K-EIKO EGA100, EGA125, EGA115 Operator's Manual

INDUSTRIAL POWER TOOLS
100mm (4") 115mm (4
1
/2")
Disc Grinder
125mm (5")
MODEL EGA100
EGA115 EGA125
• Compact body
• Convenient spindle lock
• Powerful motor
• Easy-to-use slide switch
WARNING: THE SAFETY INFORMATION
GIVEN INSIDE MUST BE READ AND
UNDERSTOOD BY ANY PERSON
USING, INSTALLING, REPAIRING
OR MAINTAINING THESE
TOOLS.
OPERATOR'S MANUAL
Please retain this information for future reference
Symbols
The following show symbols used for the machine. Be sure that you understand their meaning before use.
Read instruction manual.
Wear safety glasses.
GENERAL SAFETY RULES
WARNING!
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) Work area a) Keep work area clean and well lit.
Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust of fumes.
c) Keep children and bystanders away while operating
a power tool.
Distractions can cause you to lose control.
2) Electrical safety a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
3) Personal safety a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in
the off position before plugging in.
Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance
at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are connected and properly used.
Use of these devices can reduce dust related hazards.
4) Power tool use and care a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not
turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before
making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
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f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from intended could result in a hazardous situation.
5) Service a) Have your power tool serviced by a qualified
repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
PRECAUTION
Keep children and infirm persons away. When not in use, tools should be stored out of reach of children and infirm persons.
PRECAUTIONS ON USING DISC GRINDER
1. Never operate these power tools without Wheel
Guards.
2. Check that speed marked on the wheel is equal to or greater than the rated speed of the grinder. Use only depressed center wheels rated at 80m/s (72m/s only for 100 mm disc grinders) or more.
3. Ensure that the wheel dimensions are compatible with the grinder and that the wheel fits the spindle.
4. Abrasive wheels shall be stored and handled with care in accordance with manufacturer’s instructions.
5. Inspect the depressed center wheel before use, do not use chipped, cracked or otherwise defective products.
6. Always hold the body handle and side handle of the power tool firmly. Otherwise the counterforce produced may result in inaccurate and even dangerous operation.
7. Do not use cutting-off wheels for side grinding.
8. Do not use of separate reducing bushings or adapters
to adapt large hole abrasive wheels.
9. The wheel continues to rotate after the tool is switched off.
SPECIFICATIONS
Model EGA100 EGA115 EGA125 Voltage (by areas) 110V, 230V Power Input* 650 W No-load speed 11000 min
Wheel Weight (Only main body) 1.4 kg
Outer dia. × hole dia. 100 × 16 mm 115 × 22 mm 125 × 22 mm Peripheral speed 72 m/s 80 m/s
-1
10000 min
-1
STANDARD ACCESSORIES
(1) Wrench ........................................................................1
(2) Side handle ................................................................1
Standard accessories are subject to change without notice.
APPLICATIONS
Removal of casting fin and finishing of various types of steel, bronze and aluminum materials and castings.
Grinding of welded sections or sections cut by
means of a cutting torch.
Grinding of synthetic resins, slate, brick, marble, etc.
PRIOR TO OPERATION
1. Power source
Ensure that the power source to be utilized conforms to the power requirements specified on the product nameplate.
2. Power switch
Ensure that the power switch is in the OFF position. If the plug is connected to a receptacle while the power switch is in the ON position, the power tool will start operating immediately, which could cause a serious accident.
3. Extension cord
When the work area is removed from the power source, use an extension cord of sufficient thickness and rated capacity. The extension cord should be kept as short as practicable.
4. Fitting and adjusting the wheel guard
The wheel guard is a protective device to prevent injury should the depressed center wheel shatter during operation. Ensure that the guard is properly fitted and fastened before commencing grinding operation. By slightly loosening the setting screw, the wheel guard can be turned and set at any desired angle for maximum operational effectiveness. Ensure that the setting screw is thoroughly tightened after adjusting the wheel guard.
5. Ensure that mounted wheels and points are fitted in accordance with the manufacturer’s instructions. Ensure that the depressed center wheel to be utilized is the correct type and free of cracks or surface defects. Also ensure that the depressed center wheel is properly mounted and the wheel nut is securely tightened, Refer to the section on “Depressed Center Wheel Assembly” Ensure that blotters are used when they are provided with the bonded abrasive product and when they are required. Do not use separate reducing bushings or adaptors to adapt large hole abrasive wheels.
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