles of operation ............................................................... 4-4
Power supply ....................................................................... 4-4
Display board ...................................................................... 4-6
Digital circuitry ................................................................... 4-7
Analog circuitry .................................................................. 4-8
Troubleshooting ....................................................................... 4-11
Display board checks ........................................................ 4-11
Power supply checks ......................................................... 4-11
Digital circuitry checks ..................................................... 4-12
Analog signal switching states .......................................... 4-13
No comm link error .................................................................. 4-18
5 Disassembly
Introduction ................................................................................ 5-2
Handling and cleaning ............................................................... 5-2
Handling PC boards ............................................................ 5-2
Solder repairs ...................................................................... 5-2
Static sensitive devices ........................................................ 5-3
Assembly drawings .................................................................... 5-3
Disassembly procedures ............................................................. 5-4
Case cover removal ............................................................. 5-4
Motherboard removal .......................................................... 5-4
Card cage removal .............................................................. 5-5
Front panel disassembly ...................................................... 5-6
Removing power components ............................................. 5-6
Instrument reassembly ............................................................... 5-7
Input terminal wire connections .......................................... 5-7
Power module wire connections ......................................... 5-7
6 Replaceable Parts
Introduction ................................................................................ 6-2
Parts lists .................................................................................... 6-2
Ordering information ................................................................. 6-2
Factory service ........................................................................... 6-2
Component layouts .................................................................... 6-2
A Specifications
Accuracy calculations .............................................................. A-12
Calculating DC characteristics accuracy .......................... A-12
Calculating AC characteristics accuracy .......................... A-12
Calculating dBm characteristics accuracy ........................ A-13
Calculating dB characteristics accuracy ........................... A-13
Additional derating factors ............................................... A-14
Optimizing measurement accuracy ......................................... A-14
DC voltage, DC current, and resistance: .......................... A-14
AC voltage and AC current: ............................................. A-14
Temperature: ..................................................................... A-14
Optimizing measurement speed .............................................. A-15
DC voltage, DC current, and resistance: .......................... A-15
AC voltage and AC current: ............................................. A-15
Temperature: ..................................................................... A-15
B Calibration Reference
Introduction ............................................................................... B-2
Command summary ................................................................... B-2
Miscellaneous calibration commands ........................................ B-4
:CODE ................................................................................ B-4
:COUNt? ............................................................................. B-4
:INIT ................................................................................... B-5
:LOCK ................................................................................ B-5
:LOCK? .............................................................................. B-6
:SAVE ................................................................................. B-6
:DATE ................................................................................. B-7
:NDUE ................................................................................ B-7
DC calibration commands ......................................................... B-8
:STEP1 ............................................................................... B-8
:STEP2 ............................................................................... B-9
:STEP3 ............................................................................... B-9
:STEP4 ............................................................................... B-9
:STEP5 ............................................................................. B-10
:STEP6 ............................................................................. B-10
:STEP7 ............................................................................. B-10
:STEP8 ............................................................................. B-11
:STEP9 ............................................................................. B-11
:STEP10 ........................................................................... B-11
:STEP11 ........................................................................... B-12
:STEP12 ........................................................................... B-12
AC calibration commands ....................................................... B-13
:AC:STEP<n> .................................................................. B-14
Manufacturing calibration commands ..................................... B-15
:AC:STEP<14|15> ........................................................... B-15
:DC:STEP0 ...................................................................... B-15
Model 7700 calibration commands ......................................... B-16
:CODE .............................................................................. B-17
:COUNt? .......................................................................... B-17
:DATE? ............................................................................. B-18
:INIT ................................................................................ B-18
:LOCK .............................................................................. B-19
:LOCK? ............................................................................ B-19
:RCOunt ........................................................................... B-19
:SAVE .............................................................................. B-20
:STEP0 ............................................................................. B-20
Remote error reporting ............................................................ B-21
Error summary ................................................................. B-21
Error queue ....................................................................... B-23
Status byte EAV (Error Available) bit .............................. B-23
Generating an SRQ on error ............................................ B-23
Detecting calibration step completion ..................................... B-23
Using the *OPC? query ................................................... B-23
Using the *OPC command ............................................... B-24
Generating an SRQ on calibration complete ................... B-24
C Calibration Program
Introduction ............................................................................... C-2
Computer hardware requirements ............................................. C-2
Software requirements .............................................................. C-2
Calibration equipment ............................................................... C-2
General program instructions .................................................... C-3
List of Illustrations
1 Performance Verification
Figure 1-1 Connections for Model 2700 DC volts verification ................1-8
Figure 1-2 Connections for Model 2700 AC volts verification .................1-9
Figure 1-3 Connections for Model 2700 DC current verification ...........1-11
Figure 1-4 Connections for Model 2700 AC current verification ...........1-12
Figure 1-5 Connections for Model 2700 resistance
verification (100Ω to 10MΩ ranges) ...............................1-13
Figure 1-6 Connections for Model 2700 resistance
verification (100MΩ range) .............................................1-14
Figure 1-7 Connections for Model 2700 frequency verification .............1-17
Figure 1-8 Connections for Model 7700 DC volts verification ..............1-18
Figure 1-9 Connections for Model 7700 AC volts verification ...............1-20
Figure 1-10 Connections for Model 7700 DC current verification ...........1-22
Figure 1-11 Connections for Model 7700 AC current verification ...........1-24
Figure 1-12 Connections for Model 7700 resistance
verification (100Ω to 10MΩ ranges) ...............................1-25
Figure 1-13 Connections for Model 7700 resistance
verification (100MΩ range) .............................................1-26
Figure 1-14 Connections for Model 7700 thermocouple
temperature verification ...................................................1-28
Figure 1-15 Connections for Model 7700 frequency verification .............1-30
Figure 1-16 Connections for Model 7700 ratio and
average verification ..........................................................1-31
2 Calibration
Figure 2-1 Low-thermal short connections ...............................................2-7
Figure 2-2 Connections for DC volts and ohms calibration .....................2-8
Figure 2-3 Connections for DC and AC amps calibration ......................2-10
Figure 2-4 Connections for AC volts calibration ....................................2-11
Figure 2-5 Function generator connections for
manufacturing calibration ................................................2-20
3 Routine Maintenance
Figure 3-1 Power module ..........................................................................3-3
Figure 3-2 Front terminal AMPS fuse ......................................................3-4
Figure 3-3 Model 7700 amps fuses ...........................................................3-5
Figure 3-4 Model 7702 amps fuses ...........................................................3-7
4 Troubleshooting
Figure 4-1 Power supply block diagram ................................................... 4-4
Figure 4-2 Digital circuitry block diagram ............................................... 4-6
Figure 4-3 Analog circuitry block diagram .............................................. 4-9
C Calibration Program
Figure C-1 Model 2700 calibration program ........................................... C-3
List of Tables
1 Performance Verification
Table 1-1 Recommended verification equipment ....................................1-4
Table 1-2 DCV reading limits .................................................................1-9
Table 1-3 ACV reading limits ...............................................................1-10
Table 1-4 DCI limits ..............................................................................1-11
Table 1-5 ACI limits ..............................................................................1-12
Table 1-6 Limits for resistance verification ...........................................1-14
Table 1-7 Thermocouple temperature verification reading limits .........1-16
Table 1-8 Four-wire RTD temperature verification reading limits ........1-17
Table 1-9 Plug-in module DCV reading limits .....................................1-19
Table 1-10 Plug-in module ACV reading limits ......................................1-21
Table 1-11 Plug-in module DCI limits ....................................................1-23
Table 1-12 Plug-in module ACI limits ....................................................1-24
Table 1-13 Limits for plug-in module resistance verification .................1-27
Table 1-14 Model 7700 thermocouple temperature verification
Table 1-15 Plug-in module four-wire RTD temperature
2 Calibration
Table 2-1 Recommended equipment for comprehensive calibration ......2-5
Table 2-2 Comprehensive calibration procedures ...................................2-7
Table 2-3 DC volts calibration summary .................................................2-9
Table 2-4 Ohms calibration summary .....................................................2-9
Table 2-5 DC current calibration summary ...........................................2-10
Table 2-6 AC voltage calibration summary ...........................................2-11
Table 2-7 AC current calibration summary ...........................................2-12
Table 2-8 DC voltage calibration programming steps ...........................2-15
Table 2-9 Resistance calibration programming steps ............................2-15
Table 2-10 DC current calibration programming steps ...........................2-16
Table 2-11 AC voltage calibration programming steps ...........................2-17
Table 2-12 AC current calibration programming steps ...........................2-17
Table 2-13 Recommended equipment for manufacturing calibration .....2-18
Table 2-14 Recommended equipment for Model 7700 calibration .........2-22
reading limits ...................................................................1-28
verification reading limits ................................................1-29
3 Routine Maintenance
Table 3-1 Power line fuse ........................................................................3-3
4 Troubleshooting
Table 4-1 Power supply components ...................................................... 4-5
Table 4-2 Display board checks ............................................................ 4-11
Table 4-3 Power supply checks ............................................................. 4-11
Table 4-4 Digital circuitry checks .........................................................4-12
Table 4-5 DCV signal switching ...........................................................4-13
Table 4-6 ACV and FREQ signal switching .........................................4-13
Table 4-7 Table 4-8 Table 4-9
Table 4-10 DCA signal switching ...........................................................4-15
Table 4-11 ACA signal switching ...........................................................4-15
Table 4-12 DCV signal multiplexing and gain .......................................4-16
Table 4-13 ACV and ACA signal multiplexing and gain ........................4-16
Table 4-14 DCA signal multiplexing and gain .......................................4-16
Table 4-15 Table 4-16
Table 4-17 Switching device locations ...................................................4-17
2 signal switching .............................................................. 4-14
4 signal switching .............................................................. 4-14
Ω2/Ω
4 reference switching ................................................... 4-14
2 signal multiplexing and gain ........................................... 4-17
4 signal multiplexing and gain ........................................... 4-17
5 Disassembly
Table 5-1 Input terminal wire colors ....................................................... 5-7
Table 5-2 Power module wire colors ......................................................5-7
6 Replaceable Parts
Table 6-1 Model 2700 motherboard parts list .........................................6-3
Table 6-2 Model 2700 display board parts list ........................................ 6-8
Table 6-3 Model 2700 connector board parts list ...................................6-9
Table 6-4 Model 2700 miscellaneous parts list ..................................... 6-10
Table 6-5 Model 7700 parts list ............................................................6-11
Table 6-6 Model 7702 parts list ............................................................6-12
Table 6-7 Model 7703 parts list ............................................................6-13
Table 6-8 Model 7705 parts list ............................................................6-14
B Calibration Reference
Table B-1 Remote calibration command summary ................................ B-2
Table B-2 DC calibration commands ..................................................... B-8
Table B-3 AC calibration commands .................................................... B-13
Table B-4 Model 7700 calibration commands ...................................... B-16
Table B-5 Calibration error summary ................................................... B-21
1
Performance Verification
1-2 Performance Verification
Introduction
Use the procedures in this section to verify that Model 2700 Multimeter/Data Acquisition System accuracy is within the limits stated in the instrument’s one-year accuracy specifications. You can perform these verification procedures:
When you first receive the instrument to make sure that it was not damaged during ship­ment, and that the unit meets factory specifications.
If the instrument’s accuracy is questionable.
Following calibration.
WARNING
NOTE
There are three general verification procedures in this section:
Model 2700 verification
Model 2700 using the front panel terminals.
Model 7700 verification
• made through the Model 7700 20-Channel Multiplexer. Note that the same general pro­cedures can be used to verify measurement accuracy of other Model 2700 plug-in mod­ules that have similar functions. For specific information about the individual modules, refer to the appropriate appendices in the Model 2700 User’s Manual.
The information in this section is intended only for qualified service per­sonnel. Do not attempt these procedures unless you are qualified to do so.
If the instrument is still under warranty and its performance is outside specified lim­its, contact your Keithley representative or the factory to determine the correct course of action. If the unit is not under warranty, and it fails to meet specified limits, refer to the calibration procedures in Section 2.
: Covers procedures to verify measurement accuracy of the
: Discusses procedures to verify accuracy of measurement
Verification test requirements
Be sure that you perform the verification tests:
Under the proper environmental conditions.
After the specified warm-up period.
Using the correct line voltage.
Using the proper calibration equipment.
Using the specified reading limits.
Environmental conditions
Conduct your performance verification procedures in a test environment that has:
An ambient temperature of 18° to 28°C (65° to 82°F).
A relative humidity of less than 80% unless otherwise noted.
Warm-up period
Allow the Model 2700 to warm up for at least two hours before conducting the verification
procedures.
Performance Verification 1-3
If the instrument has been subjected to temperature extremes (those outside the ranges stated above), allow additional time for the instrument’s internal temperature to stabilize. Typically, allow one extra hour to stabilize a unit that is 10°C (18°F) outside the specified temperature range.
Also, allow the test equipment to warm up for the minimum time specified by the manufacturer.
Line power
The Model 2700 requires a line voltage of 100V/120V/220V/240V, ±10% and a line frequency of 45Hz to 66Hz. Note that the line frequency is automatically sensed at power-up, but the line voltage must be manually set to either 100V/120V or 220V/240V as described in Section 3.
1-4 Performance Verification
Recommended test equipment
Table 1-1 summarizes recommended verification equipment. You can use alternate
equipment as long as that equipment has specifications at least as good as those listed in
Table 1-1. Keep in mind, however, that calibrator uncertainty will add to the uncertainty of each
measurement.
Table 1-1
Recommended verification equipment
Fluke 5700A Calibrator:
AC voltage
DC voltage
100mV:±14ppm
1.0V:±7ppm 10V:±5ppm 100V:±7ppm 1000V:±9ppm
Fluke 5725A Amplifier:
AC Voltage, 50kHz: 700V, ±375ppm DC Current, 3A, ±500ppm AC Current, 1kHz, 3A, ±457ppm
Keithley 3930A or 3940 Frequency Synthesizer:
1V RMS, 10V RMS, 1kHz, ±5ppm, steady state and burst modulation
General Radio 1433-T Precision Decade Resistance Box:
to 400Ω, ±0.02%
10
Miscellaneous Equipment:
Double banana plug to double banana plug shielded cables (2) BNC to double banana plug shielded cable
NOTE: The Fluke 5725A amplifier is necessary only if you wish to verify the 750V AC range at 50kHz and 3A AC and DC current
ranges at 3A. Verification at 220V, 50kHz, and 2.2A on the current ranges using only the 5700A calibrator is adequate for most applications.
(1kHz, 50kHz) DC current
100mV:±200ppm
1.0V:±82ppm 10V:±82ppm 100V:±90ppm 700V:±85ppm
10mA:±60ppm 100mA:±70ppm 1A:±110ppm
2.2A:±94ppm
AC current (1kHZ) Resistance
1A:±690ppm
2.2A:±682ppm
100
1k
10k
100k 1M
10M 100M
:±17ppm
:±12ppm
:±11ppm
:±13ppm
:±18ppm
:±37ppm
:±120ppm
Verification limits
The verification limits stated in this section have been calculated using only the Model 2700 one-year accuracy specifications, and they do not include test equipment uncertainty. If a par­ticular measurement falls slightly outside the allowable range, recalculate new limits based on both Model 2700 specifications and pertinent calibration equipment specifications.
Example reading limit calculation
The following is an example of how reading limits have been calculated. Assume you are testing the 10V DC range using a 10V input value. Using the Model 2700 one-year accuracy specification for 10V DC of ± (30ppm of reading + 5ppm of range), the calculated limits are:
Performance Verification 1-5
Reading limits = 10V ± [(10V
Reading limits = 10V ± (0.0003 + 0.00005)
Reading limits = 10V ± 0.00035V
Reading limits = 9.99965V to 10.00035V
Calculating resistance reading limits
Resistance reading limits must be recalculated based on the actual calibration resistance val­ues supplied by the equipment manufacturer. Calculations are performed in the same manner as shown in the preceding example, except, of course, that you should use the actual calibration resistance values instead of the nominal values when performing your calculations.
For example, assume that you are testing the 10k tion resistance value. Using Model 2700 one-year 10k ing + 6ppm of range), the calculated reading limits are:
Reading limits = 10.03k
Reading limits = 10.02894k
± [(10.03kΩ × 100ppm) + (10kΩ × 6ppm)]
Restoring factory defaults
Before performing the verification procedures, restore the instrument to its factory defaults as follows:
×
30ppm) + (10V × 5ppm)]
range using an actual 10.03kΩ calibra-
to 10.03106k
range accuracy of ± (100ppm of read-
1. Press
2. Using either range key, select FACT, then restore the factory default conditions by
SHIFT
and then
RESTORE: FACT.
pressing
ENTER
.
SETUP
. The instrument will display the following prompt:
1-6 Performance Verification
Performing the verification test procedures
Verification test summary
Verification tests can be performed either through the Model 2700 front panel terminals or
through plug-in modules. This section contains the following procedures:
Model 2700 verification
front panel terminals.
Model 7700 verification
• available plug-in modules with the same functions as the Model 7700 20-Channel Multiplexer Card.
Model 2700 tests
Model 2700 verification test procedures include:
DC volts
AC volts
DC current
AC current
Resistance
Temperature
Frequency
: Use this procedure to test Model 2700 accuracy through the
: Use this procedure to test accuracy through any of the
Model 7700 tests
Model 7700 verification test procedures include:
DC volts
AC volts
DC current
AC current
Resistance
Temperature
Frequency
Ratio and average
Test considerations
When performing the verification procedures:
Be sure to restore factory defaults as outlined above.
Make sure that the equipment is properly warmed up and connected to the correct input terminals. Also make sure that the INPUTS switch is in the correct position.
Do not use autoranging for any verification tests because autorange hysteresis may cause the Model 2700 to be on an incorrect range. For each test signal, you must manu­ally set the correct range for the Model 2700 using the range keys.
Make sure the calibrator is in operate before you verify each measurement.
Always let the source signal settle before taking a reading.
Performance Verification 1-7
WARNING
Observe the following safety precautions when performing these tests:
Some of the procedures in this section may expose you to dangerous voltages. Use standard safety precautions when such dangerous volt­ages are encountered to avoid personal injury or death caused by elec­tric shock.
For the front panel terminals only, the maximum common-mode volt­age (voltage between INPUT LO and chassis ground) is 500V peak. Exceeding this value may cause a breakdown in insulation, creating a shock hazard.
For the plug-in modules, the maximum common-mode voltage (volt­age between any plug-in module terminal and chassis ground) is 300V DC or 300V RMS. Exceeding this value may cause a breakdown in insulation, creating a shock hazard.
When using the front panel terminals simultaneously with plug-in modules, all cable insulation voltage ratings must equal or exceed the maximum voltage applied to either the front panel terminals or the plug-in module terminals.
1-8 Performance Verification
Model 2700 verification
Perform these tests to verify accuracy using the Model 2700 front panel terminals.
Verifying DC voltage
Check DC voltage accuracy by applying accurate voltages from the DC voltage calibrator to the Model 2700 INPUT jacks and verifying that the displayed readings fall within specified limits.
CAUTION
Do not exceed 1000V peak between front terminals INPUT HI and INPUT LO because instrument damage may occur.
Follow these steps to verify DC voltage accuracy:
1. Connect the Model 2700 HI and LO INPUT jacks to the DC voltage calibrator as shown in Figure 1-1. Make sure the INPUTS switch is set to the FRONT position.
NOTE
Use shielded, low-thermal connections when testing the 100mV and 1V ranges to avoid errors caused by noise or thermal effects. Connect the shield to the calibra­tor’s output LO terminal.
Figure 1-1
Connections for Model 2700 DC volts verification
Model 2700
LOCAL
POWER
Integra Series
Model 2700 Multimeter / Data Acquisition System
CONT
LIMITS ON/OFFDELAY
RECALL
STEP SCAN
CH AVG
OCOMP
PERIOD SENSOR
2 4
TYPE
TEST
DIGITS RATE
MONITOR
LSYNC
FREQ
TEMP
CH-OFF CARD
RELFILTER
RS-232
GPIB
EXIT ENTER
ACI
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
DCI
HOLD
TRIG
EX TRIG
STORE
SAVE SETUP
CONFIG HALT
CLOSE
OPEN
RANGE
RANGE
SENSE
INPUT
4 WIRE
HI
350V
1000V
!
PEAK
PEAK
LO
500V PEAK
INPUTS
F
R
AUTO
FRONT/REAR
3A 250V
AMPS
Input HI
Output HI
Input LO
Output LO
Calibrator (Output DC Voltage)
Note: Use shielded, low-thermal cables
for 100mV and 1V ranges.
2. Select the DC volts function by pressing the
DCV
key, and set the Model 2700 to the
100mV range.
3. Set the calibrator output to 0.00000mV DC, and allow the reading to settle.
4. Enable the Model 2700 REL mode. Leave REL enabled for the remainder of the DC volts verification tests.
5. Source positive and negative and full-scale voltages for each of the ranges listed in
Table 1-2. For each voltage setting, be sure that the reading is within stated limits.
Table 1-2
DCV reading limits
Range Applied DC voltage* Reading limits (1 year, 18° to 28°C)
100mV 1V 10V 100V 1000V
*Source positive and negative values for each range.
100.0000mV
1.000000V
10.00000V
100.0000V
1000.000V
Verifying AC voltage
Check AC voltage accuracy by applying accurate AC voltages at specific frequencies from the AC voltage calibrator to the Model 2700 inputs and verifying that the displayed readings fall within specified ranges.
Performance Verification 1-9
99.9935 to 100.0065mV
0.999963 to 1.000037V
9.99965 to 10.00035V
99.9946 to 100.0054V
999.931 to 1000.069V
CAUTION
Do not exceed 1000V peak between front terminals INPUT HI and INPUT LO, or 8
Follow these steps to verify AC voltage accuracy:
1. Connect the Model 2700 HI and LO INPUT jacks to the AC voltage calibrator as shown in Figure 1-2. Be sure the INPUTS switch is in the FRONT position.
Figure 1-2
Connections for Model 2700 AC volts verification
Note: Amplifier required only
for 700V, 50kHz output.
Model 2700
POWER
Integra Series
Model 2700 Multimeter / Data Acquisition System
CONT
CH AVG
RECALL
OCOMP
PERIOD SENSOR
2 4
TYPE
TEST
DIGITS RATE
MONITOR
LSYNC
FREQ
TEMP
CH-OFF CARD
RELFILTER
RS-232
GPIB
EXIT ENTER
ACI
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
DCI
HOLD
EX TRIG
SAVE SETUP
OPEN
TRIG
CLOSE
LIMITS ON/OFFDELAY
STORE
CONFIG HALT
STEP SCAN
LOCAL
RANGE
RANGE
SENSE
INPUT
4 WIRE
HI
350V
1000V
!
PEAK
PEAK
LO
500V PEAK
INPUTS
F
R
AUTO
FRONT/REAR
3A 250V
AMPS
Shielded cable
×
107 V•Hz input, because instrument damage may occur.
Amplifier (Connect to calibrator)
Input HI
Output HI
Input LO
Output LO
Calibrator (Output AC Voltage)
1-10 Performance Verification
2. Select the AC volts function by pressing the
ACV
key.
3. Set the Model 2700 for the 100mV range; make sure that REL is disabled.
4. Source 1kHz and 50kHz AC voltages for each of the ranges summarized in Table 1-3, and make sure that the respective Model 2700 readings fall within stated limits.
Table 1-3
ACV reading limits
ACV range
100mV 1V 10V 100V 750V
* If the 5725A amplifier is not available, change the 700V @ 50kHz step to 220V @ 50kHz. Reading
limits for 220V @ 50kHz = 219.36 to 220.64V.
Applied AC voltage
100.0000mV
1.000000V
10.00000V
100.0000V
700.000V*
1kHz reading limits (1 year, 18°C to 28°C)
99.910 to 100.090mV
0.99910 to 1.00090V
9.9910 to 10.0090V
99.910 to 100.090V
699.36 to 700.64V
50kHz reading limits (1 year, 18°C to 28°C)
99.830 to 100.170mV
0.99830 to 1.00170V
9.98300 to 10.0170V
99.830 to 100.170V
698.79 to 701.21V
Verifying DC current
Check DC current accuracy by applying accurate DC currents from the DC current calibra­tor to the AMPS input of the Model 2700 and verifying that the displayed readings fall within specified limits.
Follow these steps to verify DC current accuracy:
1. Connect the Model 2700 AMPS and INPUT LO jacks to the calibrator as shown in
Figure 1-3. Be sure the INPUTS switch is in the FRONT position.
Figure 1-3
Connections for Model 2700 DC current verification
Model 2700
POWER
Integra Series
Model 2700 Multimeter / Data Acquisition System
CONT
RECALL
CH AVG
OCOMP
PERIOD SENSOR
2 4
TYPE
TEST
DIGITS RATE
MONITOR
FREQ
TEMP
CH-OFF CARD
RELFILTER
LSYNC
RS-232
GPIB
EXIT ENTER
ACI
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
DCI
HOLD
EX TRIG
SAVE SETUP
OPEN
TRIG
CLOSE
LIMITS ON/OFFDELAY
STORE
CONFIG HALT
STEP SCAN
LOCAL
RANGE
RANGE
SENSE
INPUT
4 WIRE
HI
350V
1000V
!
PEAK
PEAK
LO
500V
PEAK
INPUTS
F
R
AUTO
FRONT/REAR
3A 250V
AMPS
Input LO
Output HI
Amps
Output LO
Performance Verification 1-11
Calibrator (Output DC Current)
Note: Be sure calibrator is set for
normal current output.
2. Select the DC current measurement function by pressing the
DCI
key.
3. Set the Model 2700 for the 20mA range.
4. Source positive and negative full-scale currents for each of the ranges listed in
Table 1-4, and verify that the readings for each range are within stated limits.
Table 1-4
DCI limits
DCI range Applied DC current* Reading limits (1 year, 18°C to 28°C)
20mA 100mA 1A 3A
20.0000mA
100.0000mA
1.000000A
3.000000A**
* Source positive and negative currents with values shown.
** If the Fluke 5725 amplifier is not available, apply 2.2A from calibrator. Reading limits for 2.2A
input are: 2.197240 to 2.202760A.
19.89960 to 20.01040mA
99.9100 to 100.0900mA
0.999160 to 1.000840A
2.99628 to 3.00372A
1-12 Performance Verification
Verifying AC current
Check AC current accuracy by applying accurate AC voltage current at specific frequencies from the AC current calibrator to the Model 2700 input, and verifying that the displayed read­ings fall within specified limits. Follow these steps to verify AC current:
1. Connect the Model 2700 AMPS and INPUT LO jacks to the calibrator as shown in
Figure 1-4. Be sure the INPUTS switch is in the FRONT position.
Figure 1-4
Connections for Model 2700 AC current verification
Model 2700
POWER
Integra Series
Model 2700 Multimeter / Data Acquisition System
CONT
CH AVG
RECALL
OCOMP
PERIOD SENSOR
2 4
TYPE
TEST
DIGITS RATE
MONITOR
FREQ
TEMP
CH-OFF CARD
RELFILTER
RS-232
LSYNC
GPIB
EXIT ENTER
ACI
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
DCI
HOLD
EX TRIG
SAVE SETUP
OPEN
TRIG
CLOSE
LIMITS ON/OFFDELAY
STORE
CONFIG HALT
STEP SCAN
LOCAL
RANGE
RANGE
SENSE
INPUT
4 WIRE
HI
350V
1000V
!
PEAK
PEAK
LO
500V
PEAK
INPUTS
F
R
AUTO
FRONT/REAR
3A 250V
AMPS
Output HI
Input
LO
Output LO
Calibrator (Output AC Current)
Amps
2. Select the AC current function by pressing the ACI key.
3. Set the Model 2700 for the 1A range.
4. Source 1A and 3A, 1kHz full-scale AC currents as summarized in Table 1-5, and verify that the readings are within stated limits.
Table 1-5
ACI limits
ACV range Applied AC voltage Reading limits @ 1kHz (1 year, 18°C to 28°C)
1A 3A
* If the Fluke 5725A amplifier is not available, apply 2.2A from the calibrator. Reading limits for 2.2A are
2.1949 to 2.2051A.
1.000000A
3.00000A*
0.99860 to 1.00140A
2.9937 to 3.0063A
Verifying resistance
Check resistance by connecting accurate resistance values to the Model 2700 and verifying
that its resistance readings are within the specified limits.
CAUTION Do not apply more than 1000V peak between front terminals INPUT HI
and LO or more than 350V peak between SENSE HI and LO, or instru­ment damage could occur.
Follow these steps to verify resistance accuracy:
1. Using shielded, Teflon-insulated or equivalent cables in a 4-wire configuration, connect the Model 2700 INPUT and SENSE jacks to the calibrator as shown in Figure 1-5. Be sure the INPUTS switch is in the FRONT position.
Figure 1-5
Connections for Model 2700 resistance verification (100 to 10M ranges)
Performance Verification 1-13
LOCAL
POWER
Sense HI
Sense HI
Resistance Calibrator
Model 2700
Integra Series
SENSE
INPUT
4 WIRE
HI
350V
!
RANGE
RANGE
PEAK
LO
INPUTS
F
R
AUTO
FRONT/REAR
3A 250V
AMPS
Model 2700 Multimeter / Data Acquisition System
CONT
CH AVG
RECALL
OCOMP
PERIOD SENSOR
2 4
TYPE
TEST
DIGITS RATE
MONITOR
LSYNC
FREQ
TEMP
CH-OFF CARD
RELFILTER
RS-232
GPIB
EXIT ENTER
ACI
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
DCI
HOLD
LIMITS ON/OFFDELAY
TRIG
EX TRIG
STORE
SAVE SETUP
CONFIG HALT
CLOSE
OPEN
STEP SCAN
Input HI
1000V PEAK
500V PEAK
Input LO
Output HI
Output LO
Sense LO
Sense LO
Note: Use shielded low-thermal cables to
minimize noise. Enable or disable calibrator external sense as indicated in procedure.
2. Set the calibrator for 4-wire resistance with external sense on.
3. Select the Model 2700 4-wire resistance function by pressing the 4 key, then choose the SLOW integration rate with the RATE key.
4. Set the Model 2700 for the 100 range, and make sure the FILTER is on. Enable OCOMP (offset-compensated ohms) for 100 range verification. (Press SHIFT then OCOMP.)
5. Recalculate reading limits based on actual calibrator resistance values.
1-14 Performance Verification
6. Source the nominal full-scale resistance values for the 100Ω-10MΩ ranges summarized in Table 1-6, and verify that the readings are within calculated limits.
7. Connect the Model 2700 INPUT and SENSE jacks to the calibrator as shown in
Figure 1-6.
8. Disable external sense on the calibrator.
9. Set the Model 2700 for the 100M range.
10. Source a nominal 100M resistance value, and verify that the reading is within calcu­lated limits for the 100M range.
Figure 1-6
Connections for Model 2700 resistance verification (100M range)
Model 2700
Model 2700 Multimeter / Data Acquisition System
CONT
CH AVG
RECALL
OCOMP
PERIOD SENSOR
2 4
TYPE
TEST
DIGITS RATE
MONITOR
LSYNC
FREQ
TEMP
CH-OFF CARD
RELFILTER
RS-232
GPIB
EXIT ENTER
ACI
POWER
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
DCI
HOLD
EX TRIG
SAVE SETUP
OPEN
CLOSE
LIMITS ON/OFFDELAY
TRIG
STORE
CONFIG HALT
STEP SCAN
LOCAL
Sense LO
Table 1-6
Limits for resistance verification
Nominal
Range
100Ω∗ 1k 10k 100k 1M 10M 100M
resistance
100 1k 10k 100k 1M 10M 100M
Integra Series
RANGE
AUTO
RANGE
Sense HI
SENSE
4 WIRE
HI
350V
!
PEAK
LO
INPUTS
F
R
FRONT/REAR
INPUT
3A 250V
AMPS
Input HI
1000V PEAK
500V PEAK
Input LO
Output
HI
Output LO
Calibrator (Output 2-wire Resistance)
Note: Use shielded cables to minimize noise.
Disable calibrator external sense mode.
Nominal reading limits (1 year, 18°C to 28°C) Recalculated limits**
99.9884 to 100.0116
0.999894 to 1.000106k
9.99894 to 10.00106k
99.9890 to 100.0110k
0.999890 to 1.000110M
9.99590 to 10.00410M
99.7970 to 100.2030M
__________ to __________ __________ to __________ k __________ to __________ k __________ to __________ k __________ to __________ M __________ to __________ M __________ to __________ M
* Enable O COMP (offset-compensated ohms) when testing 100 range.
** Calculate limits based on actual calibration resistance values and Model 2700 one-year resistance accuracy specifications. See
Verification limits.
Verifying temperature
Thermocouple, thermistor, and RTD temperature readings are derived from DC volts and resistance measurements respectively. For that reason, it is not necessary to independently ver­ify the accuracy of temperature measurements. As long as the DC volts and resistance functions meet or exceed specifications, temperature function accuracy is automatically verified. How­ever, temperature verification procedures are provided below for those who wish to separately verify temperature accuracy.
Thermocouple temperature
1. Connect the DC voltage calibrator output terminals to the Model 2700 INPUT jacks using low-thermal shielded connections. (Use 2-wire connections similar to those shown in Figure 1-1.) Be sure the INPUTS switch is in the FRONT position.
2. Configure the Model 2700 for °C units, type J temperature sensor, and 0°C simulated reference junction as follows:
a. Press SHIFT then SENSOR, and note the unit displays the temperature units:
UNITS: C. (If necessary, use the cursor and range keys to select °C units.)
b. Press ENTER. The unit displays the sensor type: SENS: TCOUPLE.
c. Make sure that TCOUPLE is displayed, then press ENTER. The unit then displays
the thermocouple type: TYPE: K.
d. Select a type J temperature sensor, then press ENTER. The unit then displays the
reference junction type: JUNC: SIM.
e. Make certain that the simulated reference junction type is selected, then press
ENTER. The unit then displays the current simulated reference junction tempera­ture: SIM: 023.
f. Using the cursor and range keys, set the reference junction temperature to 0°C,
then press ENTER twice to complete the temperature configuration process.
3. Select the temperature function by pressing the TEMP key.
Performance Verification 1-15
1-16 Performance Verification
4. Source each of the voltages summarized in Table 1-7, and verify that the temperature readings are within limits. Be sure to select the appropriate thermocouple type for each group of readings. (See step 2 above.)
Table 1-7
Thermocouple temperature verification reading limits
Thermocouple type Applied DC voltage* Reading limits (1 year, 18°C to 28°C)
J
-7.659mV 0mV
42.280mV
K
-5.730mV 0mV
54.138mV
* Voltages shown are based on ITS-90 standard using 0°C reference junction temperature. See text for pro-
cedure to set reference junction temperature.
-190.2 to -189.9°C
-0.2 to +0.2°C
749.8 to 750.2°C
-190.2 to -189.8°C
-0.2 to +0.2°C
1349.8 to 1350.2°C
RTD temperature
1. Connect the precision decade resistance box (listed in Table 1-1) to the Model 2700 INPUT and SENSE jacks using four-wire connections. (See Figure 1-5 for similar con­necting scheme.) Be sure the INPUTS switch is in the FRONT position.
2. Configure the Model 2700 temperature function for ˚C units and RTD temperature sen­sor (α=0.00385) as follows:
a. Press SHIFT then SENSOR, and note the unit displays the temperature units:
UNITS: C.
b. Press ENTER, and note the unit displays the sensor type: SENS: TCOUPLE.
c. Using the cursor and range keys, set the display as follows: SENS: 4W-RTD.
d. Press ENTER, and note the unit displays: TYPE: PT100.
e. Using the cursor and range keys, set the unit for the following display: TYPE:
PT385.
f. Press ENTER to complete the temperature configuration process.
3. Select the temperature function by pressing the TEMP key.
Performance Verification 1-17
4. Set the decade resistance box to each of the values shown in Table 1-8, and verify that the temperature readings are within the required limits.
Table 1-8
Four-wire RTD temperature verification reading limits
Applied resistance* Reading limits (1 year, 18°C to 28°C)
22.80
100.00
313.59
-190.06 to -189.94°C
-0.06 to +0.06°C
599.94 to 600.06°C
*Based on α = 0.00385. See text.
Verifying frequency
Follow the steps below to verify the Model 2700 frequency function:
1. Connect the function generator to the Model 2700 INPUT jacks. (See Figure 1-7.) Be sure the INPUTS switch is in the FRONT position.
2. Set the function generator to output a 1kHz, 1V RMS sine wave.
3. Select the Model 2700 frequency function by pressing the FREQ key.
4. Verify that the Model 2700 frequency reading is between 999.9Hz and 1.0001kHz.
Figure 1-7
Connections for Model 2700 frequency verification
BNC-to-Dual
Banana Plug
Adapter
Model 2700
Integra Series
SENSE
INPUT
4 WIRE
HI
350V
1000V
!
PEAK
INPUTS
F
FRONT/REAR
PEAK
LO
500V PEAK
R
3A 250V
AMPS
POWER
Model 2700 Multimeter / Data Acquisition System
CONT
RECALL
CH AVG
OCOMP
PERIOD SENSOR
2 4
TYPE
TEST
DIGITS RATE
MONITOR
FREQ
TEMP
RANGE
CH-OFF CARD
GPIB
EXIT ENTER
AUTO
RANGE
RS-232
RELFILTER
LSYNC
ACI
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
DCI
HOLD
EX TRIG
SAVE SETUP
OPEN
CLOSE
LIMITS ON/OFFDELAY
TRIG
STORE
CONFIG HALT
STEP SCAN
LOCAL
Function Generator
50
Coax
Cable
Function
Output
1-18 Performance Verification
Model 7700 verification
Use these procedures to verify measurement accuracy through the Model 7700 20-Channel
Multiplexer Card.
NOTE Although the following tests are based on the Model 7700 20-Channel Multiplexer,
the same general procedures can be used for other plug-in modules that have similar capabilities. Refer to the Model 2700 User’s Manual for specific information on ter­minals and connections for other plug-in modules.
Verifying DC voltage
Check DC voltage accuracy by applying accurate voltages from the DC voltage calibrator to the Model 7700 input terminals and verifying that the displayed readings fall within specified limits.
CAUTION Do not exceed 300V DC between plug-in module INPUT H and L termi-
nals or between any adjacent channels.
Follow these steps to verify DC voltage accuracy:
1. Connect the Model 7700 CH1 H and L INPUT terminals to the DC voltage calibrator as shown in Figure 1-8.
NOTE Use shielded, low-thermal connections when testing the 100mV and 1V ranges to
avoid errors caused by noise or thermal effects. Connect the shield to the calibra­tor’s output LO terminal.
Figure 1-8
Connections for Model 7700 DC volts verification
CH1
INPUT SENSE
HLHL
HLHL
HLHL CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
LO
AMPS
HLHL
HLHL
HLHLHLHLHLHL
CH7 CH8 CH9 CH10 HLHLHLHL
HLHLHLHL
CH17 CH18 CH19 CH20
INPUT
(V, 2 WIRE)
SENSE
(OHMS, 4 WIRE)
CH5
CH6
CH4
CH3
CH1 CH2
Model 7700
Output HI
Output LO
Calibrator (Output DC Voltage)
Note: Use shielded, low-thermal cables
for 100mV and 1V ranges.
Performance Verification 1-19
2. Install the Model 7700 in Slot 1 of the Model 2700, then turn on the power, and allow the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Select the DC volts function by pressing the DCV key, and set the Model 2700 to the 100mV range. Close Channel 1 by pressing the CLOSE key and then keying in 101.
4. Set the calibrator output to 0.00000mV DC, and allow the reading to settle.
5. Enable the Model 2700 REL mode. Leave REL enabled for the remainder of the DC volts verification tests.
6. Source positive and negative and full-scale voltages for each of the ranges listed in
Table 1-9. For each voltage setting, be sure that the reading is within stated limits.
7. Press the OPEN key to open Channel 1.
Table 1-9
Plug-in module DCV reading limits
Range Applied DC voltage* Reading limits (1 year, 18° to 28°C)
100mV 1V 10V 100V 1000V
*Source positive and negative values for each range.
100.0000mV
1.000000V
10.00000V
100.0000V
300.000V
99.9935 to 100.0065mV
0.999963 to 1.000037V
9.99965 to 10.00035V
99.9946 to 100.0054V
299.976 to 300.024V
1-20 Performance Verification
Verifying AC voltage
Check AC voltage accuracy by applying accurate AC voltages at specific frequencies from the AC voltage calibrator to the Model 7700 inputs and verifying that the displayed readings fall within specified ranges.
CAUTION Do not exceed 300V RMS between plug-in module INPUT H and L termi-
nals or between adjacent channels, or 8 × 10 ment damage may occur.
Follow these steps to verify AC voltage accuracy:
1. Connect the Model 7700 CH1 H and L INPUT terminals to the AC voltage calibrator as shown in Figure 1-9.
Figure 1-9
Connections for Model 7700 AC volts verification
CH1
CH5
CH6
CH4
CH3
CH1 CH2
INPUT SENSE
HLHL
HLHL
HLHL CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
LO
AMPS
HLHL
HLHL
HLHLHLHLHLHL
CH7 CH8 CH9 CH10
HLHLHLHL
HLHLHLHL
CH17 CH18 CH19 CH20
INPUT
(V, 2 WIRE)
SENSE
(OHMS, 4 WIRE)
Output HI
7
V•Hz input, because instru-
Amplifier (Connect to calibrator)
Model 7700
Shielded
Cable
Output
LO
Calibrator (Output AC Voltage)
Performance Verification 1-21
2. Install the Model 7700 in Slot 1 of the Model 2700, then turn on the power, and allow the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Select the AC volts function by pressing the ACV key. Close Channel 1 by pressing the CLOSE key and then keying in 101.
4. Set the Model 2700 for the 100mV range; make sure that REL is disabled.
5. Source 1kHz and 50kHz AC voltages for each of the ranges summarized in Table 1-10, and make sure that the respective Model 2700 readings fall within stated limits.
6. Press the OPEN key to open Channel 1.
Table 1-10
Plug-in module ACV reading limits
ACV range
100mV 1V 10V 100V 750V
* If the 5725A amplifier is not available, change the 300V @ 50kHz step to 220V @ 50kHz. Read-
ing limits for 220V @ 50kHz = 219.36 to 220.64V.
Applied AC voltage
100.0000mV
1.000000V
10.00000V
100.0000V
300.000V*
1kHz reading limits (1 year, 18°C to 28°C)
99.910 to 100.090mV
0.99910 to 1.00090V
9.9910 to 10.0090V
99.910 to 100.090V
299.60 to 300.40V
50kHz reading limits (1 year, 18°C to 28°C)
99.830 to 100.170mV
0.99830 to 1.00170V
9.98300 to 10.0170V
99.830 to 100.170V
299.27 to 300.73V
1-22 Performance Verification
Verifying DC current
Check DC current accuracy by applying accurate DC currents from the DC current calibra­tor to the input terminals of the Model 7700 and verifying that the displayed readings fall within specified limits.
Follow these steps to verify DC current accuracy:
1. Connect the Model 7700 CH21 H and L terminals to the calibrator as shown in
Figure 1-10.
Figure 1-10
Connections for Model 7700 DC current verification
INPUT SENSE
HLHL
CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
CH21
HLHL
Model 7700
CH3
CH1 CH2
HLHL
HLHL
LO
AMPS
CH4
CH5 HLHL
HLHLHLHLHLHL
CH6
CH7 CH8 CH9 CH10 HLHLHLHL
HLHLHLHL CH17 CH18 CH19 CH20
INPUT
(V, 2 WIRE)
SENSE
(OHMS, 4 WIRE)
Output HI
Output
LO
Calibrator (Output DC Current)
Note: Be sure calibrator is set for
normal current output.
Performance Verification 1-23
2. Install the Model 7700 in Slot 1 of the Model 2700, then turn on the power, and allow the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Select the DC current measurement function by pressing the DCI key.
4. Set the Model 2700 for the 20mA range. Close Channel 21 by pressing the CLOSE key, and keying in 121.
5. Source positive and negative full-scale currents for each of the ranges listed in
Table 1-11, and verify that the readings for each range are within stated limits.
6. Press the OPEN key to open Channel 21.
Table 1-11
Plug-in module DCI limits
DCI range Applied DC current* Reading limits (1 year, 18°C to 28°C)
20mA 100mA 1A 3A
* Source positive and negative currents with values shown.
** If the Fluke 5725 amplifier is not available, apply 2.2A from calibrator. Reading limits for 2.2A
input are: 2.197240 to 2.202760A.
20.0000mA
100.0000mA
1.000000A
3.000000A**
19.89960 to 20.01040mA
99.9100 to 100.0900mA
0.999160 to 1.000840A
2.99628 to 3.00372A
1-24 Performance Verification
Verifying AC current
Check AC current accuracy by applying accurate AC voltage current at specific frequencies from the AC current calibrator to the Model 7700 input terminals and verifying that the dis­played readings fall within specified limits. Follow these steps to verify AC current:
1. Connect the Model 7700 CH21 H and L terminals to the calibrator as shown in
Figure 1-11.
Figure 1-11
Connections for Model 7700 AC current verification
INPUT SENSE
HLHL
HLHL
CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
AMPS
CH21
Model 7700
CH1 CH2 HLHL
LO
HLHL
HLHL
HLHLHLHLHLHL
CH7 CH8 CH9 CH10
HLHLHLHL
HLHLHLHL
CH17 CH18 CH19 CH20
CH5
CH6
CH4
CH3
2. Install the Model 7700 in Slot 1 of the Model 2700, then turn on the power, and allow the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Select the AC current function by pressing the ACI key.
4. Set the Model 2700 for the 1A range. Close Channel 21 by pressing the CLOSE key and keying in 121.
5. Source 1A and 3A, 1kHz full-scale AC currents as summarized in Table 1-12, and ver­ify that the readings are within stated limits.
6. Press the OPEN key to open Channel 21.
Table 1-12
Plug-in module ACI limits
INPUT
(V, 2 WIRE)
SENSE
(OHMS, 4 WIRE)
Calibrator (Output AC Current)
Output
HI
Output
LO
ACV range Applied AC voltage Reading limits @ 1kHz (1 year, 18°C to 28°C)
1A 3A
* If the Fluke 5725A amplifier is not available, apply 2.2A from the calibrator. Reading limits for 2.2A are
2.1949 to 2.2051A.
1.000000A
3.00000A*
0.99860 to 1.00140A
2.9937 to 3.0063A
Verifying resistance
Check resistance by connecting accurate resistance values to the Model 7700 and verifying
that its resistance readings are within the specified limits.
CAUTION Do not apply more than 300V between plug-in module INPUT or SENSE
H and L terminal, or between any adjacent channels, or instrument dam­age could occur.
Follow these steps to verify resistance accuracy:
1. Using shielded Teflon or equivalent cables in a 4-wire configuration, connect the Model 7700 CH1 H and L INPUT terminals, and CH11 H and L SENSE terminals to the calibrator as shown in Figure 1-12.
Figure 1-12
Connections for Model 7700 resistance verification (100 to 10M ranges)
CH1
Sense HI
Output
HI
INPUT SENSE
HLHL
Model 7700
CH4
CH3
CH1 CH2
HLHL
HLHL
CH5
HLHL
CH6
CH7 CH8 CH9 CH10 HLHLHLHL
INPUT
(V, 2 WIRE)
Performance Verification 1-25
Resistance Calibrator
HLHL
CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
LO
AMPS
CH11
2. Install the Model 7700 in Slot 1 of the Model 2700, then turn on the power, and allow
3. Set the calibrator for 4-wire resistance with external sense on.
4. Select the Model 2700 4-wire resistance function by pressing the 4 key. Close Chan-
5. Set the Model 2700 for the 100 range, and make sure the FILTER is on. Enable
6. Recalculate reading limits based on actual calibrator resistance values.
SENSE
(OHMS, 4 WIRE)
Output
LO
HLHLHLHLHLHL
HLHLHLHL CH17 CH18 CH19 CH20
Sense LO
Note: Use shielded, low-thermal cables
to minimize noise. Enable or disable calibrator external sense as indicated in procedure.
the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
nel 1 by pressing the CLOSE key and keying in 101.
OCOMP (offset-compensated ohms) for the 100 range test. (Press SHIFT then OCOMP.)
1-26 Performance Verification
7. Source the nominal full-scale resistance values for the 100Ω-10MΩ ranges summarized in Table 1-13, and verify that the readings are within calculated limits.
8. Connect the Model 7700 CH1 and CH11 terminals to the calibrator as shown in
Figure 1-13.
9. Disable external sense on the calibrator.
10. Set the Model 2700 for the 100M range.
11. Source a nominal 100M resistance value, and verify that the reading is within calcu­lated limits for the 100M range.
12. Press the OPEN key to open Channel 1.
Figure 1-13
Connections for Model 7700 resistance verification (100M range)
CH1
Model 7700
INPUT SENSE HLHL
HLHL CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
HLHL
LO
AMPS
HLHL
CH4
CH3
CH1 CH2
CH11
CH5
CH6
HLHL
HLHLHLHLHLHL
CH7 CH8 CH9 CH10
HLHLHLHL
HLHLHLHL CH17 CH18 CH19 CH20
INPUT
(V, 2 WIRE)
SENSE
(OHMS, 4 WIRE)
Calibrator (Output 2-wire Resistance)
Output
HI
Output
LO
Note: Use shielded cables to minimize
noise. Disable calibrator external sense mode.
Table 1-13
Limits for plug-in module resistance verification
Performance Verification 1-27
Nominal resis-
Range
100Ω∗ 1k 10k 100k 1M 10M 100M
* Enable OCOMP for 100 range.
** Calculate limits based on actual calibration resistance values and Model 2700 one-year resistance accuracy specifications. See
Verification limits.
tance
100 1k 10k 100k 1M 10M 100M
Nominal reading limits (1 year, 18°C to 28°C) Recalculated limits**
99.9884 to 100.0116
0.999894 to 1.000106k
9.99894 to 10.00106k
99.9890 to 100.0110k
0.999890 to 1.000110M
9.99590 to 10.00410M
99.5770 to 100.4230M
__________ to __________ __________ to __________ k __________ to __________ k __________ to __________ k __________ to __________ M __________ to __________ M __________ to __________ M
Verifying temperature
Thermocouple, thermistor, and RTD temperature readings are derived from DC volts and resistance measurements respectively. For that reason, it is not necessary to independently ver­ify the accuracy of temperature measurements. As long as the DC volts and resistance functions meet or exceed specifications, temperature function accuracy is automatically verified. How­ever, temperature verification procedures are provided below for those who wish to separately verify temperature accuracy.
Thermocouple temperature
1. Connect the DC voltage calibrator output terminals and ice point reference to the Model 7700 CH1 H and L INPUT terminals using low-thermal shielded connections, as shown in Figure 1-14.
2. Install the Model 7700 in Slot 1 of the Model 2700, then turn on the power, and allow the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Select the temperature function by pressing the TEMP key. Close Channel 1 by press­ing the CLOSE key and keying in 101.
4. Configure the Model 2700 for °C units, type K temperature sensor, and internal refer­ence junction as follows:
a. Press SHIFT then SENSOR, and note the unit displays the temperature units:
UNITS: C. (If necessary, use the cursor and range keys to select °C units.)
b. Press ENTER. The unit then displays the sensor type: SENS: TCOUPLE.
c. Make sure that TCOUPLE is displayed, then press ENTER. The unit displays the
thermocouple type: TYPE: J.
d. Select a type K temperature sensor, then press ENTER. The unit then displays the
reference junction type: JUNC: SIM.
e. Select INT reference junction, then press ENTER.
1-28 Performance Verification
5. Source each of the voltages summarized in Table 1-14 and verify that the temperature readings are within limits. Be sure to select the appropriate thermocouple type for each group of readings. (See step 3 above.) Open Channel 1 after the test is complete.
Table 1-14
Model 7700 thermocouple temperature verification reading limits
Thermocouple type Applied DC voltage* Reading limits (1 year, 18°C to 28°C)
J
-7.659mV 0mV
42.280mV
K
-5.730mV 0mV
54.138mV
*Voltages shown are based on ITS-90 standard.
Figure 1-14
Connections for Model 7700 thermocouple temperature verification
CH1
INPUT SENSE HLHL
HLHL CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
HLHL
LO
AMPS
HLHL
CH4
CH3
CH1 CH2
Model 7700
CH5
CH6
HLHL
HLHLHLHLHLHL
CH7 CH8 CH9 CH10
HLHLHLHL
HLHLHLHL CH17 CH18 CH19 CH20
INPUT
(V, 2 WIRE)
SENSE
(OHMS, 4 WIRE)
Twisted
Thermocouple Wire
Output
HI
Output
-191.0 to -189.0°C
-1.0 to +1.0°C
749.0 to 751.0°C
-191.0 to -189.0°C
-1.0 to +1.0°C
1349.0 to 1351.0°C
Calibrator (Output DC Voltage)
LO
Low Thermal
Copper Connection
Make HI and LO
Connections
in Ice Bath
Ice Bath
Notes: This setup and reading limits table
does not include errors from ice point, thermocouple wire, and connections.
HI and LO connections from the calibrator and Model 7700 must be electrically isolated from each other.
Performance Verification 1-29
RTD temperature
1. Connect the precision decade resistance box (listed in Table 1-1) to the Model 7700 CH1 and CH11 H and L terminals using four-wire connections. (See Figure 1-12 for similar connecting scheme.)
2. Install the Model 7700 in Slot 1 of the Model 2700, then turn on the power, and allow the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Select the temperature function by pressing the TEMP key. Close Channel 1 by press­ing the CLOSE key and keying in 101.
4. Configure the Model 2700 temperature function for ˚C units and RTD temperature sen­sor (α=0.00385) as follows:
a. Press SHIFT then SENSOR, and note the unit displays the temperature units:
UNITS: C.
b. Press ENTER, and note the unit displays the sensor type: SENS: TCOUPLE.
c. Using the cursor and range keys, set the display as follows: SENS: 4W-RTD.
d. Press ENTER, and note the unit displays: TYPE: PT100.
e. Using the cursor and range keys, set the unit for the following display: TYPE:
PT385.
f. Press ENTER to complete the temperature configuration process.
5. Set the decade resistance box to each of the values shown in Table 1-15, and verify that the temperature readings are within the required limits. Open Channel 1when finished.
Table 1-15
Plug-in module four-wire RTD temperature verification reading limits
Applied resistance* Reading limits (1 year, 18°C to 28°C)
22.80
100.00
313.59
*Based on α = 0.00385. See text.
-190.06 to -189.94°C
-0.06 to +0.06°C
599.94 to 600.06°C
1-30 Performance Verification
Verifying frequency
Follow the steps below to verify the Model 2700 frequency function:
1. Connect the function generator to the Model 7700 CH1 H and L INPUT terminals. (See
Figure 1-15.)
2. Install the Model 7700 in Slot 1 of the Model 2700, then turn on the power, and allow the unit to warm up for one hour before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Set the function generator to output a 1kHz, 1V RMS sine wave.
4. Select the Model 2700 frequency function by pressing the FREQ key. Close Channel 1 by pressing the CLOSE key and keying in 101.
5. Verify that the Model 2700 frequency reading is between 0.9999kHz and 1.0001kHz.
Figure 1-15
Connections for Model 7700 frequency verification
CH1
INPUT SENSE
HLHL
HLHL
HLHL CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
LO
AMPS
HLHL
HLHL
HLHLHLHLHLHL
CH7 CH8 CH9 CH10 HLHLHLHL
HLHLHLHL
CH17 CH18 CH19 CH20
CH5
CH6
CH4
CH3
CH1 CH2
Model 7700
Verifying ratio and average
Follow the procedure below to verify ratio and average.
CAUTION Exceeding 300V between plug-in module INPUT or SENSE H and L ter-
1. Connect the Model 7700 CH1 and CH11 H and L terminals to the DC calibrator, as shown in Figure 1-16.
2. Install the Model 7700 in Slot 1 of the Model 2700, then turn on the power, and allow the unit to warm up for two hours before proceeding. Be sure the front panel INPUTS switch is set to the REAR position.
3. Select the Model 2700 DCV function and the 1V range. Close Channel 1 by pressing the CLOSE key and keying in 101.
INPUT
(V, 2 WIRE)
50
Coax Cable
SENSE
(OHMS, 4 WIRE)
Function
Output
minals may cause instrument damage.
Function Generator
4. Select the Model 2700 RATIO function (press SHIFT then RATIO).
5. Set the calibrator output to 1.00000V DC, and allow the reading to settle.
6. Verify that the ratio reading is between 0.9999926 and 1.000074.
7. Press OPEN to open Channel 1.
Figure 1-16
Connections for Model 7700 ratio and average verification
CH1
Model 7700
CH5
CH6
CH4
CH3
CH1 CH2
INPUT SENSE
HLHL
HLHL
HLHL
HLHL
CH7 CH8 CH9 CH10 HLHLHLHL
INPUT
(V, 2 WIRE)
Performance Verification 1-31
DC Voltage Calibrator
Output
HI
HLHL
CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
LO
AMPS
CH11
HLHLHLHLHLHL
HLHLHLHL
CH17 CH18 CH19 CH20
SENSE
(OHMS, 4 WIRE)
Output
LO
Note: Use shielded cables to minimize noise.
1-32 Performance Verification
2
Calibration
2-2 Calibration
Introduction
Use the procedures in this section to calibrate the Model 2700. Calibration procedures
include:
Comprehensive calibration: Usually the only calibration required in the field.
Manufacturing calibration: Usually only performed at the factory (unless the unit has been repaired).
Model 7700 calibration: Covers calibration procedures specific to Model 7700 cards.
WARNING The information in this section is intended only for qualified service per-
sonnel. Do not attempt these procedures unless you are qualified to do so.
All the procedures require accurate calibration equipment to supply precise DC and AC volt­ages, DC and AC currents, and resistance values. Comprehensive calibration can be performed any time by an operator either from the front panel, or by using the SCPI commands sent either over the IEEE-488 bus or the RS-232 port. DC-only and AC-only calibration may be performed individually, if desired.
Environmental conditions
Conduct the calibration procedures in a location that has:
An ambient temperature of 18° to 28°C (65° to 82°F)
A relative humidity of less than 80% unless otherwise noted
Warm-up period
Allow the Model 2700 Multimeter/Data Acquisition system to warm up for at least two hours before performing calibration.
If the instrument has been subjected to temperature extremes (those outside the ranges stated above) allow extra time for the instrument’s internal temperature to stabilize. Typically, allow one extra hour to stabilize a unit that is 10°C (18°F) outside the specified temperature range.
Also, allow the test equipment to warm up for the minimum time specified by the manufacturer.
Line power
The Model 2700 requires a line voltage of 100V/120V/220V/240V, ±10% and a line fre­quency of 45Hz to 66Hz. Note that the line frequency is automatically sensed at power-up, but the line voltage must be manually set to either 100V/120V or 220V/240V as described in Section 3.
Calibration considerations
When performing the calibration procedures:
Make sure that the equipment is properly warmed up and connected to the appropriate input jacks. Also make sure that the correct front or rear terminals are selected with the INPUTS switch.
Make sure the calibrator is in OPERATE before you complete each calibration step.
Always let the source signal settle before calibrating each point.
If an error occurs during calibration, the Model 2700 will generate an appropriate error message. See Appendix B for more information.
WARNING Observe the following safety precautions when performing these tests:
Some of the procedures in this section may expose you to dangerous
voltages. Use standard safety precautions when such dangerous voltages are encountered to avoid personal injury or death caused by electric shock.
For the front panel terminals only, the maximum common-mode volt­age (voltage between INPUT LO and chassis ground) is 500V peak. Exceeding this value may cause a breakdown in insulation, creating a shock hazard.
Calibration 2-3
For the plug-in modules, the maximum common-mode voltage (volt­age between any plug-in module terminal and chassis ground) is 300V DC or 300V RMS. Exceeding this value may cause a breakdown in insulation, creating a shock hazard.
When using the front panel terminals simultaneously with plug-in modules, all cable insulation voltage ratings must equal or exceed the maximum voltage applied to either the front panel terminals or the plug-in module terminals.
2-4 Calibration
Calibration code
Before performing comprehensive calibration, you must first unlock calibration by entering
the appropriate calibration code.
Front panel calibration code
For front panel calibration, follow these steps:
1. Access the calibration menu by pressing SHIFT then TEST, then use the up or down range key to display TEST: CALIB. Press ENTER, and note that the instrument dis­plays the following:
CAL: DATES
2. Use the up or down range key to scroll through the available calibration items until the unit displays RUN, then press ENTER.
3. The Model 2700 then prompts you to enter a code:
CODE? 000000
(The factory default code is 002700.) Use the left and right arrow keys to move among the digits; use the up range key to increment numbers, and press the down range key to specify alphabetic letters. Confirm the code by pressing ENTER.
4. The Model 2700 allows you to define a new calibration code. Use the up and down range keys to toggle between yes and no. Choose N if you do not want to change the code. Choose Y if you want to change the code. The unit then prompts you to enter a new code. Enter the code, and press ENTER.
Remote calibration code
If you are performing calibration over the IEEE-488 bus or the RS-232 port, send this com-
mand to unlock calibration:
:CAL:PROT:CODE '<8-character string>'.
The default code command is:
:CAL:PROT:CODE 'KI002700'.
To change the code via remote, simply send the :CAL:PROT:CODE command twice, first
with the present code, then with the new code.
Comprehensive calibration
The comprehensive calibration procedure calibrates the DCV, DCI, ACV, ACI, and ohms functions. You can also choose to calibrate only the DCV/DCI and resistance or ACV/ACI functions.
These procedures are usually the only calibration required in the field. Manufacturing cali­bration is normally done only at the factory, but it should also be done in the field if the unit has been repaired. See “Manufacturing calibration” at the end of this section for more information.
Calibration cycle
Perform comprehensive calibration at least once a year, or every 90 days to ensure the unit meets the corresponding specifications.
Recommended equipment
Table 2-1 lists the recommended equipment you need for comprehensive, DC-only, and
AC-only calibration procedures. You can use alternate equipment, such as a DC transfer stan­dard and characterized resistors, as long that equipment has specifications at least as good as those listed in the table.
Calibration 2-5
Table 2-1
Recommended equipment for comprehensive calibration
Fluke 5700A Calibrator:
AC voltage
DC voltage
10V:±5ppm 100V: ±7ppm
Miscellaneous equipment:
Keithley 8610 low-thermal shorting plug Double banana plug to double banana plug shielded cable BNC to double banana plug shielded cable
*1kHz specifications. 10mV and 700V points require 1kHz only. All calibrator specifications are 90-day, 23°C ±5°C specifications
and indicate total absolute uncertainty at specified output.
(1kHz, 50kHz)* DC current
10mV:±710ppm 100mV:±200ppm 1V:±82ppm 10V:±82ppm 100V:±90ppm 700V:±85ppm
10mA:±60ppm 100mA:±70ppm 1A:±110ppm
AC current (1kHz) Resistance
100mA:±190ppm 1A:±690ppm 2A:±670ppm
1k:±12ppm 10k:±11ppm 100k:±13ppm 1M:±18ppm
2-6 Calibration
Aborting calibration
Front panel calibration
You can abort the front panel calibration process at any time by pressing EXIT. The instru-
ment will then ask you to confirm your decision to abort with the following message:
ABORT CAL?
Press EXIT to abort calibration at this point, or press any other key to return to the calibra-
tion process.
NOTE The Model 2700 will not respond to any remote programming commands while the
ABORT CAL? message is displayed.
Follow the steps in the following paragraphs in the order shown for comprehensive, DC
only, and AC only calibration procedures.
The procedures for front panel calibration include:
Preparing the Model 2700 for calibration
Front panel short and open calibration
DC voltage calibration
Resistance calibration
DC current calibration
AC voltage calibration
AC current calibration
Setting calibration dates
Preparing the Model 2700 for calibration
1. Turn on the Model 2700, and allow it to warm up for at least two hours before perform­ing a calibration procedure.
2. Start the calibration process as follows:
a. Access the calibration menu by pressing SHIFT then TEST, then display TEST:
CALIB using the up or down range key. Press ENTER.
b. Use the up or down range key to scroll through the available calibration menu
items until the unit displays RUN, then press ENTER.
c. At the prompt, enter the calibration code. (The default code is 002700.) Use the
left and right arrow keys to move among the digits; use the up range key to incre­ment numbers, and press the down range key to specify alphabetic letters. Confirm the code by pressing ENTER.
d. Choose N at the prompt to proceed without changing the code, then press ENTER.
3. Choose which of the calibration tests summarized in Table 2-2 you want to run at the
Fi
1
CAL: RUN prompt. Use the up and down range keys to scroll through the options; select your choice by pressing ENTER.
Table 2-2
Comprehensive calibration procedures
Procedure Menu choice Procedures
Calibration 2-7
Full calibration DCV, DCI, and ohms ACV and ACI
gure 2-
Low-thermal short connections
ALL DC AC
All comprehensive calibration steps (DC and AC) DC voltage, DC current, and resistance calibration AC voltage and AC current calibration
Front panel short and open calibration
At the Model 2700 prompt for a front panel short, do the following:
1. Connect the Model 8610 low-thermal short to the instrument front panel INPUT and SENSE terminals as shown in Figure 2-1. Make sure the INPUTS button is not pressed in so that the front inputs are selected. Wait at least three minutes before proceeding to allow for thermal equilibrium.
HI
INPUT
HI
1000V
!
!
PEAK
LO
500V
PEAK
R
3A 250V
AMPS
Model 8610
Low-thermal
short
LO
SHIFT
LOCAL
POWER
MATH
DCV
EX TRIG
SAVE SETUP
OPEN
OUTPUT
ACV
HOLD
TRIG
CLOSE
RATIO
DCI
LIMITS ON/OFFDELAY
STORE
CONFIG HALT
STEP SCAN
Model 2700
Model 2700 Multimeter / Data Acquisition System
CONT
OCOMP
CH AVG
RECALL
ACI
2 4
TYPE
TEST
DIGITS RATE
MONITOR
PERIOD SENSOR
FREQ
CH-OFF CARD
RELFILTER
LSYNC
GPIB
EXIT ENTER
Integra Series
TEMP
RS-232
S+
SENSE
4 WIRE
350V
PEAK
INPUTS
F
RANGE
F F
AUTO
FRONT/REAR
RANGE
S-
NOTE Be sure to connect the low-thermal short properly to the HI, LO, and SENSE termi-
nals. Keep drafts away from low-thermal connections to avoid thermal drift, which could affect calibration accuracy.
2-8 Calibration
2. Press ENTER to start short-circuit calibration. While the unit is calibrating, it will display:
CALIBRATING
3. When the unit is finished with short-circuit calibration, it will display the following prompt:
OPEN CIRCUIT
4. Remove the calibration short, and press ENTER. During this phase, the CALIBRATING message will be displayed.
NOTE Be sure to minimize movement near front Input terminals. Excessive movements can
cause capacitive coupling errors, which could affect calibration accuracy.
DC volts calibration
After the front panel short and open procedure, the unit will prompt you for the first DC
voltage: +10V. Do the following:
1. Connect the calibrator to the Model 2700 as shown in Figure 2-2. Wait three minutes to allow for thermal equilibrium before proceeding.
Figure 2-2
Connections for DC volts and ohms calibration
POWER
Sense HI
Sense HI
DC Voltage and Resistance Calibrator
Model 2700
Integra Series
SENSE
INPUT
4 WIRE
HI
350V
!
RANGE
RANGE
PEAK
LO
INPUTS
F
R
AUTO
FRONT/REAR
3A 250V
AMPS
Model 2700 Multimeter / Data Acquisition System
CONT
CH AVG
RECALL
OCOMP
PERIOD SENSOR
2 4
TYPE
TEST
DIGITS RATE
MONITOR
LSYNC
FREQ
TEMP
CH-OFF CARD
RELFILTER
RS-232
GPIB
EXIT ENTER
ACI
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
DCI
HOLD
EX TRIG
SAVE SETUP
OPEN
TRIG
CLOSE
LIMITS ON/OFFDELAY
STORE
CONFIG HALT
STEP SCAN
LOCAL
Input HI
1000V PEAK
500V PEAK
Input LO
Output HI
Output LO
Sense LO
Sense LO
Note: Use shielded low-thermal cables to minimize noise.
Enable or disable calibrator external sense as indicated in procedure.
NOTE Although 4-wire connections are shown, the sense leads are connected and discon-
nected at various points in this procedure by turning calibrator external sense on or off as appropriate. If your calibrator does not have provisions for turning external sense on and off, disconnect the sense leads when external sensing is to be turned off, and connect the sense leads when external sensing is to be turned on.
2. Set the calibrator to output DC volts, and turn external sense off.
Calibration 2-9
3. Perform the steps listed in Table 2-3 to complete DC volts calibration. For each calibra- tion step:
Set the calibrator to the indicated value, and make sure it is in OPERATE.
Press the ENTER key to calibrate that step.
Wait until the Model 2700 finishes each step. (The unit will display the CALIBRATING message while calibrating.)
NOTE If your calibrator cannot output the values recommended in Table 2-3, use the left and
right arrow keys, and the up and down range keys to set the Model 2700 display value to match the calibrator output voltage.
Table 2-3
DC volts calibration summary
Calibration step Calibrator voltage Allowable range
+10V
-10V 100V
+10.00000V
-10.00000V +100.0000V
+9V to +11V
-9V to -11V +90V to +110V
Resistance calibration
Completing the 100V DC calibration step ends the DC voltage calibration procedure. The
Model 2700 will then prompt you to connect 1k. Follow these steps for resistance calibration:
1. Set the calibrator output for resistance, and turn on external sense.
NOTE Use external sense (4-wire ) when calibrating all resistance ranges. Be sure that
the calibrator external sense mode is turned on.
2. Perform the calibration steps summarized in Table 2-4. For each step:
Set the calibrator to the indicated value, and place the unit in operate. (If the cali­brator cannot output the exact resistance value, use the Model 2700 left and right arrow keys and the range keys to adjust the Model 2700 display to agree with the actual calibrator resistance.)
Press the ENTER key to calibrate each point.
Wait for the Model 2700 to complete each step before continuing.
Table 2-4
Ohms calibration summary
Calibration step Calibrator resistance* Allowable range
1k 10k 100k 1M
*Nominal resistance. Adjust Model 2700 calibration parameter to agree with actual value.
1k 10k 100k 1M
0.9k to 1.1k 9k to 11k 90k to 110k
0.9M to 1.1M
2-10 Calibration
DC current calibration
After the 1M resistance point has been calibrated, the unit will prompt you to apply 10mA.
Follow these steps for DC current calibration:
1. Connect the calibrator to the AMPS and INPUT LO terminals of the Model 2700 as shown in Figure 2-3.
Figure 2-3
Connections for DC and AC amps calibration
Model 2700
POWER
Integra Series
Model 2700 Multimeter / Data Acquisition System
CONT
CH AVG
RECALL
OCOMP
PERIOD SENSOR
2 4
TYPE
TEST
DIGITS RATE
MONITOR
FREQ
TEMP
CH-OFF CARD
RELFILTER
RS-232
LSYNC
GPIB
EXIT ENTER
ACI
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
DCI
HOLD
EX TRIG
SAVE SETUP
OPEN
TRIG
CLOSE
LIMITS ON/OFFDELAY
STORE
CONFIG HALT
STEP SCAN
LOCAL
RANGE
RANGE
SENSE
4 WIRE
HI
350V
!
PEAK
LO
INPUTS
F
R
AUTO
FRONT/REAR
DC and AC Current Calibrator
Input
1000V PEAK
500V
PEAK
LO
Output HI
INPUT
3A 250V
AMPS
Amps
Output LO
Note: Be sure calibrator is set for
normal current output.
2. Calibrate each current step summarized in Table 2-5. For each step:
Set the calibrator to the indicated DC current, and make sure the unit is in OPERATE.
Make sure the Model 2700 display indicates the correct calibration current.
Press ENTER to complete each step.
Allow the Model 2700 to finish each step.
NOTE If you are performing DC-only calibration, proceed to “Setting calibration dates
and saving calibration.”
Table 2-5
DC current calibration summary
Calibration step Calibrator current Allowable range
10mA 100mA 1A
10.00000mA
100.0000mA
1.000000A
9mA to 11mA 90mA to 110mA
0.9A to 1.1A
AC voltage calibration
Follow these steps for AC voltage calibration:
1. Connect the calibrator to the Model 2700 INPUT HI and LO terminals as shown in
Figure 2-4.
Figure 2-4
Connections for AC volts calibration
Calibration 2-11
POWER
Input HI
AC Voltage Calibrator
Model 2700
Integra Series
SENSE
INPUT
4 WIRE
HI
350V
!
RANGE
RANGE
PEAK
LO
INPUTS
F
R
AUTO
FRONT/REAR
3A 250V
AMPS
Model 2700 Multimeter / Data Acquisition System
CONT
CH AVG
RECALL
OCOMP
PERIOD SENSOR
2 4
TYPE
TEST
DIGITS RATE
MONITOR
FREQ
TEMP
CH-OFF CARD
RELFILTER
RS-232
LSYNC
GPIB
EXIT ENTER
ACI
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
DCI
HOLD
EX TRIG
SAVE SETUP
OPEN
TRIG
CLOSE
LIMITS ON/OFFDELAY
STORE
CONFIG HALT
STEP SCAN
LOCAL
1000V PEAK
500V PEAK
Output HI
Input LO
Output LO
2. Perform the calibration steps summarized in Table 2-6. For each step:
Set the calibrator to the indicated value, and make sure the calibrator is in OPERATE.
Press ENTER to complete each step.
Wait until the Model 2700 completes each step.
Table 2-6
AC voltage calibration summary
Calibration step Calibrator voltage, frequency
10mV AC at 1kHz 100mV AC at 1kHz 100mV AC at 50kHz 1V AC at 1kHz 1V AC at 50kHz 10V AC at 1kHz 10V AC at 50kHz 100V AC at 1kHz 100V AC at 50kHz 700V AC at 1kHz
10.00000mV, 1kHz
100.0000mV, 1kHz
100.0000mV, 50kHz
1.000000V, 1kHz
1.000000V, 50kHz
10.00000V, 1kHz
10.00000V, 50kHz
100.0000V, 1kHz
100.0000V, 50kHz
700.000V, 1kHz
2-12 Calibration
AC current calibration
After the 700VAC at 1kHz point has been calibrated, the unit will prompt you for 100mA at
1kHz. Follow these steps for AC current calibration:
1. Connect the calibrator to the AMPS and INPUT LO terminals of the Model 2700 as shown in Figure 2-3.
2. Perform the calibration steps summarized in Table 2-7. For each step:
Set the calibrator to the indicated current and frequency, and make sure the unit is in OPERATE.
Press ENTER to complete each calibration step.
Allow the unit to complete each step before continuing.
Table 2-7
AC current calibration summary
Calibration step Calibrator current, frequency
100mA at 1kHz 1A at 1kHz 2A at 1kHz
100.0000mA, 1kHz
1.000000A, 1kHz
2.000000A, 1kHz
Setting calibration dates and saving calibration
At the end of the calibration procedure, the instrument will display the CALIBRATION COMPLETE message. Press ENTER to continue, and the Model 2700 will prompt you to enter the calibration date and the calibration due date. Set these dates as follows:
1. At the CAL DATE: prompt, use the left and right arrow keys, and the range keys to set the calibration date, then press ENTER.
2. The unit will then prompt you to enter the next calibration due date with this prompt: CAL NDUE:. Use the left and right arrow keys, and the range keys to set the calibration due date, then press ENTER.
3. The unit will prompt you to save new calibration constants with this message: SAVE CAL? YES. To save the new constants, press ENTER. If you do not want to save the new constants, press the down range key to toggle to NO, then press ENTER.
NOTE Calibration constants calculated during the present calibration procedure will not
be saved unless you choose the YES option. Previous calibration constants will be retained if you select NO.
Remote calibration
Follow the steps in this section to perform comprehensive procedures via remote. See
Appendix B for a detailed list and description of remote calibration commands.
When sending calibration commands, be sure that the Model 2700 completes each step before sending the next command. You can do so either by observing the front panel CALI­BRATING message, or by detecting the completion of each step over the bus. (See “Detecting calibration step completion” in Appendix B.)
The procedures for calibrating the Model 2700 via remote include:
Preparing the Model 2700 for calibration
Front panel short and open calibration
DC volts calibration
Resistance calibration
DC current calibration
AC volts calibration
AC current calibration
Programming calibration dates
Saving calibration constants
Locking out calibration
Calibration 2-13
NOTE As with front panel calibration, you can choose to perform comprehensive, DC-only,
or AC-only calibration. Be sure to include a space character between each command and parameter.
Preparing the Model 2700 for calibration
1. Connect the Model 2700 to the IEEE-488 bus of the computer using a shielded IEEE-488 cable, such as the Keithley Model 7007, or connect the unit to a computer through the RS-232 port using a straight-through 9-pin to 9-pin cable (use a 9-25-pin adapter if necessary).
2. Turn on the Model 2700, and allow it to warm up for at least two hours before perform­ing calibration.
3. Make sure the primary address of the Model 2700 is the same as the address specified in the program that you will be using to send commands. (Use the GPIB key.)
4. Unlock the calibration function by sending this command:
:CAL:PROT:CODE 'KI002700'
(The above command shows the default code, KI002700. Substitute the correct code if changed.)
5. Send the following command to initiate calibration:
:CAL:PROT:INIT
2-14 Calibration
Short and open calibration
1. Connect the Model 8610 low-thermal short to the instrument INPUT and SENSE termi­nals as shown in Figure 2-1. Make sure the INPUTS button is not pressed in so that the front inputs are active. Wait at least three minutes before proceeding to allow for ther­mal equilibrium.
NOTE Be sure to connect the low-thermal short properly to the HI, LO, and SENSE termi-
nals. Keep drafts away from low-thermal connections to avoid thermal drift, which could affect calibration accuracy.
2. Send the following command:
:CAL:PROT:DC:STEP1
3. After the Model 2700 completes this step, remove the low-thermal short, and then send this command:
:CAL:PROT:DC:STEP2
NOTE Be sure to minimize movement near front Input terminals. Excessive movements can
cause capacitive coupling errors, which could affect calibration accuracy.
DC volts calibration
After the front panel short and open steps, do the following:
1. Connect the calibrator to the Model 2700 as shown in Figure 2-2. Allow three minutes for thermal equilibrium.
NOTE Although 4-wire connections are shown, the sense leads are connected and discon-
nected at various points in this procedure by turning calibrator external sense on or off as appropriate. If your calibrator does not have provisions for turning external sense on and off, disconnect the sense leads when external sensing is to be turned off, and connect the sense leads when external sensing is to be turned on.
Calibration 2-15
2. Perform the calibration steps summarized in Table 2-8. For each step:
Set the calibrator to the indicated voltage, and make sure the unit is in operate. (Use the recommended voltage if possible.)
Send the indicated programming command. (Change the voltage parameter if you are using a different calibration voltage.)
Wait until the Model 2700 completes each step before continuing.
NOTE Ensure the calibrator has settled to the final value. You can do so by verifying that
the “Settled” indicator is off, or by using the *OPC? (operation complete) query.
Table 2-8
DC voltage calibration programming steps
Calibration step Calibrator voltage Calibration command* Parameter range
+10V
-10V 100V
*Use recommended value where possible. Change parameter accordingly if using a different calibrator voltage.
+10.00000V
-10.00000V
100.0000V
:CAL:PROT:DC:STEP3 10 :CAL:PROT:DC:STEP4 -10 :CAL:PROT:DC:STEP5 100
9 to 11
-9 to -11 90 to 110
Resistance calibration
Follow these steps for resistance calibration:
1. Set the calibrator to the resistance mode, and turn on external sensing.
NOTE Use external sense (4-wire ) when calibrating all resistance ranges. Be sure that
the calibrator external sense mode is turned on.
2. Perform the calibration steps summarized in Table 2-9. For each step:
Set the calibrator to the indicated resistance, and make sure the unit is in operate. (Use the recommended resistance or the closest available value.)
Send the indicated programming command. (Change the command parameter if you are using a different calibration resistance than that shown.)
Wait until the Model 2700 completes each step before continuing.
Table 2-9
Resistance calibration programming steps
Calibration step
Calibrator resistance Calibration command* Parameter range
1k 10k 100k 1M
*Use exact calibrator resistance value for parameter.
1k 10k 100k 1M
:CAL:PROT:DC:STEP6 1E3 :CAL:PROT:DC:STEP7 10E3 :CAL:PROT:DC:STEP8 100E3 :CAL:PROT:DC:STEP9 1E6
900 to 1.1E3 9E3 to 11E3 90E3 to 110E3 900E3 to 1.1E6
2-16 Calibration
DC current calibration
After the 1M resistance point has been calibrated, follow these steps for DC current
calibration:
1. Connect the calibrator to the AMPS and INPUT LO terminals of the Model 2700 as shown in Figure 2-3.
2. Perform the calibration steps listed in Table 2-10. For each step:
Set the calibrator to the indicated current, and make sure the unit is in operate. (Use the recommended current if possible.)
Send the indicated programming command. (Change the current parameter if you are using a different calibration current.)
Wait until the Model 2700 completes each step before continuing.
NOTE If you are performing DC-only calibration, proceed to “Programming calibration
dates.”
Table 2-10
DC current calibration programming steps
Calibration step
10mA 100mA 1A
*Change parameter if using different current.
Calibrator current Calibration command* Parameter range
10.00000mA
100.00000mA
1.000000A
:CAL:PROT:DC:STEP10 10E-3 :CAL:PROT:DC:STEP11 100E-3 :CAL:PROT:DC:STEP12 1
9E-3 to 11E-3 90E-3 to 110E-3
0.9 to 1.1
AC voltage calibration
Follow these steps for AC voltage calibration:
1. Connect the calibrator to the Model 2700 INPUT HI and LO terminals as shown in
Figure 2-4.
2. Perform the calibration steps summarized in Table 2-11. For each step:
Set the calibrator to the indicated voltage and frequency, and make sure the unit is in operate. (You must use the stated voltage and frequency.)
Send the indicated programming command.
Wait until the Model 2700 completes each step before continuing.
Calibration 2-17
Table 2-11
AC voltage calibration programming steps
Calibration step Calibrator voltage, frequency Calibration command
10mV AC at 1kHz 100mV AC at 1kHz 100mV AC at 50kHz 1VAC at 1kHz 1VAC at 50kHz 10VAC at 1kHz 10VAC at 50kHz 100VAC at 1kHz 100VAC at 50kHz 700VAC at 1kHz
10.00000mV, 1kHz
100.0000mV, 1kHZ
100.0000mV, 50kHz
1.000000V, 1kHz
1.000000V, 50kHz
10.00000V, 1kHz
10.00000V, 50kHz
100.0000V, 1kHz
100.0000V, 50kHz
700.000V, 1kHz
:CAL:PROT:AC:STEP1 :CAL:PROT:AC:STEP2 :CAL:PROT:AC:STEP3 :CAL:PROT:AC:STEP4 :CAL:PROT:AC:STEP5 :CAL:PROT:AC:STEP6 :CAL:PROT:AC:STEP7 :CAL:PROT:AC:STEP8 :CAL:PROT:AC:STEP9 :CAL:PROT:AC:STEP10
AC current calibration
Follow these steps for AC current calibration:
1. Connect the calibrator to the AMPS and INPUT LO terminals of the Model 2700 as
shown in Figure 2-3.
2. Perform the calibration steps summarized in Table 2-12. For each step:
Set the calibrator to the indicated current and frequency, and make sure the unit is in operate. (You must use the stated current and frequency.)
Send the indicated programming command.
Wait until the Model 2700 completes each step before continuing.
Table 2-12
AC current calibration programming steps
Calibration step Calibrator current, frequency Calibration command
100mA at 1kHz 1A at 1kHz 2A at 1kHz
100.0000mA, 1kHz
1.000000A, 1kHz
2.000000A, 1kHz
:CAL:PROT:AC:STEP11 :CAL:PROT:AC:STEP12 :CAL:PROT:AC:STEP13
Programming calibration dates
Program the present calibration date and calibration due date by sending the following
commands:
:CAL:PROT:DATE <year>, <month>, <day> :CAL:PROT:NDUE <year>, <month>, <day>
For example, the following commands assume calibration dates of 12/15/1999 and
12/15/2000 respectively:
:CAL:PROT:DATE 1999, 12, 15 :CAL:PROT:NDUE 2000, 12, 15
2-18 Calibration
Saving calibration constants
After completing the calibration procedure, send the following command to save the new
calibration constants:
:CAL:PROT:SAVE
NOTE Calibration constants will not be saved unless the :CAL:PROT:SAVE command is
sent.
Locking out calibration
After saving calibration, send the following command to lock out calibration:
:CAL:PROT:LOCK
Manufacturing calibration
The manufacturing calibration procedure is normally performed only at the factory, but the necessary steps are included here in case the unit is repaired, and the unit requires these calibra­tion procedures.
NOTE If the unit has been repaired, the entire comprehensive calibration procedure should
also be performed in addition to the manufacturing calibration procedure.
Recommended test equipment
Table 2-13 summarizes the test equipment required for the manufacturing calibration steps.
In addition, you will need the calibrator (see Table 2-1) and signal generator to complete the comprehensive calibration steps.
Table 2-13
Recommended equipment for manufacturing calibration
Stanford Research Systems DS345 Function Generator:
1V RMS, 3Hz, ±5ppm 1V RMS, 1kHz, ±5ppm
Keithley Model 2001 or 2002 Digital Multimeter:
1V, 3Hz AC, ±0.13%
Keithley 7797 Calibration/Extender Board
Keithley 7798-250B Calibration/Extender/Test Board
Extender board preparation
Before performing manufacturing calibration, short the output HI, LO, SHI, and SLO terminals of the 7798-250B Calibration/Extender/Test Board together using clean, solid copper wires. These connections will form a low-thermal short necessary for the manufacturing calibration procedure. The Calibration Extender Test Board should then be installed in scanner Slot #1.
Unlocking manufacturing calibration
To unlock manufacturing calibration, press and hold in the OPEN key while turning on the power.
Measuring function generator signal amplitude
The 3Hz function generator signal amplitude must be accurately measured using the digital multimeter listed in Table 2-13. Proceed as follows:
1. Connect the function generator output to the digital multimeter INPUT jacks. (See
Figure 2-5 for typical connections.)
2. Turn on the function generator and multimeter, and allow a two-hour warm-up period before measuring.
3. Set the function generator to output a 1V RMS sine wave at 3Hz; measure and record the signal amplitude.
Calibration 2-19
2-20 Calibration
Front panel manufacturing calibration
1. Install the shorted calibration extender board (see “Extender board preparation” earlier in this section) in scanner card Slot 1, and select the rear inputs with the INPUTS switch. Allow three minutes for thermal equilibrium.
2. Press in and hold the OPEN key while turning on the power.
3. Press SHIFT then TEST. then display CALIB: TEST with the up or down range key. Press ENTER, select RUN, then enter the appropriate calibration code (default:
002700).
4. Select ALL at the CAL:RUN prompt.
5. Press ENTER to perform the first manufacturing calibration step.
6. Perform the entire front panel comprehensive calibration procedure discussed earlier in this section. (See “Comprehensive calibration” earlier in this section.)
7. Connect the function generator to the Model 2700 front panel INPUT jacks as shown in
Figure 2-5. Select the front input jacks with the INPUTS switch.
Figure 2-5
Function generator connections for manufacturing calibration
BNC-to-Dual
Banana Plug
Adapter
Model 2700
Integra Series
SENSE
INPUT
4 WIRE
HI
350V
1000V
!
PEAK
LOCAL
POWER
Model 2700 Multimeter / Data Acquisition System
CONT
RECALL
CH AVG
OCOMP
PERIOD SENSOR
2 4
TYPE
TEST
DIGITS RATE
MONITOR
LSYNC
FREQ
TEMP
RANGE
CH-OFF CARD
GPIB
EXIT ENTER
AUTO
RANGE
RS-232
RELFILTER
ACI
RATIO
MATH
OUTPUT
SHIFT
DCV
ACV
DCI
HOLD
LIMITS ON/OFFDELAY
EX TRIG
TRIG
STORE
SAVE SETUP
CONFIG HALT
CLOSE
OPEN
STEP SCAN
F
FRONT/REAR
INPUTS
PEAK
LO
500V PEAK
R
3A 250V
AMPS
50
Cable
Function Generator
Function
Output
Note: Output voltage must be accurately measured.
(See text).
8. After the last AC current calibration step, the instrument will prompt you to enter 3Hz at 1V RMS and 1kHz with the following prompts:
Low-frequency cal: Set the function generator to output a 1V RMS, 3Hz sine wave. Use the left and right arrow keys, and the range keys to adjust the display to agree with the generator amplitude you measured previously, then press ENTER.
Frequency cal: Set the function generator to output a 1V RMS, 1kHz sine wave. Enter 1.000000kHz at the prompt, then press ENTER.
9. Set the calibration dates, then save calibration to complete the process.
Remote manufacturing calibration
1. Install the shorted calibration extender board (see “Extender board preparation” earlier
in this section) in scanner card Slot 1, and select the rear inputs with the INPUTS switch. Allow three minutes for thermal equilibrium.
2. Press in and hold the OPEN key while turning on the power.
3. Enable calibration by sending the :CODE command. For example, the default com-
mand is:
:CAL:PROT:CODE 'KI002700'
4. Initiate calibration by sending the following command:
:CAL:PROT:INIT
5. Calibrate step 0 with the following command:
:CAL:PROT:DC:STEP0
6. Perform the entire remote comprehensive calibration procedure discussed earlier in this
section. (See “Comprehensive calibration” earlier in this section.)
7. Connect the function generator to the Model 2700 INPUT jacks as shown in Figure 2-5.
Select the front input jacks with the INPUTS switch.
8. Set the generator to output a 1V RMS, 3Hz sine wave, then send the following com-
mand:
:CAL:PROT:AC:STEP14 <Cal_voltage>
Here <Cal_voltage> is the actual 3Hz generator signal amplitude you measured previously.
9. Set the generator to output a 1V RMS, 1kHz sine wave, then send the following
command:
:CAL:PROT:AC:STEP15 1E3
10. Send the following commands to set calibration dates, save calibration, and lock out calibration:
:CAL:PROT:DATE <year>, <month>, <day>
:CAL:PROT:NDUE <year>, <month>, <day>
:CAL:PROT:SAVE
:CAL:PROT:LOCK
Calibration 2-21
2-22 Calibration
Model 7700 calibration
The following procedures calibrate the temperature sensors on the Model 7700 plug-in
modules.
NOTE For additional information about the Keithley modules, refer to the appropriate
appendix in the Model 2700 User’s Manual.
Recommended test equipment
In order to calibrate the Model 7700, you will need equipment summarized in Table 2-14.
Table 2-14
Recommended equipment for Model 7700 calibration
Digital Thermometer:
18 to 28˚C, ±0.1˚C
Keithley 7797 Calibration/Extender Board
Extender board connections
The Model 7700 being calibrated should be connected to the 7797 Calibration/Extender Board, and the extender board should then be installed in scanner Slot #1. Note that the module being calibrated will be external to the Model 2700 to avoid card heating during calibration.
Model 7700 calibration
NOTE Before calibrating the Model 7700, make sure that power has been removed from the
card for at least two hours to allow card circuitry to cool down. After turning on the power during the calibration procedure, complete the procedure as quickly as possi­ble to minimize card heating that could affect calibration accuracy. Allow the Model 2700 to warm up for at least two hours.
Front panel Model 7700 calibration
1. Connect the Model 7700 to the Model 7797 Calibration/Extender Board (see “Extender board connections” above).
2. With the power off, install the Model 7700/7797 combination in Slot 1, and select the rear inputs with the INPUTS switch. Allow three minutes for thermal equilibrium.
3. Accurately measure and record the cold temperature of the Model 7700 card surface at the center of the card with an RTD sensor.
4. Press in and hold the Model 2700 OPEN key while turning on the power.
Calibration 2-23
5. Press SHIFT then TEST, then display TEST:CALIB with the up or down range key. Press ENTER, select RUN, then enter the appropriate calibration code (default:
002700).
6. Using the up or down range key, select CARD at the CAL:RUN prompt, then press ENTER.
7. Set the display value to the cold calibration temperature (˚C) you measured in Step 3, then press ENTER to complete Model 7700 calibration.
Remote Model 7700 calibration
1. Connect the Model 7700 to the 7797 Calibration/Extender Board (see “Extender board connections” above).
2. With the power off, install the Model 7700/7797 combination in Slot 1, and select the rear inputs with the INPUTS switch. Allow three minutes for thermal equilibrium.
3. Accurately measure and record the cold temperature of the Model 7700 card surface at the center of the card.
4. Press in and hold the Model 2700 OPEN key while turning on the power.
5. Enable calibration by sending the :CODE command. For example, the default com­mand is:
:CAL:PROT:CODE 'KI002700'
6. Initiate calibration by sending the following command:
:CAL:PROT:CARD1:INIT
7. Calibrate the Model 7700 with the following command:
:CAL:PROT:CARD1:STEP0 <temp>
Here <temp> is the cold calibration temperature (˚C) measured in Step 3.
8. Send the following commands to save calibration and lock out calibration:
:CAL:PROT:CARD1:SAVE
:CAL:PROT:CARD1:LOCK
2-24 Calibration
3
Routine Maintenance
3-2 Routine Maintenance
Introduction
The information in this section deals with routine type maintenance and includes procedures for setting the line voltage, replacing the Model 2700 line and front terminal AMPS fuses, and replacing the amps fuses for the Models 7700 and 7702 plug-in modules. Replacement of the Model 2700 non-volatile RAM battery is also covered.
Setting the line voltage and replacing the line fuse
WARNING Disconnect the line cord at the rear panel, and remove all test leads con-
nected to the instrument (front and rear) before replacing the line fuse.
The power line fuse is located in the power module next to the AC power receptacle (see
Figure 3-1). If the line voltage must be changed, or if the line fuse requires replacement, per-
form the following steps:
1. Place the tip of a flat-blade screwdriver into the power module by the fuse holder assembly (see Figure 3-1). Gently push in and to the left. Release pressure on the assembly, and its internal spring will push it out of the power module.
2. Remove the fuse, and replace it with the type listed in Table 3-1.
CAUTION For continued protection against fire or instrument damage, replace the
fuse only with the type and rating listed. If the instrument repeatedly blows fuses, locate and correct the cause of the trouble before replacing the fuse.
3. If configuring the instrument for a different line voltage, remove the line voltage selec­tor from the assembly, and rotate it to the proper position. When the selector is installed into the fuse holder assembly, the correct line voltage appears inverted in the window.
CAUTION Operating the Model 2700 on the wrong line voltage may result in instru-
ment damage.
4. Install the fuse holder assembly into the power module by pushing it in until it locks in place.
Routine Maintenance 3-3
WARNING:NO INTERNAL OPERATOR SERVICABLE PARTS,SERVICE BY QUALIFIED PERSONNEL ONLY.
WARNING:NO INTERNAL OPERATOR SERVICABLE PARTS,SERVICE BY QUALIFIED PERSONNEL ONLY.
CAUTION:FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,REPLACE FUSE WITH SAME TYPE AND RATING.
CAUTION:FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,REPLACE FUSE WITH SAME TYPE AND RATING.
Fi
1
P
gure 3-
ower module
DIGITAL I/O TRIG. LINK
Table 3-1
Power line fuse
!
Model 2700
RS232
MADE IN
U.S.A.
IEEE-488
SLT
1
SLT
2
!
Line Voltage Selector
Fuse
220
240
0 0
120
1
Spring
Window
Fuse Holder Assembly
Line Voltage Rating Keithley Part No.
100/120V 1/2A, 250V, 5 × 20 mm, slow-blow FU-71
200/240V 1/4A, 250V, 5 × 20 mm, slow-blow FU-96-4
3-4 Routine Maintenance
Fi
2
F A
Replacing the front terminal AMPS fuse
The front terminal AMPS fuse protects the Model 2700 current input from an over-current
condition. Follow the steps below to replace the AMPS fuse.
WARNING Make sure the instrument is disconnected from the power line and other
equipment before replacing the AMPS fuse.
1. Turn off the power, and disconnect the power line and test leads.
2. From the front panel, gently push in the AMPS jack with your thumb, and rotate the fuse carrier one-quarter turn counterclockwise. (See Figure 3-2.) Release pressure on the jack, and its internal spring will push the fuse carrier out of the socket.
3. Remove the fuse, and replace it with the same type: 3A, 250V, fast-blow, Keithley part number FU-99-1.
CAUTION Do not use a fuse with a higher current rating than specified or instrument
damage may occur. If the instrument repeatedly blows fuses, locate and correct the cause of the trouble before replacing the fuse.
4. Install the new fuse by reversing the above procedure.
gure 3-
ront terminal MPS fuse
SHIFT
LOCAL
POWER
MATH
DCV
EX TRIG
SAVE SETUP
OPEN
OUTPUT
ACV
HOLD
TRIG
CLOSE
Model 2700
Model 2700 Multimeter / Data Acquisition System
CONT
CH AVG
RECALL
OCOMP
ACI
2 4
MONITOR
TYPE
RELFILTER
LSYNC
TEST
DIGITS RATE
RATIO
DCI
LIMITS ON/OFFDELAY
STORE
CONFIG HALT
STEP SCAN
PERIOD SENSOR
FREQ
TEMP
CH-OFF
CARD
RS-232
GPIB
EXIT ENTER
Integra Series
RANGE
AUTO
RANGE
PEAK
350V
SENSE
4 WIRE
INPUTS
F
FRONT/REAR
INPUT
HI
1000V
!
PEAK
LO
500V PEAK
R
3A 250V
AMPS
Push in AMPS
and Rotate
Counterclockwise
Replacing plug-in module amps fuses
NOTE The following procedures apply only to the Model 7700 and 7702 plug-in modules.
WARNING The information in this section is intended only for qualified service per-
sonnel. Do not perform these procedures unless you are qualified to do so.
Make sure that all plug-in module connections are de-energized and dis­connected before replacing module amps fuses.
Replacing Model 7700 amps fuses
1. Turn off the power, and disconnect the power line and external connections from the Model 7700.
2. Open the Model 7700 top cover.
3. Locate the amps fuses for CH21 and CH22 (see Figure 3-3).
4. Remove the circuit board from the bottom plastic housing by removing the two bottom screws.
Figure 3-3
Model 7700 amps fuses
Routine Maintenance 3-5
CH22 Fuse
Model 7700
INPUT SENSE
HLHL
HLHL
CH21 CH22 CH11 CH12 CH13 CH14 CH15 CH16
CH1 HLHL
LO
AMPS
HLHL
HLHL
HLHLHLHLHLHL
CH6
CH5
CH4
CH3
CH2
CH21 Fuse
CH7 CH8 CH9 CH10
HLHLHLHL
HLHLHLHL
CH17 CH18 CH19 CH20
INPUT
(V, 2 WIRE)
SENSE
(OHMS, 4 WIRE)
3-6 Routine Maintenance
5. De-solder the blown CH21 or CH22 fuse as required, taking care not to damage the cir­cuit board or spread solder flux around the board.
6. Install a new 3A, 250V fast-blow fuse, Keithley part number FU-107-1.
CAUTION Do not use a fuse with a higher current rating than specified or module
7. Solder the new fuse in place using organic (OA based) flux solder, again taking care not to damage the circuit board or spread solder flux around the board.
8. Carefully clean the repaired area of the circuit board with a foam tipped swab or brush dipped in pure water, then blow dry the board with dry nitrogen gas. Allow the board to dry for several hours in a 50˚C low-humidity environment before use.
9. Re-install the circuit board into the plastic housing, then close the top cover.
Replacing Model 7702 amps fuses
1. Turn off the power, and disconnect the power line and external connections from the Model 7702.
2. Open the Model 7702 top cover.
3. Locate the amps fuses for CH41 and CH42 (see Figure 3-4).
4. Remove the circuit board from the bottom plastic housing by removing the two bottom screws.
5. De-solder the blown CH41 or CH42 fuse as required, taking care not to damage the cir­cuit board or spread solder flux around the board.
6. Install a new 3A, 250V fast-blow fuse, Keithley part number FU-107-1.
damage may occur.
CAUTION Do not use a fuse with a higher current rating than specified or module
damage may occur.
7. Solder the new fuse in place using organic (OA based) flux solder, again taking care not to damage the circuit board or spread solder flux around the board.
8. Carefully clean the repaired area of the circuit board with a foam tipped swab or brush dipped in pure water, then blow dry the board with dry nitrogen gas. Allow the board to dry for several hours in a 50˚C low-humidity environment before use.
9. Re-install the circuit board into the plastic housing, then close the top cover.
Figure 3-4
Model 7702 amps fuses
Routine Maintenance 3-7
Model 7702
TE122
TE121
CH42 FuseCH41 Fuse
3-8 Routine Maintenance
Replacing non-volatile RAM battery
The Model 2700 has a three year battery for non-volatile RAM. Use the procedure below to replace the battery, if required. Refer to the disassembly procedures in Section 5 and the parts list and component layout drawings at the end of Section 6 for more information.
WARNING The following procedure is intended only for qualified service personnel.
Do not perform this procedure unless you are qualified to do so.
Disconnect the line cord and all connecting wires from the Model 2700 before removing the top cover.
1. Before replacing the battery, refer to the troubleshooting procedures in Table 4-4 in Section 4 to determine if the battery requires replacement
2. Remove the Model 2700 top cover using the disassembly procedures in Section 5.
3. Locate battery BT100 using the motherboard component layout drawing at the end of Section 6.
4. De-solder the battery from the top side of the circuit board.
5. Install a new battery, Keithley part number BA-51, taking care to observe proper polarity.
6. Solder the battery connection to the circuit board using organic (OA-based) flux solder.
7. After soldering, remove all flux using a foam-tipped swab or brush dipped in pure water. Blow dry the board with dry nitrogen gas, then allow the board to dry for several hours in a 50˚C, low-humidity environment before use.
8. Re-install the top cover by following the disassembly procedures in Section 5 in reverse order.
4
Troubleshooting
4-2 Troubleshooting
Introduction
This section of the manual will assist you in troubleshooting and repairing the Model 2700. Included are self-tests, test procedures, troubleshooting tables, and circuit descriptions. It is left to the discretion of the repair technician to select the appropriate tests and documentation needed to troubleshoot the instrument. Refer to the disassembly procedures in Section 5 and the parts lists in Section 6 for further information.
WARNING The information in this section is intended only for qualified service per-
sonnel. Do not perform these procedures unless you are qualified to do so. Some of these procedures may expose you to hazardous voltages that could cause personal injury or death. Use caution when working with hazardous voltages.
Repair considerations
Before making any repairs to the Model 2700, be sure to read the following considerations.
CAUTION The PC boards are built using surface mount techniques and require spe-
cialized equipment and skills for repair. If you are not equipped and/or qualified, it is strongly recommended that you send the unit back to the factory for repairs or limit repairs to the PC board replacement level. Without proper equipment and training, you could damage a PC board beyond repair.
Repairs will require various degrees of disassembly. However, it is recommended that the Front Panel Tests be performed prior to any disassembly. The disassembly instruc­tions for the Model 2700 are contained in Section 5 of this manual.
Do not make repairs to surface mount PC boards unless equipped and qualified to do so (see previous CAUTION).
When working inside the unit and replacing parts, be sure to adhere to the handling pre­cautions and cleaning procedures explained in Section 5.
Many CMOS devices are installed in the Model 2700. These static-sensitive devices require special handling as explained in Section 5.
Whenever a circuit board is removed or a component is replaced, the Model 2700 must be recalibrated. See Section 2 for details on calibrating the unit.
Power-on self-test
During the power-on sequence, the Model 2700 will perform a checksum test on its EPROM (U156 and U157) and test its RAM (U151 and U152). If one of these tests fails, the instrument will lock up.
Front panel tests
There are two front panel tests: one to test the functionality of the front panel keys and one to test the display. In the event of a test failure, refer to “Display board checks” for details on troubleshooting the display board.
KEY test
The KEY test allows you to check the functionality of each front panel key. Perform the fol­lowing steps to run the KEY test:
1. Press SHIFT and then TEST to access the self-test options.
2. Use the up or down RANGE key to display “TEST: KEY”.
3. Press ENTER to start the test. When a key is pressed, the label name for that key is dis­played to indicate that it is functioning properly. When the key is released, the message “NO KEY PRESS” is displayed.
4. Pressing EXIT tests the EXIT key. However, the second consecutive press of EXIT aborts the test and returns the instrument to normal operation.
DISP test
Troubleshooting 4-3
The display test allows you to verify that each segment and annunciator in the vacuum fluo-
rescent display is working properly. Perform the following steps to run the display test:
1. Press SHIFT and then TEST to access the self-test options.
2. Use the up or down RANGE key to display “TEST: DISP”.
3. Press ENTER to start the test. There are four parts to the display test. Each time ENTER is pressed, the next part of the test sequence is selected. The four parts of the test sequence are as follows:
a. All annunciators are displayed.
b. The segments of each digit are sequentially displayed.
c. The 12 digits (and annunciators) are sequentially displayed.
d. The annunciators located at either end of the display are sequentially displayed.
4. When finished, abort the display test by pressing EXIT. The instrument returns to nor­mal operation.
4-4 Troubleshooting
Principles of operation
The following information is provided to support the troubleshooting tests and procedures
covered in this section of the manual. Refer to the following block diagrams:
Figure 4-1 — Power supply block diagram
Figure 4-2— Digital circuitry block diagram
Figure 4-3 — Analog circuitry block diagram
Power supply
The following information provides some basic circuit theory that can be used as an aid to
troubleshoot the power supply. A block diagram of the power supply is shown in Figure 4-1.
Figure 4-1
Power supply block diagram
Fuse
Power
Switch
Line
Voltage
Select
Switch
Power
Transformer
CR104 C156, C175 C281, U144
CR116, CR117
C104, U101
CR102, CR115
C131, C148
U119, U125
CR103
C146 U124
+5VD
D Common
+37V
D Common
+18V +15.7V
A Common
-15.7V
-18V
+5V
A Common
Troubleshooting 4-5
AC power is applied to the AC power module receptacle. Power is routed through the line fuse and line voltage selection switch of the power module to the power transformer. The power transformer has a total of four secondary windings for the various supplies.
AC voltage for the display filaments is taken from a power transformer secondary at F1 and F2, and then routed to the display board.
Each DC supply uses a rectifier and a capacitive filter, and many supplies use an IC regula­tor. Table 4-1 summarizes rectifier, filter, and regulator circuits for the various DC supplies.
Table 4-1
Power supply components
Supply Rectifier Filter Regulator
+5VD +37V +15.7V
-15.7V +5V, +5VRL, +5V2 +18V
-18V
CR104 CR116, CR117 CR102, CR115 CR102, CR115 CR103 CR102 CR102
C128, C156, C175, C281 C104 C148 C131 C146 C148 C131
U144 U101 U125 U119 U124
-
-
4-6 Troubleshooting
Display board
Display board components are shown in the digital circuitry block diagram in Figure 4-2.
Figure 4-2
Digital circuitry block diagram
Analog
Circuitry
(See Figure 4-3)
U127 U173 U174
XADTX
XADCLK
XADTS
XADRX
Slot Control
O
P T
O
I
S
O
AT101
U150 U155
Line Sync
Control
U179 U180 U181 U182 U183 U184 U186
Trigger
U146, U164
Trigger
Link
NVRAM
U136
ADCLK
ADRXB
TRIG IN
TRIG OUT
ADTX
ADTS
ROM
U156, U157
68306
µP
U135
IN OUT
Data IN
Data OUT
Data Bus
BAT
BT100
RAM
U151, U152
Display Board
Controller
XTAL Y101
RS-232
U159
U158, U160,
Digital Output
U122, U188
Digital Input
U146, U191
U401
GPIB
U161
U189
U192
Battery
Back
Control/
Realtime Clock
U171
Keypad
Display
DS401
RS-232
Port
IEEE-488
Digital
I/O
Y103
Bus
Microcontroller
U401 is the display board microcontroller that controls the display and interprets key data. The microcontroller uses three internal peripheral I/O ports for the various control and read functions.
Display data is serially transmitted to the microcontroller from the digital section via the TXB line to the microcontroller RDI terminal. In a similar manner, key data is serially sent back to the digital section through the RXB line via TDO. The 4MHz clock for the microcon­troller is generated by crystal Y401.
Display
DS401 is the display module, which can display up to 12 alpha-numeric characters and
includes the various annunciators.
The display uses a common multiplexing scheme with each character refreshed in sequence. U402 and U403 are the drivers for the display characters and annunciators. Note that data for the drivers are serially transmitted from the microcontroller (MOSI and PC1).
Filament voltage for the display is derived from the power supply transformer (F1 and F2). The display drivers require +37VDC and +5VDC, which are supplied by U144 (+5VD) and U101 (+37V).
Key matrix
The front panel keys (S401-S430) are organized into a row-column matrix to minimize the number of microcontroller peripheral lines required to read the keyboard. A key is read by strobing the columns and reading all rows for each strobed column. Key-down data is inter­preted by the display microcontroller and sent back to the main microprocessor using propri­etary encoding schemes.
Digital circuitry
Troubleshooting 4-7
Refer to Figure 4-2 for the following discussion on digital circuitry.
Microprocessor
U135 is a 68306 microprocessor that oversees all operating aspects of the instrument. The MPU has a 16-bit data bus and provides an 19-bit address bus. It also has parallel and serial ports for controlling various circuits. For example, the RXDA, TXDA, RXDB and TXDB lines are used for the RS-232 interface.
The MPU clock frequency of 14.7456MHz is controlled by crystal Y101. MPU RESET is performed momentarily on power-up.
Memory circuits
ROMs U156 and U157 store the firmware code for instrument operation. U157 stores the D0-D7 bits of each data word, and U156 stores the D8-D15 bits.
RAMs U151 and U152 provide battery backed operating storage. U152 stores the D0-D7 bits of each data word, and U151 stores the D8-D15 bits.
Semi-permanent storage facilities include NVRAM U136. This IC stores such information as instrument setup and calibration constants. Data transmission from this device is done in a serial fashion.
U171, Y103, and BT100 make up the battery watchdog control, along with the real-time clock. U171 automatically senses when the +5VD supply is being powered down and then switches to BT100 for power.
4-8 Troubleshooting
RS-232 interface
Serial data transmission and reception is performed by the TXDB and RXDB lines of the
MPU. U159 provides the necessary voltage level conversion for the RS-232 interface port.
IEEE-488 interface
U158, U160, and U161 make up the IEEE-488 interface. U158, a 9914A GPIA, takes care of routine bus overhead such as handshaking, while U160 and U161 provide the necessary buffering and drive capabilities.
Trigger circuits
Buffering for Trigger Link input and output is performed by U146. Trigger input and output is controlled by the IRQ4 and PB3 lines of the MPU. U164 provides additional logic for the trigger input to minimize MPU control overhead.
Digital I/O
U146, U191, and U192 make up the digital input circuitry. External triggering can occur on J1006 or J1007. U192 allows hardware handshaking to external controllers by gating off triggers.
U122, U188, and U189 provide digital output. U122 is a shift register that feeds updated output information to the two driver ICs, U188 and U189, which provide current sink capabil­ity of 100mA each.
Module slot control
U127, U173, and U174 make up the control circuitry that allows communication of relay data to Slot 1 or Slot 2.
Line sync
U179, U180, U181, U182, U183, and U186 are used to control A/D triggers synchronized at the zero cross point of the power line voltage. U186 controls zero crossing detection, while U182 and U183 preserve the trigger states until the zero crossing threshold is detected.
Analog circuitry
Refer to Figure 4-3 for the following discussion on analog circuitry.
Figure 4-3
Analog circuitry block diagram
Front Terminals
S101
Troubleshooting 4-9
Front Terminals
S101
Scanner Outputs
Front Terminals
S101
Scanner Outputs
Front Terminals
S101
Scanner Outputs
Scanner Outputs
INPUT
HI
SENSE
HI
SENSE
LO
Scanner Outputs
AMPS
Divider R117, Q109, Q114, Q136
Scanner
Inputs
DCV
R163, Q122, Q135,
Current
Shunts
K103, R158,
R205, R338
K101
SSP*
Q101, Q102
DCV/100
Protection
R120, R121, R124,
R125, Q107, Q148,
VR119, VR120
Protection
R132, R139, R148,
VR119, VR120
Slot 1
DCA
ACA
AC Switching
&
Gain
K102, U102, U103, U105,
U112, U118, U111, U110
ACV,
FREQ
DCV
OHMS
Q120, CR114
Ohms I-Source
Q119, Q123,
Q124, Q125, Q126,
U123, U133
Slot
Control
DCV & Ohms
Switching Q104, Q105 Q108, Q113
X1 Buffer U113
BUFCOM
A/D
MUX &
Gain U129, U132 U163, U166
X1 Buffer U167
ADC
U165
Digital
Circuitry
(See Figure 4-2)
Scanner
Inputs
Slot 2
* Solid State Protection
INPUT HI
INPUT HI protection is provided by the SSP (Solid State Protection) circuit. The SSP is pri­marily made up of Q101 and Q102. An overload condition opens Q101 and Q102, which dis­connects the analog input signal from the rest of the analog circuit.
Note that for the 100VDC and 1000VDC ranges, Q101 and Q102 of the SSP are open. The DC voltage signal is routed through the DCV Divider (Q114 and Q136 on) to the DCV switch­ing circuit.
4-10 Troubleshooting
AMPS input
The ACA or DCA input signal is applied to the Current Shunt circuit, which is made up of K103, R158, R205, and R338. For the 20mA DC range, 5.1 (R205/[R338 + R158]) is shunted across the input. Relay K103 is energized (set state) to select the shunts. For all other DCA ranges, and all ACA ranges, 0.1 (R158) is shunted across the input (K103 reset).
The ACA signal is then sent to the AC Switching & Gain circuit, while the DCA signal is routed directly to the A/D MUX & Gain circuit.
Signal switching
Signal switching for DCV and OHMS is done by the DCV & Ohms Switching circuit. FETs Q113, Q105, Q104, and Q108 connect the DCV or ohms signal to the X1 buffer (U113).
Note that the reference current for OHMS is generated by the Ohms I-Source circuit. For 4-wire ohms measurements, SENSE LO is connected to U126.
Signal switching and gain for ACV, FREQ and ACA is done by the AC Switching & Gain circuit, which is primarily made up of K102, U102, U103, U105, U112, U118, U111, and U110. Note that U111 is used for frequency adjustment. The states of these analog switches vary from unit to unit.
Multiplexer and A/D converter
All input signals, except FREQ, are routed to the A/D MUX & Gain circuit. The multiplexer (U163) switches the various signals for measurement. In addition to the input signal, the multi­plexer also switches among reference and zero signals at various phases of the measurement cycle.
When the input signal is selected by the MUX, it is amplified by U132 and U166. Gain is controlled by switches in U129 and associated resistors.
The multiplexed signals of the measurement cycle are routed to the A/D Converter (U165) where it converts the analog signals to digital form. The digital signals are then routed through an opto-isolator to the MPU to calculate a reading.
Scanner card signals
Scanner card input signals are connected directly to installed scanner cards. Scanner card output signals are routed internally to the INPUTS switch, which selects between the front panel terminals and the scanner card outputs.
Troubleshooting
Troubleshooting information for the various circuits is summarized below. See “Principles
of operation” for circuit theory.
Display board checks
If the front panel DISP test indicates that there is a problem on the display board, use
Table 4-2.
Table 4-2
Display board checks
Step Item/component Required condition Remarks
Troubleshooting 4-11
Front panel DISP test
1
P1005, PIN 5
2
P1005, PIN 9
3
U401, PIN 1
4
U401, PIN43
5
U401, PIN 32
6
U401, PIN 33
7
Verify that all segments operate. +5V ±5% +37V ±5% Goes low briefly on power up, then
goes high. 4MHz square wave. Pulse train every 1msec. Brief pulse train when front panel
key is pressed.
Use front panel display test. Digital +5V supply. Display +37V supply. Microcontroller RESET.
Controller 4MHz clock. Control from main processor. Key down data sent to main processor.
Power supply checks
Power supply problems can be checked using Table 4-3.
Table 4-3
Power supply checks
Step Item/component Required condition Remarks
Line fuse
1
Line voltage
2
Line power
3
U144, pin 3
4
U101, pin 7
5
U125, pin 3
6
U119, pin 3
7
U124, pin 3
8
1
TP106
2
C148 negative terminal
Check continuity. 120V/240V as required. Plugged into live receptacle, power on. +5V ±5% +37V ±5% +15.7V ±5%
-15.7V ±5% +5V ±5%
Remove to check. Check power module position. Check for correct power-up sequence. +5VD, referenced to Common D. +37V, referenced to Common D. +15V, referenced to Common A.
-15V, referenced to Common A. +5VRL, referenced to Common A.
1
1
2
2
2
4-12 Troubleshooting
Digital circuitry checks
Digital circuit problems can be checked using Table 4-4.
Table 4-4
Digital circuitry checks
Step Item/component Required condition Remarks
Power-on test
1
U152, pin 16
2
U171, pin 16
3
U171, pin 15
4
U171, pin 4
5
U135, pin 48
6
U135, lines A1-A19
7
U135, lines D0-D15
8
U135, pin 44
9
U159, pin 13
10
U159, pin 14
11
U158, pins 34-42
12
U158, pins 26-31
13
U158, pin 24
14
U158, pin 25
15
U135, pin 84
16
U135, pin 91
17
U135, pin 90
18
U135, pin 89
19
RAM OK, ROM OK. Digital common. +5V (+5VD supply). +5V (+5VB supply). +3V Low on power-up, then goes high. Check for stuck bits. Check for stuck bits.
14.7456MHz Pulse train during RS-232 I/O. Pulse train during RS-232 I/O. Pulse train during IEEE-488 I/O. Pulses during IEEE-488 I/O. Low with remote enabled. Low during interface clear. Pulse train. Pulse train. Pulse train. Pulse train.
Verify that RAM and ROM are functional. All signals referenced to digital common. Digital logic supply. Battery backed memory supply. Battery voltage (BT100). MPU RESET line. MPU address bus. MPU data bus. MPU clock. RS-232 RX line. RS-232 TX line. IEEE-488 data bus. IEEE-488 command lines. IEEE-488 REN line. IEEE-488 IFC line. ADRXB ADTX ADCLK ADTS
Troubleshooting 4-13
Analog signal switching states
Table 4-5 through Table 4-11 provide switching states of the various relays, FETs, and ana-
log switches for the basic measurement functions and ranges. These tables can be used to assist in tracing an analog signal from the input to the A/D multiplexer.
Table 4-5
DCV signal switching
Range Q101 Q102 Q114 Q136 Q109 K101* Q113 Q105 Q104 Q108
100mV 1V 10V 100V 1000V
* K101 set states: Pin 8 switched to Pin 7
ON ON ON OFF OFF
ON ON ON OFF OFF
Pin 3 switched to Pin 4
OFF OFF OFF ON ON
OFF OFF OFF ON ON
Table 4-6
ACV and FREQ signal switching
U103
Range Q101 Q102 K101* K102*
100mV 1V 10V 100V 750V
* K101 and K102 reset states: Pin 8 switched to Pin 9
ON
RESET
ON
ON
RESET
ON
ON
RESET
ON
ON
RESET
ON
ON
K101 and K102 set states: Pin 8 switched to Pin 7
RESET
ON
RESET RESET SET SET SET
Pin 3 switched to Pin 2
Pin 3 switched to Pin 4
pin 8
ON ON OFF OFF OFF
OFF OFF OFF OFF OFF
U103 pin 9
ON ON OFF OFF OFF
SET SET SET SET SET
U105 pin 9
OFF OFF ON ON ON
OFF OFF OFF OFF OFF
U105 pin 8
OFF OFF OFF OFF ON
OFF OFF OFF OFF OFF
U103 pin 16
OFF ON OFF ON OFF
U103 pin 1
ON OFF ON OFF OFF
ON ON ON OFF OFF
U105 pin 1
ON OFF ON OFF OFF
OFF OFF OFF ON ON
U111 pin 16
OFF OFF OFF OFF OFF
4-14 Troubleshooting
Table 4-7
2 signal switching
Range Q101 Q102 Q114 Q136 Q109 K101* K102* Q113 Q105 Q104 Q108
100 1k 10k 100k 1M 10M 100M
* K101 set states: Pin 8 switched to Pin 7
K102 reset states: Pin 8 switched to Pin 9
ON ON ON ON ON ON ON
ON ON ON ON ON ON ON
OFF OFF OFF OFF OFF OFF OFF
Pin 3 switched to Pin 4
Pin 3 switched to Pin 2
OFF OFF OFF OFF OFF OFF OFF
OFF OFF OFF OFF OFF ON ON
SET SET SET SET SET SET SET
RESET RESET RESET RESET RESET RESET RESET
OFF OFF OFF OFF OFF OFF OFF
ON ON ON ON ON ON ON
OFF OFF OFF OFF OFF OFF OFF
OFF OFF OFF OFF OFF OFF OFF
Table 4-8
4 signal switching
Range Q101 Q102 Q114 Q136 Q109 K101* Q113 Q105 Q104 Q108
100 1k 10k 100k 1M 10M 100M
* K101 set states: Pin 8 switched to Pin 7
ON ON ON ON ON ON ON
ON ON ON ON ON ON ON
Pin 3 switched to Pin 4
OFF OFF OFF OFF OFF OFF OFF
OFF OFF OFF OFF OFF OFF OFF
OFF OFF OFF OFF OFF ON ON
SET SET SET SET SET SET SET
ON ON ON ON ON OFF OFF
OFF OFF OFF OFF OFF ON ON
OFF OFF OFF OFF OFF OFF OFF
OFF OFF OFF OFF OFF OFF OFF
Table 4-9
2/4 reference switching
Range U133/0.7V U133/7V Q123 Q125 Q124 Q126 Q120
100 1k 10k 100k 1M 10M 100M
OFF OFF OFF ON ON OFF OFF
ON ON ON OFF OFF ON ON
ON ON OFF OFF OFF OFF OFF
ON ON OFF OFF OFF OFF OFF
OFF OFF ON ON ON ON ON
OFF OFF ON ON ON ON ON
ON ON ON ON ON OFF OFF
Table 4-10
DCA signal switching
Range K103
Troubleshooting 4-15
20mA 100mA 1A 3A
K103 set states: Pin 8 to 7
K103 reset states: Pin 8 to 9
Set Reset Reset Reset
Pin 3 to 4
Pin 3 to 2
Table 4-11
ACA signal switching
Range K103
1A 3A
K103 set states: Pin 8 to 7
K103 reset states: Pin 8 to 9
Reset Reset
Pin 3 to 4
Pin 3 to 2
U105 pin 16
ON ON
U105 pin 1
ON ON
U111 pin 16
OFF ON
U105 pin 8
OFF OFF
U103 pin 16
OFF OFF
U103 pin 1
OFF OFF
4-16 Troubleshooting
Table 4-12 through Table 4-16 can be used to trace the analog signal through the A/D multi-
plexer (U163) to the final amplifier stage. These tables show the MUX lines (S3, S4, S6, S7) that are selected for measurement during the SIGNAL phase of the multiplexing cycle. Also included are switching states of analog switches (U129) that set up the gain for the final ampli­fier stage (U166).
Table 4-12
DCV signal multiplexing and gain
Range
100mV 1V 10V 100V 1000V
Signal (U163)
S4 S4 S4 S4 S4
U129 pin 1
OFF OFF ON OFF ON
U129 pin 8
OFF ON OFF ON OFF
U129 pin 9
ON OFF OFF OFF OFF
Table 4-13
ACV and ACA signal multiplexing and gain
Range
Signal (U163)
U129 pin 1
U129 pin 8
U129 pin 9
All S3 ON OFF OFF ×1
Table 4-14
DCA signal multiplexing and gain
Range
Signal (U163)
U129 pin 1
U129 pin 8
U129 pin 9
Gain (U166)
×100 ×10 ×1 ×10 ×1
Gain (U166)
Gain (U166)
20mA 100mA 1A 3A
S6 S6 S6 S6
OFF OFF OFF OFF
OFF OFF OFF ON
ON ON ON OFF
×100 ×100 ×100 ×10
Table 4-15
2 signal multiplexing and gain
Troubleshooting 4-17
Range
100 1k 10k 100k 1M 10M 100M
Signal (U163)
S4 S4 S4 S4 S4 S4 S4
U129 pin 1
OFF OFF OFF OFF ON ON ON
Table 4-16
4 signal multiplexing and gain
Range
100 1k 10k 100k 1M 10M 100M
Signal (U163)
S4 then S7 S4 then S7 S4 then S7 S4 then S7 S4 then S7 S4 then S7 S4 then S7
U129 pin 1
OFF OFF OFF OFF ON ON ON
U129 pin 8
OFF ON ON ON OFF OFF OFF
U129 pin 8
OFF ON ON ON OFF OFF OFF
U129 pin 9
ON OFF OFF OFF OFF OFF OFF
U129 pin 9
ON OFF OFF OFF OFF OFF OFF
Gain (U166)
×100 ×10 ×10 ×10 ×1 ×1 ×1
Gain (U166)
×100 ×10 ×10 ×10 ×1 ×1 ×1
Figure 4-3 provides a block diagram of the analog circuitry. Table 4-17 shows where the var-
ious switching devices are located in the block diagram.
Table 4-17
Switching device locations
Switching devices Analog circuit section (see Figure 4-3)
Q101, Q102 Q114, Q136, Q109 K101, Q113, Q105, Q104, Q108 Q121 K102, U103, U105, U111 U133, Q120, Q123, Q124, Q125, Q126 K103 U129, U163
SSP (Solid State Protection) DCV Divider DCV and Ohms Switching Sense LO AC switching and Gain Ohms I-Source Current Shunts A/D Mux and Gain
4-18 Troubleshooting
No comm link error
A “No Comm Link” error indicates that the front panel processor has ceased communication with the main processor, which is located on the motherboard. This error indicates that there may be a problem with the cable connection from the front panel display or one of the main processor ROMs may require reseating in its socket. Check to be sure there is a proper cable connection from the front panel display. ROMs may be reseated as follows:
1. Turn off the power, and disconnect the line cord and all other test leads and cables from the instrument.
2. Remove the case cover as outlined in Section 5.
3. Find the two firmware ROMs, U156 and U157, located on the motherboard. These are the only ICs installed in sockets. (Refer to the component layout drawing at the end of Section 6 for exact locations.)
4. Carefully push down on each ROM IC to make sure it is properly seated in its socket.
CAUTION Be careful not to push down excessively or you might crack the mother
board.
5. Connect the line cord, and turn on the power. If the problem persists, additional trouble­shooting will be required.
5
Disassembly
5-2 Disassembly
Introduction
This section explains how to handle, clean, and disassemble the Model 2700 Multimeter/
Data Acquisition System. Disassembly drawings are located at the end of this section.
Handling and cleaning
To avoid contaminating PC board traces with body oil or other foreign matter, avoid touch­ing the PC board traces while you are repairing the instrument. Some circuit board areas, espe­cially those under the motherboard shield, have high-impedance devices or sensitive circuitry where contamination could cause degraded performance.
Handling PC boards
Observe the following precautions when handling PC boards:
Wear cotton gloves.
Only handle PC boards by the edges and shields.
Do not touch any board traces or components not associated with repair.
Do not touch areas adjacent to electrical contacts.
Use dry nitrogen gas to clean dust off PC boards.
Solder repairs
Observe the following precautions when soldering a circuit board:
Use an OA-based (organic activated) flux, and take care not to spread the flux to other areas of the circuit board.
Remove the flux from the work area when you have finished the repair by using pure water with clean, foam-tipped swabs or a clean, soft brush.
Once you have removed the flux, swab only the repair area with methanol, then blow dry the board with dry nitrogen gas.
After cleaning, allow the board to dry in a 50°C, low-humidity environment for several hours.
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