Keithley KPCI-PIO32IOA, KPCI-PDISO8A, KPCMCIA-RS232S User Manual

KPCI-PIO32IOA & KPCI-PDISO8A
PCI Bus Isolated I/O Board User’s Manual
A GREATER MEASURE OF CONFIDENCE
WARRANTY
Hardware
Keithley Instruments, Inc. warrants that, for a period of three (3) years from the date of shipment, the Keithley Hardware product will be free from defects in materials or workmanship. This warranty will be honored provided the defect has not been caused by use of the Keithley Hardware not in accordance with the instructions for the product. This warranty shall be null and void upon: (1) any modification of Keithley Hardware that is made by other than Kei­thley and not approved in writing by Keithley or (2) operation of the Keithley Hardware outside of the environmental specifications therefore.
Upon receiving notification of a defect in the Keithley Hardware during the warranty period, Keithley will, at its option, either repair or replace such Keithley Hardware. During the first ninety days of the warranty period, Keithley will, at its option, supply the necessary on site labor to return the product to the condition prior to the notification of a defect. Failure to notify Keithley of a defect during the warranty shall relieve Keithley of its obli­gations and liabilities under this warranty.
Other Hardware
The portion of the product that is not manufactured by Keithley (Other Hardware) shall not be covered by this warranty, and Keithley shall have no duty of obligation to enforce any manufacturers' warranties on behalf of the customer. On those other manufacturers’ products that Keithley pur­chases for resale, Keithley shall have no duty of obligation to enforce any manufacturers’ warranties on behalf of the customer.
Software
Keithley warrants that for a period of one (1) year from date of shipment, the Keithley produced portion of the software or firmware (Keithley Software) will conform in all material respects with the published specifications provided such Keithley Software is used on the product for which it is intended and otherwise in accordance with the instructions therefore. Keithley does not warrant that operation of the Keithley Software will be uninterrupted or error-free and/or that the Keithley Software will be adequate for the customer's intended application and/or use. This warranty shall be null and void upon any modification of the Keithley Software that is made by other than Keithley and not approved in writing by Keithley.
If Keithley receives notification of a Keithley Software nonconformity that is covered by this warranty during the warranty period, Keithley will review the conditions described in such notice. Such notice must state the published specification(s) to which the Keithley Software fails to conform and the manner in which the Keithley Software fails to conform to such published specification(s) with sufficient specificity to permit Keithley to correct such nonconformity. If Keithley determines that the Keithley Software does not conform with the published specifications, Keithley will, at its option, provide either the programming services necessary to correct such nonconformity or develop a program change to bypass such nonconformity in the Keithley Software. Failure to notify Keithley of a nonconformity during the warranty shall relieve Keithley of its obligations and liabilities under this warranty.
Other Software
OEM software that is not produced by Keithley (Other Software) shall not be covered by this warranty, and Keithley shall have no duty or obligation to enforce any OEM's warranties on behalf of the customer.
Other Items
Keithley warrants the following items for 90 days from the date of shipment: probes, cables, rechargeable batteries, diskettes, and documentation.
Items not Covered under Warranty
This warranty does not apply to fuses, non-rechargeable batteries, damage from battery leakage, or problems arising from normal wear or failure to follow instructions.
Limitation of Warranty
This warranty does not apply to defects resulting from product modification made by Purchaser without Keithley's express written consent, or by misuse of any product or part.
Disclaimer of Warranties
EXCEPT FOR THE EXPRESS WARRANTIES ABOVE KEITHLEY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION, ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR­POSE. KEITHLEY DISCLAIMS ALL WARRANTIES WITH RESPECT TO THE OTHER HARDWARE AND OTHER SOFTWARE.
Limitation of Liability
KEITHLEY INSTRUMENTS SHALL IN NO EVENT, REGARDLESS OF CAUSE, ASSUME RESPONSIBILITY FOR OR BE LIABLE FOR: (1) ECONOMICAL, INCIDENTAL, CONSEQUENTIAL, INDIRECT, SPECIAL, PUNITIVE OR EXEMPLARY DAMAGES, WHETHER CLAIMED UNDER CONTRACT, TORT OR ANY OTHER LEGAL THEORY, (2) LOSS OF OR DAMAGE TO THE CUSTOMER'S DATA OR PROGRAMMING, OR (3) PENALTIES OR PENALTY CLAUSES OF ANY DESCRIPTION OR INDEMNIFICATION OF THE CUSTOMER OR OTHERS FOR COSTS, DAMAGES, OR EXPENSES RELATED TO THE GOODS OR SERVICES PROVIDED UNDER THIS WARRANTY.
Keithley Instruments, Inc. 28775 Aurora Road • Cleveland, Ohio 44139 • 440-248-0400 • Fax: 440-248-6168
1-888-KEITHLEY (534-8453) • www.keithley.com
Sales Offices:BELGIUM: Bergensesteenweg 709 • B-1600 Sint-Pieters-Leeuw • 02-363 00 40 • Fax: 02/363 00 64
CHINA: Yuan Chen Xin Building, Room 705 • 12 Yumin Road, Dewai, Madian • Beijing 100029 • 8610-6202-2886 • Fax: 8610-6202-2892 FINLAND: Tietäjäntie 2 • 02130 Espoo • Phone: 09-54 75 08 10 • Fax: 09-25 10 51 00 FRANCE: 3, allée des Garays • 91127 Palaiseau Cédex • 01-64 53 20 20 • Fax: 01-60 11 77 26 GERMANY: Landsberger Strasse 65 • 82110 Germering • 089/84 93 07-40 • Fax: 089/84 93 07-34 GREAT BRITAIN: Unit 2 Commerce Park, Brunel Road • Theale • Berkshire RG7 4AB • 0118 929 7500 • Fax: 0118 929 7519 INDIA: Flat 2B, Willocrissa • 14, Rest House Crescent • Bangalore 560 001 • 91-80-509-1320/21 • Fax: 91-80-509-1322 ITALY: Viale San Gimignano, 38 • 20146 Milano • 02-48 39 16 01 • Fax: 02-48 30 22 74 JAPAN: New Pier Takeshiba North Tower 13F • 11-1, Kaigan 1-chome • Minato-ku, Tokyo 105-0022 • 81-3-5733-7555 • Fax: 81-3-5733-7556 KOREA: 2FL., URI Building • 2-14 Yangjae-Dong • Seocho-Gu, Seoul 137-888 • 82-2-574-7778 • Fax: 82-2-574-7838 NETHERLANDS: Postbus 559 • 4200 AN Gorinchem • 0183-635333 • Fax: 0183-630821 SWEDEN: c/o Regus Business Centre • Frosundaviks Allé 15, 4tr • 169 70 Solna • 08-509 04 679 • Fax: 08-655 26 10 SWITZERLAND: Kriesbachstrasse 4 • 8600 Dübendorf • 01-821 94 44 • Fax: 01-820 30 81 TAIWAN: 1FL., 85 Po Ai Street • Hsinchu, Taiwan, R.O.C. • 886-3-572-9077• Fax: 886-3-572-9031
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KPCI-PIO32IOA & KPCI-PDISO8A
PCI Bus Isolated I/O Board
User’s Manual
Windows and WindowsNT are registered trademarks of Microsoft Corporation.
DriverLINX is a registered trademark of Scientific Software Tools, Inc.
©2002, Keithley Instruments, Inc.
All rights reserved.
Cleveland, Ohio, U.S.A.
Second Printing, August 2002
Document Number: KPCIPIO32IOA-901-01B
Manual Print History
The print history shown below lists the printing dates of all Revisions and Addenda created for this manual. The Revision Level letter increases alphabetically as the manual undergoes subsequent updates. Addenda, which are released between Revisions, contain important change information that the user should incorporate immediately into the manual. Addenda are numbered sequentially. When a new Revision is created, all Addenda associated with the previous Revision of the manual are incorporated into the new Revision of the manual. Each new Revision includes a revised copy of this print history page.
Revision A (Document Number KPCIPIO32IOA-901-01A) ............................................................ February 2002
Revision B (Document Number KPCIPIO32IOA-901-01A) ...............................................................August 2002
All Keithley product names are trademarks or registered trademarks of Keithley Instruments, Inc.
Other brand and product names are trademarks or registered trademarks of their respective holders.

Safety Precautions

The following safety precautions should be observed before using this product and any associated instrumentation. Although some in­struments and accessories would normally be used with non-haz­ardous voltages, there are situations where hazardous conditions may be present.
This product is intended for use by qualified personnel who recog­nize shock hazards and are familiar with the safety precautions re­quired to avoid possible injury. Read and follow all installation, operation, and maintenance information carefully before using the product. Refer to the manual for complete product specifications.
If the product is used in a manner not specified, the protection pro­vided by the product may be impaired.
The types of product users are:
Responsible body is the individual or group responsible for the use
and maintenance of equipment, for ensuring that the equipment is operated within its specications and operating limits, and for en­suring that operators are adequately trained.
Operators use the product for its intended function. They must be
trained in electrical safety procedures and proper use of the instru­ment. They must be protected from electric shock and contact with hazardous live circuits.
Maintenance personnel perform routine procedures on the product
to keep it operating properly, for example, setting the line voltage or replacing consumable materials. Maintenance procedures are de­scribed in the manual. The procedures explicitly state if the operator may perform them. Otherwise, they should be performed only by service personnel.
Service personnel are trained to work on live circuits, and perform
safe installations and repairs of products. Only properly trained ser­vice personnel may perform installation and service procedures.
Keithley products are designed for use with electrical signals that are rated Installation Category I and Installation Category II, as de­scribed in the International Electrotechnical Commission (IEC) Standard IEC 60664. Most measurement, control, and data I/O sig­nals are Installation Category I and must not be directly connected to mains voltage or to voltage sources with high transient over-volt­ages. Installation Category II connections require protection for high transient over-voltages often associated with local AC mains connections. Assume all measurement, control, and data I/O con­nections are for connection to Category I sources unless otherwise marked or described in the Manual.
Exercise extreme caution when a shock hazard is present. Lethal voltage may be present on cable connector jacks or test xtures. The American National Standards Institute (ANSI) states that a shock hazard exists when voltage levels greater than 30V RMS, 42.4V peak, or 60VDC are present. A good safety practice is to expect
that hazardous voltage is present in any unknown circuit before measuring.
Operators of this product must be protected from electric shock at all times. The responsible body must ensure that operators are pre­vented access and/or insulated from every connection point. In some cases, connections must be exposed to potential human con­tact. Product operators in these circumstances must be trained to protect themselves from the risk of electric shock. If the circuit is capable of operating at or above 1000 volts, no conductive part of
the circuit may be exposed.
Do not connect switching cards directly to unlimited power circuits. They are intended to be used with impedance limited sources. NEVER connect switching cards directly to AC mains. When con­necting sources to switching cards, install protective devices to lim­it fault current and voltage to the card.
Before operating an instrument, make sure the line cord is connect­ed to a properly grounded power receptacle. Inspect the connecting cables, test leads, and jumpers for possible wear, cracks, or breaks before each use.
When installing equipment where access to the main power cord is restricted, such as rack mounting, a separate main input power dis­connect device must be provided, in close proximity to the equip­ment and within easy reach of the operator.
For maximum safety, do not touch the product, test cables, or any other instruments while power is applied to the circuit under test. ALWAYS remove power from the entire test system and discharge any capacitors before: connecting or disconnecting cables or jump­ers, installing or removing switching cards, or making internal changes, such as installing or removing jumpers.
Do not touch any object that could provide a current path to the com­mon side of the circuit under test or power line (earth) ground. Always make measurements with dry hands while standing on a dry, insulated surface capable of withstanding the voltage being measured.
The instrument and accessories must be used in accordance with its specications and operating instructions or the safety of the equip­ment may be impaired.
Do not exceed the maximum signal levels of the instruments and ac­cessories, as dened in the specications and operating informa­tion, and as shown on the instrument or test xture panels, or switching card.
When fuses are used in a product, replace with same type and rating for continued protection against re hazard.
Chassis connections must only be used as shield connections for measuring circuits, NOT as safety earth ground connections.
If you are using a test xture, keep the lid closed while power is ap­plied to the device under test. Safe operation requires the use of a lid interlock.
5/02
If or is present, connect it to safety earth ground using the wire recommended in the user documentation.
!
The symbol on an instrument indicates that the user should re­fer to the operating instructions located in the manual.
The symbol on an instrument shows that it can source or mea­sure 1000 volts or more, including the combined effect of normal and common mode voltages. Use standard safety precautions to avoid personal contact with these voltages.
The WARNING heading in a manual explains dangers that might result in personal injury or death. Always read the associated infor­mation very carefully before performing the indicated procedure.
The CAUTION heading in a manual explains hazards that could damage the instrument. Such damage may invalidate the warranty.
Instrumentation and accessories shall not be connected to humans.
Before performing any maintenance, disconnect the line cord and all test cables.
To maintain protection from electric shock and re, replacement components in mains circuits, including the power transformer, test leads, and input jacks, must be purchased from Keithley Instru­ments. Standard fuses, with applicable national safety approvals, may be used if the rating and type are the same. Other components that are not safety related may be purchased from other suppliers as long as they are equivalent to the original component. (Note that se­lected parts should be purchased only through Keithley Instruments to maintain accuracy and functionality of the product.) If you are unsure about the applicability of a replacement component, call a Keithley Instruments ofce for information.
To clean an instrument, use a damp cloth or mild, water based cleaner. Clean the exterior of the instrument only. Do not apply cleaner directly to the instrument or allow liquids to enter or spill on the instrument. Products that consist of a circuit board with no case or chassis (e.g., data acquisition board for installation into a computer) should never require cleaning if handled according to in­structions. If the board becomes contaminated and operation is af­fected, the board should be returned to the factory for proper cleaning/servicing.

Table of Contents

1 Overview
How the manual is organized ............................................................................................................................. 1-2
How to distinguish special text items ................................................................................................................. 1-2
Safety symbols and terms ................................................................................................................................... 1-3
How to move around the electronic version of the manual ............................................................................... 1-3
2 General Description
Specifications ..................................................................................................................................................... 2-2
System requirements .......................................................................................................................................... 2-2
Functional description ........................................................................................................................................ 2-2
Solid-state relay switching ......................................................................................................................... 2-2
Other I/O characteristics ............................................................................................................................ 2-3
Software ............................................................................................................................................................. 2-3
3 Installation
Installing the software ........................................................................................................................................ 3-2
Software options ........................................................................................................................................ 3-2
Installing DriverLINX ............................................................................................................................... 3-3
Installing application software and drivers ................................................................................................ 3-4
Installing the KPCI-PIO32IOA and KPCI-PDISO8A boards ........................................................................... 3-4
Configuring and checking the board and DriverLINX installations .................................................................. 3-6
Configuring the combined board and DriverLINX installations ............................................................... 3-6
Checking the combined board and DriverLINX installations .................................................................... 3-6
Connecting the KPCI-PIO32IOA and KPCI-PDISO8A boards ........................................................................ 3-8
Identifying I/O connector pin assignments ................................................................................................ 3-8
Connecting interface accessories ............................................................................................................. 3-10
Wiring I/O to your external circuits ........................................................................................................ 3-12
Input and output precautions .................................................................................................................... 3-12
Input and output connections ................................................................................................................... 3-13
I/O considerations .................................................................................................................................... 3-14
Combining output channels ..................................................................................................................... 3-15
4 External Interrupts
External interrupt description ............................................................................................................................. 4-2
Interrupt pins .............................................................................................................................................. 4-2
Data latching .............................................................................................................................................. 4-3
External interrupt application ............................................................................................................................. 4-3
i
5 Troubleshooting
Identifying symptoms and possible causes ......................................................................................................... 5-2
Systematic problem isolation ............................................................................................................................. 5-3
General problem isolation procedure ......................................................................................................... 5-3
Specified tests ................................................................................................................................................... 5-11
Checking for board as a PCI resource ...................................................................................................... 5-11
I/O test ...................................................................................................................................................... 5-12
Block diagram .................................................................................................................................................. 5-14
Technical support ............................................................................................................................................. 5-15
A Specifications
B I/O Address Mapping
General PCI address assignments ...................................................................................................................... B-2
Register assignments ......................................................................................................................................... B-3
Control and data registers .......................................................................................................................... B-3
Interrupt control/status register .................................................................................................................. B-4
Manipulating control and data registers ............................................................................................................ B-7
General approach to manipulating control and data registers ................................................................... B-7
C Glossary
ii

List of Illustrations

3 Installation
Figure 3-1 KPCI-PIO32IOA board configuration ....................................................................................................... 3-8
Figure 3-2 KPCI-PDISO8A board configuration ........................................................................................................ 3-9
Figure 3-3 Connections to STP-36 screw terminal connector accessory .................................................................. 3-11
Figure 3-4 Typical KPCI-PIO32IOA and KPCI-PDISO8A input/output connections ............................................. 3-13
5 Troubleshooting
Figure 5-1 Problem isolation flowchart ....................................................................................................................... 5-4
Figure 5-2 Mating connector wiring for I/O test ....................................................................................................... 5-13
Figure 5-3 KPCI board block diagram ...................................................................................................................... 5-14
iii

List of Tables

2 General Description
Table 2-1 System requirements .................................................................................................................................. 2-2
3 Installation
Table 3-1 KPCI-PIO32IOA and KPCI-PDISO8A I/O connector pin assignments ................................................... 3-9
Table 3-2 STP-36 screw terminal designations ........................................................................................................ 3-10
4 External Interrupts
Table 4-1 Connector pins used for external interrupt function .................................................................................. 4-2
Table 4-2 External-interrupt responses ....................................................................................................................... 4-4
5 Troubleshooting
Table 5-1 Basic troubleshooting information ............................................................................................................. 5-2
Table 5-2 DriverLINX board channel assignments .................................................................................................. 5-12
B I/O Address Mapping
Table B-1 Register mapping ...................................................................................................................................... B-3
Table B-2 Control register bit functions for each port ............................................................................................... B-4
Table B-3 Bit functions for interrupt control/status register ...................................................................................... B-5
v
1

Overview

1-2 Overview KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
This manual contains descriptive information and installation and use instructions for the KPCI­PIO32IOA and KPCI-PDISO8A isolated I/O boards.
The manual is intended for data acquisition system designers, engineers, technicians, scientists, and other users responsible for setting up, cabling, and wiring signals to KPCI-PIO32IOA and KPCI-PDISO8A boards. To follow the information and instructions contained in this manual, you must be familiar with the operation of Windows 98, Me, NT, 2000, or XP with basic data­acquisition principles, and with your application. However, if you find unfamiliar terms in this manual, check the Glossary in Appendix C. To locate topics discussed in this manual, search the index.
To use this manual effectively, review the remaining brief topics in this preface:
The organization of the manual.
The special font/typeface conventions used in the manual.
Moving quickly to cross-referenced parts of the manual (in the electronic [PDF] version).

How the manual is organized

In addition to this Overview, the nized as follows:
Section 2 briefly describes features and characteristics of the KPCI-PIO32IOA and KPCI-
PDISO8A.
Section 3 first describes software options and installation notes and then the following oper-
ations (which must be done after the software is installed):
– Installing the board.
– Configuring the combined board and software installations.
– Checking the combined board and software installation.
– Installing accessories, and connecting signals.
Section 4 briefly describes the ability to configure two of the I/O lines as external interrupt
enable and external interrupt request lines and identifies the connector pins used.
Section 5 describes how to troubleshoot your system and obtain technical support.
Appendix A contains KPCI-PIO32IOA and KPCI-PDISO8A specifications.
Appendix B describes memory-mapping information for special situations. Appendix B can
be disregarded under normal conditions. Use the DriverLINX driver provided with your board for virtually all programming situations.
Appendix C is a glossary of some terms used in this manual.
An Index completes the manual.
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual is orga-

How to distinguish special text items

Italic, bold, and upper-case letters, the Courier font, and quotation marks distinguish certain text items from the general text. The following text conventions are used (exclusive of headings):
10 point Times Bold distinguishes the following:
– All Windows 98/Me/NT/2000/XP user-interaction items: commands, screen messages,
menu names, menu options, and dialog-box items—including captions, user selections, and typed user inputs (but not including dialog box names, which are in regular text).
10 point Times Italic distinguishes the following:
– Emphasis in general.
– Cross-references to other documents, such as other manuals or books.
NOTE statements.
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Overview 1-3
10 POINT TIMES UPPER CASE distinguishes the following:
– Switches, such as ON and OFF.
– Keyboard keys, such as ENTER.
10 point Courier
“Double quote marks” distinguish the following:
– Cross references to other manual sections, such as “Troubleshooting.”
– Literals, such as when referring to the “5V” labels on I/O connectors.
distinguishes software code statements.

Safety symbols and terms

The following symbols and terms may be found on the board or used in this manual.
!
The symbol indicates that the user should refer to the operating instructions located in the manual.
The symbol shows that high voltage may be present on the terminal(s). Use standard safety precautions to avoid personal contact with these voltages.
The WARNING heading used in this manual explains dangers that might result in personal injury or death. Always read the associated information very carefully before performing the indicated procedure.
The CAUTION heading used in this manual explains hazards that could damage the board. Such damage may invalidate the warranty.

How to move around the electronic version of the manual

When reading the electronic PDF version of this manual, use Acrobat Reader View and Tools menu selections to move generally through the manual. Additionally, mouse-click on special links in the manual to jump directly to the page of a referenced item, as follows:
Mouse-click the top margin of any page to jump to the Table of Contents.
Mouse-click on any Index or Table of Contents (TOC) page number to jump to the page.
Mouse-click on any of these cross references to jump to the cross-referenced figure, table, section, or subsection. Cross references are not framed in red—in contrast to page numbers in the Index and Table of Contents.
– Figure number headings, such as Figure 3-1.
– Table number headings, such as Table 3-1.
– Section and subsection headings that are enclosed in quotes, such as “How the manual is
organized.”
To return from the referenced item to what you were reading before you jumped to the refer­enced item—the Index, TOC, top page margin, or cross reference—do either of the following:
Hold down the CONTROL key and press the [ - ] key (i.e. press CONTROL + -).
In the Acrobat Reader View menu, click Go Back .
2

General Description

2-2 General Description KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
Specifications
General specifications are listed in “Specifications,” Appendix A. I/O connections are identified in Section 3, and I/O addresses (needed by advanced programmers, only) are defined in “I/O
Address Mapping,” Appendix B.

System requirements

The system capabilities required to run the KPCI-PIO32IOA and KPCI-PDISO8A board, and to use the DriverLINX software supplied with the board, are listed in Table 2-1.
Table 2-1
System requirements
CPU Type
Operating System
Memory
Hard Disk Space
Other
* Any CD-ROM drive that came installed with the required computer should be satisfactory. However, if you have
post-installed an older CD-ROM drive or arrived at your present system by updating the microprocessor or replacing the motherboard, be aware that some early CD-ROM drives do not support the long file names often used in 32-bit Windows files.

Functional description

The KPCI-PIO32IOA and KPCI-PDISO8A each contain isolated control inputs and isolated solid-state relay switching outputs on a PCI interface board. Both cards work in a Windows environment and take advantage of the 32-bit bus width.
Pentium or higher processor on motherboard with PCI bus version 2.1.
Windows® 95, 98, or Me.
Windows® NT (version 4.0 or higher), 2000, or XP.
16 MB or greater RAM when running Windows® 95, 98, or Me.
32 MB or greater RAM when running Windows® NT, 2000, or XP.
4 MB for minimum installation.
50 MB for maximum installation.
A CD-ROM drive*.
A free PCI bus expansion slot.
Enough reserve computer power supply capacity to power the board, which draws 500mA from the 5V supply (maximum).
Solid-state relay switching
The KPCI-PIO32IOA’s 32 isolated I/O lines and KPCI-PDISO8A’s 16 isolated I/O lines include:
Control inputs are solid-state, opto-isolated (16 for the KPCI-PIO32IOA; 8 for the KPCI-PDISO8A). Maximum control input voltages are: ±60V DC (logic high); ±1V DC (logic low).
Relay outputs are solid-state, opto-isolated, N.O. form A (16 for the KPCI-PIO32IOA; 8 for the KPCI-PDISO8A). Outputs can switch both DC voltages (±60V DC maximum) and AC voltages (30V RMS maximum) with a maximum load current of 350mA. A relay output will close when a logic high is applied to the corresponding control input.
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual General Description 2-3
Under Windows 98/Me, most existing port I/O application programs and data acquisition pack­ages designed for ISA boards work with the KPCI-PIO32IOA and KPCI-PDISO8A board. The PCI-BIOS-assigned base address is entered in place of a user-assigned base address. (Use of such programs under Windows NT/2000/XP, not recommended, is much more involved.)
Other I/O characteristics
Additional I/O port characteristics are summarized below:
Two of the KPCI-PIO32IOA and KPCI-PDISO8A general-purpose I/O lines can be alterna­tively configured via software to be external interrupt enable input, INT_ENN, and external interrupt request input, INT_REQ.
The KPCI-PIO32IOA and KPCI-PDISO8A can switch currents up to 350mA. Output cur­rent capabilities allow the boards to control some motors, solenoids, and relays.
+5V power from the computer power supply is made available at the I/O connector, for use in external circuits.

Software

NOTE
Control inputs and relay outputs interface via standard 36-pin connector(s). The KPCI-PIO32IOA has two 36-pin connectors, and the KPCI-PDISO8A has one 36-pin connector.
Output ports can always be read-accessed without switching the output states, allowing the output states to be read at any time by the controlling program.
The user can select a fully integrated data acquisition software package (e.g., TestPoint or LabVIEW) or write a custom program supported by DriverLINX. DriverLINX software is included with the hardware.
DriverLINX supports programmers who wish to create custom applications using Visual C/C++, Visual Basic, or Delphi. DriverLINX accomplishes foreground and background tasks to perform data acquisition. TestPoint is a fully featured, integrated application package with a graphical drag-and-drop interface, which can be used to create data acquisition applications without pro­gramming. LabVIEW is a fully featured graphical programming language used to create virtual instrumentation.
Refer to Section 3, “Installation,” for more information about software.
The maximum current on each +5V and digital ground pin is 1A. The +5V supply is not isolated and is available for use only when isolation is not required by the application.
3

Installation

3-2 Installation KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
Section 3 describes the following operations, in the order in which they should be performed:
Reviewing software options and installing software (installation notes that supplement the
Read this first sheet).
Preparing for and doing physical installation of the board.
Configuring the installed software and board.
Identifying I/O connector pins, connecting the board to interface accessories, and wiring the I/O to external circuits.
NOTE

Installing the software

Software options
The KPCI-PIO32IOA and KPCI-PDISO8A boards have two software options. The user can select a fully integrated data acquisition software package (e.g., TestPoint or LabVIEW). The user can also run a custom program in Visual C/C++, Visual Basic, or Delphi using DriverLINX (included with the hardware). A summary of the pros and cons of using integrated packages or writing custom programs is provided in the Keithley Full Line Catalog. The KPCI-PIO32IOA and KPCI-PDISO8A have fully functional driver support for use under Windows.
NOTE
DriverLINX driver software for Windows
DriverLINX software, supplied by Keithley with the KPCI-PIO32IOA and KPCI-PDISO8A board, provides convenient interfaces to configure and set I/O bits without register-level pro­gramming. DriverLINX supports Windows 98, Me, NT, 2000, and XP.
Install the DriverLINX software before installing the KPCI-PIO32IOA or KPCI-PDISO8A board. Otherwise, the device drivers will be more difficult to install.
DriverLINX must be installed to run any applications for the board, whether they are custom-programmed applications or integrated soft­ware packages, such as TestPoint or LabVIEW.
Most importantly, however, DriverLINX supports those programmers who wish to create cus­tom applications using Visual C/C++, Visual Basic, or Delphi. DriverLINX accomplishes fore­ground and background tasks to perform data acquisition. The software includes memory and data buffer management, event triggering, extensive error checking, and context sensitive online help.
More specifically, DriverLINX provides application developers a standardized interface to over 100 services for creating foreground and background tasks for the following:
Analog input and output
Digital input and output
Time and frequency measurement
Event counting
Pulse output
Period measurement
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Installation 3-3
In addition to basic I/O support, DriverLINX also provides:
B
uilt-in capabilities to handle memory and data buffer management.
A selection of starting and stopping trigger events, including pre-triggering, mid-point trig­gering, and post-triggering protocols.
Extensive error checking.
Context-sensitive on-line help system.
Refer to your DriverLINX documentation to determine which services are supported by your KPCI-PIO32IOA or KPCI-PDISO8A board.
DriverLINX applications can be independent of some differences in data acquisitions boards because its portable APIs work across various operating systems. This capability eliminates unnecessary programming when changing operating system platforms.
TestPoint
TestPoint is a fully featured, integrated application package that incorporates many commonly used math, analysis, report generation, and graphics functions. TestPoint’s graphical drag-and-drop interface can be used to create data acquisition applications for IEEE-488 instru­ments, data acquisition boards, and RS232-485 instruments and devices.
TestPoint includes features for controlling external devices, responding to events, processing data, creating report files, and exchanging information with other Windows programs. It pro­vides libraries for controlling most popular GPIB instruments. OCX and ActiveX controls plug directly into TestPoint, allowing additional features from third party suppliers.
LabVIEW
LabVIEW is a fully featured graphical programming language used to create virtual instrumen­tation. It consists of an interactive user interface, complete with knobs, slides, switches, graphs, strip charts, and other instrument panel controls. Its data driven environment uses function blocks that are virtually wired together and pass data to each other. The function blocks, which are selected from palette menus, range from arithmetic functions to advanced acquisition, con­trol, and analysis routines. Also included are debugging tools, help windows, execution high­lighting, single stepping, probes, and breakpoints to trace and monitor the data flow execution. LabVIEW can be used to create professional applications with minimal programming.
Virtual instruments (VIs) compatible with LabVIEW are available for the KPCI-PIO32IOA and KPCI-PDISO8A.
Installing DriverLINX
Refer to the Read this first document that accompanies your board for installation instructions.
NOTE
Always install DriverLINX before installing the board or LabVIEW sup­port. Both TestPoint and LabVIEW support require DriverLINX to access the board’s hardware resources.
3-4 Installation KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
Installing application software and drivers
Installing the TestPoint support
TestPoint provides an object for control of digital I/O channels based on the DriverLINX driver. In the directory where TestPoint is installed (C:\TESTPT), find and open DLDIO.TST. The DLINX.DIO object from this example can be copied and pasted into your custom application.
Check with the following concerning driver updates with TestPoint support for the KPCI-PIO32IOA and KPCI-PDISO8A:
The TestPoint technical support page of the Keithley web site (www.keithley.com).
The TestPoint manufacturer, Capital Equipment Corporation (CEC).
Installing the LabVIEW software and driver
If you plan to use only run-time LabVIEW applications with your KPCI-PIO32IOA or KPCI-PDISO8A board, you need not install DriverLINX’s LabVIEW support package. LabVIEW run-time support is automatically installed when you install and configure DriverLINX.
However, if you plan to develop custom applications using the LabVIEW Integrated Development Environment, you must install the DriverLINX Virtual Instruments (VIs). These VIs are provided on your DriverLINX CD-ROM but do not install automatically when you install DriverLINX and your board. You must first install the LabVIEW application program and DriverLINX, then install the DriverLINX VIs.
If you do not install the VIs during the same session in which you install DriverLINX (refer to your Read this first document), you may install them later as follows:
1. Start setup.exe on the DriverLINX CD-ROM. The DriverLINX Browser introduction screen appears.
2. Click Next on the DriverLINX Browser introduction screen (or wait a few seconds). The DriverLINX CD Navigator screen appears.
3. On the DriverLINX CD Navigator screen, click Install DriverLINX . An Install These DriverLINX Components screen appears.
4. On the Install These DriverLINX Components screen, click LabVIEW™ Support .
5. Follow the series of on-screen instructions that appear.

Installing the KPCI-PIO32IOA and KPCI-PDISO8A boards

This subsection helps you to do the following:
Prepare for the board installation.
Physically install the board.
WARNING Turn off the computer power and disconnect all external circuits
from the board to avoid a possible shock hazard.
CAUTION Handle the board in a static-controlled workstation; wear a
grounded wrist strap. Discharge static voltage differences between the wrapped board and the handling environment before removing the board from its protective wrapper. Failure to discharge static electricity before and during handling may damage semiconductor circuits on the board.
Handle the board using the mounting bracket. Do not touch the cir­cuit traces or connector contacts when handling the board.
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Installation 3-5
Checking resources for the board
Ensure that your computer has sufficient resources, particularly power resources, to run your KPCI-PIO32IOA or KPCI-PDISO8A board. Check the capacity of the computer power supply and the power requirements of your computer and presently installed boards. Then check the additional power requirements for this board. (Refer to Appendix A, “Specifications.”) If neces­sary, free resources by uninstalling other boards.
System responsibility
The system integrator has final responsibility for the EMC of a system containing Keithley KPCI-PIO32IOA and KPCI-PDISO8A boards. The user must not assume that installation of the CE-marked KPCI-PIO32IOA or KPCI-PDISO8A in a CE-marked PC will result in a system with acceptable RFI emissions.
Unwrapping and inspecting the board
NOTE
After you remove the wrapped board from its outer shipping carton, unwrap and inspect it as follows:
1. Your board is packaged at the factory in an anti-static wrapper. Do not remove the anti-static wrapper until you have discharged any static electricity voltage differences between the wrapped board and the environment. Wear a grounded wrist strap. A grounded wrist strap discharges static electricity from the wrapped board as soon as you hold it. Keep the wrist strap on until you have finished installing the board.
2. Remove the board from its anti-static wrapping material. (Store the wrapping material for future use.)
3. Inspect the board for damage. If damage is apparent, arrange to return the board to the fac­tory. Refer to Section 5, “Troubleshooting.”
4. Check the remaining contents of your package against the packing list and immediately report any missing items.
5. If the inspection is satisfactory, proceed to “Installing the board.”
Install the DriverLINX software before installing the KPCI-PIO32IOA or KPCI-PDISO8A board. Otherwise, the device drivers will be more difficult to install.
Installing the board
Install a board in a PCI expansion slot on your computer as follows:
1. Turn power OFF to the computer and to any external circuits attached to the board.
2. Remove the computer chassis cover.
3. Select an unoccupied PCI expansion slot in the rear panel, and remove the corresponding dummy mounting plate.
4. Insert the PCI connector of the board into the selected PCI slot of the computer. Take care not to interfere with neighboring boards. Ensure that the board is properly seated in the slot.
5. Secure the mounting bracket of the board to the chassis, using the retaining screw that you removed when you removed the dummy mounting plate.
6. Continue with the next subsection, “Configuring and checking the board and DriverLINX
installations.”
3-6 Installation KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
Configuring and checking the board and DriverLINX installations
This subsection helps you to do the following:
Configure the combined board and DriverLINX installations, using the DriverLINX Plug and Play Wizard.
Check the combined board and DriverLINX installations by checking the ability to start the DriverLINX PIO Control Panel.
Configuring the combined board and DriverLINX installations
After physically installing the board, turn on and reboot the computer. The DriverLINX Plug and Play Wizard screen appears automatically. Run the Wizard immediately by following the progressive instructions on the screen.
If you do not run the Wizard immediately (you cancel the Wizard after rebooting) it will normally appear automatically on subsequent reboots until you complete the final page of the Wizard. However, it is also possible to manually restart it later during the same computer session, as follows:
1. Open the Windows Explorer.
2. Double click on X:\DrvLINX4\Help\kcpi.bat, where X = the letter of the drive on which you installed DriverLINX. The Wizard appears.
NOTE
3. On the Windows 98/Me Plug and Play Wizard, click Wizard and follow the series of on­screen instructions that appear. The wizard will first lead you through the steps of installing your hardware—from a software viewpoint—and configuring it.
4. After you have finished configuring the board and DriverLINX, continue with the next sub­section “Checking the combined board and DriverLINX installations.”
You can also start this batch file directly from the CD-ROM by double clicking on Y:\DrvLINX4\Help\KPCIISO.BAT, where Y = the letter of your CD-ROM drive.
Checking the combined board and DriverLINX installations
Before making any connections to the board, check the combined board and DriverLINX instal­lations. The ability to start the AIO Panel utility, which is available after you install DriverLINX, verifies that DriverLINX and the board are installed and configured satisfactorily and are work­ing together.
1. Try starting the AIO Panel as follows:
a. Click the Windows Start tab.
b. In the Start menu, click Programs.
c. Under DriverLINX ➧ Test Panels, find the AIO Panel entry.
d. Click on the AIO Panel entry. The AIO Panel should appear.
e. Based on the results of step 1d, do one of the following:
If you are able to start the AIO Panel, skip to the next subsection, “Connecting the
KPCI-PIO32IOA and KPCI-PDISO8A boards.”
If you are not able to start the AIO Panel, then continue with step 2.
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Installation 3-7
2. If you are unable to start the AIO Panel utility, then check to ensure that the installation is properly configured and DriverLINX is properly installed. Refer to the subsection “Configuring the KPCI-PIO32IOA and KPCI-PDISO8A” in the DriverLINX manual Using
DriverLINX with your Hardware—Keithley KPCI-PIO32IOA and KPCI-PDISO8A. To
access this manual on-line, do the following:
a. Click the Windows Start tab.
b. In the Start menu, click Programs.
c. Find the DriverLINX folder, under which you should find the On-line Manuals entry.
d. Click on the On-line Manuals entry. The DriverLINX Printable Documentation table of
contents opens via Acrobat reader.
e. Scroll through the DriverLINX Printable Documentation table of contents and find
Configuration.
f. Under Configuration, click Hardware References. A list of documents appears.
g. In the list of documents, click on Using DriverLINX with Your Hardware—Keithley
KPCI-PIO32IOA and KPCI-PDISO8A. The manual opens via Acrobat Reader.
h. Print the manual now, if possible, to make reference easier.
NOTE
3. Reconfigure the installation as required, and if necessary, also reinstall DriverLINX.
NOTE
4. Try again to start the AIO Panel (refer to step 1).
5. Based on the results of step 4, do one of the following:
If you can now start the AIO Panel, DriverLINX and the board are installed and config­ured properly and are working together. Proceed to the next subsection, “Connecting the
KPCI-PIO32IOA and KPCI-PDISO8A boards.”
If you are still unable to start the AIO Panel, refer to Section 5, “Troubleshooting,” for additional procedures that may help you isolate the problem.
Acrobat Reader must already be installed. If necessary, you can first install Acrobat Reader directly from the CD-ROM by double clicking X:\Acrobat\setup.exe.
If your data acquisition system has no printer, you can display and print the manual from the CD-ROM at another system. From Windows Explorer, select the CD-ROM drive (drive “X”). To display the Using DriverLINX with Your Hardware—Keithley PIO Series manual, double click on X:\Drvlinx4\Docs\Notes\kpci.pdf.
If you reinstall DriverLINX, refer also to your Read this first sheet (which is also available on the CD-ROM that came with your board). Make sure that DriverLINX installs smoothly and completely.
3-8 Installation KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual

Connecting the KPCI-PIO32IOA and KPCI-PDISO8A boards

This subsection helps you to do the following:
Identify pin assignments on the board.
Connect interface accessories.
Wire the KPCI-PIO32IOA or KPCI-PDISO8A I/O to your external circuits.
Identifying I/O connector pin assignments
The KPCI-PIO32IOA board has two 36-pin mini-D type I/O connectors for I/O, while the KPCI-PDISO8A board has one 36-pin mini-D type I/O connector for I/O. Figure 3-1 shows the configuration of the KPCI-PIO32IOA board, and Figure 3-2 shows the KPCI-PDISO8A board.
Table 3-1 defines connector pin assignments for both boards. Note that those terminals labeled
“IP” are control inputs, while “OP” terminals are switching outputs.
Figure 3-1
KPCI-PIO32IOA board configuration
(Channels 0 through 7)
J101
Low-pass
Filter Jumpers
(Channels 8 through 15)
J102
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Installation 3-9
Figure 3-2
KPCI-PDISO8A board configuration
(Channels 0 through 7)
J101
Low-pass
Filter Jumpers
Table 3-1
KPCI-PIO32IOA and KPCI-PDISO8A I/O connector pin assignments
Top Connector (J101) Bottom Connector (J102. KPCI-PIO32IOA Only)
Pin Number Signal Pin Number Signal Pin Number Signal Pin Number Signal
1 +5V 19 GND 1 +5V 19 GND
2-20-2-20­*3 IP7 21 IP7 *3 IP15 21 IP15 *4 IP6 22 IP6 *4 IP14 22 IP14
5 IP5 23 IP5 5 IP13 23 IP13
6 IP4 24 IP4 6 IP12 24 IP12
7 IP3 25 IP3 7 IP11 25 IP11
8 IP2 26 IP2 8 IP10 26 IP10
9 IP1 27 IP1 9 IP9 27 IP9 10 IP0 28 IP0 10 IP8 28 IP8 11 OP7 29 OP7 11 OP15 29 OP15 12 OP6 30 OP6 12 OP14 30 OP15 13 OP5 31 OP5 13 OP13 31 OP13 14 OP4 32 OP4 14 OP12 32 OP12 15 OP3 33 OP3 15 OP11 33 OP11 16 OP2 34 OP2 16 OP10 34 OP10 17 OP1 35 OP1 17 OP9 35 OP9 18 OP0 36 OP0 18 OP8 36 OP8
*Pin 3 is interrupt enable, and Pin 4 is interrupt request.
3-10 Installation KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
Connecting interface accessories
WARNING Make sure power to all external circuits is turned OFF before con-
necting to the KPCI-PIO32IOA or KPCI-PDISO8A board to avoid a possible shock hazard.
CAUTION Handle the board at the mounting bracket, using a grounded wrist
strap. Do not touch the circuit traces or connector contacts. If you do not have a grounded wrist strap, periodically discharge static elec­tricity by placing one hand firmly on a grounded metal portion of the computer chassis.
Using cable assemblies
The KPCI-PIO32IOA and KPCI-PDISO8A I/O connectors can be mated directly to your external circuits using locally fabricated cable assemblies. To mate a locally fabricated cable to an I/O connector, install an IEEE-1284 (1994) connector on the cable. (Mating plug 3M part number: 10136-6000EC.)
NOTE
The 36-pin mating connector is NOT available in a solder-cup version; use of the specified connector will require appropriate cable and tooling to make a reliable insulation displacement connection.
Using the STP-36 screw terminal connector accessory
The screw terminals of the STP-36 connector accessory allow you to make easy I/O connections to the KPCI-PIO32IOA and KPCI-PDISO8A boards with screw terminals. The STP-36 con­nects to the board I/O connector (J101 and J102) using a CAB-1284CC cable.
As summarized in Table 3-2, the screw terminal designations (1-36) correspond to the designa- tions of the J101 and J102 I/O connectors. For example, STP-36 screw terminal 3 corresponds to pin 3 (IP7) on the board I/O connector J101.
WARNING When using the STP-36, the maximum allowed voltage is 30V RMS,
42.4V peak, or 60V DC. Exceeding this limit could cause an insula­tion breakdown and a shock hazard.
Table 3-2
STP-36 screw terminal designations
STP-36
Terminal
1 1 13 13 25 25 2 2 14 14 26 26 3 3 15 15 27 27 4 4 16 16 28 28 5 5 17 17 29 29 6 6 18 18 30 30 7 7 19 19 31 31 8 8 20 20 32 32
9 9 21 21 33 33 10 10 22 22 34 34 11 11 23 23 35 35 12 12 24 24 36 36
J101/J102
Pin
STP-36
Terminal
J101/J102
Pin
STP-36
Terminal
J101/J102
Pin
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Installation 3-11
Figure 3-3 shows typical STP-36 connections to the KPCI board using the designated cables.
Figure 3-3
Connections to STP-36 screw terminal connector accessory
STP-36
STP-36
(CAB-1284CC-0.5 1/2 Meter Long)
Cable
or
(CAB-1284CC-2.0 2 Meters Long)
Cable
(CAB-1284CC-0.5 1/2 Meter Long)
or
(CAB-1284CC-2.0 2 Meters Long)
KPCI-PIO32IOA board
STP-36
(CAB-1284CC-0.5 1/2 Meter Long)
Cable
or
(CAB-1284CC-2.0 2 Meters Long)
KPCI-PDISO8A board
3-12 Installation KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
Wiring I/O to your external circuits
WARNING Ensure that both the computer and the external circuits are turned
OFF before making any connections to avoid a possible shock hazard.
Input and output precautions
Over-current conditions
CAUTION The KPCI output channels are not designed to handle over-current
conditions. A protected source that is compatible with the KPCI specifications should always be used. If this is not possible, external over-current protection is required to protect both the KPCI and the rest of the system.
Transient voltages
CAUTION The KPCI card provides limited input and output protection to pro-
tect the user PC against high voltage events such as ESD strikes and voltage surges. If, however, voltage transients over 100V peak are expected to occur frequently, as with highly inductive load switch­ing, then external protection should be provided to reduce repetitive stresses on the KPCI card, source and load.
Non-isolated power pins
CAUTION The KPCI card provides fuse-protected +5V and ground for conve-
nient use in external circuits. This voltage is supplied from the bus and is not isolated from the user PC. If isolation is a requirement in the application, then this supply should either not be used at all, or be used with some external means of isolating this supply.
Power-up state of channels
NOTE
The power-up state of the input and output channels is as follows:
Input channels — For |V| < ≅ 45V, Z 22kΩ. For |V| > 45V, Z 17k. These channels are always configured as inputs and can be driven at all times.
Output channels — These are form A, N.O. SPST style contacts. The
output channels are in a high-impedance state (see specifications in
Appendix A) under any of the following conditions:
The KPCI card is in the system reset state.
The system and KPCI card are unpowered.
The system and the KPCI card are powered but no software com-
mand has been given for actuation (initial state). This state is also configurable in DriverLINX.
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Installation 3-13
Input and output connections
Figure 3-4 shows typical input and output connections for one channel. IPnA and IPnB are the
control inputs, while OPnA and OPnB are the switching outputs (n is the channel number). See
Table 3-2 for terminal designations).
Signal voltages are as follows:
Maximum control input voltages are: ±60V DC (logic high); ±1V DC (logic low).
Outputs can switch both DC voltages (±60V DC maximum) and AC voltages (30V RMS
maximum) with a maximum load current of 350mA. An output relay is turned on (closed) when the corresponding control input is placed at a logic high.
NOTE DC control inputs require approximately 80µA at 2.5V input and
approximately 3.5mA at 60V input.
Figure 3-4
Typical KPCI-PIO32IOA and KPCI-PDISO8A input/output connections
Vec (Source)
External Source Ground
Optional
Switch
Control
Inputs
IPnA*
Board
IPnB*
*n = Channel Number
KPCI
OPnA*
LOAD
(Motor, Relay, etc.)
OPnB*
Switching
Outputs
3-14 Installation KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
Using +5VDC from the computer power supply
CAUTION Do not connect the +5V DC outputs to an external +5VDC supply.
Doing so may damage the external supply, the board, and the computer.
The +5V DC output and ground connections are fuse protected and intended for convenient use in external circuits. This voltage is sup­plied from the PC bus and is not isolated from the user PC. If isola­tion is required, do not use this supply to power external circuits, or use some external means of isolating this supply.
Do not draw more than 1A, total. Drawing excessive current may damage the KPCI-PIO32IOA or KPCI-PDISO8A board and, poten­tially, the computer.
The board extends fuse-protected power from the +5V DC computer supply to the I/O connec­tor(s). This power is convenient for use in light external circuits, such as pull-up resistors. If you ensure that the conditions in the above CAUTION notice are maintained, this power may also be used to energize external accessories, provided that your computer’s power supply is capable of delivering the desired current.
I/O considerations
De-bouncing inputs using the low-pass lter
The optional on-card low-pass filter can be used to de-bounce the inputs. A low pass filter for a given channel can be enabled by installing the appropriate jumper at J100 or J200. See
Figure 3-1 or Figure 3-2 for jumper locations, and the specifications in Appendix A for details
on filter characteristics. Note that use of the low-pass filter is recommended for AC sensing.
Power dissipation limitations
Because of variations in solid-state relay on resistance (3.5 typical to 4 maximum), the actual maximum current may be reduced from the stated 350mA maximum by the maximum power dissipation limit of 430mW. Current for a given on resistance can be calculated as follows:
Where: I = current in amps
For example, with an on resistance of 4, the maximum current is reduced to 328mA as follows:
I
P = power in watts (430mW maximum) R = resistance in ohms
I
P
---=
R
0.43
----------= 4
Frequency response limitations
Because optically coupled relays are used for switching, AC signals with higher frequencies may be significantly attenuated when passing through the board. For that reason, it is recommended that you use a different board that contains suitable relays if AC performance at higher frequen­cies is important.
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Installation 3-15
Combining output channels
In some applications, it may be desired to attempt parallel operation of multiple output channels to provide a load current that is higher than specified for one individual output channel. With some care and a good understanding of the limitations, this method can be used successfully with the KPCI board output channels.
Whenever KPCI channels are operated in parallel, due consideration should be given to each channel to ensure that each channel will remain operating within specified limits. Some items to consider while attempting this mode of operation are: KPCI PCB layout, dynamic and steady­state current unbalance, and temperature unbalances pertaining to the final circuit or system configuration. The KPCI PCB layout has been designed to minimize stray passive and reactive components where possible within each channel to the connector. These stray components are generally not dominant when low-frequency operation of the isolated output channels is used.
General guidelines
Voltage equity of the channels is assured by the parallel configuration. However, under tran-
sient conditions, voltage differentials can appear across devices due to di/dt effects in unequal stray inductances. Strive to reduce stray inductance to values that give acceptable overshoots at the maximum operating current.
Cables should be reasonably matched for a given connector group of channels. Try to avoid
using significantly different cable lengths when paralleling channels that span cable connec­tor groups.
The power source that is to be switched should be as “stiff” as possible. For example, a volt-
age source should have very low output impedance.
While software writes to the output channels will actuate each channel at nearly the same
time, do not assume that the output channels themselves will traverse their high-to-low impedance characteristics at the same rates.
Steady-state current sharing
During the periods of time outside of the switching transitions, the current in a parallel group of output MOSFET channels will distribute itself in the individual devices in inverse proportion to their ON resistance. The channel with the lowest ON resistance will carry the highest current. This will, to an extent, be self-compensating because the power loss in this channel will be the highest. It will run the hottest, and the increase in ON resistance due to heating will be more than that of the other channels, which will tend to equalize the current.
Precautions
Once the system is wired for use in an application, it is prudent to examine the switching behav­ior of the paralleled channels in an offline test. This will ensure that, for the particular applica­tion, there will be no unnecessary stresses to the system with the paralleled configuration. There is no straightforward method for determining whether or not channel combining can be used successfully in a particular application. The decision should be based on how well the system channels can be matched, and how they are used with the particular sources and loads.
Channel combining cannot entirely avoid mismatches and during switching, transients and stresses are placed on the KPCI output channels. Though these stresses may be minimized, they may affect long-term reliability of the channels when high duty cycle operation is desired with combined channels.
4

External Interrupts

4-2 External Interrupts KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
Using DriverLINX, you can program the driver to read or write data every time the board detects the rising edge or the falling edge of an external interrupt signal. Section 4 explains external interrupt signal connections and summarizes interrupt usage for the KPCI-PIO32IOA and KPCI-PDISO8A boards. For more information, refer to Using DriverLINX with Your Hardware-Keithley and other DriverLINX manuals.

External interrupt description

Through DriverLINX, you can alternatively configure two of the input lines for the following external interrupt functions:
INT_ENN (external interrupt enable, active low)
INT_REQ (external interrupt request, edge triggered)
Interrupt pins
The interrupt pins on the I/O connector of the KPCI-PIO32IOA and KPCI-PDISO8A boards, and the corresponding screw terminal on the STP-36 screw terminal accessory, are identified in
Table 4-1.
Table 4-1
Connector pins used for external interrupt function
Connector pins that are configurable for either
Interrupt Function
Signal
Designator
External interrupt enable INT_ENN 3, 21 3, 21 IP7
External interrupt request INT_REQ 4, 22 4, 22 IP6
Through DriverLINX, you can independently configure the input port so that an external inter­rupt request pulse causes the data at the input ports to be placed into a buffer.
Through DriverLINX, you can also configure interrupts to be edge-clocked for either of the fol­lowing conditions:
The rising (positive) edge of the external interrupt request signal
The falling (negative) edge of the external interrupt request signal
NOTE Positive-edge clocking and no latching are the defaults upon power-up
or reset.
interrupt or general-purpose functions
KPCI-PIO32IOA and
KPCI-PDISO8A I/O
Connector, J101
Screw Terminal
STP-36
Corresponding
General-Purpose
FunctionDescription
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual External Interrupts 4-3
Data latching
Latching external data is accomplished by first setting up the control register to latch on either a rising or falling edge. Once the appropriate external edge is received on the INT_REQ line, the current data value will be latched. The receipt of this external edge will also set the interrupt pending bit. An actual PCI interrupt will only occur at this time if the interrupts are enabled. This value will continue to be latched until the control register is written with a non-latching value. This effectively turns off the latching mode. Input data will not latch regardless of any INT_REQ edges. This state is the default power up state of the KPCI boards.
If the currently latched value was not acknowledged when the next external edge arrives, new data will be latched. See the specifications for the register maps containing the locations of the latch control register and interrupt enable and pending bits.
When data is currently latched, IP6 and IP7 will not be latched. These pins function as INT_REQ and INT_ENN
In order to synchronize external data with hardware events represented on the INT_REQ data line, it is recommended that an interrupt driven programming scheme be used.
in addition to digital input lines.

External interrupt application

Typically, you would use an external interrupt to ensure that the application program processes, at a specific time, specific data that are present at one or more ports. You can do so with a board external interrupt, subject to the following limitations:
A KPCI-PIO32IOA and KPCI-PDISO8A external interrupt signal signals the driver to
transfer data from whichever port is desired: one, several at once, or several with one per interrupt. The board provides no way to assign interrupts or intrinsically detect the interrupt status for a specific bit. (However, you could potentially hardware-set and software-detect certain I/O bits to tell a custom application program which ports to process for a given interrupt, or you could compare the current and previous data sets, and then process only changed data.)
Conversely, if processing needs and interrupts occur too frequently, data that does need to be
processed can be missed. External interrupt signals are ignored during an interrupt service routine (ISR) while an interrupt-pending bit is set high—except that the first interrupt miss, only, does set an interrupt-missed bit.
Therefore, you must 1) know how fast your host computer and application software can process data, and 2) space important data and interrupts accordingly. Of course, this requirement is not specific to the KPCI-PIO32IOA and KPCI-PDISO8A boards. It applies to any data acquisition board. See the specifications in Appendix A for hardware input response times.
You must also ensure, at the end of interrupt-initiated processing, that the application program resets the interrupt-pending bit, the interrupt-missed bit, and two other bits that recorded whether the interrupt occurred on the rising or falling edge of the interrupt request signal. DriverLINX handles this process automatically.
4-4 External Interrupts KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
Refer to Table 4-2 for a list of external-interrupt responses.
For an additional application illustration, refer to the “Interrupt example scenario” subsection in
Appendix B. For information on setting and configuration of external interrupts, refer to your
DriverLINX software manuals.
NOTE Do not confuse the external interrupt INT_REQ with the internal PCI
bus interrupt INTA, even though INT_REQ and INTA are linked by hardware.
Table 4-2
External-interrupt responses
Result
Interrupt Control/Status
Register
Interrupt Control Bits
(x = don’t care)
INT Enable
Bit 12
Polarity
Bit 6 Bit 6 Bit 5
Port Group
Control Register
(x = don’t care)
External Inputs at
J101
Enable
Pins
3.21
Edge
Pins 4,22
Interrupt Control/
Status Register
Status after Edge
Transition*
Pending Bit
Bit 17
PCI-INT; No Latch 1 0 x 0 0 1
PCI-INT; No Latch 1 1 x 0 0 1
No PCI-INT; No Latch
0 x x00↑ or 0
(Programmed I/O Mode)
No PCI-INT; Latch Input
0 x 010 1
Data
No PCI-INT; No Latch 0 x 0 1 0 0
No PCI-INT; No Latch 0 x 1 1 0 0
No PCI-INT; Latch Input
0 x 110 1
Data
No PCI-INT; No Latch
x x xx1↑ or 0
(Programmed I/O Mode)
PCI-INT; Latch Input Data 1 0 0 1 0 1
No PCI-INT; Latch Input
1 1 010 1
Data
No PCI-INT; No Latch 1 0 0 1 0 0
PCI-INT; No Latch 1 1 0 1 0 1
PCI-INT; No Latch 1 0 1 1 0 1
No PCI-INT; No Latch 1 1 1 1 0 0
No PCI-INT; Latch Input
1 0 110 1
Data
PCI-INT; Latch Input Data 1 1 1 1 0 1
*For bit 17, assume an initial clear state before edge.
5

Troubleshooting

5-2 Troubleshooting KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
If your KPCI-PIO32IOA or KPCI-PDISO8A board is not operating properly, use the informa­tion in this section to isolate the problem before calling Keithley Applications Engineering. If you then need to contact an applications engineer, refer to “Technical support.”

Identifying symptoms and possible causes

First try to isolate the problem using Table 5-1, which lists general symptoms and possible solu- tions for KPCI-PIO32IOA or KPCI-PDISO8A board problems.
Table 5-1
Basic troubleshooting information
Symptom Possible Cause Possible Cause Validation/Solution
Computer does not boot when board is installed.
Resource conflict. KPCI-PIO32IOA or KPCI-PDISO8A board is conflicting with other boards in the system.
Board not seated properly. Check the installation of the board.
The power supply of the host computer is too small to handle all the system resources.
Board does not respond to the AIO
DriverLINX is not installed properly or is not configured properly.
Panel.
The board is incorrectly aligned in the expansion slot.
The board is damaged. Contact Keithley Applications Engineering.
Data appears to be invalid.
An open connection exists. Check screw terminal wiring.
Transducer is not connected to channel being read.
One or more external circuits are not compatible.
+5V power is not available at I/0 connector.
Intermittent operation.
External circuit digital output and power loads exceed current capacity of the board, tripping self-resetting fuses.
Vibrations or loose connections exist. Cushion source of vibration and tighten connections.
The board is overheating. Check environmental and ambient temperature. See your
Electrical noise exists. Check for AC power lines in close proximity to signal lines.
System lockup
A timing error occurred. Restart your computer. Then analyze your program by
during operation.
1
Plug and Play cannot tell if an ISA board already uses an address it assigns to a PCI board.
2
Plug and Play may then assign different, nonconflicting addresses to the PCI boards.
1. Validate the cause of the conflict. Temporarily unplug boards—especially ISA boards
1
—one at a time, and try
booting the computer. Repeat until a boot is attained.
2. Try resolving conflicts by reinstalling one PCI board at a time and rebooting after each reinstallation.2 However, you may ultimately need to change ISA board resource allocations, such as base address or interrupt assignments.
Check the needs of all system resources and obtain a larger power supply.
Refer to “Configuring the combined board and DriverLINX
installations” on page 3-6. Check the Windows® Device
Manager and follow the installation troubleshooting instructions in the DriverLINX on-line help.
Check the board for proper seating.
Check the transducer connections.
Check external circuit schematics. Test external circuits with a DMM.
Check external circuits for shorts. Check the external circuit load (must be less than 1A, total).
computer documentation.
Provide better shielding or reroute unshielded wiring.
debugging and narrowing the list of possible failure locations.
If your board is not operating properly after using the information in Table 5-1, continue with Systematic problem isolation” to further isolate the problem.
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Troubleshooting 5-3

Systematic problem isolation

General problem isolation procedure
If you were unable to isolate the problem using Table 5-1, then follow Figure 5-1 and the accom- panying written procedure. The flowchart in Figure 5-1 summarizes how to systematically check and eliminate some problem causes. The corresponding written procedure amplifies the flow­chart steps with more detail.
WARNING To avoid a possible shock hazard, always turn OFF your computer
and any external circuits connected to the KPCI-PIO32IOA or KPCI-PDISO8A board before removing or replacing the board.
CAUTION Handle the board at the mounting bracket, using a grounded wrist
strap. Do not touch the circuit traces or connector contacts. If you do not have a grounded wrist strap, periodically discharge static elec­tricity by placing one hand firmly on a grounded metal portion of the computer chassis.
NOTE In the following procedure, the term “board” always refers to a
KPCI-PIO32IOA or KPCI-PDISO8A board. The procedure never directs you to install or remove any type of PCI board other than a KPCI-PIO32IOA or KPCI-PDISO8A board.
In Figure 5-1, the number in brackets in each flowchart block (e.g. [21]) refers to the corresponding step number in the verbal procedure. If mul­tiple blocks in the flowchart have the same number, each of those blocks is part of a single verbal step. Conversely, if there is a range of numbers in the brackets (e.g. [4, 5, 6]), the block summarizes multiple verbal steps.
The logic in this procedure assumes that the problem has only one cause. Therefore, once a cause is found and corrected, the reader is instructed to reassemble the system and verify proper operation.
5-4 Troubleshooting KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
Figure 5-1
Problem isolation flowchart
Start
[2] Replace
board
To “Verify”
[16] Installation
and configuration
now OK?
[16] Reconfigure/reinstall
DriverLINX
[20] Revise program
[20] Program
N
checks out OK?
[4] Fix computer
Keithley help
N
mods done yet?
Keithley help
[1] Board
Y
damaged?
To “Verify”
[16] Get
N
[19] Program
Y
[20] Get
N
N
[5-7] Check if OK board is found as PCI resource
Y
[16] Driver LINX/
configuration OK?
[17] Perform I/O bit tests
N
Y
[19] Get Keithley
help
Program Errors were
Likely the Problem
[3] Computer
check OK?
[8] Find OK
board as PCI
resource?
Y
[18] I/O bit
tests OK?
Y
To “Verify”
Y
[4] Have board
Y
known to be OK?
N
[9] Remove and
Y
To “Verify”
Y
[21] Program
mods done yet?
[22] Check external
N
connections OK?
reseat board
[10-12] Find OK
board as PCI
resource now?
N
connections
[23] External
N
[4] Get Keithley
N
Y
help
[13] If OK board not found as PCI resource
in any slot tested, try it in unused slot, if
Y
[15] Replace
defective slot
connectors
To “Verify”
available
[14] Find OK
board as PCI
resource or have
no extra slot?
[14] Get Keithley
N
help
[27] Reinstall good boards
and external connections
[28] System now
performs satisfactorily?
[28] Get Keithley
help
Verify
Done
[23] Fix external
To “Verify”
To “Verify”
connections
original board
[26] Get Keithley
help
[24] Replace
[24] Multiple
N
boards originally
[26] An original
N
board fails I/O bit
installed?
N
test?
Y
[25] Any original
board not seen
as PCI resource?
Y
Y
[26] Replace bad
original board
[26] Replace bad original board
To “Verify”
To “Verify”
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Troubleshooting 5-5
To further isolate the problem to the KPCI-PIO32IOA or KPCI-PDISO8A board or to the host computer, use the following steps:
1. Check if board damage is seen on inspection. Proceed as follows:
NOTE If more than one KPCI-PIO32IOA or KPCI-PDISO8A board is installed
in your computer, disconnect, remove, and check all KPCI-PIO32IOA and KPCI-PDISO8A boards.
a. Turn power OFF to the host computer.
b. Turn power OFF to all external circuits and accessories connected to all installed
KPC-boards.
c. From each installed KPCI-PIO32IOA and KPCI-PDISO8A board, unplug the STP-36
accessory that is wired to external circuits.
NOTE Do not disconnect any circuits from the STP-36 screw terminals.
d. Remove all KPCI-PIO32IOA and KPCI-PDISO8A boards from the computer.
e. Visually inspect all KPCI-PIO32IOA and KPCI-PDISO8A boards for damage.
2. Based on the results of step 1, do the following:
If all KPCI-PIO32IOA and KPCI-PDISO8A boards are not obviously damaged, continue
with step 3 and check for host computer malfunction.
If a board(s) is obviously damaged on inspection, repair or replace the board. Refer to
Technical support” for information on returning the board for repair or replacement. Skip to step 27.
3. Check if the computer functions satisfactorily by itself. Proceed as follows:
a. Remove all KPCI-PIO32IOA and KPCI-PDISO8A boards from the host computer.
b. Turn ON power to the host computer.
c. Perform any necessary diagnostics to the computer hardware and operating system.
4. Based on the results of step 3, do one of the following:
If the computer functions satisfactorily, the problem must lie elsewhere; do the following
steps:
a. If you have another board that you know is OK, i.e. works properly, then continue
with step 5.
b. If you do not have another board that you know is OK, i.e. works properly, read the
instructions in “Technical support.” Then contact Keithley for help in isolating the cause of your problem.
If the computer does not function satisfactorily, do the following steps:
a. Diagnose and fix the computer malfunction.
b. Assume that fixing the computer malfunction has solved your problem, and skip to
step 27.
5. Prepare for PCI resource checks in step 6 by clearing any KPCI-PIO32IOA and KPCI-PDISO8A board listings from the Windows 98/Me/2000/XP device manager. If any KPCI-PIO32IOA and KPCI-PDISO8A boards are listed, the computer could falsely report as PCI resources one or more of the now-empty PCI slots that previously held the KPCI-PIO32IOA and KPCI-PDISO8A boards.
Proceed as follows for the Windows 98/Me/2000/XP operating system. (A different proce­dure is required for Windows NT.):
a. Right-click the My Computer icon on your desktop.
b. On the menu that appears, click Properties.
5-6 Troubleshooting KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
c. On the System Properties dialog box that appears, click the Device Manager tab. The
Device Manager appears.
d. In the Device Manager, look for a DriverLINX drivers item.
If you find a DriverLINX drivers item with a + sign to the left of the item, click the + sign. A second level list may appear containing one or more boards.
If you do not find a DriverLINX drivers item, skip to step 6.
e. Delete any KPCI-PIO32IOA and KPCI-PDISO8A boards, only, from the list by high-
lighting the item and clicking the Remove button.
6. Check if the computer finds an OK board to be a PCI resource in a slot from which you removed a KPCI-PIO32IOA and KPCI-PDISO8A board.
a. Shut down Windows 95/98/NT and turn OFF power to the host computer.
b. Perform the procedure “Checking for board as a PCI resource” found later in Section 5.
7. If you had originally installed additional KPCI-PIO32IOA and KPCI-PDISO8A boards in other PCI slots, then repeat step 6 with the OK board in each of these other slots.
8. Based on the results of steps 6 and 7, do one of the following:
a. If the board is recognized as a PCI component in all slots tested, then there may be soft-
ware issues. Skip to step 16.
b. If the OK board is not recognized as a PCI component in all slots tested, then a PCI slot
connector(s) is suspect. Continue with step 9.
9. Make sure that the suspect slot connector and the board contacts have been wiped adequately and are properly mated. Do the following:
a. Turn OFF power to the host computer.
b. Remove and reseat the board a few times in the suspect PCI slot connector. This creates a
wiping action to improve the probability of good contact.
c. Make sure that the board is firmly seated in the suspect PCI slot connector.
d. Replace the cover of the computer.
e. Turn ON power to the host computer.
10. Check if the computer now finds the OK board to be a PCI resource in the suspect slot con­nector. Use step 3, only, of the procedure “Checking for board as a PCI resource.”
11. If you found more than one suspect slot connector, then repeat steps 9 and 10 with the OK board in the other suspect slot connectors.
12. Based on the results of steps 9 through 11, do one of the following:
If the board was recognized as a PCI resource in all slots tested, then the cause of the
problem was probably high contact resistance, which apparently has been corrected by the wiping action. Skip to step 27.
If the OK board was not identified as a PCI resource in all slots tested, then any slots in
which it was not identified are still suspect. Continue with step 13.
13. Based on the history of steps 6 through 12, do one of the following actions,
If, at this point, both of the following are true, then install and test the OK board in a pre-
viously unused slot to confirm that the originally tested slot(s) (rather than some other factor) was at fault:
– The OK board was not identified as a PCI resource in any slot that you tested.
– You have a PCI slot that was unused before you started the problem isolation scheme.
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Troubleshooting 5-7
Proceed as follows:
a. Turn OFF power to the host computer.
b. Move the KPCI-PIO32IOA or KPCI-PDISO8A board to the slot that was unused
before you started the problem isolation scheme.
c. Reinstall the cover of the computer.
d. Perform step 3, only, of the procedure “Checking for board as a PCI resource,” found
later in Section 5.
e. Continue with step 14.
If, at this point, you do not have a PCI slot that was unused before you started the prob-
lem isolation scheme, continue with step 14.
14. Based on the history of steps 6 through 13, do one of the following:
If, at any point in steps 6 through 13, the OK board was identified as a PCI resource in at
least one slot on the host computer, then any slot in which it did not work is likely defec­tive. Continue with step 15.
If you only had one slot in which to install the OK board, assume that this slot is defec-
tive. Continue with step 15.
However, if at this point you have tested the OK board in multiple slots and the board has
not been identified as a PCI resource in any slot, then the cause of your problem may be outside the scope of these diagnostics. Read the instructions in “Technical support,” and then contact Keithley for help in isolating the cause of your problem.
15. Replace the defective slot connector, as follows:
a. Turn OFF the computer.
b. Remove the OK board.
c. Have a qualified service person replace the defective PCI slot connector.
d. Skip to step 27.
16. Continuing from step 8, check whether DriverLINX is installed and configured properly to work with the board and, if problems are found, try to remedy them.
a. Check whether you can start the AIO Panel. Refer to steps 1a through 1d of “Checking
the combined board and DriverLINX installations” in Section 3.
b. Based on the results of step 16a above, do one of the following:
If the AIO Panel starts, the board and DriverLINX are installed and configured prop-
erly. Skip to step 17 of the problem isolation scheme. Your problem may be caused by faulty I/O.
If the AIO Panel does not start, the combined board and DriverLINX are not config-
ured properly, or DriverLINX is not installed properly. Continue with step 16c of the problem isolation scheme.
c. Perform steps 2 through 4 of “Checking the combined board and DriverLINX installa-
tions” in Section 3.
d. Based on the results of step 16c above, do one of the following:
If the AIO Panel now starts, then skip to step 27.
If the AIO Panel still does not start, then your problem may be outside the scope of
these diagnostics. Read the instructions in “Technical support,” and then contact Keithley for help in isolating the cause of your problem.
17. Perform the following I/O bit test to determine whether you can write and read all I/O bits to and from the OK board. This test is outlined separately under the heading “I/O test”.
5-8 Troubleshooting KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
18. Based on the results of step 17, do one of the following:
If you can write and read all I/O bits to and from the OK board, skip to step 21.
If you cannot write and read all I/O bits to and from the OK board, there may be data
acquisition program errors or defective slot contacts corresponding to I/O bits; continue with step 19.
19. You have arrived at this step because you cannot write and read all I/O bits to and from the OK board. You may have already tried some data acquisition program source-code debug­ging. Do one of the following:
If either of the following statements are true, then continue with step 20.
– You have arrived at step 19 before debugging the source code.
– You have arrived at step 19 after debugging the source code once, but you have not
yet tried to find more code bugs after two or more I/O test failures.
If both of the following statements are true, then the cause of your problem may be out-
side the scope of these diagnostics. Read the instructions in “Technical support,” and then contact Keithley for help in isolating the cause of your problem:
– You have arrived again at step 19 after having debugged the source code at least once
and after having failed the I/O bit tests at least a second time.
– You have tried to find more code bugs after two or more I/O test failures and cannot
find any more bugs.
20. Thoroughly check if all data acquisition program source-code lines are OK. Check the pro­gram documentation and/or use a debugger to look for programming errors that may be caus­ing the problem.
If programming errors are found, do the following:
a. Debug and fix all known data acquisition program errors.
b. Repeat steps 17 and 18.
If no programming errors are found after thorough debugging, then the cause of your
problem may be outside the scope of these diagnostics. Read the instructions in “Technical support,” and then contact Keithley for help in isolating the cause of your problem.
21. If you can write and read all I/O bits to and from the OK board, do the following:
If you have arrived at step 21 after program corrections have been made, and you can
now write and read all I/O bits to and from the OK board, then the problem has appar­ently been resolved. Skip to step 27.
If you have arrived at step 21 without making data acquisition program corrections and
can write and read all I/O bits to and from the OK board, then faulty external I/O connec­tions may have caused your problem. Continue with step 22.
22. Check for external wiring faults as follows:
a. Into the OK KPCI-PIO32IOA or KPCI-PDISO8A board, plug back one of the STP-36
accessories (or an in-house-wired 36-pin mating connector) that is wired to external cir­cuits. You unplugged one or more of these in step 1.
b. Check each external I/O connection, one at a time, for short circuits and open circuits and
immediately correct any faults as you find them.
c. If KPCI-PIO32IOA and KPCI-PDISO8A boards were installed in more than one PCI
slot, repeat steps 22a and 22b until all external circuits have been checked and all faults have been corrected.
23. Based on the results of step 22, do the following:
If any external I/O connection faults were found and corrected, assume that your prob-
lems were caused by the faulty connections. Skip to step 27.
If all external I/O connections were found to be normal, then, by process of elimination,
the KPCI-PIO32IOA or KPCI-PDISO8A board(s) originally installed in the computer is likely the cause of the problem. Continue with step 24.
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Troubleshooting 5-9
24. Replace the faulty board(s). Do one of the following:
If only one KPCI-PIO32IOA or KPCI-PDISO8A board was installed when the problem
occurred, proceed as follows:
a. Leave the OK board in the expansion slot as a replacement. To repair or replace the
faulty board, contact Keithley as described in “Technical support.”
b. Skip to step 27.
If more than one board was installed when the problem occurred, determine which one is
faulty, starting with step 25.
25. Check whether an original board—a board that you removed in step 1—is detected as a PCI resource. Proceed as follows for the Windows 95/98/Me operating system (a different proce­dure is required for Windows NT/2000/XP):
a. Turn OFF the computer.
b. Remove the KPCI-PIO32IOA or KPCI-PDISO8A board.
c. Reinstall the computer cover.
d. Turn ON the computer.
e. Clear KPCI-PIO32IOA and KPCI-PDISO8A boards from Windows 95/98 device man-
ager, if any are listed. (Otherwise, when you reboot the computer, the computer may still say that empty PCI slots that once held the OK KPCI-PIO32IOA and KPCI-PDISO8A board are PCI resources.) Proceed as follows:
1. Right-click the My Computer icon on your desktop.
2. On the menu that appears, click Properties.
3. On the System Properties dialog box that appears, click the Device Manager tab. The
Device Manager appears.
4. In the Device Manager, look for a DriverLINX drivers item.
5. If you find a DriverLINX drivers item with a + sign to the left of the item, click the + sign. A second level list may appear containing one or more boards.
6. Delete any KPCI-PIO32IOA and KPCI-PDISO8A boards, only, from the list by high- lighting the item and clicking the Remove button.
f. Perform step 1, only, of the procedure “Checking for board as a PCI resource,” found
later in this section.
g. Turn OFF the computer.
h. Install one of the original KPCI-PIO32IOA or KPCI-PDISO8A boards in a PCI slot
known to be satisfactory.
i. Reinstall the computer cover.
j. Perform step 3, only, of the procedure “Checking for board as a PCI resource,” found
later in this section.
k. Based on the results of step 25j, do one of the following:
If, in step 25j, the original board that you checked is not recognized as a PCI
resource, you have located the faulty board. Do the following:
1. Replace it with the OK board. (To repair the faulty board or obtain a new one, contact Keithley as described in “Technical support.”)
2. Skip to step 27.
If, in step 25j, the original board that you checked is recognized as a PCI resource,
but you have not yet checked all original KPCI-PIO32IOA and KPCI-PDISO8A boards as PCI resources, repeat steps 25e through 25k for each additional original board.
If you have reached this point after checking all original KPCI-PIO32IOA and
KPCI-PDISO8A boards as PCI resources, and each board has been recognized as a PCI resource, then continue with step 26. Probably one of the boards has faulty I/O.
5-10 Troubleshooting KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
26. Determine which original board has faulty I/O. If the faulty board survived the PCI resource test in step 25, it should fail the I/O test.
a. If an original board remains installed following step 25, then skip to step 26e.
b. Turn OFF the computer.
c. Install one of the original boards in a slot known to be satisfactory.
d. Turn ON the computer.
e. Perform the test outlined in the “I/O test” subsection. Then return to this step (26e).
f. Based on the results of step 26e, do one of the following:
If, in step 26e, you cannot write and read all I/O bits to and from the first original
KPCI-PIO32IOA or KPCI-PDISO8A board that you test, you have located the faulty board; replace it with the OK board. (To repair the faulty board or obtain a new one, contact Keithley as described in “Technical support.”) Then skip to step 27.
If, in step 26e, you can write and read all I/O bits to and from the first original board
that you test, repeat steps 26b through 26e for additional original KPCI-PIO32IOA and KPCI-PDISO8A boards until you find a faulty board. Replace the faulty board with the OK board. (To repair the faulty board or obtain a new one, contact Keithley as described in “Technical support.”) Then continue with step 27.
However, if you have reached this point after trying all original boards, and the I/O on
each board has been found satisfactory, then the cause of your problem may be out­side the scope of these diagnostics. Read the instructions in “Technical support,” and contact Keithley for help in isolating the cause of your problem.
27. Assuming the problem has been resolved, do the following:
a. Turn OFF the computer.
b. Install the good KPCI-PIO32IOA and KPCI-PDISO8A boards in good slots.
c. Reinstall the computer cover.
d. Reconnect all external circuits as discussed in Section 3, “Installation.”
e. Turn ON the computer.
f. Verify that the system now performs satisfactorily.
28. Based on the results of step 27f, select one of the following:
If the system now performs satisfactorily, you have successfully isolated and corrected
the problem.
If the system still does not perform satisfactorily, then the cause of your problem may be
outside the scope of these diagnostics. Read the instructions in “Technical support,” and then contact Keithley for help in isolating the cause of your problem.
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Troubleshooting 5-11
Specified tests
Checking for board as a PCI resource
WARNING To avoid a possible shock hazard, always turn OFF your computer
and any external circuits connected to the KPCI-PIO32IOA or KPCI-PDISO8A board before removing or replacing the board.
CAUTION The test outlined in this subsection involves handling of the circuit
board. Handle the board at the mounting bracket, using a grounded wrist strap. Do not touch the circuit traces or connector contacts. If you do not have a grounded wrist strap, periodically discharge static electricity by placing one hand firmly on a grounded metal portion of the computer chassis.
Always reinstall the cover before turning the computer ON.
NOTE The following procedure depends on the Plug and Play capability of
Windows. If your computer operating system is Windows NT, you must use a different procedure to detect the board as a PCI resource. Consult your Windows NT documentation.
The following procedure provides details to help you determine whether Windows Plug and Play finds your KPCI-PIO32IOA or KPCI-PDISO8A board as a PCI resource.
1. Determine the PCI resources that Plug and Play detects before any KPCI-PIO32IOA and KPCI-PDISO8A boards are installed. Proceed as follows:
a. Insert a blank diskette, or any diskette that you are sure is unbootable, into the A: drive.
b. Turn ON the computer and allow it to start the boot cycle.
The boot cycle stalls at a text screen listing system characteristics and resources and say­ing at the bottom: Non-system disk or disk error. Replace and press any key when
ready.
NOTE This system characteristics and resources screen is normally displayed
only fleetingly during the boot cycle. Having an unbootable diskette in your computer automatically stops the boot cycle at this screen, allow­ing for convenient viewing. This is not harmful to your computer. The more common approach—using the P this screen—requires fast reflexes with some systems.
c. Note the displayed list of PCI devices under a heading something like PCI device
listing… If you have a printer, print the screen by pressing the PRINT SCREEN key.
d. Remove the diskette and allow the boot cycle to finish.
2. Install a good board—a KPCI-PIO32IOA and KPCI-PDISO8A board that you know is fully functional—as follows:
a. Shut down Windows, and turn OFF power to the host computer.
b. Install the good board in a slot from which you removed a potentially faulty board. Refer
to Section 3 for board installation instructions.
c. Reinstall the cover of the computer.
AUSE key to pause the boot cycle at
NOTE If you removed more than one board in step 1, install only one good
board in one expansion slot.
Do not connect any external circuits to the board at this point.
5-12 Troubleshooting KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
3. Again determine the PCI resources detected by your computer after the KPCI-PIO32IOA and KPCI-PDISO8A board is installed. Windows Plug and Play should find and configure the new board as a PCI resource if all of the following are true:
The board functions properly as a PCI device.
The contacts of the expansion slot in which the OK board is installed are in good
condition.
The OK board is seated properly in the expansion slot.
Do the following, as you did in step 1:
a. Insert an unbootable diskette. b. Turn ON the computer and allow the boot cycle to stall at the Non-system disk or disk
error… message.
c. Again, note the displayed list of PCI devices. A new device should be listed, likely as an
unidentified peripheral. If your resource listing includes PCI slot numbers, the slot num­ber for the new device should match the number of the slot in which your board is installed.
d. Remove the diskette and allow the boot cycle to finish.
I/O test
WARNING To avoid a possible shock hazard, always turn OFF your computer
and any external circuits connected to the KPCI-PIO32IOA or KPCI-PDISO8A board before removing or replacing the board.
CAUTION The tests outlined in this subsection involve handling of the
KPCI-PIO32IOA or KPCI-PDISO8A circuit board. Handle the board at the mounting bracket using a grounded wrist strap. Do not touch the circuit traces or connector contacts. If you do not have a grounded wrist strap, periodically discharge static electricity by placing one hand firmly on a grounded metal portion of the com­puter chassis.
Always reinstall the cover before turning the computer ON.
Channel assignments
Table 5-2 summarizes DriverLINX logical channel assignments.
Table 5-2
DriverLINX board channel assignments
DriverLINX
Model
KPCI-PDISO8A 0
KPCI-PIO32IOA 0
Channel I/O
Inputs (IP0-IP7)
1
1 2 3
Outputs (OP0-OP7) with readback
Inputs (IP0-IP7) Inputs (IP8-IP15) Outputs (OP0-OP7) with readback Outputs (OP8-OP15) with readback
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Troubleshooting 5-13
Test procedure
The I/O test checks input and output performance. Perform the test as follows:
1. Prepare a test connector using a female 36-pin connector or the STP-36 screw terminal accessory, as shown in Figure 5-2.
NOTE Figure 5-2 shows wiring for only one channel. Each of the eight or 16
channels on the board should be wired in the same way to test all eight or 16 I/O channels simultaneously.
2. Turn OFF the host computer.
3. Insert the test connector, which you prepared in step 1, into the J101 or J102 on the board, depending on which channels you wish to test.
4. Turn ON the host computer, and boot Windows.
5. Click the Windows Start tab, then run DriverLINX.
6. Use the Special... button in the DriverLINX Device configuration page to run the test.
7. Verify that the board passes the test as reported by DriverLINX.
Figure 5-2
Mating connector wiring for I/O test
+5 (Pin #1)
Current limit
for I/O shorts
(HW defect/fault)
Digital Ground
100 1/4 W
(Pin #19)
IP0 #10
IP0 #28
OP0 #18
OP0 #36
INPUT
CHANNEL 0
OUTPUT
CHANNEL 0
5-14 Troubleshooting KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual

Block diagram

Figure 5-3 shows a block diagram of the KPCI board. Note that both input and output channels
have transient protection and are optically isolated, while an FPGA IC performs all logic and interfacing functions for the board. Card configuration data is stored in a PROM, while a serial RAM performs temporary storage.
Figure 5-3
KPCI board block diagram
TRANSIENT
PROTECTION
INPUT
CHANNEL O
60V ISOLATION
TRANSIENT
PROTECTION
INPUT
CHANNEL N
60V ISOLATION
OUTPUT
CHANNEL O
OUTPUT
CHANNEL N
HV
ISOLATION
N Channels
HV
ISOLATION
HV
TRANSIENT
PROTECTION
60V ISOLATION
HV
TRANSIENT
PROTECTION
OPTO
OPTO
OPTIONAL
OPTIONAL
OPTO
ISOLATION
N Channels
OPTO
ISOLATION
LPF
LPF
LOGIC
LOGIC
LOGIC
LOGIC
Input circuit detail
5.5k 5.5k
VOLTAGE CLAMP
5.5k 5.5k
SERIAL
RAM
SDA
SCL
PC BUS
D IN
DIGITAL I/O
FPGA
D OUT
CONFIGURATION
DATA
PROM REGULATOR
+3.3V
33 MHz PCI CORE
+3.3V
Output circuit detail
1.0
MOV
EXPANSION
SLOT
33 MHz PCI BUS
SYSTEM PC
60V ISOLATION
NON-ISOLATED
KPCI-PIO32IOA N = 15 In, 15 Out KPCI-PDISO8A N = 7 In, 7 Out
+5 VOLTS
RESETTABLE
+5V
+5V
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Troubleshooting 5-15

Technical support

Before returning any equipment for repair, call Keithley for technical support at:
1-888-KEITHLEY
Monday - Friday, 8:00 a.m. - 5:00 p.m., Eastern Time
An applications engineer will help you diagnose and resolve your problem over the telephone. Please make sure that you have the following information available before you call:
KPCI-PIO32IOA and KPCI-PDISO8A board configuration
Computer Manufacturer
Operating system Windows version ____________________
Software package Name
Compiler (if applicable)
Accessories Type
Model Serial # Revision code Interrupt level setting Number of channels
CPU type Clock speed (MHz) MB of RAM Video system BIOS type
Serial # Version Invoice/Order #
Language Manufacturer Version
Type Type Type Type Type Type Type
____________________ ____________________ ____________________ ____________________ ____________________
____________________ ____________________ ____________________ ____________________ ____________________ ____________________
____________________ ____________________ ____________________ ____________________
____________________ ____________________ ____________________
____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ ____________________
If a telephone resolution is not possible, the applications engineer will issue you a Return Material Authorization (RMA) number and ask you to return the equipment. Include the RMA number with any documentation regarding the equipment.
When returning equipment for repair, include the following information:
Your name, address, and telephone number.
The invoice or order number and date of equipment purchase.
A description of the problem or its symptoms.
The RMA number on the outside of the package.
5-16 Troubleshooting KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
Repackage the equipment, using the original anti-static wrapping if possible, and handle it with ground protection. Ship the equipment to:
ATTN: RMA #_______
Repair Department
Keithley Instruments, Inc.
28775 Aurora Road
Cleveland, Ohio 44139
Telephone 1-888-KEITHLEY
FAX (440) 248-6168
NOTE If you are submitting your equipment for repair under warranty, you
must include the invoice number and date of purchase.
To enable Keithley to respond as quickly as possible, you must include the RMA number on the outside of the package.
A
Specifications
KPCI-PDISO8A and KPCI-PIO32IOA Specifications
These two products are to achieve a PCI version of the PDISO-8 and PIO32-IO ISA cards.
Control Inputs
(1)
Quantity: 8 KPCI-PDISO8A
16 KPCI-PIO32IOA
Type: Solid-State, Opto-isolated
DC Inputs without optional filter
PARAMETER MIN. TYP. MAX. UNIT
Voltage Input Logic High +/- 2.5 +/- 60 V
DC
Voltage Input Logic Low +/- 1.0 VDC Response Time 0.6 1.0 ms
(2)
Isolation
60 V pk
(3)
AC Inputs with optional filtering
PARAMETER MIN. TYP. MAX. UNIT
Low Pass Filter Time Constant 175 ms AC Sense Voltage Logic High 10 42 V pp AC Sense Voltage Logic Low < 10 V pp AC Line Frequency Sensing 50 and 60 Hz
Interrupt Line Assignment
PARAMETER Signal Location Pin #
External Interrupt Enable INT_ENN IP7 3,21 External Interrupt Request INT_REQ IP6 4,22
Outputs
Quantity: 8 KPCI-PDISO8A
16 KPCI-PIO32IOA
Type: Solid-State, Opto-isolated N.O. Relay (Form A)
AC/DC Load Switching
PARAMETER MIN. TYP. MAX. UNIT
Load Voltage
Load Current
DC
(4)
AC
+/-60
30
DC 350 mA DC
AC 247 mA Off State Leakage Current On State Channel Resistance
(5)
316 2000 nA
(7)
3.5 4.0
Relay Turn ON Time 1.0 3.5 ms
V
DC
V
RMS
RMS
HW 2/27/02 Rev B Page
1
PARAMETER MIN. TYP. MAX. UNIT
Relay Turn OFF Time 80 200 Power Dissipation
Isolation
(2)
60 V pk
Per Channel
430 mW
(6)
NON-Isolated external power
PARAMETER Maxiumum Capacity Location Pin #
PC Bus Sourced 1.0 Amperes +5V 1 Top & Bot Connector
+5 V
DC
Digital Ground Return 1.0 Amperes GND 19 Top & Bot Connector
GENERAL SPECIFICATIONS
POWER REQUIREMENTS: +5V: 500 mA Maximum
EMC: Conforms to European Union Directive 89/336/EEC, EN61326-1
SAFETY: Conforms to European Union Directive 73/23/EEC, EN61010-1 ENVIRONMENTAL:
Operating Temperature: 0 to 50°C
Storage Temperature: -20 to 70°C
Humidity (non condensing): 0 to 80% at 35°C DIMENSION: 18.1cm x 10.8cm x 1.9cm (7.1in x 4.25in x 0.75in) WEIGHT: KPCI-PIO32IOA – 0.13kg (0.30lbs) KPCI-PDISO8A – 0.12kg (0.26lbs)
ACCESSORIES:
Cables: CAB-1284CC-0.5, CAB-1284CC-2 STP-36: 36-pin Screw Terminal Panel
Notes:
1. Inputs are not guaranteed to be compatible with all TTL/CMOS logic families.
2. Minimum guaranteed isolation, which includes channel to channel, channel to PC and channel to chassis ground.
3. Selectable, jumper switched LPF. Recommended for AC or slow DC inputs.
4. De-rate 3.6 mA/°C if ambient temperature is over 25°C.
5. Output channel in off-state, T
6. For convenience only. These are not isolated from the rest of the system. Do not use directly in external circuit if isolation is required.
7. Typical measurement was achieved with an STP-36 and 2 meter cable, CAB-1284CC-2 at 25°C.
= 50°C, 60 VDC applied with 30% RH (non-condensing) for maximum and typical values.
A
µs
HW 2/27/02 Rev B Page
2
Board Address Mapping
Offset (byte) Content Description BADDRx 0 Port A Read Only – Input Register 1 Port B Read Only (KPCI-PIO32IOA Only) 2 NA 3 Control Latching control (R/W) 4 Port A’ Readback / Write – Output Register 5 Port B’ Readback / Write (KPCI-PIO32IOA Only) 6 NA 7 NA 34 - 37 FW Rev ASCII format: “A0xx” (Read Only) 38 - 3A INT CSR Interrupt Control Register (R/W) 3B NA
BADDRx + 0x03
Control Byte Format
-- Bit 7 - This bit to be ignored.
-- Bit 6 - Access Mode Select – For B5 and B6 see table below.
-- Bit 5 - Access Mode Select – For B5 and B6 see table below.
-- Bit 4:0 - These bits to be ignored.
B6 B5 (Control byte) 0 0 – No input latching on rising interrupt edge. 0 1 – Latch group inputs on rising interrupt edge. 1 0 – No input latching on falling interrupt edge. 1 1 – Latch group inputs on falling interrupt edge.
BADDRx + 0x38
Interrupt Status Register Format
(Taken from the AMCC Architecture – used on KPCI-PIOs and KPCI-3160)
--Bit 23 – Interrupt missed =1 for missed interrupt. Write 1 to acknowledge/clear.
--Bit 22:18 – These bits to be ignored.
--Bit 17 – Interrupt pending = 1 for pending interrupt. Write 1 to acknowledge/clear.
--Bit 16 – This bit to be ignored.
---------------
--Bit 15:13 – These bits to be ignored.
--Bit 12 – Interrupt enable = 1, HW Interrupts enabled, 0 = HW Interrupts disabled.
--Bit 11:08 – These bits to be ignored.
---------------
--Bit 7 – This bit to be ignored.
--Bit 6 – Interrupt polarity select = 1 for falling edge, Write 0 for rising edge.
--Bit 5:0 – These bits to be ignored.
(x = 0 or 1) IO mapped use BADDR0. Memory mapped use BADDR1.
:
: (DWord Access)
HW 2/27/02 Rev B Page
3
KPCI-PIO32IOA and KPCI-PDISO8A Pin Assignment
Top Connector Bottom Connector (For KPCI-PIO32IOA only)
Pin # Signal Pin # Signal Pin # Signal Pin # Signal
1 +5V 19 GND
2 - 20 - 2 - 20 -
3 IP7 21 IP7 3 IP15 21 IP15
4 IP6 22 IP6 4 IP14 22 IP14
5 IP5 23 IP5 5 IP13 23 IP13
6 IP4 24 IP4 6 IP12 24 IP12
7 IP3 25 IP3 7 IP11 25 IP11
8 IP2 26 IP2 8 IP10 26 IP10
9 IP1 27 IP1 9 IP9 27 IP9
10 IP0 28 IP0 10 IP8 28 IP8
11 OP7 29 OP7 11 OP15 29 OP15
12 OP6 30 OP6 12 OP14 30 OP14
13 OP5 31 OP5 13 OP13 31 OP13
14 OP4 32 OP4 14 OP12 32 OP12
15 OP3 33 OP3 15 OP11 33 OP11
16 OP2 34 OP2 16 OP10 34 OP10
17 OP1 35 OP1 17 OP9 35 OP9
18 OP0 36 OP0 18 OP8 36 OP8
1 +5V 19 GND
HW 2/27/02 Rev B Page 4
B
I/O Address Mapping
B-2 I/O Address Mapping KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
NOTE A typical user of the KPCI-PIO32IOA or KPCI-PDISO8A board does
not need to read this appendix (except perhaps for the supplementary interrupt illustration under “Interrupt example scenario”). Register level programming of the KPCI-PIO32IOA or KPCI-PDISO8A board is neither practical nor necessary for most users. Register level interfacing with the PCI bus is more complex than with the ISA bus. PCI board addresses are mapped automatically in I/O space or memory, whereas ISA board addresses are assigned manually by the user in I/O space.
The DriverLINX driver shipped with your board provides a user-friendly Application Programming Interface (API) that supports Visual C++, Visual Basic, and Delphi programming languages under Windows 98/Me and Windows NT 4.0, 2000, and XP. You are encouraged to use the capabilities of DriverLINX and ignore the rest of the information in this chapter (except perhaps the subsection “Interrupt example scenario,” which may help you to understand how external interrupts work).
However, there are circumstances in which advanced users may desire or need to bypass DriverLINX entirely and write their own drivers. Alternatively, advanced users may wish to program the KPCI-PIO32IOA or KPCI-PDISO8A at the register level using an ActiveX hosting language. Finally, some users may wish to reuse an existing application program that makes port I/O calls to an ISA-bus digital I/O board.
Appendix B discusses the following:
General PCI address assignments
Control and data register address assignments inside the I/O space, as follows:
– Assignments for a control and data register map
– Assignments for bits of a special interrupt control/status register, including an example
scenario showing how the bits are used
Some general requirements for manipulating control and data registers
Reuse of an existing port I/O application program with the KPCI-PIO32IOA or
KPCI-PDISO8A board

General PCI address assignments

The PCI specification allows each PCI-bus board to be assigned up to five distinct address regions for general use at the discretion of the hardware designer. The first region, at base address BADDR0, is mandatory per the PCI specification, as published by the PCI Special Interest Group (PCISIG). The other four address regions, located at base addresses BADDR1, BADDR2, BADDR3, and BADDR4, are optional. The PCI BIOS or the Plug and Play operating system automatically allocates BADDR0 through BADDR4 at power-up, based on the PCI boards that it finds installed at that time. After power-up, computer software can read PCI configuration space to determine the location of BADDR0 through BADDR4. (The term “computer software” hereafter in Appendix B refers to the combination of the application programming interface (API)/driver—normally, DriverLINX—and the application program. For information about application programming through DriverLINX, refer to your DriverLINX documentation.)
The KPCI-PIO32IOA and KPCI-PDISO8A use both BADDR0 and BADDR1 mapped in I/O and memory space, respectively.
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual I/O Address Mapping B-3

Register assignments

The KPCI-PIO32IOA and KPCI-PDISO8A registers are mapped shown in Table B-1.
Table B-1
Register mapping
Offset *
(Byte) Content Description
0 Port A Read Only - Input Register (IP0-IP7) 1 Port B Read Only - Input Register (IP8-IP15, KPCI-PIO32IOA only) 2 N/A 3 Control Latching control (R/W) 4 Port A Output Register (R/W) for OP0-OP7 5 Port B Output Register (R/W) for OP8-OP15 (KPCI-PIO32IOA only) 6 N/A 7 N/A
-
34-37 FW Rev ASCII firmware revision, format “AOxx” (Read Only)
38-3A INT CSR Interrupt control register (R/W)
3B N/A
*BADDRx + offset, where I/O mapped is BADDR0, and memory mapped is BADDR1.
All offsets from the base address are specified as multiples of four bytes (modulo 4 addressing), because each offset specifies a four-byte (32-bit) wide register.
NOTE The term “base” address, as used in the following subsections, does not
have the same meaning for a PCI board, such as the KPCI-PIO32IOA and KPCI-PDISO8A, as for an ISA board. The base address for your KPCI-PIO32IOA or KPCI-PDISO8A board is an address BADDR0 that is mapped in I/O space or BADDR1 that is memory mapped and is assigned at power-up by the PCI BIOS or the Plug and Play operating system. It remains constant only as long as the computer is powered. It is not a fixed, user-assigned I/O address such as 0x300 or 0x310 set on a DIP switch, nor is it a fixed address such as is assigned for a printer.
Any BADDR that is set to 0x00 has been disabled by system BIOS.
Control and data registers
The control and data register map for the input ports follows. The control port consists of bits that allow some additional features to implement interrupt control and latching. Both boards separate the I/O lines into two 32-bit registers. Up to 16-bits of input and output are available on the KPCI-PIO32IOA, while the KPCI-PDISO8A has 8-bit capabilities.
Register contents are as follows:
Bits of each control and data register
Contents
31.......24 23.......16 15.........8 7.........0
Control port
(latching only)
Not used Port B Port A
The contents of data and control registers may be transferred either 8 bits or 32 bits at a time.
B-4 I/O Address Mapping KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
Control register bit functions
The control register bit functions for each port are identical. These functions are listed in
Table B-2.
Table B-2
Control register bit functions for each port
Bit
Number Function
Bit 6 Access Mode Select N/A Bit 6 Bit 5
Bit 5 Access Mode Select N/A
Interrupt control/status register
The firmware of the KPCI-PIO32IOA and KPCI-PDISO8A boards implement a 32-bit interrupt control/status register. This register is located at BADDR0 + 0x38 offset, where 0x designates hexadecimal. A control bit of the interrupt control/status register is used to configure the board for interrupt-based data transfer and processing. Two status bits are used to determine whether one or more interrupts are pending or were missed during data processing. Two control bits pro­vide for the selection of interrupt polarity (falling or rising edge) and the enabling/disabling of the interrupt signal.
Interrupt control/status bit descriptions
The four interrupt control/status register bits are described in detail in Table B-3.
Variable
Name I/O Status for this Bit
0 0 = No input latching. 0 1 = Latch group on rising edge of
INT_REQ signal. 1 0 = No input latching. 1 1 = Latch group on falling edge of
INT_REQ signal.
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual I/O Address Mapping B-5
Table B-3
Bit functions for interrupt control/status register
Interrupt Control/Status Register Bit Status for this Bit
Bit
Number Bit Function
Bit 06 Selects polarity for the
external interrupt signal.
Bit 12 Configures the board for
external interrupt service.
Where the Bit is Set
and Cleared When the Bit Value = 0 When the Bit Value = 1
Set and cleared by computer software.
Set and cleared by computer software.
Sets rising edge for external interrupt signal.
Interrupts disabled. Data transfer and processing via polling or upon software command, only. All inputs are general purpose inputs.
Sets falling edge for external interrupt signal.
Interrupts enabled. Data transfer and processing in response to an external signal, only. The highest two inputs of port A are INT_REQ and INT_ENN
1
instead of IP6 and IP7.
Bit 17 Interrupt-pending.
Indicates whether or not an external interrupt signal has been received at the board INT_REQ input.
Automatically set high when board firmware detects an interrupt. Must acknowledge (write 1) to clear.
Register status awaits detection of interrupt signal by firmware. Computer CPU is presently doing other tasks (not processing
Interrupt signal has been received. Computer CPU is processing, or is about to process, KPCI-PIO32IOA or KPCI-PDISO8A data via an ISR.
3
KPCI-PIO32IOA or KPCI-PDISO8A data).
Bit 23 Interrupt-missed. Indicates
whether or not at least one KPCI-PIO32IOA or KPCI-PDISO8A external interrupt signal has been
Automatically set high when board firmware detects missed interrupt.2 Must acknowledge (write
1) to clear.
Interrupts have not been missed OR register status awaits missed-interrupt detection by firmware.
1
One or more interrupts have been missed.
3
sent and missed while interrupt-pending bit 17 is high.
1
All bits listed in this table are cleared to logic-low on power-up.
2
Although this bit has both software read and software write capability, computer software writes should only be used to clear the bit.
3
This status is correct only if bit 17 is deliberately cleared by computer software at the conclusion of each board ISR (each ISR that is used to process board data).
Interrupt example scenario
The following example is one possible scenario that may help you to understand and use the KPCI-PIO32IOA and KPCI-PDISO8A interrupt feature. (This example is simplified, and some details may not apply to your specific system or to your requirements.) It illustrates the workings of the interrupts and bits 6, 12, 17, and 23 of the interrupt control/status register. (Refer also to
Section 4, “External Interrupts.”)
1. At some point, computer software sets interrupt-enable bit 12 of the interrupt control/status register to logic-high. (The term “software” here refers to the combination of the application programming interface (API)/driver—normally, DriverLINX—and the application program. To understand how to program interrupt-triggered data acquisition through DriverLINX, refer to your DriverLINX documentation.) This status, detected by board firmware, enables the board to process data using external interrupts. It changes general-purpose inputs PC6 and PC7 of port group 3 into external interrupt request and external interrupt enable inputs INT_REQ and INT_ENN.
2. At some point, computer software sets latching polarity bit 6 for port group 0 to determine whether that data at port group 0 latches on the rising or falling edge of INT_REQ.
B-6 I/O Address Mapping KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
3. Prior to sending data, a user circuit sets INT_ENN to logic low. Board firmware detects that INT_ENN is low and allows the edges of interrupt signals at INT_REQ to be detected.
4. When data is ready to be transferred and processed, the user circuit sends an external inter­rupt request signal to INT_REQ.
5. Board firmware detects the rising or falling edge of the INT_REQ signal, depending on interrupt polarity settings in the port-group control registers (Table B-2).
6. Software sets bit 6 of the interrupt control/status register high or low depending on whether the user wants a PCI interrupt to be triggered by the falling or rising edge of INT_REQ.
7. If inputs are configured to latch, the current data value will be latched. (See bits 5 and 6 in
Table B-2.)
8. The interrupt-received status in board firmware causes interrupt-pending bit 17 of the inter­rupt control/status register to be set to logic high.
9. The interrupt-received status in board firmware causes a computer CPU interrupt to start, stopping execution of the current CPU task.
10. Computer hardware detects an interrupt request signal and transfers control to an interrupt service routine (ISR).
11. Computer software starts the ISR, which takes control of the CPU and starts processing the KPCI-PIO32IOA or KPCI-PDISO8A input data.
12. The ISR proceeds.
13. Ideally, for a well-planned data acquisition session, the conditions are met while the ISR is in progress, and the interrupt-pending bit is set. No new external interrupt requests occur during this time.
However if the above conditions are not met while the interrupt-pending bit is set, the fol­lowing occurs:
a. The rising or falling edges of interrupt signals have no effect; these interrupts are missed.
b. When the first rising or falling edge is missed, the problem is recorded as follows:
1. Board firmware detects the missed interrupt, causing interrupt-missed bit 23 of the interrupt control/status register to be set to logic high.
2. Computer software, if appropriately programmed, detects that bit 23 has been set and notifies the user of the missed interrupt.
c. If additional rising or falling edges are missed (edges 2, 3, ...., n), the problems are not
recorded, as follows:
1. No additional interrupt-missed bits are set (there is only one interrupt-missed bit).
2. Computer software cannot further notify the user.
14. The ISR, if appropriately programmed, writes ones (Acknowledge) to clear the interrupt­pending bit 17 and interrupt-missed bit 23 in the interrupt control/status register to logic low, which clears interrupt-pending status and interrupt-missing status in board firmware.
15. The ISR, if appropriately programmed, clears the rising/falling edge of bit 6 in the interrupt control/status register to logic low.
16. The ISR finishes.
17. The ISR dispatcher of the operating system detects that the ISR has finished and sends an end-of-interrupt instruction to the CPU.
NOTE The end-of-ISR behavior depends on the operating system being used.
18. The CPU returns to the task that it was executing at the time of the interrupt.
19. At some point, the user circuit may disable interrupts and latching by setting INT_ENN to logic high.
20. Board firmware detects that INT_ENN is high and rejects interrupt signals at INT_REQ.
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual I/O Address Mapping B-7

Manipulating control and data registers

Be aware that software programming for a PCI board, such as the KPCI-PIO32IOA and KPCI­PDISO8A, is more involved than for an ISA board. As mentioned in the Appendix B introduc­tion, DriverLINX eliminates the need for user interaction with control and data registers. How­ever, control and data registers can be manipulated in the following special situations:
You are an advanced user needing to use the KPCI-PIO32IOA or KPCI-PDISO8A with an
operating system other than Microsoft Windows 98/Me or Windows NT 4.0, 2000, or XP or greater. In this situation, you must write a new driver. This task requires an in-depth knowl­edge of PCI-bus interfacing and your development operating system.
You want to program the KPCI-PIO32IOA or KPCI-PDISO8A at the register level using an
ActiveX hosting language. In this situation, you may use the “Direct I/O ActiveX Automa­tion Object” that comes with DriverLINX. The Direct I/O ActiveX Automation Object allows you to set the control and data registers directly and bypass the DriverLINX API, yet avoids the full complexities of PCI bus interfacing. Refer to your DriverLINX manual for more information.
You want to reuse, with the KPCI-PIO32IOA or KPCI-PDISO8A, an existing application
program that makes port I/O calls to an ISA-bus digital I/O board such as the PIO-96 or PIO-24.
General approach to manipulating control and data registers
This subsection outlines some general program tasks needed to use the data and control registers of the KPCI-PIO32IOA and KPCI-PDISO8A board.
If the board is to transfer and process data upon receipt of external interrupts, the following
are set:
– Bit 12 of the interrupt control/status register, located at BADDR0 + 0x38, is set to 1 to
configure the board for interrupt service.
– The interrupt-pending bit and the interrupt missed bit in BADDR0 are initialized to the
cleared condition by writing 1s to interrupt control/status register status bits 17 and 23 at BADDR0 + 38. The polarity select bit is initialized to the clear condition by writing a 0 to the interrupt control/status register control bit 6.
If you retrieve data using interrupts, the interrupt-pending bit and interrupt-missing bit must
be cleared by software at the conclusion of each interrupt-service (ISR) by writing ones (Acknowledge) to interrupt control/status register bits 17 and 23 at base address 0 + 0x38. The interrupt enable bit and interrupt polarity select bit of the interrupt control/status register are cleared by writing zeros to bits 12 and 6.
Input control registers are read only.
Output registers have read/write capabilities. Writing to an output register changes the states
of the solid-state relays. Reading the output registers returns the states of the solid-state relays.
All input and output registers are static, and no configuration ability exists.
C
Glossary
C-2 Glossary KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
Address
1
A number specifying a location in memory where data is stored.
API
See application programming interface.
Application programming interface
1
A set of routines used by an application program to direct the performance of a procedure by the computer’s operating system.
Bus mastering
On a microcomputer bus such as the PCI bus, the ability of an expansion board to take control of the bus and transfer data to memory at high speed, independently of the CPU. Replaces direct memory access (DMA).
Bus
An interconnection system that allows each part of a computer to communicate with the other parts.
Byte
A group of eight bits.
Contact bounce
The intermittent and undesired opening of relay contacts during closure, or closing of relay con­tacts during opening.
Crosstalk
The coupling of a signal from one input to another (or from one channel to another or to the out­put) by conduction or radiation. Crosstalk is expressed in decibels at a specified load and up to a specific frequency.
Darlington
A high gain current amplifier composed of two bipolar transistors, typically integrated in a sin­gle package.
DLL
See Dynamic Link Library.
Direct memory access
See DMA mode.
DMA mode
Direct memory access mode. Mode in which data transfers directly between an I/O device and computer memory. In the most general sense, PCI bus mastering is a DMA mode. More com­monly, however, DMA mode refers to data transfers across the ISA bus, using a special circuitry on the computer motherboard. See also bus mastering.
Driver
Software that controls a specific hardware device, such as a data acquisition board.
Dynamic Link Library (DLL)
A software module in Microsoft Windows containing executable code and data that can be called or used by Windows applications or other DLLs. DLL functions and data are loaded and linked at run time when they are referenced by a Windows application or other DLLs.
Expansion slot1
A socket in a computer designed to hold expansion boards and connect them to the system bus (data pathway).
Foreground task
An operation, such as a task that occurs in the single or synchronous mode, that cannot take place while another program or routine is running.
KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual Glossary C-3
FIFO
First-in/first-out memory buffer. The first data into the buffer is the first data out of the buffer.
GPIB
Abbreviation for General Purpose Interface Bus. It is a standard for parallel interfaces.
IEEE-488
See GPIB.
Input/Output (I/O)
The process of transferring data to and from a computer-controlled system using its communica­tion channels, operator interface devices, data acquisition devices, or control interfaces.
Input/output port
1
A channel through which data is transferred between an input or output device and the processor.
ISA Bus
Industry Standard Architecture. The 16-bit wide bus architecture used in most MS-DOS and Windows computers. Sometimes called the AT bus.
1
Map
Any representation of the structure of an object. For example, a memory map describes the lay­out of objects in an area of memory, and a symbol map lists the association between symbol names and memory addresses in a program.
OCX
Abbreviation for OLE Custom Control.
Pass-through operation
See target mode.
PCI
Abbreviation for Peripheral Component Interconnect. It is a standard for a local bus.
Port
See input/output port.
Port I/O call
A software program statement that assigns bit values to an I/O port or retrieves bit values from an I/O port. Examples include a C/C++ statement containing an inp or outp function or a Basic statement containing a peek or poke function.
Register
1
A set of bits of high speed memory within a microprocessor or other electronic device, used to hold data for a particular purpose.
Shielding
A metal enclosure for the circuit being measured or a metal sleeve surrounding wire conductors (coax or triax cable) to lessen interference, interaction, or current leakage. The shield is usually grounded.
Target mode
A PCI bus mode in which data from a data acquisition board is transferred indirectly to the com­puter memory in the foreground, via the host computer CPU, instead of directly, via Bus master­ing. Sometimes referred to as pass-through operation. See also bus mastering and foreground task.
Trap1 (verb)
To intercept an action or event before it occurs, usually in order to do something else.
C-4 Glossary KPCI-PIO32IOA and KPCI-PDISO8A User’s Manual
TTL
Abbreviation for transistor-transistor-logic. A popular logic circuit family that uses multiple­emitter transistors. A low signal state is defined as a signal 0.8V and below. A high signal state is defined as a signal +2.0V and above.
1
Microsoft Press Computer Dictionary, Third Edition. Refer to “Sources” below.
Sources:
Keithley Instruments, Inc., Catalog and Reference Guide (full line catalog), glossary, 1998
Microsoft Press Computer Dictionary, Third Edition (ISBN: 1-57231-446-X) by Microsoft Press. Reproduced by permission of Microsoft Press. All rights reserved.

Index

A
Address
base B-3 base, assignment B-3 definition C-2
Addresses
Interrupt control/status register B-4 PCI general assignments B-2
AIO Panel
starting 5-13
using, in bit tests 5-13 AMCC S5933 bus controller B-7 API
definition C-2 Application program
ISA card port I/O call, using with KPCI-3160 B-7
TestPoint or LabVIEW 2-3, 3-2 Application programming interface
definition C-2 Applications for board, examples 2-2
B
Bad board
checking for 5-3, 5-4 Base address B-3
assignment B-3 Board
bad, checking for 5-3, 5-4
grounding during handling to protect 3-4
handling 3-4, 3-10
PCI resource, checking for 5-11
returning to Keithley 5-15
spare, using in troubleshooting 5-3, 5-4
unwrapping and inspecting 3-5 Boards, multiple
problems, checking for 5-3, 5-4 Bus
definition C-2
memory assignments B-2
Bus controller, AMCC S5933 B-2, B-7 Bus mastering
definition C-2
Byte
definition C-2
C
Checking
board + DriverLINX installation 3-6 resources 3-5
Common, digital. See grounding, signal, I/O pin
assignment Computer requirements. See system requirements Configuring board + DriverLINX installation 3-6 Connections
accessories 3-10
cables 3-10
external circuits 3-12
external, checking during troubleshooting 5-3, 5-4
to external circuits 3-12
using I/O conditioning 3-12
using interface accessories 3-10 Connector
expansion slot, troubleshooting 5-3, 5-4
KPCI-3160 I/O
pin assignments 3-8
Connectors
board locations 3-9 Connectors, I/O
port group assignments 3-10 Contact bounce
definition C-2 Control register
bit functions B-4 Conventions, font/typeface 1-2 Cross references, using in electronic manual
moving from the point of reference to the
referenced text 1-3
returning from the referenced text to the point of
reference 1-3
i-1
Crosstalk
definition C-2
Current
output, capacity 2-3
Current, I/O rating 2-3
D
G
GPIB
definition C-3
Grounding
handling to protect board 3-4 to protect board 3-4, 3-10
Darlington
definition C-2
Delphi
DriverLINX driver for 3-2, B-2
Digital common. See grounding, signal, I/O pin
assignment Direct I/O. See ports, configuration, direct Direct Memory Access
definition C-2 DMA mode
definition C-2 Driver
definition C-2
for board. See DriverLINX
programming language support. See programming
languages
writing your own B-7 DriverLINX
AIO Panel. See AIO Panel
description 3-2
installing 3-3 DriverLINX software 3-2 Dynamic Link Library (DLL)
definition C-2
E
Emulation, 8255 chip 2-2 Expansion Slot
definition C-2 Expansion slot
connector problems, checking for 5-4
requirement 2-2
F
FIFO
definition C-3 Flowchart, troubleshooting 5-4 Font conventions 1-2 Foreground task
definition C-2
H
Help, getting Keithley. See technical support
I
I/O
8255 PPI chip emulation 2-2 current capability 2-3 Emulation, chip 2-2
I/O bits
board capacity 2-2 configuring and setting
AIO Panel, using, examples. See I/O bit tests DriverLINX. See your DriverLINX manuals
I/O connector
mating, type to use 5-3 I/O space mapping. See registers IEEE-488
definition C-3 Input/Output (I/O)
definition C-3 Input/output port
definition C-3 Inspecting board 3-5 Installation
accessories 3-10
cables 3-10
checking 3-6
configuration 3-6
DriverLINX 3-3
external circuits 3-12 INT_ENN (external interrupt enable) 4-2
connector pin assignment 4-2 INT_REQ (external interrupt request) 4-2
connector pin assignment 4-2
edge trigger options
control/status bits B-4 description 4-2
Interrupt, external
connector pins configurable for 4-2
INT_ENN input 4-2
INT_REQ input 4-2
use of 4-3, B-5
i-2
Interrupt-missed bit 4-3 Interrupt-pending bit 4-3 ISA Bus
definition C-3
L
LabVIEW
installation 3-4
LabVIEW software 3-3
M
Map
definition C-3 Mapping, memory (I/O space) B-2 Mating connector, I/O. See connector, I/O, mating,
type to use Memory
control and data register setting B-7 Mode
control register 2-2 Moving around manual, electronic
cross references, using
moving from the point of reference to the
referenced text 1-3
returning from the referenced text to the point
of reference 1-3
general 1-3 Multiple boards
problems, checking for 5-3, 5-4
O
OCX
definition C-3 OS requirements. See operating system, required
P
Passthrough operation B-2 PCI
bus. See bus
definition C-3
resource, checking for board as 5-3, 5-4
slot. See expansion slot PCI resource
checking for board as 5-11 Plug and Play B-3
Port group
assignments 3-8, 3-9, B-2 control register bit functions B-4 definition C-3
Port I/O call
definition C-3 Port I/O. See ports, configuration, direct Ports
configuration, direct B-2, B-7
configuration, on power-up/reset 2-3
configuration, PIO Control Panel. See PIO Control
Panel, using, in bit tests
Power
5 VDC for external circuits 3-14 Power, board
circuits, for external 3-14 Power-up/reset configuration, ports 2-3 Precautions
base address, different meaning B-3
board, power OFF when servicing. See board
handling
board, unwrapping and handling. See board
handling external interrupt limitations 4-3 installation
board 3-4
DriverLINX before board 3-5 installing DriverLINX before board 3-2 installing DriverLINX before TestPoint or
LabVIEW 3-3 register level programming B-2 testing, multiple boards 5-5 using board power 3-14
Problem isolation
flowchart 5-4 systematic 5-3
Problems. See troubleshooting Program
checking during troubleshooting 2-3, 5-3
Program, application
ISA card port I/O call, using with KPCI-3160 B-7 TestPoint or LabVIEW 3-2
Programming
register level, avoiding B-2 register level, special situations B-7
Programming languages
DriverLINX driver for, compatibility 3-2, B-2, B-7 DriverLINX driver for, using with other than Visual
C/C++, Visual Basic, and Delphi B-7
i-3
R
Register
definition C-3
Register level programming
avoiding B-2 special situations B-7
Registers
control and data registers
control bit functions B-4
control registers
bit functions B-4 data and control, addresses B-2 data and control, assignments B-2 interrupt control/status register
bit descriptions B-4
example scenario B-5 programming. See register level programming setting B-7
Repairs, board 5-15 Resources, checking 3-5 Returning board 5-15 Returning board to Keithley 5-15
S
Shielding
definition C-3
Software
checking DriverLINX installation 3-6 configuring DriverLINX installation 3-6 descriptions 3-2 included with board 2-3, 3-2 installation, DriverLINX 3-2, 3-3 ISA card port I/O call, using with KPCI-3160 B-7 LabView
installation, 3-4 options 3-2 options synopsis 2-3
Symptoms and possible causes 5-2 System requirements 2-2 Systematic problem isolation 5-3
TestPoint software 3-3 Tests
I/O bit, in problem isolation scheme 5-3, 5-4 I/O bit, procedures 5-12 installation, board + DriverLINX 3-6 troubleshooting 5-3
Trap
definition C-3
Troubleshooting
first basic checks 5-2 flowchart 5-4 symptoms and possible causes 5-2
TTL
definition C-4
Typeface conventions 1-2
U
Unwrapping board 3-5
V
Visual Basic
DriverLINX driver for 3-2, B-2
Visual C++
DriverLINX driver for B-2
Visual C/C++
DriverLINX driver for 3-2
W
Wiring
external circuit. See connections loop-back connector. See connections
Wrist strap, to protect board. See grounding to protect
board
Write/read port configuration. See AIO Panel, using in
bit tests. See also registers
T
Target mode B-2
definition C-3
Technical support 5-15 Test
PCI resource, board as 5-11
i-4
Specifications are subject to change without notice. All Keithley trademarks and trade names are the property of Keithley Instruments, Inc. All other
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